A mold for preparing a lead-acid battery box
By designing a mold for preparation of lead-acid battery box, the mold flow structure and shutdown valve are used to achieve uniform discharge and adjustable speed of raw materials, the problem of uneven discharge of raw materials in existing molds is solved and the wall thickness of the product is improved Uniformity and quality.
Patent Information
- Application Number
- CN201911334146.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2039-12-11
AI Technical Summary
The existing lead-acid battery box casting molds have uneven raw material discharge and uncontrollable speed, resulting in uneven wall thickness of the battery box and high product defect rate.
A mold for preparing lead-acid battery box is designed, including a template, a feed pipe, a cylinder, a flow channel and an adjustable shutoff valve. The structure design of the flow channel achieves uniform discharge of raw materials, and the discharge is adjusted through the shutoff valve. speed.
The production of raw materials is achieved with uniform and equal amounts of discharge, the prepared product has uniform wall thickness and excellent quality, and the discharge speed can be adjusted, reducing the product defect rate.
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Figure CN110936566B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lead-acid battery boxes, and in particular to a mold for preparing a lead-acid battery box. Background Art
[0002] Lead-acid battery is a storage battery whose electrodes are mainly made of lead and its oxides, and whose electrolyte is sulfuric acid solution. When the lead-acid battery is in the discharge state, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; when it is in the charging state, the main components of the positive and negative electrodes are both lead sulfate.
[0003] The battery box of the lead-acid battery is prepared using a casting mold. The existing lead-acid battery box casting mold has the following disadvantages: during casting, the raw material discharge is uneven and the raw material discharge speed is uncontrollable, resulting in uneven wall thickness of the battery box and a high product defective rate, so it needs to be improved. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a mold for preparing a lead-acid battery box.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A mold for preparing a lead-acid battery box, comprising a template, a material injection pipe is installed at the center of the top of the template, six cylinders are symmetrically installed on the top wall of the template, and every three cylinders are arranged in a row and at equal intervals, and a flow channel is provided in the template;
[0007] The flow channel includes a main pipe corresponding to the bottom end of the injection pipe, the bottom end of the main pipe is connected with two first branch pipes and two second branch pipes, the two first branch pipes are symmetrically arranged with the main pipe as the center, the two second branch pipes are symmetrically arranged with the main pipe as the center, each of the first branch pipes is connected with a third branch pipe at one end away from the main pipe, and the third branch pipe is perpendicular to the second branch pipe, each of the second branch pipes is connected with a sixth branch pipe at one end away from the main pipe, and the sixth branch pipe is perpendicular to the second branch pipe, each of the third branch pipes is connected with a fourth branch pipe at both ends, and the fourth branch pipe is perpendicular to the third branch pipe, each The bottom end of the sixth branch pipe and the side away from the second branch pipe are connected with three seventh branch pipes, and the seventh branch pipes are perpendicular to the sixth branch pipe, both ends of each of the fourth branch pipes are connected with the fifth branch pipe, and the bottom wall of each of the seventh branch pipes away from the end of the sixth branch pipe is also connected with the fifth branch pipe, and each of the fifth branch pipes is provided with a cut-off hole on the side close to the bottom end thereof and away from the center of the template, and the bottom end of each of the fifth branch pipes extends to the bottom wall of the template and is installed with a discharge pipe, and adjustable cut-off valves are provided on both sides of the template, and the end of each of the cut-off valves extends into the fifth branch pipe through the cut-off hole;
[0008] A linkage plate is installed between the three cylinders on the same side, and the linkage plate is located on the lower side of the piston of the cylinder on the same side and fixed thereto. Seven valve needles are provided on the lower side of each linkage plate, and each valve needle extends into the discharge pipe through the fifth branch pipe on the same side and cooperates with the nozzle gap of the discharge pipe.
[0009] Preferably, the aperture of the first branch pipe is larger than that of the second branch pipe, the apertures of the first branch pipe, the third branch pipe, the fourth branch pipe and the fifth branch pipe are the same, and the apertures of the second branch pipe, the sixth branch pipe and the seventh branch pipe are the same.
[0010] Preferably, each of the shut-off valves is threadedly connected to the template, and an end of the shut-off valve is gap-matched with a shut-off hole on the fifth branch pipe.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] The lead-acid battery box preparation mold of this scheme can achieve uniform and equal discharge of raw materials through the setting of various structures, so that the wall thickness of the prepared product is uniform and the quality is better. In addition, the discharge speed of the raw materials can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a mold for preparing a lead-acid battery box proposed by the present invention;
[0014] Figure 2 for Figure 1 Left view of
[0015] Figure 3 for Figure 1 AA section view;
[0016] Figure 4 for Figure 1 Overall schematic diagram of the mid-flow channel.
[0017] In the figure: 1 template, 2 injection pipe, 3 cylinder, 4 flow channel, 5 shut-off valve, 6 discharge pipe, 7 linkage plate, 8 valve needle, 41 main pipe, 42 first branch pipe, 43 second branch pipe, 44 third branch pipe, 45 fourth branch pipe, 46 fifth branch pipe, 47 sixth branch pipe, 48 seventh branch pipe, 49 shut-off hole. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference Figure 1-4 A mold for preparing a lead-acid battery box includes a template 1, a material injection pipe 2 is installed at the center of the top of the template 1, six cylinders 3 are symmetrically installed on the top wall of the template 1, and every three cylinders 3 are arranged in a row and at equal intervals, and a flow channel 4 is provided in the template 1;
[0021] The flow channel 4 includes a main pipe 41 corresponding to the bottom end of the injection pipe 2, and the bottom end of the main pipe 41 is connected to two first branch pipes 42 and two second branch pipes 43. The two first branch pipes 42 are symmetrically arranged with the main pipe 41 as the center, and the two second branch pipes 43 are symmetrically arranged with the main pipe 41 as the center. Each end of the first branch pipe 42 away from the main pipe 41 is connected to a third branch pipe 44, and the third branch pipe 44 and the second branch pipe 43 are perpendicular to each other. Each end of the second branch pipe 43 away from the main pipe 41 is connected to a sixth branch pipe 47, and the sixth branch pipe 47 and the second branch pipe 43 are perpendicular to each other. Both ends of each third branch pipe 44 are connected to a fourth branch pipe 45, and the fourth branch pipe 45 and the third branch pipe 44 are mutually perpendicular. Vertically, the bottom end of each sixth branch pipe 47 and the side away from the second branch pipe 43 are connected with three seventh branch pipes 48, and the seventh branch pipe 48 and the sixth branch pipe 47 are perpendicular to each other, both ends of each fourth branch pipe 45 are connected with the fifth branch pipe 46, and the bottom wall of each seventh branch pipe 48 away from the sixth branch pipe 47 is also connected with the fifth branch pipe 46, and each fifth branch pipe 46 is provided with a cut-off hole 49 on the side close to its bottom end and away from the center of the template 1, and the bottom end of each fifth branch pipe 46 extends to the bottom wall of the template 1 and is installed with a discharge pipe 6, and adjustable cut-off valves 5 are provided on both sides of the template 1, and the end of each cut-off valve 5 extends into the fifth branch pipe 46 through the cut-off hole 49;
[0022] A linkage plate 7 is installed between the three cylinders 3 on the same side, and the linkage plate 7 is located on the lower side of the piston of the cylinder 3 on the same side and fixed thereto. Seven valve needles 8 are provided on the lower side of each linkage plate 7, and each valve needle 8 extends into the discharge pipe 6 through the fifth branch pipe 46 on the same side and cooperates with the nozzle gap of the discharge pipe 6.
[0023] The aperture of the first branch pipe 42 is larger than that of the second branch pipe 43 . The apertures of the first branch pipe 42 , the third branch pipe 44 , the fourth branch pipe 45 and the fifth branch pipe 46 are the same. The apertures of the second branch pipe 43 , the sixth branch pipe 47 and the seventh branch pipe 48 are the same.
[0024] Each shut-off valve 5 is threadedly connected to the template 1 , and the end of the shut-off valve 5 is clearance-matched with the shut-off hole 49 on the fifth branch pipe 46 .
[0025] In the present invention, the molten raw material is injected into the runner 4 in the template 1 through the injection pipe 2. The specific process is: the raw material in the injection pipe 2 flows into the first branch pipe 42 and the second branch pipe 43 through the main pipe 41, and the raw material in the first branch pipe 42 flows into the lower discharge pipe 6 according to the path of the third branch pipe 44, the fourth branch pipe 45, and the fifth branch pipe 46. At the same time, the raw material in the second branch pipe 43 flows into the lower discharge pipe 6 according to the path of the sixth branch pipe 47, the seventh branch pipe 48, and the fifth branch pipe 46.
[0026] The raw materials in any of the above paths can eventually flow to the discharge pipe 6 in equal and uniform amounts. The reason is that the apertures of the first branch pipe 42, the third branch pipe 44, and the fourth branch pipe 45 are all larger than the apertures of the second branch pipe 43, the sixth branch pipe 47, and the seventh branch pipe 48. At the same time, the total path lengths of the second branch pipe 43, the sixth branch pipe 47, and the seventh branch pipe 48 are smaller than the total path lengths of the first branch pipe 42, the third branch pipe 44, and the fourth branch pipe 45, thereby ensuring that the raw materials reaching each fifth branch pipe 46 are equal and uniform.
[0027] In addition, the setting of the shut-off valve 5 can control and adjust the flow rate in the fifth branch pipe 46 by rotating the shut-off valve 5 to control the length of the end of the shut-off valve 5 entering the fifth branch pipe 46 .
[0028] The three cylinders 3 in each row operate simultaneously and drive the linkage plate 7 through their pistons. With the help of the linkage plate 7, the fifth branch pipe 46 in each valve needle 8 and the discharge pipe 6 are driven to move up and down to control the opening and closing of the nozzle of the discharge pipe 6.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mold for preparing a lead-acid battery box, comprising a template (1), characterized in that: A material injection pipe (2) is installed at the center of the top of the template (1), six cylinders (3) are symmetrically installed on the top wall of the template (1), and every three cylinders (3) are arranged in a row and at equal intervals, and a flow channel (4) is provided in the template (1); The flow channel (4) comprises a main pipe (41) corresponding to the bottom end of the injection pipe (2); the bottom end of the main pipe (41) is connected to two first branch pipes (42) and two second branch pipes (43); the two first branch pipes (42) are symmetrically arranged with the main pipe (41) as the center; the two second branch pipes (43) are symmetrically arranged with the main pipe (41) as the center; the end of each of the first branch pipes (42) away from the main pipe (41) is connected to a third branch pipe (44), and the third branch pipe (44) and the second branch pipe (43) are perpendicular to each other; the end of each of the second branch pipes (43) away from the main pipe (41) is connected to a sixth branch pipe (47), and the sixth branch pipe (47) and the second branch pipe (43) are perpendicular to each other; both ends of each of the third branch pipes (44) are connected to a fourth branch pipe (45), and the fourth branch pipe (45) and the third branch pipe (44) are perpendicular to each other. ) are perpendicular to each other, the bottom end of each of the sixth branch pipes (47) and the side away from the second branch pipe (43) are connected to three seventh branch pipes (48), and the seventh branch pipe (48) and the sixth branch pipe (47) are perpendicular to each other, both ends of each of the fourth branch pipes (45) are connected to the fifth branch pipe (46), and the bottom wall of each of the seventh branch pipes (48) away from the sixth branch pipe (47) is also connected to the fifth branch pipe (46), and each of the fifth branch pipes (46) is provided with a shutoff hole (49) on the side close to its bottom end and away from the center of the template (1), and the bottom end of each of the fifth branch pipes (46) extends to the bottom wall of the template (1) and is installed with a discharge pipe (6), and adjustable shutoff valves (5) are provided on both sides of the template (1), and the end of each of the shutoff valves (5) extends into the fifth branch pipe (46) through the shutoff hole (49); A linkage plate (7) is installed between the three cylinders (3) on the same side, and the linkage plate (7) is located on the lower side of the piston of the cylinder (3) on the same side and fixed thereto, and seven valve needles (8) are provided on the lower side of each linkage plate (7), and each valve needle (8) extends into the discharge pipe (6) through the fifth branch pipe (46) on the same side and cooperates with the nozzle gap of the discharge pipe (6); The aperture of the first branch pipe (42) is larger than that of the second branch pipe (43); the apertures of the first branch pipe (42), the third branch pipe (44), the fourth branch pipe (45) and the fifth branch pipe (46) are the same; the apertures of the second branch pipe (43), the sixth branch pipe (47) and the seventh branch pipe (48) are the same; each of the shut-off valves (5) is threadedly connected to the template (1), and an end of the shut-off valve (5) is clearance-matched with a shut-off hole (49) on the fifth branch pipe (46).
Citation Information
Patent Citations
Mold for preparing lead-acid battery box
CN211542203U