Tampon Assembly System

By designing a tampon assembly system containing multiple components, the automatic assembly of the cotton core and sleeve is realized, solving the problems of low manual assembly efficiency and bacterial introduction in the prior art, and improving production efficiency and product safety .

CN110974551BActive Publication Date: 2025-02-07ANHUI YULIU PACKAGING MASCH CO LTD
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Patent Information

Application Number
CN201911130339.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-18
Publication Date
2025-02-07
Estimated Expiration
2039-11-18

AI Technical Summary

Technical Problem

During the existing tampon production process, the assembly of the cotton core and casing requires manual operation, which is inefficient and has hidden dangers caused by bacteria.

Method used

A trouser assembly system is designed, including a frame, a cotton core support assembly, a push cotton core assembly, a drive assembly, a guide assembly, a head assembly, a guide assembly, a sleeve support assembly and a cotton suction line assembly to realize the cotton core and a sleeve. Automatic assembly.

Benefits of technology

The automatic assembly of cotton core and sleeve is realized, saving labor, improving production efficiency, and avoiding the risk of bacterial inlet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a sliver production line, and discloses a sliver assembly system, including a frame, a cotton core support assembly, a cotton core pushing assembly, a driving assembly, a guide rail, a head assembly, a guide assembly, a sleeve support assembly, and a cotton suction line assembly. When assembling the cotton core and the sleeve, the single plate clamp of the previous process moves to the guide assembly, the sleeve support assembly moves upward, and each sleeve is pushed into each guide cone barrel, the head assembly drives the petal head to open the petals on the upper part of the sleeve, and then the petal head moves upward, and the clamping device clamps the cotton core and moves it to the top of the sleeve support assembly. When the clamping device moves to the top of the sleeve support assembly, the cotton core is released, and the cotton core falls into the sleeve support assembly. The driving assembly pushes each cotton core into the corresponding sleeve, and the cotton suction line assembly generates negative pressure, and the cotton thread at the end of the cotton core is pulled to the rear end to avoid bending of the cotton thread. Therefore, the automatic assembly of the cotton core and the sleeve can be realized, the production efficiency is effectively improved, and bacteria are avoided from being brought into the cotton core.
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Description

Technical Field

[0001] The invention relates to a tampon production line, in particular to a tampon assembly system. Background Art

[0002] Tampons, also known as tampons, are a type of sanitary product for women during menstruation that has the same effect as sanitary napkins and panty liners. During the production process of tampons, the cotton core and sleeve need to be assembled to protect the cotton core and facilitate user use. Currently, manual assembly of the cotton core and sleeve is usually required, which is time-consuming, labor-intensive, inefficient, and has the risk of introducing bacteria into the tampon. Summary of the invention

[0003] The object of the present invention is to provide a tampon assembly system, which can automatically assemble a cotton core and a sleeve, save labor, improve production efficiency, and avoid bringing bacteria into the tampon.

[0004] In order to solve the above technical problems, an embodiment of the present invention provides a sliver assembly system, comprising:

[0005] frame;

[0006] A cotton core supporting assembly, used for placing the cotton core;

[0007] The cotton core pushing assembly comprises: a driving device arranged on the frame, and a clamping device connected to the driving device; the clamping device is used to clamp the cotton core in the cotton core supporting assembly, and the driving device is used to drive the clamping device to move along a preset direction;

[0008] A driving assembly is located above the cotton core supporting assembly and comprises a guide shaft arranged on a frame and a moving device slidably arranged on the guide shaft; the moving device is connected to the driving device and is used to drive the driving device and the clamping device to move along the axial direction of the guide shaft;

[0009] A guide rail, arranged on the frame;

[0010] A head assembly is slidably disposed on the guide rail and is located below the guide shaft, and has at least one petal head;

[0011] A guide assembly is slidably disposed on the guide rail and is located below the top head assembly. The guide assembly has at least one guide cone barrel, and the number of the guide cone barrels is the same as the number of the petal top heads and corresponds one to one.

[0012] A sleeve support assembly is slidably disposed on the guide rail and is located below the guide assembly; the sleeve support assembly is used to support the single board fixture on which the sleeve is placed, and is used to push each sleeve on the single board fixture into the corresponding guide cone barrel; the sleeve support assembly is also used to receive the cotton core;

[0013] A cotton suction line assembly is arranged below the sleeve support assembly and is used to slide along the length direction of the guide rail; the cotton suction line assembly is also used to generate negative pressure when sliding to a preset position to straighten the cotton thread of the cotton core;

[0014] Wherein, the driving assembly is also used to drive the cotton core in the sleeve supporting assembly to move.

[0015] Compared with the prior art, the embodiments of the present invention are as follows: the tampon assembly system includes a frame, a cotton core support assembly, a cotton core pushing assembly, a drive assembly, a guide rail, a head assembly, a guide assembly, a sleeve support assembly and a cotton suction line assembly. Among them, when the cotton core and the sleeve are assembled, the single board clamp of the previous process moves to the guide assembly, and at the same time, the sleeve support assembly moves upward along the length direction of the guide rail, and each sleeve on the single board clamp is pushed into each guide cone barrel of the guide assembly, and then, the head assembly moves downward along the length direction of the guide rail, driving each petal head to move downward, and the petals on the corresponding sleeve upper parts are spread open, and then, each petal head on the head assembly moves upward, and at the same time, the driving device of the cotton core pushing assembly drives the clamping device to clamp the cotton core in the cotton core support assembly, and then, the driving assembly drives the cotton core pushing assembly to move in a preset direction to above the sleeve support assembly. When the clamping device moves to above the sleeve support assembly, the clamping device releases each cotton core, so that the cotton core falls into the sleeve support assembly, and at the same time, the driving assembly pushes each cotton core through the corresponding guide cone barrel into the corresponding sleeve, and at the same time, the cotton suction line assembly generates negative pressure to pull the cotton line at the end of the cotton core to the rear end to prevent the cotton line from bending. Thereby, the cotton core and the sleeve can be automatically assembled, which saves labor, effectively improves production efficiency, and eliminates the need for manual operation, thereby preventing bacteria from being introduced into the cotton core.

[0016] In addition, the guide shaft and the motion device are respectively provided with two, and correspond one to one; the driving assembly also includes:

[0017] A first driving motor, arranged on the frame and having a transmission shaft;

[0018] A first synchronous pulley, arranged on the transmission shaft;

[0019] A first transmission shaft, arranged opposite to the first driving motor;

[0020] a first synchronous belt, connecting the first synchronous belt pulley and the first transmission shaft;

[0021] A second transmission pulley, disposed at the other end of the first transmission shaft;

[0022] A first driven wheel, arranged opposite to the second transmission pulley;

[0023] a second synchronous belt, connecting the second driving pulley and the first driven pulley;

[0024] Among them, one of the moving devices is arranged on the first synchronous belt, and the other of the moving devices is arranged on the second synchronous belt.

[0025] In addition, the driving device comprises:

[0026] A primary motor driving fixing part is arranged on the frame;

[0027] A first-level motor driving execution part, connected to the first-level motor driving fixed part;

[0028] A secondary motor drive fixing part, arranged on the primary motor drive execution part;

[0029] The secondary motor driven execution part is respectively connected to the secondary motor driven fixing part and the clamping device, and is used to drive the clamping device to move along a preset direction.

[0030] In addition, the primary motor driving fixing part includes:

[0031] A third driving motor is arranged on the frame;

[0032] A connecting plate, arranged on the third driving motor;

[0033] A plurality of linear axes are arranged relatively on the connecting plate;

[0034] A plurality of first linear bearings, wherein the number of the first linear bearings is the same as the number of the linear shafts and corresponds to each other, and each of the first linear bearings is slidably disposed on the corresponding linear shaft;

[0035] A ball screw connected to the third drive motor via a first coupling;

[0036] a first lead screw nut, arranged on the ball screw, and used for moving up and down along the length direction of the ball screw when the third drive motor is working;

[0037] The first-level motor driving execution unit includes:

[0038] A plurality of second linear bearings, wherein the number of the second linear bearings is the same as the number of the linear shafts and corresponds to each other, and each of the second linear bearings is slidably disposed on the corresponding linear shaft and is located below each of the first linear bearings;

[0039] A plurality of first slide rails are arranged on the frame, and the length direction of each of the first slide rails is perpendicular to the length direction of the connecting plate;

[0040] A cotton pushing bracket horizontal plate is connected to the two second linear bearings and is used to fix the secondary motor driving fixing part;

[0041] A plurality of first sliding blocks are arranged on the transverse plate of the cotton pushing bracket, and the number of the first sliding blocks is the same as the number of the first sliding rails and corresponds one to one.

[0042] In addition, the secondary motor driving fixing part includes:

[0043] A fourth driving motor is arranged on the horizontal plate of the cotton pushing bracket;

[0044] A guide plate, arranged opposite to the transverse plate of the cotton pushing bracket and located on a side of the transverse plate of the cotton pushing bracket away from the third driving motor;

[0045] A stabilizing rod, connecting the cotton pushing bracket transverse plate and the guide plate;

[0046] A screw rod is arranged on the guide plate;

[0047] A second coupling, connecting the fourth drive motor and the lead screw;

[0048] A second screw nut is slidably disposed on the screw and is used to move up and down along the length direction of the screw when the fourth drive motor is working;

[0049] A plurality of third linear bearings are arranged on the guide plate;

[0050] The secondary motor drive execution unit comprises:

[0051] A push rod fixing plate, connected and fixed to the second lead screw nut, and located between the cotton pushing bracket cross plate and the guide plate;

[0052] A plurality of push rods are respectively arranged on the push rod fixing plate, and the number of the push rods is the same as the number of the third linear bearings and corresponds to each other, and each push rod is slidably arranged in the corresponding third linear bearing;

[0053] a plurality of fourth sliders, the number of the fourth sliders being the same as the number of the first slide rails and corresponding to each other, and each of the fourth sliders being slidably disposed on the corresponding first slide rail;

[0054] The clamping device comprises:

[0055] A plurality of finger cylinders, the number of the finger cylinders is the same as the number of the third linear bearings and corresponds one to one, and each of the finger cylinders is respectively arranged on the guide plate and located below the corresponding third linear bearing;

[0056] A plurality of cylinder clamping plates, the number of the cylinder clamping plates is the same as the number of the finger cylinders and corresponds one to one, and each of the cylinder clamping plates is respectively arranged on the corresponding finger cylinder.

[0057] In addition, the head assembly further comprises:

[0058] A second driving motor is arranged on the frame and has a motor shaft;

[0059] A second synchronous pulley is arranged on the motor shaft;

[0060] A second transmission shaft, arranged opposite to the second synchronous pulley;

[0061] a second driven wheel, arranged opposite to the second driving motor;

[0062] A third synchronous belt and a fourth synchronous belt are respectively arranged at two ends of the second transmission shaft, the third synchronous belt is used to connect the second synchronous belt pulley and the second transmission shaft, and the fourth synchronous belt is used to connect the second transmission shaft and the second driven wheel;

[0063] Two second slide rails are arranged in parallel on the frame and are respectively located below the third synchronous belt and the fourth synchronous belt;

[0064] Two second sliders are respectively arranged on the third synchronous belt and the fourth synchronous belt, each second slider is arranged corresponding to each second slide rail, and the two second sliders are used to slide along the length direction of the corresponding second slide rail when the second drive motor moves;

[0065] A support plate connecting the two second sliding blocks;

[0066] A first cylinder, disposed on the support plate and having a telescopic rod;

[0067] A push rod mounting plate, arranged on the telescopic rod;

[0068] Wherein, each petal top is arranged on the push rod mounting plate.

[0069] In addition, the cotton suction line assembly comprises:

[0070] A third sliding block is disposed on the guide rail and is used to slide along the length direction of the guide rail;

[0071] A second cylinder is disposed on the frame;

[0072] The air suction component is arranged on the third sliding block and connected to the second cylinder. The air suction component is also connected to the fan duct to generate negative pressure.

[0073] In addition, the sliver assembly system further comprises:

[0074] A cotton thread detection component is arranged on the frame, and the cotton thread detection component is used to detect the position of the cotton core in each sleeve;

[0075] A waste lifting fixture assembly is arranged at a next station of the cotton thread detection assembly;

[0076] A main control module is electrically connected to the cotton thread detection component and the waste lifting clamp component respectively, and the main control module is used to record the detection result of the cotton thread detection component. The main control module is also used to control the waste lifting clamp component to clamp out the corresponding sleeve when the detection result detected by the cotton thread detection component is different from the preset result;

[0077] The waste conveying assembly is arranged below the waste lifting clamp assembly and is used to transport away the sleeve clamped by the waste lifting clamp assembly.

[0078] In addition, the waste lifting clamp assembly includes: a cylinder mounting plate, which is arranged on the frame; a third cylinder, which is arranged on the cylinder mounting plate; a finger-actuated cylinder mounting plate, which is arranged on the third cylinder; a plurality of finger-actuated cylinders, which are arranged on the finger-actuated cylinder mounting plate along the length direction of the finger-actuated cylinder mounting plate; the finger-actuated cylinder is used to clamp the sleeve corresponding to the detection result detected by the cotton thread detection assembly when it is different from the preset result.

[0079] In addition, the cotton thread detection component is a photoelectric switch. BRIEF DESCRIPTION OF THE DRAWINGS

[0080] Figure 1 is a schematic diagram of the structure of a sliver assembly system in an embodiment of the present invention;

[0081] Figure 2 Schematic diagram of the positional relationship between the cotton core pushing component and the cotton core supporting component in an embodiment of the present invention;

[0082] Figure 3 Schematic diagram of different positions of the cotton core pushing assembly in an embodiment of the present invention;

[0083] Figure 4 2 is a schematic structural diagram of a cotton core pushing assembly in an embodiment of the present invention;

[0084] Figure 5 Schematic diagram of the connection relationship between the primary motor driving fixed part and the primary motor driving execution part in an embodiment of the present invention;

[0085] Figure 6 2 is a schematic diagram of the structure of the primary motor driving fixed part in an embodiment of the present invention;

[0086] Figure 7 2 is a schematic diagram of the structure of a first-level motor drive execution unit in an embodiment of the present invention;

[0087] Figure 8 Schematic diagram of the connection relationship between the secondary motor drive fixing part and the secondary motor drive execution part in an embodiment of the present invention;

[0088] Fig. 9 is a schematic diagram of the structure of the secondary motor driving fixed part in an embodiment of the present invention;

[0089] Fig.10 2 is a schematic diagram of the structure of a clamping device in an embodiment of the present invention;

[0090] Fig.11 is a structural schematic diagram of a two-stage motor drive execution unit in an embodiment of the present invention;

[0091] Fig.12 is a schematic diagram of the structure of a driving component in an embodiment of the present invention;

[0092] Fig.13 is a side view of a drive assembly in an embodiment of the present invention;

[0093] Fig.14 Schematic diagram of the coordination state between the guide shaft and the motion device in the embodiment of the present invention;

[0094] Fig.15 is a partial structural schematic diagram of a sliver assembly system in an embodiment of the present invention;

[0095] Fig.16 2 is a schematic diagram of the structure of the mandrel assembly in an embodiment of the present invention;

[0096] Fig.17 is a front view of a plug assembly in an embodiment of the present invention;

[0097] Fig.18 It is a schematic diagram of the structure of a portion of a plug assembly in an embodiment of the present invention;

[0098] Fig.19 is a schematic diagram of the structure of the guide assembly in an embodiment of the present invention;

[0099] Fig. 20 It is a schematic diagram of the structure of the sleeve support assembly and the cotton suction line assembly in an embodiment of the present invention;

[0100] Fig.21 This is a front view of the cotton suction line assembly in an embodiment of the present invention;

[0101] Fig. 22 2 is a schematic diagram of the structure of the waste lifting fixture assembly according to an embodiment of the present invention;

[0102] Fig.23 is a side view of a waste lifting fixture assembly in an embodiment of the present invention;

[0103] Fig.24 2 is a front view of a waste lifting fixture assembly according to an embodiment of the present invention;

[0104] Fig.25 1 is a circuit module diagram of a tampon assembly system according to an embodiment of the present invention.

[0105] As shown in the figure, 1, frame; 2, cotton core support assembly; 3, cotton core push assembly; 31, driving device; 311, primary motor drive fixing part; 3111, third drive motor; 3112, connecting plate; 3113, linear axis; 3114, first linear bearing; 3115, ball screw; 3116, first screw nut; 3117, first coupling; 312, primary motor drive execution part; 3121, second linear bearing; 3122, first slide rail; 3123, push Cotton support horizontal plate; 3124, first slider; 313, secondary motor drive fixing part; 3131, fourth drive motor; 3132, guide plate; 3133, stabilizer bar; 3134, lead screw; 3135, second coupling; 3136, second lead screw nut; 3137, third linear bearing; 314, secondary motor drive execution part; 3141, push rod fixing plate; 3142, push rod; 3143, nylon push head; 3144, fourth slider; 32, clamping device; 321 , finger cylinder; 322, cylinder clamping claw plate; 4, driving assembly; 41, guide shaft; 42, motion device; 43, first driving motor; 44, first transmission shaft; 45, first synchronous belt; 46, second transmission pulley; 47, first driven wheel; 48, second synchronous belt; 5, guide rail; 6, head assembly; 61, petal head; 62, second driving motor; 63, second transmission shaft; 64, second driven wheel; 65, third synchronous belt; 66, fourth synchronous belt; 67, second slide rail ; 68. Second slider; 69. Support plate; 610. First cylinder; 611. Push rod mounting plate; 7. Guide assembly; 71. Guide cone barrel; 72. Fourth cylinder; 73. Cone barrel fixing plate; 8. Sleeve support assembly; 9. Cotton suction line assembly; 91. Third slider; 92. Second cylinder; 93. Suction component; 10. Waste lifting fixture assembly; 101. Cylinder mounting plate; 102. Third cylinder; 103. Finger-actuated cylinder mounting plate; 104. Finger-actuated cylinder; 20. Waste conveying assembly. DETAILED DESCRIPTION

[0106] In order to make the purpose, technical scheme and advantages of the present invention clearer, the following will be described in detail with reference to the accompanying drawings. However, it will be appreciated by those skilled in the art that in the various embodiments of the present invention, many technical details are provided in order to enable the reader to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical scheme claimed for protection in the claims of the present application can be implemented.

[0107] An embodiment of the present invention relates to a tampon assembly system, such as Figure 1 , Fig.15 , Fig. 22 As shown, it includes a frame 1, a cotton core support assembly 2, a cotton core pusher assembly 3, a drive assembly 4, a guide rail 5, a head assembly 6, a guide assembly 7, a sleeve support assembly 8 and a cotton suction line assembly 9. Specifically, as Figure 2 As shown, the cotton core support assembly 2 is used to place the cotton core. The cotton core pusher assembly 3 specifically includes a driving device 31 and a clamping device 32, and the driving device 31 is arranged on the frame 1, and is used to drive the clamping device 32 to move along a preset direction, and the clamping device 32 is connected to the driving device 31, and is used to clamp the cotton core in the cotton core support assembly 2. The driving assembly 4 is arranged on the frame 1 and is located above the cotton core support assembly 2, and the driving assembly 4 specifically includes a guide shaft 41 and a moving device 42, and the guide shaft 41 is arranged on the frame 1, and the moving device 42 is slidably arranged on the guide shaft 41, and the moving device 42 is also connected to the driving device 31 of the cotton core pusher assembly 3, and is used to drive the cotton core pusher assembly 3 to slide along the axial direction of the guide shaft 41. The guide rail 5 is arranged on the frame 1, and the head assembly 6, the guide assembly 7, the sleeve support assembly 8 and the cotton suction line assembly 9 can all be slidably arranged on the guide rail 5. The head assembly 6 is located below the guide shaft 41 and has at least one petal head 61; the guide assembly 7 is located below the head assembly 6 and has at least one guide cone barrel 71, and the number of the guide cone barrels 71 is the same as the number of the petal heads 61 and corresponds to each other; the sleeve support assembly 8 is located below the guide assembly 7 and is used to support the single board fixture on which the sleeve is placed, and is used to push each sleeve on the single board fixture into the corresponding guide cone barrel 71, and the sleeve support assembly 8 is also used to receive the cotton core clamped by the clamping device 32 after the sleeve is pushed into the corresponding guide cone barrel 71. In addition, the driving assembly 4 is also used to drive the cotton core in the sleeve support assembly 8 to move, so that the cotton core in the sleeve support assembly 8 is pushed into the sleeve. The cotton suction line assembly 9 is arranged below the sleeve support assembly 8 and is used to slide along the length direction of the guide rail 5, and the cotton suction line assembly 9 is also used to generate negative pressure when sliding to a preset position, straighten the cotton thread at the end of the cotton core, and avoid bending of the cotton thread. The shape of the guide shaft 41 can be selected according to actual usage.

[0108] It is not difficult to find from the above content that the sliver assembly system includes a frame 1, a cotton core support assembly 2, a cotton core pushing assembly 3, a driving assembly 4, a guide rail 5, a head assembly 6, a guide assembly 7, a sleeve support assembly 8 and a cotton suction line assembly 9. Among them, when the cotton core and the sleeve are assembled, the single plate clamp of the previous process moves to the guide assembly 7, and at the same time, the sleeve support assembly 8 moves upward along the length direction of the guide rail 5, and pushes each sleeve on the single plate clamp into each guide cone barrel 71 of the guide assembly 7, and then, the head assembly 6 moves downward along the length direction of the guide rail 5, driving each petal head 61 to move downward, and the corresponding petals on the upper part of each sleeve are opened, and then, each petal head 61 on the head assembly 6 moves upward, and at the same time, the driving device 31 of the cotton core pushing assembly 3 drives the clamping device 32 to clamp the cotton core in the cotton core support assembly 2, and then, as shown in FIG. Figure 3 As shown, the driving component 4 drives the cotton core pushing component 3 to move in a preset direction to the top of the sleeve support component 8. When the clamping device 32 moves to the top of the sleeve support component 8, the clamping device 32 releases each cotton core, so that the cotton core falls into the sleeve support component 8. At the same time, the driving component 4 pushes each cotton core through the corresponding guide cone barrel 71 into the corresponding sleeve. At the same time, the cotton suction line component 9 generates negative pressure to pull the cotton line at the end of the cotton core to the rear end to avoid bending of the cotton line. In this way, the automatic assembly of the cotton core and the sleeve can be realized, which saves labor, effectively improves production efficiency, and does not require manual operation to avoid bacteria being brought into the cotton core.

[0109] Specifically, in this embodiment, if Figure 4 As shown, the driving device 31 specifically includes: a primary motor driving fixing unit 311, a primary motor driving executing unit 312, a secondary motor driving fixing unit 313 and a secondary motor driving executing unit 314. Specifically, as Figure 5 As shown, the primary motor drive fixing part 311 is arranged on the frame 1, and the primary motor drive execution part 312 is connected to the primary motor drive fixing part 311, as shown in FIG. Figure 8 As shown, the secondary motor drive fixing part 313 is arranged on the primary motor drive execution part 312, and the secondary motor drive execution part 314 is respectively connected to the secondary motor drive fixing part 313 and the clamping device 32, and the secondary motor drive execution part 314 drives the clamping device 32 to move along the preset direction. Specifically, as Figure 6As shown, the first-stage motor drive fixing part 311 includes a third drive motor 3111, a connecting plate 3112, a plurality of linear shafts 3113, a plurality of first linear bearings 3114, a ball screw 3115 and a first screw nut 3116. Among them, the third drive motor 3111 is arranged on the frame 1, the connecting plate 3112 is arranged on the third drive motor 3111, each linear shaft 3113 is relatively arranged on the connecting plate 3112, and the number of the first linear bearings 3114 is the same as the number of the linear shafts 3113, and corresponds one to one, and each first linear bearing 3114 is slidably arranged on the corresponding linear shaft 3113; the ball screw 3115 is connected to the third drive motor 3111 through a first coupling 3117, and the first screw nut 3116 is arranged on the ball screw 3115. When the third drive motor 3111 is working, the first screw nut 3116 moves up and down along the length direction of the ball screw 3115. Correspondingly, as Figure 7 As shown, the first-level motor drive execution part 312 includes: a plurality of second linear bearings 3121, a plurality of first slide rails 3122, a cotton pushing bracket cross plate 3123 and a plurality of first sliders 3124. Among them, the number of second linear bearings 3121 is the same as the number of linear shafts 3113, and corresponds one to one. Each second linear bearing 3121 is slidably arranged on the corresponding linear shaft 3113, and is respectively located below each corresponding first linear bearing 3114; each first slide rail 3122 is arranged on the frame 1, and the length direction of each first slide rail 3122 is perpendicular to the length direction of the connecting plate 3112; the cotton pushing bracket cross plate 3123 is used to connect two second linear bearings 3121, and the cotton pushing bracket cross plate 3123 is also used to fix the second-level motor drive fixing part 313; each first slider 3124 is respectively arranged on the cotton pushing bracket cross plate 3123, and the number of first sliders 3124 is the same as the number of first slide rails 3122, and corresponds one to one. In addition, in this embodiment, as Fig. 9As shown, the secondary motor driving fixing part 313 includes: a fourth driving motor 3131, a guide plate 3132, a stabilizing rod 3133, a screw 3134, a second coupling 3135, a second screw nut 3136, and a plurality of third linear bearings 3137. The fourth driving motor 3131 is arranged on the cotton pushing bracket transverse plate 3123, the guide plate 3132 is arranged opposite to the cotton pushing bracket transverse plate 3123, and the guide plate 3132 is located on the side of the cotton pushing bracket transverse plate 3123 away from the third driving motor 3111, and the stabilizing rod 3133 is used to connect the cotton pushing bracket transverse plate 3123 and the guide plate 3132. In addition, the lead screw 3134 is arranged on the guide plate 3132, and the fourth drive motor 3131 is connected to the lead screw 3134 through the second coupling 3135. The second lead screw nut 3136 is slidably arranged on the lead screw 3134, and is used to move up and down along the length direction of the lead screw 3134 when the fourth drive motor 3131 is working. A plurality of third linear bearings 3137 are arranged on the guide plate 3132, and the distance between any two adjacent third linear bearings 3137 is the same. Accordingly, as Figure 8 , Fig.11 As shown, the secondary motor drive execution unit 314 includes: a push rod fixing plate 3141, a plurality of push rods 3142 and a plurality of fourth sliders 3144. Specifically, the push rod fixing plate 3141 is connected and fixed to the second lead screw nut 3136 and is located between the cotton pushing bracket cross plate 3123 and the guide plate 3132, and each push rod 3142 is respectively arranged on the push rod fixing plate 3141, and the number of push rods 3142 is the same as the number of third linear bearings 3137, and corresponds one to one, and each push rod 3142 is slidably arranged in the corresponding third linear bearing 3137. In addition, the number of fourth sliders 3144 is the same as the number of first slide rails 3122, and corresponds one to one, and each fourth slider 3144 is slidably arranged on the corresponding first slide rail 3122, and each fourth slider 3144 is located below the first slider 3124. Therefore, when the second lead screw nut 3136 moves up and down along the length direction of the lead screw 3134, it drives the push rod fixing plate 3141 to move up and down, and then drives each push rod 3142 to move up and down. In addition, each push rod 3142 is provided with a nylon head at one end away from the push rod fixing plate 3141, which can facilitate the movement of the cotton core and avoid damage to the cotton core. Fig.10As shown, the clamping device 32 specifically includes: a plurality of finger cylinders 321 and a plurality of cylinder clamping plates 322. Among them, each finger cylinder 321 is respectively arranged on the guide plate 3132, and the number of finger cylinders 321 is the same as the number of third linear bearings 3137, and corresponds one to one, and each finger cylinder 321 is respectively located below the third linear bearing 3137. In addition, the number of cylinder clamping plates 322 is the same as the number of finger cylinders 321, and corresponds one to one, and each cylinder clamping plate 322 is respectively arranged on the corresponding finger cylinder 321. Therefore, each cylinder clamping plate 322 can be clamped and released together with the corresponding finger cylinder 321, so as to realize clamping and releasing of the cotton core.

[0110] In addition, it is worth noting that in this embodiment, Fig.12 , Fig.13 , Fig.14 As shown, two guide shafts 41 and two motion devices 42 are respectively provided, and the two guide shafts 41 correspond to the two motion devices 42 one by one. In addition, the driving assembly 4 also includes: a first driving motor 43, a first synchronous wheel, a first transmission shaft 44, a first synchronous belt 45, a second transmission pulley 46, a first driven wheel 47, and a second synchronous belt 48. Among them, the first driving motor 43 is arranged on the frame 1 and has a transmission shaft, the first synchronous pulley is arranged on the transmission shaft, the first transmission shaft 44 and the first driving motor 43 are arranged oppositely, and the first synchronous belt 45 is used to connect the first synchronous pulley and the first transmission shaft 44; at the same time, the second transmission pulley 46 is arranged at the other end of the first transmission shaft 44, the first driven wheel 47 and the second transmission pulley 46 are arranged oppositely, and the second transmission pulley 46 and the first driven wheel 47 are connected by the second synchronous belt 48. Further, any one of the two motion devices 42 is arranged on the first synchronous belt 45, and the other motion device 42 is arranged on the second synchronous belt 48. As a specific implementation method, the guide shaft 41 can be a linear shaft, which is arranged on the frame 1. The moving device 42 can be a linear bearing arranged on the linear shaft. The driving device 31 of the cotton core pushing assembly 3 is arranged on the linear bearing. When the first driving motor 43 is working, the first transmission shaft 44 is driven to rotate through the first synchronous belt 45. At the same time, the second synchronous belt 48 is driven to move through the first transmission shaft 44, so that the first synchronous belt 45 and the second synchronous belt 48 move synchronously, and then the two moving devices 42 move along the corresponding guide shaft 41 at the same time, driving the cotton core pushing assembly 3 to move along the axial direction of the guide shaft 41.

[0111] In addition, if Fig.16 , Fig.17 , Fig.18As shown, the head assembly 6 also includes: a second drive motor 62, a second synchronous pulley 612, a second transmission shaft 63, a second driven wheel 64, a third synchronous belt 65 and a fourth synchronous belt 66, two second slide rails 67, two second sliders 68, a support plate 69, a first cylinder 610 and a push rod mounting plate 611. Among them, the second drive motor 62 is arranged on the frame 1, and the second transmission shaft 63 and the second driven wheel 64 are rotatably arranged on the frame 1. Further, the second synchronous pulley 612 is arranged on the motor shaft of the second drive motor 62, the second transmission shaft 63 and the second synchronous pulley 612 are arranged opposite to each other, and the second driven wheel 64 and the second drive motor 62 are arranged opposite to each other, and the third synchronous belt 65 and the fourth synchronous belt 66 are respectively arranged at both ends of the second transmission shaft 63, and the second synchronous pulley 612 and the second transmission shaft 63 are connected by the third synchronous belt 65, and the second transmission shaft 63 and the second driven wheel 64 are connected by the fourth synchronous belt 66. Two second slide rails 67 are arranged in parallel on the frame 1 and are respectively located below the third synchronous belt 65 and the fourth synchronous belt 66. Two second sliders 68 are respectively arranged on the third synchronous belt 65 and the fourth synchronous belt 66, and each second slider 68 is arranged corresponding to each second slide rail 67, that is, the two second sliders 68 are used to slide along the length direction of the corresponding second slide rail 67 when the second drive motor 62 moves. The support plate 69 connects the two second sliders 68, the first cylinder 610 is arranged on the support plate 69 and has a telescopic rod, the push rod mounting plate 611 is arranged on the telescopic rod, and each petal top 61 is arranged on the push rod mounting plate 611. Therefore, when the first cylinder 610 is working, the telescopic rod moves up and down, driving the push rod mounting plate 611 to move up and down, thereby allowing each petal top 61 to move up and down, and then the petals at the top of each sleeve can be pushed open.

[0112] Further, such as Fig. 20 , Fig.21 As shown, the cotton suction line assembly 9 may specifically include: a third slider 91, a second cylinder 92 and an air suction component 93. Specifically, the third slider 91 is disposed on the guide rail 5 and is used to slide along the length direction of the guide rail 5. The second cylinder 92 is disposed on the frame 1. The air suction component 93 is disposed on the third slider 91 and is connected to the second cylinder 92. The air suction component 93 is also connected to the fan duct to generate negative pressure. In actual use, the air suction component 93 may be a fan or an air pump, etc. In addition, as Fig.19 As shown, the guide assembly 7 also includes: a fourth cylinder 72 arranged on the frame 1, and a cone barrel fixing plate 73 connected to the telescopic rod of the fourth cylinder 72, wherein each guide cone barrel 71 is arranged on the cone barrel fixing plate 73.

[0113] It should be noted that, in this embodiment, Fig.24 , Fig.25As shown, the cotton strip assembly system may also include: a cotton thread detection component, a waste lifting fixture component 10, a main control module and a waste conveying component 20. Specifically, the cotton thread detection component is arranged on the frame 1, and is used to detect whether the position of the cotton core in each sleeve is correct. The waste lifting fixture component 10 is arranged at the next station of the cotton thread detection component, and the main control module is electrically connected to the cotton thread detection component and the waste lifting fixture component 10 respectively. The waste conveying component 20 is arranged below the waste lifting fixture component 10, and is used to transport the sleeve component clamped by the waste lifting fixture component 10. Further, the main control module is used to record the detection result of the cotton thread detection component. In addition, the main control module is also used to control the waste lifting fixture component 10 to clamp the corresponding sleeve assembly when the detection result detected by the cotton thread detection component is different from the preset result, and the corresponding sleeve assembly is placed on the waste conveying component 20, and the sleeve assembly is transported away by the waste conveying component 20, so as to improve the qualified rate of the sleeve and cotton core assembly finished product.

[0114] Furthermore, the cotton thread detection component can be a light switch, specifically including a light emitting end and a light receiving end. Under normal circumstances, the light emitted by the light emitting end can be sent and received by the light receiving end. When the cotton core and the sleeve are assembled and pass through the cotton core detection component, the cotton thread at the end of the cotton core passes between the light emitting end and the light receiving end, so that the light receiving end cannot receive the light emitted by the light emitting end. In other words, when the cotton core and the sleeve are assembled and moved from the previous workstation to the cotton thread detection component, each light receiving end cannot receive the light emitted by the light emitting end. When a certain light receiving end can still receive the light emitted by the light emitting end, it proves that the assembly of the cotton core and the sleeve at this position is incorrect. Fig.24 As shown, the waste lifting fixture assembly 10 includes: a cylinder mounting plate 101, a third cylinder 102, a finger-actuated cylinder mounting plate 103 and a plurality of finger-actuated cylinders 104. Among them, the cylinder mounting plate 101 is arranged on the frame 1, the third cylinder 102 is arranged on the cylinder mounting plate 101, the finger-actuated cylinder mounting plate 103 is arranged on the third cylinder 102, and moves up and down with the movement of the third cylinder 102, and each finger-actuated cylinder 104 is arranged on the finger-actuated cylinder mounting plate 103 along the length direction of the finger-actuated cylinder mounting plate 103, and the finger-actuated cylinder 104 is used to clamp the sleeve assembly corresponding to the detection result detected by the cotton thread detection assembly when it is different from the preset result. In actual use, the waste conveying assembly 20 can be a synchronous belt assembly, and the main control module can be a single-chip microcomputer.

[0115] During actual use, when the cotton core and the sleeve are assembled, first, when the single plate clamp moves from the previous workstation to the guide cone assembly, the sleeve support assembly 8 moves upward to push each sleeve into the corresponding guide cone barrel 71. At this time, each petal head 61 on the head assembly 6 moves downward to open the petals on the upper part of the sleeve. Then, the head assembly 6 retracts and moves upward, and then, the cotton core pushing assembly 3 clamps the cotton core in the cotton core support assembly 2 and slides along the axial direction of the guide shaft 41. After the cotton core pushing assembly 3 moves to the preset position, the clamping device 32 releases the cotton core, so that the cotton core falls into the sleeve support assembly 8, and the nylon push head 3143 on each push rod 3142 pushes the cotton core into the sleeve through the guide cone barrel 71. At the same time, the negative pressure generated by the suction component 93 pulls the cotton thread to the rear end to prevent the cotton thread from bending. After the cotton core is installed in the sleeve, the suction component 93 stops working, each push rod 3142 is removed, and the single-board fixture moves forward to the next station. The cotton thread detection component detects whether the cotton thread of the cotton core in each sleeve is in the correct position, and the main control module records it. Then the single-board fixture continues to move forward to the next station, and the waste clamp assembly 10 clamps out the sleeve whose detection result of the cotton thread detection component is different from the preset result, and after the single-row fixture moves backward to the next station, the sleeve corresponding to the different detection result from the preset result is thrown into the waste conveying assembly 20 for transportation. In this way, the automatic assembly of the cotton core and the sleeve can be realized, labor can be saved, production efficiency can be effectively improved, and no manual operation is required, bacteria can be avoided in the cotton core, and the qualified rate of the assembly of the cotton core and the sleeve can be improved.

[0116] Those skilled in the art can understand that the above-mentioned embodiments are specific examples of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A sliver assembly system, characterized in that: include: frame; A cotton core supporting assembly, used for placing the cotton core; The cotton core pushing assembly comprises: a driving device arranged on the frame, and a clamping device connected to the driving device; the clamping device is used to clamp the cotton core in the cotton core supporting assembly, and the driving device is used to drive the clamping device to move along a preset direction; A driving assembly is located above the cotton core supporting assembly and comprises a guide shaft arranged on a frame and a moving device slidably arranged on the guide shaft; the moving device is connected to the driving device and is used to drive the driving device and the clamping device to move along the axial direction of the guide shaft; A guide rail, arranged on the frame; A head assembly is slidably disposed on the guide rail and is located below the guide shaft, and has at least one petal head; A guide assembly is slidably disposed on the guide rail and is located below the top head assembly. The guide assembly has at least one guide cone barrel, and the number of the guide cone barrels is the same as the number of the petal top heads and corresponds one to one. A sleeve support assembly is slidably disposed on the guide rail and is located below the guide assembly; the sleeve support assembly is used to support the single board fixture on which the sleeve is placed, and is used to push each sleeve on the single board fixture into the corresponding guide cone barrel; the sleeve support assembly is also used to receive the cotton core; A cotton suction line assembly is arranged below the sleeve support assembly and is used to slide along the length direction of the guide rail; the cotton suction line assembly is also used to generate negative pressure when sliding to a preset position to straighten the cotton thread of the cotton core; Wherein, the driving assembly is also used to drive the cotton core in the sleeve supporting assembly to move; The guide shaft and the motion device are respectively provided with two and correspond one to one; the driving assembly also includes: A first driving motor, arranged on the frame and having a transmission shaft; A first synchronous pulley, arranged on the transmission shaft; A first transmission shaft, arranged opposite to the first driving motor; a first synchronous belt, connecting the first synchronous belt pulley and the first transmission shaft; A second transmission pulley, disposed at the other end of the first transmission shaft; A first driven wheel, arranged opposite to the second transmission pulley; a second synchronous belt, connecting the second driving pulley and the first driven pulley; Wherein, one of the motion devices is arranged on the first synchronous belt, and the other motion device is arranged on the second synchronous belt; The head assembly also includes: A second driving motor is arranged on the frame and has a motor shaft; A second synchronous pulley is arranged on the motor shaft; A second transmission shaft, arranged opposite to the second synchronous pulley; a second driven wheel, arranged opposite to the second driving motor; A third synchronous belt and a fourth synchronous belt are respectively arranged at two ends of the second transmission shaft, the third synchronous belt is used to connect the second synchronous belt pulley and the second transmission shaft, and the fourth synchronous belt is used to connect the second transmission shaft and the second driven wheel; Two second slide rails are arranged in parallel on the frame and are respectively located below the third synchronous belt and the fourth synchronous belt; Two second sliders are respectively arranged on the third synchronous belt and the fourth synchronous belt, each second slider is arranged corresponding to each second slide rail, and the two second sliders are used to slide along the length direction of the corresponding second slide rail when the second drive motor moves; A support plate connecting the two second sliding blocks; A first cylinder, disposed on the support plate and having a telescopic rod; A push rod mounting plate, arranged on the telescopic rod; Wherein, each petal top is arranged on the push rod mounting plate; The cotton suction line assembly comprises: A third sliding block is disposed on the guide rail and is used to slide along the length direction of the guide rail; A second cylinder is disposed on the frame; The air suction component is arranged on the third sliding block and connected to the second cylinder. The air suction component is also connected to the fan duct to generate negative pressure.

2. The tampon assembly system according to claim 1, characterized in that: The driving device comprises: A primary motor driving fixing part is arranged on the frame; A first-level motor driving execution part, connected to the first-level motor driving fixed part; A secondary motor drive fixing part, arranged on the primary motor drive execution part; The secondary motor driven execution part is respectively connected to the secondary motor driven fixing part and the clamping device, and is used to drive the clamping device to move along a preset direction.

3. The tampon assembly system according to claim 2, characterized in that: The primary motor driving fixing part comprises: A third driving motor is arranged on the frame; A connecting plate, arranged on the third driving motor; A plurality of linear axes are arranged relatively on the connecting plate; A plurality of first linear bearings, wherein the number of the first linear bearings is the same as the number of the linear shafts and corresponds to each other, and each of the first linear bearings is slidably disposed on the corresponding linear shaft; A ball screw connected to the third drive motor via a first coupling; a first lead screw nut, arranged on the ball screw, and used for moving up and down along the length direction of the ball screw when the third drive motor is working; The first-level motor driving execution unit includes: A plurality of second linear bearings, wherein the number of the second linear bearings is the same as the number of the linear shafts and corresponds to each other, and each of the second linear bearings is slidably disposed on the corresponding linear shaft and is located below each of the first linear bearings; A plurality of first slide rails are arranged on the frame, and the length direction of each of the first slide rails is perpendicular to the length direction of the connecting plate; A cotton pushing bracket horizontal plate is connected to the two second linear bearings and is used to fix the secondary motor driving fixing part; A plurality of first sliding blocks are arranged on the transverse plate of the cotton pushing bracket, and the number of the first sliding blocks is the same as the number of the first sliding rails and corresponds one to one.

4. The tampon assembly system according to claim 3, characterized in that: The secondary motor driving fixing part comprises: A fourth driving motor is arranged on the horizontal plate of the cotton pushing bracket; A guide plate, arranged opposite to the transverse plate of the cotton pushing bracket and located on a side of the transverse plate of the cotton pushing bracket away from the third driving motor; A stabilizing rod, connecting the cotton pushing bracket transverse plate and the guide plate; A screw rod is arranged on the guide plate; A second coupling, connecting the fourth drive motor and the lead screw; A second screw nut is slidably disposed on the screw and is used to move up and down along the length direction of the screw when the fourth drive motor is working; A plurality of third linear bearings are arranged on the guide plate; The secondary motor drive execution unit comprises: A push rod fixing plate, connected and fixed to the second screw nut, and located between the cotton pushing bracket cross plate and the guide plate; A plurality of push rods are respectively arranged on the push rod fixing plate, and the number of the push rods is the same as the number of the third linear bearings and corresponds to each other, and each push rod is slidably arranged in the corresponding third linear bearing; a plurality of fourth sliders, the number of the fourth sliders being the same as the number of the first slide rails and corresponding to each other, and each of the fourth sliders being slidably disposed on the corresponding first slide rail; The clamping device comprises: A plurality of finger cylinders, the number of the finger cylinders is the same as the number of the third linear bearings and corresponds one to one, and each of the finger cylinders is respectively arranged on the guide plate and located below the corresponding third linear bearing; A plurality of cylinder clamping plates, the number of the cylinder clamping plates is the same as the number of the finger cylinders and corresponds one to one, and each of the cylinder clamping plates is respectively arranged on the corresponding finger cylinder.

5. The tampon assembly system according to claim 1, characterized in that: The sliver assembly system also includes: A cotton thread detection component is arranged on the frame, and the cotton thread detection component is used to detect the position of the cotton core in each sleeve; A waste lifting fixture assembly is arranged at a next station of the cotton thread detection assembly; A main control module is electrically connected to the cotton thread detection component and the waste lifting clamp component respectively, and the main control module is used to record the detection result of the cotton thread detection component. The main control module is also used to control the waste lifting clamp component to clamp out the corresponding sleeve when the detection result detected by the cotton thread detection component is different from the preset result; The waste conveying assembly is arranged below the waste lifting clamp assembly and is used to transport away the sleeve clamped by the waste lifting clamp assembly.

6. The tampon assembly system according to claim 5, characterized in that: The waste lifting fixture assembly comprises: A cylinder mounting plate, arranged on the frame; A third cylinder is arranged on the cylinder mounting plate; A finger-actuated cylinder mounting plate, arranged on the third cylinder; A plurality of finger-actuated cylinders are arranged on the finger-actuated cylinder mounting plate along the length direction of the finger-actuated cylinder mounting plate; the finger-actuated cylinders are used to clamp the sleeve corresponding to when the detection result detected by the cotton thread detection component is different from the preset result.

7. The tampon assembly system according to claim 5, characterized in that: The cotton thread detection component is a photoelectric switch.

Citation Information

Patent Citations

  • Cotton sliver assembling system

    CN211583843U