Dual-station coating inspection equipment with material taking function

Abstract

The present invention discloses a double-station coating detection device with a material picking function, comprising an A silo and a B silo arranged on a frame, a conveyor belt module, a rear end correction conveying roller, and a gantry bracket, the gantry bracket is located above the conveyor belt module, and two servo modules and a first and a second belt mechanism are fixed on the gantry bracket, and a product suction cup group and a product placement device are arranged at the output end of the lifting servo mechanism; the silo picking arm comprises a silo picking lifting cylinder and a vacuum suction module, an oiling roller is arranged at the running end of the conveyor belt module, and an oiler is arranged above the oiling roller, and the oiler is supplied with oil through an oil tank fixed on the gantry, and the oil tank is controlled by a time relay. It can not only perform double-sheet detection, but also has a material picking function, with a high degree of automation, high safety performance, and high overall production efficiency.

Description

Technical Field

[0001] The invention relates to a detection device, in particular to a double-station coating detection device with a material taking function. Background Art

[0002] Traditional aluminum sheet inspection equipment is manual inspection or separation through a magnetic separator or repeated suction and opening through a suction cup. However, the detection accuracy of this type of inspection equipment is not high, and the efficiency is low. The safety performance cannot be guaranteed and the degree of automation is low. It is not suitable for the current unmanned smart workshop. Summary of the invention

[0003] The purpose of the present invention is to provide a double-station coating detection device with a material picking function, which can not only perform double-sheet detection, but also has a material picking function, with a high degree of automation, high safety performance, and high overall production efficiency.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is a double-station paint detection equipment with a material picking function, including a frame, and A silo and B silo are respectively arranged on both sides of the frame, and a conveyor belt module and a rear-end correction conveying roller are sequentially arranged between the A silo and the B silo; a gantry bracket is also arranged on the frame, and the gantry bracket is located above the conveyor belt module, and two servo modules and two vertically arranged first belt mechanisms and second belt mechanisms are fixed on the gantry bracket, and the servo motor A drives the first belt mechanism through the synchronous wheel to drive the silo picking arm to move in the horizontal direction The servo motor B drives the second belt mechanism through the synchronous wheel to drive the lifting servo mechanism to move horizontally on the feeding arm; the output end of the lifting servo mechanism is provided with a product suction cup group, and a product placement device is provided on the frame below the product suction cup group; the silo picking arm includes a silo picking lifting cylinder and a vacuum suction module group, and the silo picking lifting cylinder drives the vacuum suction module group to absorb the product; an oiling roller is provided at the running end of the conveyor belt module, and an oiler is provided above the oiling roller. The oiler is supplied with oil through an oil tank fixed on the gantry, and the oil tank is controlled by a time relay.

[0005] This patent can realize the functions of automatic material picking and feeding. During the oiling process, in order to save materials, there is no need to supply oil to the oiling roller all the time. The oiler adopts a slow and low state during the whole oiling process, and the oil tank is controlled by a time relay to supply oil intermittently, such as opening for 10s and closing for 20s. The interval oil supply can achieve the purpose of oiling without waste.

[0006] Preferably, a double-sheet storage mechanism is provided at the conveying starting end of the conveyor belt module. The conveyor belt module is driven by a forward and reverse motor. Under normal conditions, the motor rotates forward to drive the conveyor belt module to feed materials. When double aluminum sheets are detected, the motor transports the double aluminum sheets together into the double-sheet storage mechanism and then continues to rotate forward.

[0007] Preferably, four or more scrapers are respectively arranged around the A silo and the B silo, and the scrapers are fixed to the frame through the column, and the scrapers are located at the upper part of the column, and the scrapers are arranged on the column at an angle, and the angle between the scrapers and the column is an acute angle, and the scrapers are movable structures. The function of the scrapers is to further detect the double aluminum sheets and separate the double aluminum sheets, and the scrapers can move back and forth in the tooth box at the upper part of the column. When an aluminum sheet passes through the scrapers, the scrapers are compressed to separate the aluminum sheets, which is very convenient.

[0008] Preferably, a double sheet detection sensor is also included, which is fixed on the conveyor belt module to perform double sheet detection. In this patent, multiple programs are set for double sheet detection to ensure accurate separation of aluminum sheets.

[0009] Preferably, a positioning lever is provided at the end of the rear end correction conveying roller to prevent the aluminum sheet from falling.

[0010] Preferably, the A silo and the B silo are lifted and lowered respectively by hydraulic cylinders.

[0011] Preferably, the double-sheet storage mechanism is arranged obliquely between the conveyor belt module and the frame to facilitate the sliding of products.

[0012] The beneficial effects of the present invention are as follows: it has fully automated loading and unloading and automatic oiling functions, which improves production safety; the loading position is provided with two left and right silos; the servo motor drives the lead screw to drag the material taking device to take materials from the two silos, which improves production efficiency; in addition, the equipment is provided with a product placement position at the tail section, which is convenient for the robot to automatically grab the product to the next workstation, which has a good promoting effect on the automation of the entire production line and the optimization of the site. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solution of the present invention, the drawings required to be used in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a structural schematic diagram of the present invention;

[0015] Figure 2 It is a structural schematic diagram of the present invention;

[0016] Figure 3 for Figure 1 Side view of

[0017] Figure 4 for Figure 1 Side view of

[0018] Figure 5 It is a structural schematic diagram of a gear scraper;

[0019] In the figure: 1. Frame, 2. A silo, 3. B silo, 4. Scraper, 5. Gantry bracket, 6. Servo motor A, 7. First belt mechanism, 8. Silo material lifting cylinder, 9. Vacuum suction module, 10. Conveyor belt module, 11. Servo motor B, 12. Second belt mechanism, 13. Lifting servo mechanism, 14. Product suction cup group, 15. Product placement device, 16. Hydraulic cylinder, 17. Height adjustment foot, 18. Silo material taking arm, 19. Double sheet storage mechanism, 20. Oiler, 21. Rear end correction conveyor roller, 22. Feeding arm, 23. Oiling roller, 24. Oil tank, 25. Double sheet detection sensor, 26. Positioning lever. DETAILED DESCRIPTION

[0020] In order to enable persons skilled in the art to better understand the technical solutions in the present application, the technical solutions in the present application will be clearly and completely described below in conjunction with embodiments.

[0021] like Figure 1-Figure 5 As shown, the present invention discloses a double-station coating inspection device with a material taking function, comprising a frame 1, wherein an A silo 2 and a B silo 3 are respectively arranged on both sides of the frame 1, and a conveyor belt module 10 and a rear end correction conveying roller 21 are sequentially arranged between the A silo 2 and the B silo 3; a gantry bracket 5 is also arranged on the frame 1, and the gantry bracket 5 is located above the conveyor belt module 10, and two servo modules and two vertically arranged first belt mechanisms 7 and second belt mechanisms 12 are fixed on the gantry bracket 5, the servo motor A6 drives the first belt mechanism 7 through the synchronous wheel to drive the silo material taking arm 18 to move in the horizontal direction, and the servo motor B11 drives the synchronous wheel The second belt mechanism 12 is driven to drive the lifting servo mechanism 13 to move horizontally on the feeding arm 22; a product suction cup group 14 is provided at the output end of the lifting servo mechanism 13, and a product placement device 15 is provided on the frame below the product suction cup group 14; the silo picking arm 18 includes a silo picking lifting cylinder 8 and a vacuum suction module group 9, and the silo picking lifting cylinder 8 drives the vacuum suction module group 9 to absorb the product; an oiling roller 23 is provided at the running end of the conveyor belt module 10, and an oiler 20 is provided above the oiling roller 23, and the oiler 20 is supplied with oil through an oil tank 24 fixed on the gantry 5, and the oil tank 24 is controlled by a time relay.

[0022] This patent can realize the functions of automatic material picking and feeding. During the oiling process, in order to save materials, there is no need to supply oil to the oiling roller all the time. The oiler adopts a slow and low state during the whole oiling process, and the oil tank is controlled by a time relay to supply oil intermittently, such as opening for 10s and closing for 20s. The interval oil supply can achieve the purpose of oiling without waste.

[0023] The conveying starting end of the conveyor belt module 10 is provided with a double-sheet storage mechanism 19, and the conveyor belt module is driven by a forward and reverse motor. Under normal conditions, the motor rotates forward to drive the conveyor belt module to feed materials. When double aluminum sheets are detected, the motor conveys the double aluminum sheets together into the double-sheet storage mechanism, and then continues to rotate forward.

[0024] Four or more scrapers 4 are respectively arranged around the A silo 2 and the B silo 3. The scrapers 4 are fixed to the frame through the column and are located at the upper part of the column. The scrapers are arranged on the column at an angle, and the angle between the scrapers and the column is an acute angle. The scrapers are movable structures. The function of the scrapers is to further detect the double aluminum sheets and separate the double aluminum sheets. The scrapers can move back and forth in the tooth box on the upper part of the column. When an aluminum sheet passes through the scrapers, the scrapers are compressed to separate the aluminum sheets, which is very convenient.

[0025] It also includes a double sheet detection sensor 25, which is fixed on the conveyor belt module to perform double sheet detection. In this patent, multiple procedures are set for double sheet detection to ensure accurate separation of aluminum sheets.

[0026] A positioning lever 26 is provided at the end of the rear end correction conveying roller 21 to prevent the aluminum sheet from falling.

[0027] The A silo and the B silo are lifted and lowered respectively by hydraulic cylinders 16 .

[0028] The double-sheet storage mechanism 19 is tiltedly arranged between the conveyor belt module 10 and the frame 1 to facilitate the sliding of products.

[0029] Its working process is:

[0030] (1) The hydraulic lifting cylinder 16 lifts the A silo 2 or the B silo 3 to a predetermined position;

[0031] (2) The servo motor A6 drives the bin picking arm 18 to move to the upper part of the A bin 2 or the B bin 3, and the bin picking arm 18 picks up the materials and places them on the conveyor belt module 10;

[0032] (3) The conveyor belt module 10 conveys the product through the oiling roller 23 for oiling;

[0033] (4) The product comes out of the oil coating roller 23 and enters the rear end correction conveying roller 21, and after correction, enters the rear end material taking position;

[0034] (5) The product suction cup assembly 14 takes the product and places it on the product placement device 15, and the entire action is completed.

[0035] The present invention has fully automated loading and unloading and automatic oiling functions, which improves production safety. The loading position is provided with two left and right silos, and the servo motor drives the lead screw to drag the material-taking device to take materials from the two silos, thereby improving production efficiency. In addition, the equipment is provided with a product placement position at the tail section, which is convenient for the robot to automatically grab the product to the next workstation, and has a good promoting effect on the automation of the entire production line and the optimization of the site.

[0036] The described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Claims

1. A double-station coating inspection device with a material taking function, characterized in that: The invention comprises a frame (1), wherein an A silo (2) and a B silo (3) are respectively arranged on both sides of the frame (1), and a conveyor belt module (10) and a rear end correction conveying roller (21) are arranged in sequence between the A silo (2) and the B silo (3); the frame (1) is also provided with a gantry support (5), the gantry support (5) is located above the conveyor belt module (10), and two servo modules and two vertically arranged first belt mechanisms (7) and second belt mechanisms (12) are fixed on the gantry support (5), a servo motor A (6) drives the first belt mechanism (7) through a synchronous wheel to drive a silo material taking arm (18) to move in a horizontal direction, and a servo motor B (11) drives the second belt mechanism (12) through a synchronous wheel. The mechanism (12) drives the lifting servo mechanism (13) to move horizontally on the feeding arm (22); the output end of the lifting servo mechanism (13) is provided with a product suction cup group (14), and the frame (1) below the product suction cup group (14) is provided with a product placement device (15); the silo picking arm (18) includes a silo picking lifting cylinder (8) and a vacuum suction module group (9), and the silo picking lifting cylinder (8) drives the vacuum suction module group (9) to suck the product; an oiling roller (23) is provided at the running end of the conveyor belt module (10), and an oil distributor (20) is provided above the oiling roller (23), and the oil distributor (20) is supplied with oil through an oil tank (24) fixed on the gantry; A double-sheet storage mechanism (19) is provided at the conveying start end of the conveyor belt module (10), and the conveyor belt module (10) is driven by a forward and reverse motor; Four or more scrapers (4) are respectively arranged around the A silo (2) and the B silo (3), and the scrapers (4) are fixed to the frame (1) through columns, and the scrapers (4) are located on the upper part of the columns; The scraper (4) is tiltedly arranged on the column, and the angle between the scraper (4) and the column is an acute angle, and the scraper (4) is a movable structure; It also includes a double sheet detection sensor (25), and the double sheet detection sensor (25) is fixed on the conveyor belt module (10).

2. The double-station coating detection device with material taking function according to claim 1 is characterized in that: A positioning lever (26) is provided at the end of the rear end correction conveying roller (21).

3. The double-station coating detection equipment with material taking function according to claim 1 is characterized in that: The A silo (2) and the B silo (3) are respectively lifted and lowered by hydraulic cylinders (16).

4. The double-station coating detection device with material taking function according to claim 2 is characterized in that: The double-sheet storage mechanism (19) is arranged obliquely between the conveyor belt module (10) and the frame (1).

5. The double-station coating detection equipment with material taking function according to claim 1 is characterized in that: The oil tank (24) is controlled by a time relay.

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