Steel bar forming tool frame and steel bar frame forming method

Abstract

The present invention provides a rebar forming jig and a rebar forming method. The jig comprises at least one unit, each unit comprising a base, an upright, and an adjustable rebar positioning assembly. The upright is movably mounted on the base, and the adjustable rebar positioning assembly is mounted on the upright. Multiple units can be detachably connected. The jig includes an adjustable rebar fixing assembly that allows for adjustment and fixation according to the size and position of the curved rebar for different products. This jig is reusable, can be assembled and disassembled, and can reduce mold costs for individual projects. It has a wide range of applications, is easy to assemble, and is durable.

Description

Technical Field

[0001] The present invention relates to the field of construction equipment, in particular to a steel bar forming tool frame and a steel bar frame forming method. Background Art

[0002] During the production process of the ring segments of prefabricated PC towers of prefabricated buildings, the ring segment steel bars need to be positioned and tied and welded into a steel cage. This process should ensure that the position and spacing of the steel mesh reinforcement at different heights meet the technical specifications and design requirements to avoid adverse effects on the tower body during later construction and hoisting.

[0003] The existing steel cage manufacturing process can serve as a device to support, position, and guide workers or equipment during production, but it has many shortcomings:

[0004] 1. Lack of flexibility and adaptability, prone to excess or shortage of functions. Generally, the fixed formwork is fixed to the base plate, and its length and width are fixed and cannot be adjusted, making it inconvenient to use and having certain limitations, especially for some steel cages with variable sizes and specifications.

[0005] 2. Difficulty in operation and poor precision seriously affect work efficiency. For example, by welding a fixing rod to the fixed mold table, fitting a fixing ring on the rod, and inserting the steel bar into the fixing ring to achieve the positioning of the steel bar. This method can control the spacing between the steel bars to a certain extent. However, for curved mesh, not only is the positioning accuracy poor, but it is also inconvenient to remove the positioned steel bars from the fixing ring, requiring the fixing ring to be removed, which is difficult to operate. If a certain number of steel bars are tied, if the position of the steel cage needs to be corrected later, it must be done using large machinery such as a crane, which is not only time-consuming and labor-intensive, but also has low accuracy. Summary of the Invention

[0006] An object of the present invention is to provide a steel bar forming fixture to at least solve one defect in the background art.

[0007] According to a first aspect of the present invention, the present invention provides a steel bar forming tool frame, comprising:

[0008] At least one unit, each unit includes a base, a vertical pole and an adjustable steel bar positioning component, the vertical pole is movably arranged on the base, the adjustable steel bar positioning component is arranged on the vertical pole, and multiple units can be detachably connected.

[0009] Optionally, for the steel bar forming fixture, the base is fan-shaped or trapezoidal.

[0010] Optionally, for the steel bar forming tooling frame, a slide rail platform is provided on one side of the base, a track is provided on the slide rail platform, and the vertical pole is movable on the track.

[0011] Optionally, for the steel bar forming tooling frame, the vertical rod is arranged on a support, and the support is slidable on the rail.

[0012] Optionally, for the steel bar forming tooling frame, a diagonal brace is further arranged, one end of the diagonal brace is arranged on the vertical rod, and the other end of the diagonal brace is arranged on the rail platform.

[0013] Optionally, for the steel bar forming tooling frame, the base and the rail platform are detachably connected.

[0014] Optionally, for the steel bar forming tooling frame, the adjustable steel bar fixing assembly comprises a clamping seat, a steel bar fixing seat, a pressing block and a locking bolt, the clamping seat is arranged on the guide rail at the side of the vertical rod, the pressing block is arranged on the vertical rod, and the locking bolt is threadedly connected with the steel bar fixing seat through the pressing block, and the position and the spacing of the steel bar can be controlled by rotating the locking bolt.

[0015] Optionally, for the steel bar forming tooling frame, the steel bar fixing seat can be fixed with a plurality of vertical rods through the pressing block and the locking bolt.

[0016] According to a second aspect of the present application, a steel bar forming method is provided, which comprises assembling the steel bar forming tooling frame as described above.

[0017] The steel bar forming tooling frame provided by the present application comprises at least one unit, each unit comprises a base, a vertical rod and an adjustable steel bar positioning assembly, the vertical rod is movably arranged on the base, the adjustable steel bar positioning assembly is arranged on the vertical rod, and a plurality of the units are detachably connected.

[0018] Advantages of the present application at least include:

[0019] 1. The steel bar forming tooling frame has an adjustable steel bar fixing assembly, which can be adjusted and fixed according to the size and position of the arc-shaped steel bars of different products.

[0020] 2. The steel bar forming tooling frame can be repeatedly used, assembled and disassembled, and can reduce the mold cost of a single project, has a wide range of applications, is convenient to assemble, and is durable. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 FIG. 1 is a structural schematic view of a steel bar forming tooling frame in an embodiment of the present application;

[0022] Figure 2 FIG. 2 is a top view of the steel bar forming tooling frame in the embodiment of the present application;

[0023] Figure 3A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 1 ;

[0024] Figure 4 A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 2 ;

[0025] Figure 5 A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 1 A side view of the steel bar forming tooling jig according to an embodiment of the present application

[0026] Figure 6 A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 1 A side view of the steel bar forming tooling jig according to an embodiment of the present application DETAILED DESCRIPTION

[0027] A steel bar forming tooling jig and a steel bar forming method according to an embodiment of the present application will be described in more detail below with reference to the accompanying drawings, in which a preferred embodiment of the present application is illustrated. It should be understood that those skilled in the art can modify the present application described herein while still achieving the advantageous effects of the present application. Therefore, the following description should be understood as a broad general knowledge of those skilled in the art and not as a limitation on the present application.

[0028] The present application will be described in more detail in the following paragraphs with reference to the accompanying drawings. The advantages and features of the present application will be more apparent from the following description and claims. It should be noted that the drawings are all in a very simplified form and all use non-precise proportions, only for the purpose of facilitating, clarifying and assisting in the description of the embodiments of the present application.

[0029] The purpose of the present application is to provide a steel bar forming tooling jig which can be flexibly assembled into different sizes, specifications and arc models according to requirements; and a positioning device with a fixed component with adjustable steel bar spacing, which can be adjusted and fixed according to the arc steel bar size and position of different products, and can be assembled and disassembled.

[0030] Thus, as shown in Figures 1-4 , the steel bar forming tooling jig according to an embodiment of the present application comprises a base, a plurality of steel bar forming tooling jigs arranged on the base, and a plurality of positioning devices arranged on the base and corresponding to the steel bar forming tooling jigs. Figure 1 A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 2 A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 3 A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 1 ; Figure 4 A side view of the steel bar forming tooling jig according to an embodiment of the present application Figure 2 .

[0031] The steel bar forming tooling jig according to an embodiment of the present application comprises a base, a plurality of steel bar forming tooling jigs arranged on the base, and a plurality of positioning devices arranged on the base and corresponding to the steel bar forming tooling jigs.

[0032] At least one unit, each unit comprising a base 201, a vertical rod 100 movably arranged on the base 201, and an adjustable steel bar positioning assembly 400 arranged on the vertical rod 100, and a plurality of units can be detachably connected.

[0033] As Figure 1 The case after connecting six units is shown in FIG.

[0034] In an embodiment, the base 201 is in the shape of a fan ring or a trapezoid. In this way, it is convenient to connect to an arc or a circle. In addition, the orientation of the base can also be adjusted so as to be connected to an S shape or the like. This can be flexibly connected according to the actual needs of the steel bar support.

[0035] Further, one side of the base 201 is provided with a sliding rail platform 300, and the sliding rail platform 300 is provided with a track 301, and the vertical rod 100 is movable on the track 301. Specifically, the sliding rail platform 300 can be part of the base 201, or it can exist independently, that is, the sliding rail platform 300 and the main body of the base 201 can be detachable.

[0036] For example, Figure 1 The case that the sliding rail platform 300 and the main body of the base 201 are detachable is shown in FIG.

[0037] Among them, the sliding rail platform 300 and the base 201 can be fixed by bolts / insertion rods and the like. As Figure 6 It is shown that one side of the sliding rail platform 300 is provided with a connecting piece 302 with a threaded hole for fixing with the base 201.

[0038] In an embodiment, the track 301 can be provided with two, respectively located on both sides of the sliding rail platform 300.

[0039] Further, the vertical rod 100 is arranged on the support 101, and the support 101 can slide on the track 301.

[0040] In addition, it also includes a diagonal brace 202, one end of which is arranged on the vertical rod 100, and the other end is arranged on the sliding rail platform 300.

[0041] Specifically, the diagonal brace 202 is inserted into the support rib plate frame 1011, and the diagonal brace 202 adjusts the support angle through a bolt. The support rib plate frame 1011 can be integrated with the support 101, or it can exist independently. And the independently existing support rib plate frame 1011 can also slide on the track 301.

[0042] Please refer to Figure 5 and Figure 6 The adjustable steel bar fixing assembly comprises a clamping seat 401, a steel bar fixing seat 402, a pressing block 403 and a locking bolt 404, the clamping seat 401 is arranged on the guide rail 1001 of the side edge of the vertical rod 100, the pressing plate 403 is arranged on the vertical rod 100, the locking bolt 404 is threadedly connected with the steel bar fixing seat 402 through the pressing plate 403, and the position and spacing of the steel bar can be controlled by rotating the locking bolt 404.

[0043] The guide rail 1001 can be welded on the vertical rod 100, and the guide rail can be welded on the vertical rod 100 in any direction according to actual needs.

[0044] The clamping seat 401 can be fixed on the guide rail 1001 by bolts, so that the position of the clamping seat 401 can be adjusted.

[0045] In one embodiment, hooks can be inserted into the clamping seat 401 to fix the steel bar.

[0046] In one embodiment, the steel bar fixing seat 402 can be fixed with a plurality of vertical rods 100 through the pressing block 403 and the locking bolt 404.

[0047] The strip-shaped holes on both sides of the tail of the steel bar fixing seat 402 can fine-tune the position of the steel bar fixing seat, and each component of the positioning tooling is detachable and can be assembled, and the arc steel bar size and position of different products are adjusted and fixed during production. The steel bar positioning can be flexibly adjusted and reused to meet the production of single ring piece steel bar cages.

[0048] Further, a plurality of units can be assembled into a fan ring tooling frame of different diameters and arcs to meet the needs of different arc steel bar frames, and the mold cost of a single project can be reduced, the use range is wide, the assembly is convenient, and the tooling frame is durable.

[0049] The application also provides a steel bar frame forming method comprising assembling the steel bar forming tooling frame as described above.

[0050] In summary, the steel bar forming tooling frame provided by the application comprises at least one unit, each unit comprises a base, a vertical rod and an adjustable steel bar positioning assembly, the vertical rod is movably arranged on the base, the adjustable steel bar positioning assembly is arranged on the vertical rod, and a plurality of units can be detachably connected.

[0051] The advantages include at least:

[0052] 1. The steel bar forming tooling frame has an adjustable steel bar fixing assembly, which can be adjusted and fixed according to the arc steel bar size and position of different products.

[0053] 2. The steel bar forming tool frame can be reused, assembled and disassembled, and can reduce the mold cost of a single project, has a wide range of applications, is easy to assemble, and is durable.

[0054] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A steel bar forming fixture, characterized in that: include:

7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. Multiple units can be assembled into fan-shaped ring fixtures with different diameters and arcs.

2. The steel bar forming fixture according to claim 1, characterized in that: The base is in a fan ring shape or a trapezoidal shape.

3. The steel bar forming fixture according to claim 1, characterized in that: The base is detachably connected to the slide rail platform.

4. A steel frame forming method, characterized in that: The method comprises assembling the steel bar forming tool frame according to any one of claims 1 to 3.

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