Sand-plated layer thickening equipment

By designing sand plating thickening equipment, the full surface sand plating coverage of the annular cutting line is achieved by using the motor to drive the tensioning wheel to rotate, which solves the problem of the lack of annular cutting line sand plating equipment in the prior art, and improves the sand plating efficiency and operation simplicity.

CN111005053BActive Publication Date: 2025-08-05TIANJIN XINKAI JIANYE TECH CO LTD
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Patent Information

Application Number
CN201911369302.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-26
Publication Date
2025-08-05
Estimated Expiration
2039-12-26

AI Technical Summary

Technical Problem

The lack of diamond sand plating equipment for manufacturing annular cutting lines in the prior art makes it difficult to achieve sand plating operations of annular cutting lines. The existing equipment requires high cutting accuracy and complex artificial operations.

Method used

A sand-plating thickening equipment is designed, including a thickened electroplating tank, an upper tensioning wheel and a lower tensioning wheel. The upper tensioning wheel or lower tensioning wheel is driven by a motor to rotate. The annular cutting wire is wound in the wire trough to ensure that the entire surface is covered with carbam. A multi-plating wire trough structure is used to accommodate multiple cutting wires to achieve efficient sand plating.

Benefits of technology

It realizes full-surface sand coating for annular cutting line, with simple structure and easy operation, and is suitable for large-scale sand plating operations of annular cutting line, improving sand plating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a sand plating layer thickening device, including a thickening electroplating tank, an upper tensioning wheel and a lower tensioning wheel. The thickening electroplating tank has an upward opening. The upper tensioning wheel and the lower tensioning wheel are both located above the thickening electroplating tank. A plurality of wire grooves are circumferentially provided on the circumferential walls of the upper tensioning wheel and the lower tensioning wheel. The annular cutting wire is wound in the wire grooves. The upper tensioning wheel or the lower tensioning wheel is rotated by a motor. The rear side wall of the back plate is fixedly connected to the lifting rod of the second lifting device vertically fixed in position. For this kind of sand plating layer thickening device, the annular cutting wire is wound in the wire grooves provided on the circumferential walls of the upper tensioning wheel and the lower tensioning wheel, and its rotation through the upper tensioning wheel or the lower tensioning wheel drives it to pass through the thickening electroplating tank. This moving method can ensure that the entire outer surface of the annular cutting wire can be covered with diamond sand without omission.
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Description

Technical Field

[0001] The present invention relates to an electroplating device, in particular to a device for thickening a sand plating layer. Background Art

[0002] At present, diamond wire saws are generally straight. When performing circular cutting, the wire saw needs to be perpendicular to the cutting surface, and then the wire saw moves along a circular trajectory perpendicular to the cutting surface. At the same time, the wire saw moves up and down at a certain frequency to cut an object. This operation method has very high requirements for the accuracy of the cutting equipment, and the movement of the wire saw often needs to be realized by combining programming, making the manual operation difficult. All the above technical problems can be solved by producing an annular cutting wire, that is, the cutting wire is a hard annular wire saw. During use, only need to position the annular wire saw and then make it rotate around the center of the circle and move along the cutting depth direction at the same time. However, in the prior art, there is no diamond sand plating equipment for manufacturing annular cutting wires. Summary of the Invention

[0003] In view of this, the present invention aims to overcome the defects existing in the above prior art and provides a device for thickening a sand plating layer, which is used for the diamond thickening sand plating operation required when producing annular cutting wires.

[0004] To achieve the above object, the technical solution of the present invention is realized as follows:

[0005] A device for thickening a sand plating layer includes a thickening electroplating tank, an upper tensioning wheel and a lower tensioning wheel. The thickening electroplating tank has an upward opening, and a back plate is provided at the side of the thickening electroplating tank. The upper tensioning wheel and the lower tensioning wheel are both located at the upper two ends of the thickening electroplating tank. A plurality of wire grooves are provided along the circumferential direction on the outer rings of the upper tensioning wheel and the lower tensioning wheel. The upper tensioning wheel is rotationally connected to the front side wall of the back plate through an integrally bent rocker arm. A telescopic connecting member is provided between the rocker arm and the back plate. One end of the connecting member is rotationally connected to the back plate, and the other end is hinged to the rocker arm. A lower positioning shaft is rotationally provided at the end face of the lower tensioning wheel, and the lower positioning shaft is fixedly connected to the front side wall of the back plate. The upper tensioning wheel or the lower tensioning wheel is driven to rotate by a motor. The rear side wall of the back plate is fixedly connected to the lifting rod of a vertically fixed second lifting device.

[0006] Further, the rocker arm is a rotating shaft, a connecting plate and an upper positioning shaft that are sequentially rotationally connected in a Z shape. The end of the upper positioning shaft away from the connecting plate is fixedly connected to the back plate, and the end of the rotating shaft away from the connecting plate is perpendicularly fixedly connected to the end face of the upper tensioning wheel.

[0007] Further, the connecting member is a cylinder. Fixed collar rings are provided at both the bottom end of the cylinder and the free end of its piston rod. A plurality of tensioning screws are screwed onto the upper end of the front side wall of the back plate. Connecting rings are fixedly provided on both sides of the connecting plate. The fixed collar rings provided at both ends of the cylinder are respectively movably sleeved on the tensioning screws and the connecting rings.

[0008] Further, a threaded hole plate is fixedly provided on the front side wall of the back plate. The threaded hole plate extends outward from both sides of the back plate, and a plurality of threaded holes are provided on the threaded hole plate. The tensioning screws are screwed into the threaded holes of the threaded hole plate.

[0009] Further, the second lifting device is an electric push rod or a cylinder.

[0010] Further, a plurality of vertical guide rods are fixedly provided on both sides of the telescopic structure. The guide rods are inserted into the sliding sleeves fixedly provided on the back side wall of the back plate.

[0011] Further, uneven patterns are provided on the bottom of the wire placement groove and on both side walls of the groove.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] (1) For this sanding layer thickening device, the annular cutting wire is wound in the wire grooves provided on the circumferential walls of the upper tensioning wheel and the lower tensioning wheel. The rotation of the upper tensioning wheel or the lower tensioning wheel drives the wire to pass through the thickening electroplating tank. This moving method can ensure that the entire outer surface of the annular cutting wire can be covered with diamond sand without omission.

[0014] (2) For this sanding layer thickening device, through the setting of multiple wire placement grooves, multiple cutting wires can be accommodated for sanding simultaneously, realizing the high efficiency of sanding.

[0015] (3) This sanding layer thickening device has a simple structure, is easy to operate, and has a good sanding effect, and is suitable for large-scale sanding operations of annular cutting wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings forming a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0017] Figure 1 is a schematic diagram of the overall structure of a sanding layer thickening device described in the present invention;

[0018] Figure 2 is Figure 1 an enlarged view of part A in

[0019] Figure 3 is a schematic diagram of the overall structure of a sanding layer thickening device described in the present invention.

[0020] Description of the reference numerals in the drawings:

[0021] 21 - Thickened electroplating tank; 221 - Support platform; 222 - Support frame; 23 - Back plate; 231 - Screw hole plate; 232 - Tensioning screw; 24 - Upper tensioning wheel; 240 - Rocker arm; 241 - Rotating shaft; 242 - Connecting plate; 2421 - Connecting ring; 243 - Upper positioning shaft; 244 - Wire slot; 25 - Lower tensioning wheel; 251 - Lower positioning shaft; 26 - Connecting member; 27 - Second lifting device; 271 - Lifting rod; 272 - Top plate; 28 - Guide rod; 281 - Sliding sleeve. Detailed implementation manners

[0022] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments may be combined with each other.

[0023] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "plural" is two or more.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0025] The present invention will be described in detail below with reference to the drawings and in combination with the embodiments:

[0026] As Figures 1 to 3As shown in the figure, a sand plating layer thickening device includes a thickening electroplating tank 21, two upper tension wheels 24 and two lower tension wheels 25. The thickening electroplating tank 21 is carried on the bottom support platform 221 with an upward opening. A support frame 222 is provided at the side of the thickening electroplating tank 21. A vertical electric push rod is provided on the support frame 222. A horizontal rectangular back plate 23 is fixed on the telescopic lifting rod 271 of the electric push rod. The top end of the electric push rod is fixedly connected to the bottom surface of the top plate 272 horizontally fixed on the rear side wall of the back plate 23. Vertical guide rods 28 are provided on both sides of the electric push rod. The two ends of the guide rod 28 are fixed on the support frame 222. The guide rod 28 is inserted into the sliding sleeve 281 fixed on the rear side wall of the back plate 23 and is in sliding contact with the sliding sleeve 281.

[0027] The upper tension wheels 24 and the lower tension wheels 25 are both located at the upper two ends of the thickening electroplating tank 21. The two upper tension wheels 24 are located at the upper part of the back plate 23, and the two lower tension wheels 25 are located at the lower part of the back plate 23. A number of wire placement grooves 244 are provided along the circumference on the outer rings of the upper tension wheels 24 and the lower tension wheels 25. To prevent the wire placement grooves 244 from wearing the diamond sand plated on the annular cutting line, the upper tension wheels 24 and the lower tension wheels 25 are both made of polyurethane material. To ensure that the annular cutting line does not slide in the wire placement groove, uneven patterns are provided on the bottom and both side walls of the wire placement groove 244.

[0028] The upper tension wheel 24 is composed of a rotating shaft 241, a connecting plate 242 and an upper positioning shaft 243 that are integrally Z-shaped and sequentially rotationally connected. The end of the upper positioning shaft 243 away from the connecting plate 242 is fixedly connected to the back plate 23. The end of the rotating shaft 241 away from the connecting plate 242 is vertically fixedly connected to the end face of the upper tension wheel 24, so that the upper tension wheel 24 can rotate along the axis of the upper positioning shaft 243. A lower positioning shaft 251 is rotatably provided at the end face of the lower tension wheel 25. The lower positioning shaft 251 is fixedly connected to the front side wall of the back plate 23. A motor is provided inside the rotating shaft 241 or the lower positioning shaft 251, and the motor drives the upper tension wheel 24 or the lower tension wheel 25 to rotate.

[0029] To fix the position of the upper tension wheel 24, a threaded hole plate 231 is fixed on the front side wall of the back plate 23. A number of threaded holes are provided on the threaded hole plate 231. To increase the extension angle of the threaded holes, the threaded hole plate 231 extends outward from both sides of the back plate 23. A tensioning screw rod 232 is screwed into its threaded hole. A mini cylinder is provided between the connecting plate 242 of the upper tension wheel 24 and the tensioning screw rod 232. Fixed collar rings are provided at the bottom end of the cylinder and the free end of its piston rod. The two fixed collar rings are respectively movably sleeved in the connecting rings 2421 provided on the side walls of the tensioning screw rod 232 and the connecting plate 242.

[0030] During use, place the annular cutting wire in the wire placement groove 244 of the upper tension pulley 24 in the shape of an external circumcircle, adjust the telescopic length of the mini cylinder, so that the annular cutting wire is clamped in the wire placement groove 244 and can rotate with the rotation of the upper tension pulley 24 or the upper tension pulley 24. Then start the electric push rod to sink the annular cutting wire into the electroplating solution in the thickened electroplating tank 21 and connect the power supply to carry out sand plating.

[0031] The fixed connection method described in the text is threaded connection or welding.

[0032] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sand coating thickening device, characterized in that: The invention comprises a thickened electroplating tank (21), an upper tensioning wheel (24) and a lower tensioning wheel (25), wherein the thickened electroplating tank (21) opens upwards, a back plate (23) is provided on the side of the thickened electroplating tank (21), the upper tensioning wheel (24) and the lower tensioning wheel (25) are both located at the upper ends of the thickened electroplating tank (21), a plurality of wire grooves (244) are provided on the outer rings of the upper tensioning wheel (24) and the lower tensioning wheel (25) along the circumferential direction, the upper tensioning wheel (24) is rotatably connected to the front side wall of the back plate (23) through an integrally bent rocker arm (240), and the rocker arm A telescopic connecting member (26) is provided between the (240) and the back plate (23), one end of the connecting member (26) is rotatably connected to the back plate (23), and the other end is hinged to the rocker arm (240), a lower positioning shaft (251) is rotatably provided at the end surface of the lower tensioning wheel (25), and the lower positioning shaft (251) is fixedly connected to the front side wall of the back plate (23), the upper tensioning wheel (24) or the lower tensioning wheel (25) is driven to rotate by a motor, and the rear side wall of the back plate (23) is fixedly connected to the lifting rod (271) of the vertically fixed second lifting device (27).

2. The sand plating layer thickening device according to claim 1, characterized in that: The rocker arm comprises a rotating shaft (241), a connecting plate (242) and an upper positioning shaft (243) which are connected in a Z-shaped rotation sequence. The end of the upper positioning shaft (243) away from the connecting plate (242) is fixedly connected to the back plate (23). The end of the rotating shaft (241) away from the connecting plate (242) is vertically fixedly connected to the end face of the upper tensioning wheel (24).

3. The sand plating layer thickening device according to claim 2, characterized in that: The connecting member (26) is a cylinder, and the bottom end of the cylinder and the free end of its piston rod are both provided with fixed collars. The upper end of the front side wall of the back plate (23) is screwed with a plurality of tensioning screws (232). Both sides of the connecting plate (242) are fixed with connecting rings (2421). The fixed collars provided at both ends of the cylinder are movably connected to the tensioning screws (232) and the connecting rings (2421).

4. The sand plating layer thickening device according to claim 3, characterized in that: A screw hole plate (231) is fixedly provided on the front side wall of the back plate (23), and the screw hole plate (231) extends outward from both sides of the back plate (23). A plurality of threaded holes are provided on the screw hole plate (231), and the tensioning screw (232) is screwed into the threaded holes of the screw hole plate (231).

5. The sand plating layer thickening device according to claim 1, characterized in that: The second lifting device (27) is an electric push rod or a cylinder.

6. The sand plating layer thickening device according to claim 1, characterized in that: A plurality of vertical guide rods (28) are fixedly provided on both sides of the second lifting device (27), and the guide rods (28) are inserted into sliding sleeves (281) fixedly provided on the rear side wall of the back plate (23).

7. The sand plating layer thickening device according to claim 1, characterized in that: The bottom and both side walls of the wire placement groove (244) are provided with uneven patterns.