Automatic feeding device for bamboo strips

By designing the automatic feeding device of bamboo strips, and using technical means such as lifting tooling, displacement components and automatic tightening tooling, the existing bamboo strips loading method requires a lot of manpower and equipment shutdown, achieving efficient preparation and low-cost production of bamboo composite products.

CN111017612BActive Publication Date: 2025-04-11CHINA NATIONAL FOREST XINZHOU BAMBOO WINDING DEVELOPMENT CO LTD
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Patent Information

Application Number
CN201911382364.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-27
Publication Date
2025-04-11
Estimated Expiration
2039-12-27

AI Technical Summary

Technical Problem

The existing bamboo strip loading method requires a lot of manpower, resulting in high labor costs, and the machine needs to be shut down or slowed down during the loading process, which affects the preparation efficiency and production cost of bamboo-wrapped composite products.

Method used

An automatic feeding device for bamboo strips is designed, including lifting tooling, displacement components, positioning turntable tooling, tray feeding tooling and automatic tightening tooling, realizing automatic feeding, replacement, tightening and fixing of bamboo strips, reducing human labor and equipment downtime.

Benefits of technology

Through the automated loading process, labor costs are reduced, the preparation efficiency of bamboo composite products is improved, equipment downtime is reduced, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic bamboo strip feeding device, which belongs to the technical field of bamboo winding preparation. Through the corresponding arrangement and matching of a lifting tool, a displacement assembly, a positioning turntable tool, a feeding tool and an automatic tightening tool, the automatic material taking and feeding of the bamboo strip disc on the base to the workbench and the feeding disc can be realized, and the automatic tightening of the bamboo strip disc on the feeding disc can be realized, so as to realize the automatic feeding of the bamboo strip. The automatic bamboo strip feeding device of the invention has a simple structure and is easy to control. It can realize the automatic extraction, installation and fixing of the bamboo strip disc, effectively simplify the feeding process when the bamboo strip disc is used, improve the efficiency of the installation and replacement of the bamboo strip disc, and reduce the labor intensity and manpower cost; moreover, through the corresponding arrangement of the feeding cutting tool and the discharging tool, the accurate feeding of the material and the rapid switching of the bamboo strip disc can be effectively realized, the downtime of the equipment can be reduced, the production efficiency of the bamboo winding products can be improved, and the preparation cost of the bamboo winding products can be reduced, and it has a good application prospect and promotion value.
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Description

Technical Field

[0001] The invention belongs to the technical field of bamboo winding preparation, and in particular relates to an automatic bamboo strip feeding device. Background Art

[0002] In recent years, the research and application of bamboo winding products have become more and more extensive, and their application in the fields of pipelines and houses has become more and more mature. In the preparation process of bamboo winding products, bamboo materials such as bamboo strips, bamboo curtains, mesh cloth, gauze, non-woven fabrics, etc. are usually loaded onto a production device with a rotating mold, and the corresponding materials are sequentially wound and bonded as the rotating mold rotates, thereby realizing the preparation and molding of bamboo winding products.

[0003] During the feeding process of bamboo materials, bamboo strips are usually wound around a reel to form a bamboo strip disc similar to a "roll of paper", and then the bamboo strip disc is placed on the corresponding feed disc. The bamboo strip disc is rotated around its axis to realize the transportation and feeding of bamboo materials, and the tightening, glue dipping and other processes are completed during the transportation process.

[0004] At present, when feeding bamboo strips, most of the time, the bamboo strip discs are hoisted to the corresponding feeding platforms through manual operation of tool hoisting platforms, and then the bamboo strip discs are manually set and fixed on the positioning turntable mechanism, and the bamboo strip discs need to be manually replaced with new ones after the bamboo strip discs are fed. The existing feeding method not only requires a lot of manual labor, resulting in high labor costs; moreover, the existing feeding method requires the bamboo strip discs to be shut down or slowed down when switching, resulting in low preparation efficiency of bamboo winding composite products, affecting the production cost of bamboo composite products. Summary of the invention

[0005] In response to one or more of the above-mentioned defects or improvement needs in the prior art, the present invention provides an automatic bamboo strip feeding device, which can effectively realize the automatic loading and replacement of bamboo strip discs, realize the automatic tightening of bamboo strip discs on the feeding disc, reduce the manual labor in the bamboo strip feeding process, reduce the cost of preparing bamboo composite products, and improve the efficiency of preparing bamboo composite products.

[0006] To achieve the above object, the present invention provides an automatic bamboo strip feeding device, comprising a base and a workbench arranged above the base, characterized in that:

[0007] A lifting tool is provided on the base on one side of the workbench, which is used to lift the bamboo strips plate on the base to a certain height and then send the plate to the workbench;

[0008] A displacement assembly is provided on the workbench corresponding to the lifting fixture, and includes an X-axis guide rail and a Y-axis guide rail which are horizontally arranged and orthogonal to each other; the X-axis guide rail is fixedly arranged on the workbench, and one end of the X-axis guide rail close to the lifting fixture extends outward from the edge of the workbench to align with the top of the lifting fixture; the Y-axis guide rail is matched with the X-axis guide rail and can reciprocate in the X-axis direction;

[0009] At least one positioning turntable tooling is provided on one side of the X-axis guide rail, and a plurality of bamboo strips discs can be fixed on the positioning turntable tooling, and the feeding switching of the bamboo strips discs can be realized; the Y-axis guide rail is provided with a disc feeding tooling that can reciprocate in the Y-axis direction, which is used to extract the bamboo strips disc from the lifting tooling and transport it to the corresponding positioning turntable tooling; the X-axis guide rail is provided with an automatic tightening tooling that can reciprocate in the X-axis direction, which is used to tighten and fix the bamboo strips disc after it is fed to the positioning turntable tooling.

[0010] As a further improvement of the present invention, the lifting tool comprises a slider rail arranged on the base, a clamp assembly arranged on the slider rail, and a lifting rail arranged vertically at one end of the slider rail;

[0011] The clamp assembly includes a first clamp and a second clamp arranged opposite to each other in the X-axis direction, and the two clamps can approach or move away from each other to clamp or loosen the bamboo strips disc; the lifting guide rail is provided with an axle extension that can be lifted and lowered vertically, the axis of the axle extension is along the Y-axis direction, and can be inserted into the through hole in the middle of the bamboo strips disc when the clamp assembly moves close to the bottom of the lifting guide rail.

[0012] As a further improvement of the present invention, the disc feeding tooling includes a lifting bracket vertically arranged on the Y-axis guide rail, and the lifting bracket can be aligned with one side of the positioning turntable tooling and is provided with a disc feeding bracket that can be lifted and lowered vertically; a third clamp and a fourth clamp that can move relative to each other are relatively arranged on the disc feeding bracket.

[0013] As a further improvement of the present invention, the automatic tightening tooling includes a base frame arranged on the X-axis guide rail, and a support plate vertically arranged on the top of the base frame, a tightening panel that can reciprocate in the Y-axis direction is movably arranged on the support plate, and an electric wrench is arranged on the tightening panel; then the tightening wrench can approach the positioning turntable tooling under the movement of the tightening panel, and tighten and fix the bamboo strip disc on the positioning turntable tooling.

[0014] As a further improvement of the present invention, the tightening panel is movably arranged on the support plate with multiple optical axes; one end of the optical axis is fixedly connected to the tightening panel, and the other end passes through the through hole opened on the support plate and slidably matches therewith.

[0015] As a further improvement of the present invention, a tightening cylinder is arranged on the support plate along the Y-axis direction; the tail of the tightening cylinder is fixed on the support plate, and its output shaft is matched to the tightening panel.

[0016] As a further improvement of the present invention, a feeding and cutting tool is provided corresponding to the positioning turntable tool, which is correspondingly arranged between the positioning turntable tool and the X-axis guide rail, and is used for feeding and cutting the bamboo strip material on the bamboo strip disc;

[0017] The feeding and cutting tool is provided with a cutting assembly, which includes a tool that can be vertically lifted and lowered and a cutting platform arranged below the tool; then the bamboo strips material can pass between the tool and the cutting platform, and the bamboo strips material can be cut by matching the tool and the cutting platform.

[0018] As a further improvement of the present invention, a discharging tool is provided on the top surface of one side of the workbench; the discharging tool comprises a support frame fixedly provided on the workbench, and a first motor, a second motor, a rotating shaft and a pressing shaft provided on the support frame;

[0019] The rotating shaft is arranged horizontally and can rotate continuously under the drive of the first motor; the pressing shaft is arranged parallel to the top of the rotating shaft, and its two ends are matched with the rotating shaft of the second motor by support rods respectively, and can approach or move away from the rotating shaft under the drive of the second motor.

[0020] The above-mentioned improved technical features can be combined with each other as long as they do not conflict with each other.

[0021] In general, the above technical solution conceived by the present invention has the following beneficial effects compared with the prior art:

[0022] (1) The automatic bamboo strip feeding device of the present invention has correspondingly arranged lifting tooling, displacement assembly, positioning turntable tooling, disc feeding tooling and automatic tightening tooling, and utilizes the lifting tooling to lift the bamboo strip disc, so that the disc feeding tooling arranged on the displacement assembly can accurately realize the extraction of the bamboo strip disc, and through the corresponding movement of the disc feeding tooling on the displacement assembly, the bamboo strip disc can be fed from the base to the positioning turntable tooling, and through the corresponding arrangement and operation of the automatic tightening tooling, the bamboo strip disc can be reliably fixed on the positioning turntable tooling, thereby realizing the automatic feeding of the bamboo strip disc on the feeding disc, simplifying the feeding process of the bamboo strip disc, reducing the amount of human labor in the bamboo strip disc feeding process, reducing the human cost in the bamboo strip feeding process, and improving the efficiency and accuracy of bamboo strip feeding;

[0023] (2) The automatic bamboo strip feeding device of the present invention can effectively realize the rapid switching of the corresponding bamboo strip disc and the rapid cutting of the bamboo strip feeding by setting the feeding and cutting tool corresponding to the positioning turntable tool, and by using the cutting assembly and the first and second pressing rollers provided therein, so as to improve the accuracy and reliability of the winding preparation of bamboo strip materials in different forms, and ensure the preparation accuracy and efficiency of bamboo winding products;

[0024] (3) The automatic bamboo strip feeding device of the present invention can realize the rapid and accurate fixation of the bamboo strip plate on the feeding tray by correspondingly setting the detection components, tightening panel and electric wrench on the automatic tightening tool, avoid the strong impact between the electric wrench and the bamboo strip plate, and ensure that the bamboo strip plate can be tightened in place, simplifying the process of fixing and removing the bamboo strip plate on the feeding tray, reducing the labor intensity and labor cost, and improving the precision and accuracy of control;

[0025] (4) The automatic bamboo strip feeding device of the present invention can effectively realize the accurate feeding of bamboo strip materials to the winding mold by arranging a discharging tool composed of a first motor, a second motor, a rotating shaft and a pressing shaft on the workbench, thereby avoiding the slipping of the bamboo strip materials during the feeding process, improving the feeding quality, and thus ensuring the molding quality of the bamboo winding products;

[0026] (5) The automatic bamboo strip feeding device of the present invention has a simple structure and is easy to control. It can realize the automatic extraction, installation and fixation of the bamboo strip disc, effectively simplify the feeding process when the bamboo strip disc is used, improve the efficiency of the installation and replacement of the bamboo strip disc, and reduce labor intensity and labor costs; moreover, through the corresponding setting of the feeding and cutting tooling and the discharging tooling, it can effectively realize the precise feeding of materials and the rapid switching of the bamboo strip disc, reduce the downtime of the equipment, improve the production efficiency of the bamboo winding products, and reduce the preparation cost of the bamboo winding products. It has good application prospects and promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic bamboo strip feeding device in an embodiment of the present invention;

[0028] Figure 2 1 is a front view of the structure of the automatic bamboo strip feeding device in the embodiment of the present invention;

[0029] Figure 3 1 is a structural side view of an automatic bamboo strip feeding device in an embodiment of the present invention;

[0030] Figure 4 1 is a top view of the structure of the automatic bamboo strip feeding device in an embodiment of the present invention;

[0031] Figure 5 It is a structural schematic diagram of a feeding and cutting tool of a bamboo strip automatic feeding device in an embodiment of the present invention;

[0032] Figure 6 It is a structural side view of a tray feeding tooling of an automatic bamboo strip feeding device in an embodiment of the present invention;

[0033] Figure 7 It is a three-dimensional structural schematic diagram of a tray feeding tool and an automatic tightening tool in an embodiment of the present invention;

[0034] Figure 8 It is a three-dimensional structural schematic diagram of a discharging tooling of the automatic bamboo strip feeding device in an embodiment of the present invention;

[0035] In all the drawings, the same reference numerals represent the same technical features, specifically: 1. lifting tool, 101. slider guide, 102. first clamp, 103. second clamp, 104. clamping component, 105. lifting guide, 106. shaft extension, 107. sprocket; 2. displacement assembly, 201. X-axis guide, 202. Y-axis guide; 3. positioning turntable tool, 301. feeding tray, 302. bamboo strip tray; 4. feeding and cutting tool, 401. first pressure roller, 402. second pressure roller, 403. panel, 404. tool, 405. cutting platform, 406. Lifting component; 5. Plate feeding tooling, 501. Plate feeding bracket, 502. Lifting bracket, 503. Third fixture, 504. Fourth fixture; 6. Automatic tightening tooling, 601. Base frame, 602. Support plate, 603. Tightening cylinder, 604. Electric wrench, 605. Detection component, 606. Tightening panel, 607. Optical axis; 7. Discharging tooling, 701. First motor, 702. Second motor, 703. Rotating shaft, 704. Pressing shaft, 705. Guide shaft, 706. Support rod; 8. Workbench, 9. Base, 10. Mesh cloth positioning turntable. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0037] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0038] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0039] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0041] Example:

[0042] See also Figures 1 to 8, the automatic bamboo strip feeding device in the preferred embodiment of the present invention is arranged on a base 9, which includes a lifting tool 1 and a workbench 8 arranged on the base 9, and a displacement assembly 2, a positioning turntable tool 3, a feeding and cutting tool 4, a feeding disc tool 5, an automatic tightening tool 6 and a discharging tool 7 arranged on the workbench 8. Among them, the feeding disc tool 5 and the automatic tightening tool 6 are correspondingly arranged on the displacement assembly 2, and are respectively used for feeding the bamboo strip disc 302 and setting the bamboo strip disc 302 in the row of the feeding disc 301. Further, the feeding and cutting tool 4 is arranged corresponding to the positioning turntable tool 3, and is used for feeding and cutting the bamboo strips on the bamboo strip disc 302, and the discharging tool 7 is arranged on the workbench 8, and is used for discharging the material from the feeding and cutting tool 4 to the next process, for example, discharging to the winding mold.

[0043] Specifically, the workbench 8 in the preferred embodiment is higher than the setting position of the base 9, and the lifting tooling 1 is set on the base 9 on one side of the workbench 8, which includes a horizontally set slider guide 101 and a vertically set lifting guide 105, and the lifting guide 105 is fixed with its bottom on the base 9 at one end of the slider guide 101.

[0044] Further, a clamp assembly is provided on the slider rail 101 for clamping and loading the bamboo strips tray. The clamp assembly includes a first clamp 102 and a second clamp 103 arranged relatively to each other. The two clamps (102, 103) can move relatively to clamp the bamboo strips tray placed between the two clamps. It is not difficult to see that the tops of the first clamp 102 and the second clamp 103 are both arranged as semicircular arc structures corresponding to the bamboo strips tray to match the shape of the bamboo strips tray. Preferably, the first clamp 102 is fixedly arranged, and the second clamp 103 can move relative to it. For example, in a preferred embodiment, a clamping component 104 is provided at the bottom of the second fixture 103 to drive the second fixture 103 to move. The clamping component 104 in the preferred embodiment can be further specifically a driving assembly consisting of a slider, a cylinder, and a polished rod. The slider is correspondingly sleeved on the polished rod and matched with the cylinder, so that the cylinder can drive the slider to reciprocate along the axial direction of the outer periphery of the polished rod, and the second fixture 103 is correspondingly provided on the slider, and can reciprocate with the slider. In order to achieve a stable setting of the second fixture 103, at least two "slider-polished rod combinations" are provided in the preferred embodiment, which are respectively provided on both sides of the bottom of the second fixture 103.

[0045] Of course, the clamping component 104 is not limited to the above-mentioned form, and it can also be preferably in other forms according to actual needs, such as a spiral screw form, as long as it can achieve relative movement between the two clamps and clamp the bamboo strips disc between the two clamps.

[0046] Furthermore, the lifting guide rail 105 is arranged on one side of the slider guide rail 101, which has a guide rail arranged vertically, and corresponding to the guide rail, there are Figure 1The shaft extension 106 shown in the figure is in the shape of a horizontally arranged rod, which is correspondingly arranged on a slider matched to the lifting guide rail 105, and is used to pass through the through hole in the middle of the bamboo strips plate. Specifically, the shaft extension 106 can reciprocate vertically in the lifting guide rail 105, and in the preferred embodiment, a sprocket 107 is arranged in the lifting guide rail 105 to realize this function, that is, the shaft extension 106 can reciprocate vertically under the action of the sprocket 107 to realize the lifting of the bamboo strips plate 302 on the base 9. Obviously, the component driving the shaft extension 106 in the lifting guide rail 105 is not only capable of being set to the sprocket 107, and it can also be preferably set to other forms according to actual needs, such as cylinder drive, gear drive, screw drive, etc.

[0047] Furthermore, a displacement assembly 2 is provided on the workbench 8 corresponding to the lifting guide rail 105, which includes an X-axis guide rail 201 and a Y-axis guide rail 202 arranged horizontally and orthogonally, and the Y-axis guide rail 202 is preferably arranged on the X-axis guide rail 201, and can reciprocate along the axial direction of the X-axis guide rail 201 on the X-axis guide rail 201. Correspondingly, at least one positioning turntable tooling 3 is provided on the workbench 8 on one side of the X-axis guide rail 201, for example, two are arranged side by side in the preferred embodiment. In fact, in the winding process of bamboo strips, since the alternating winding of axial bamboo strips and circumferential bamboo strips is often required, it is mostly necessary to respectively set the positioning turntable tooling 3 corresponding to the discharge of the axial bamboo strip disc and the circumferential bamboo strip disc, and at least two positioning turntable toolings 3 are arranged at intervals in the direction parallel to the X-axis guide rail 201.

[0048] Specifically, the positioning turntable tooling 3 in the preferred embodiment includes a base and a feed tray 301 arranged on the side of the base facing the X-axis guide rail 201. The feed tray 301 is rotatably arranged on the base, and a plurality of fixed shafts perpendicular to the disk surface are arranged at intervals on its end surface, which are used to pass through the through hole in the middle of the bamboo strip tray 302 to realize the installation of the bamboo strip tray 302 on the feed tray 301. At the same time, the feed tray 301 can rotate around the axis to ensure that the working bamboo strip tray 302 can be switched accordingly.

[0049] Furthermore, an automatic tightening fixture 6 is provided on the X-axis guide rail 201, and a tray feeding fixture 5 is provided on the Y-axis guide rail 202. The latter is used to carry the bamboo strip tray 302 lifted by the lifting fixture 1 to the corresponding positioning turntable fixture 3, and to sleeve the bamboo strip tray 302 on the fixed shaft on the feeding tray 301. The former is used to tighten and fix the bamboo strip tray sleeved on the fixed shaft to prevent the bamboo strip tray 302 from falling off the feeding tray 301.

[0050] In a preferred embodiment, the tray feeding tool 5 is as follows Figure 6 , 7As shown in , it includes a lifting bracket 502 vertically arranged above the Y-axis guide rail 202, and the lifting bracket 502 can reciprocate along the Y-axis direction on the Y-axis guide rail 202 to make the tray delivery tooling 5 close to or away from the feeding tray 301. Further, a tray delivery bracket 501 is arranged on the lifting bracket 502, and the tray delivery bracket 501 can slide back and forth vertically on the lifting bracket 502 to adjust the height of the tray delivery. At the same time, a third clamp 503 and a fourth clamp 504 are relatively arranged on the tray delivery bracket 501, and the arrangement of the two clamps is similar to that of the first clamp 102 and the second clamp 103, that is, the above two clamps (503, 504) can move relative to each other to realize the bearing and clamping of the bamboo strip tray 302. Preferably, the third clamp 503 is fixedly arranged on the tray feeding bracket 501, and the fourth clamp 504 is movably arranged, and can approach or move away from the third clamp 503 under the action of corresponding driving components (such as a cylinder, an optical axis, and a slider assembly arranged at its bottom).

[0051] Obviously, in order to realize the process of the disc delivery tooling 5 taking the disc from the lifting tooling 1, one end of the X-axis guide rail 201 in the preferred embodiment extends out from the side of the workbench 8, and its end is facing the lifting guide rail 105, and then the Y-axis guide rail 201 on the X-axis guide rail 201 can drive the disc delivery tooling 5 to move, and realize the alignment of the disc delivery tooling 5 and the lifting guide rail 105, that is, the third clamp 503 and the fourth clamp 504 can carry the bamboo strip disc 302 lifted by the shaft extension 106, and then use the clamping of the two clamps and the movement of the lifting bracket 502 along the Y-axis to remove the bamboo strip disc 302 from the shaft extension 106, and finally send the disc to the corresponding positioning turntable tooling 3.

[0052] Furthermore, the automatic tightening tool 6 in the preferred embodiment is as follows Figure 3 , 7 As shown in , it includes a base frame 601 arranged on the X-axis guide rail 201, a support plate 602 arranged on the base frame 601, and a tightening panel 606 correspondingly arranged on the side of the support plate 602 facing the positioning turntable fixture 3. The plate surface of the tightening panel 606 is preferably arranged vertically, and it is movably matched on the support plate 602 through a plurality of optical axes 607, and can reciprocate in the horizontal direction. In a preferred embodiment, there are four optical axes 607 arranged at intervals, one end of the optical axis 607 is fixed on the end face of the tightening panel 606, and the other end passes through a corresponding horizontal through hole on the support plate 602.

[0053] Furthermore, an electric wrench 604 is provided in the middle of the tightening panel 606, the axis of which is perpendicular to the disk surface of the feed disk 301 and can move horizontally with the tightening panel 606 to tighten the end of the bamboo strip disk 302 after being sleeved on the fixed shaft, thereby reducing the workload of manual operation and improving the installation and replacement efficiency of the bamboo strip disk 302. At the same time, a tightening cylinder 603 is provided on the support plate 602 corresponding to the tightening panel 606, which is used to drive the tightening panel 606 to move horizontally. The tightening cylinder is preferably arranged horizontally, and its output shaft is matched with the support plate 602 through a bearing, and the end of the output shaft is matched and connected to the tightening panel 606.

[0054] Furthermore, a detection component 605 is provided on the tightening panel 606 corresponding to the electric wrench 604, which is used to detect whether the bamboo strip disc 302 is tightened in place; specifically, the axis of the detection component 605 is parallel to the axis of the electric wrench 604, one end of which extends outward, and after the electric wrench 604 abuts against the fixed shaft or the bamboo strip disc 302, the end can abut against the end face of the bamboo strip disc 302 to detect the reaction force of the bamboo strip disc 302 on the detection component 605, so as to judge whether the bamboo strip disc 302 is tightened in place.

[0055] Preferably, the detection component 605 in the embodiment is arranged at the end of the output shaft of the tightening cylinder 603, and the output shaft passes through the tightening panel 606, and the output shafts on both sides of the tightening panel 606 are respectively provided with springs, namely a first spring and a second spring. By detecting the shrinkage deformation of the two springs, it can be determined whether the tightening panel 606 and the electric wrench 604 have moved into place, and whether the electric wrench 604 has tightened the bamboo strip disc 302 on the fixed shaft.

[0056] Furthermore, in a preferred embodiment, a feeding and cutting tool 4 is provided on a workbench 8 below each positioning turntable tool 3 , and a discharging tool 7 is provided at the end of the workbench 8 .

[0057] Among them, the feeding cutting tool 4 is as follows Figure 5 As shown in , it includes a bracket and a first pressing roller 401 and a second pressing roller 402 arranged at both ends of the bracket, and a panel 403 arranged horizontally below the two pressing rollers; in a preferred embodiment, the panel 403 is a transmission belt. Further, a cutting assembly is arranged on the side of the first pressing roller 401 away from the second pressing roller 402, which includes a cutter 404 and a cutting platform 405 arranged below the cutter 404, and a lifting component 406 is arranged corresponding to the cutter 404, which is matched with the two ends of the cutter 404, and can drive the two ends of the cutter 404 to rise and fall vertically, so that the cutter 404 cuts the material. In a preferred embodiment, the lifting component 406 is a hydraulic cylinder or a pneumatic cylinder.

[0058] Preferably, when the cutter 404 is not working, its bottom is higher than the bottom surface of the first roller 401, and the cutting platform 405 is lower than the top surface of the panel 403. At the same time, in the preferred embodiment, one end of the first roller 401 and the second roller 402 are rotatably connected to the bracket, and the other end is correspondingly locked on the bracket, so that the two rollers can rotate around the other end after one end is unlocked, that is, for Figure 5 As for the two pressing rollers, they can be converted from a horizontal state to a vertical state after one end is unlocked, so as to facilitate the overlapping of materials in different bamboo strip trays 302.

[0059] When there are multiple bamboo strip trays 302 on the feeding tray 301, the bamboo strip trays 302 are sequentially numbered 1, 2, 3, ... n. When the bamboo strip tray 1 is ready to feed, it moves with the feeding tray 301 to the top of the panel 403. Figure 1 , 2 As shown in , at this time, the bamboo strips disc 302 is located at the lowest point on the feed disc 301, and then the bamboo strips on the No. 1 bamboo strips disc can pass from under the first pressing roller 401, and the bottom of the bamboo strips material abuts against the lower panel 403, and the bamboo strips material penetrates between the cutter 404 and the cutting platform 405, so that the cutter 404 can cut the transmitted bamboo strips material as needed. When the bamboo strips material in the No. 1 bamboo strip tray is about to be fed, the material in the No. 2 bamboo strip tray can be overlapped at the second pressure roller 402 first, at which time the lockable end of the second pressure roller 402 is not locked, and the bamboo strips material does not contact the panel 403. When the No. 1 bamboo strip tray is about to finish feeding, the end of the second pressure roller 401 is locked, so that the bamboo strips material on the No. 2 bamboo strip tray contacts the panel 403. With the movement of the panel 403, the material in the No. 2 bamboo strip tray begins to feed from the first pressure roller 401 side first, and passes under the first pressure roller 401. Thereafter, the feeding tray 301 can start to rotate, so that the No. 2 bamboo strip tray starts to rotate toward the position of the No. 1 bamboo strip tray, and at the same time, the second pressure roller 402 is opened, so that the bamboo strips material in the No. 2 bamboo strip tray no longer passes under the second pressure roller 402. When the No. 2 bamboo strip plate moves to the position of the No. 1 bamboo strip plate, the second pressing roller 402 is still in the open state, and the preparation work for overlapping the No. 3 bamboo strip plate can continue.

[0060] When the positioning turntable fixture 3 is set to multiple, and the number of the feeding and cutting fixtures 4 corresponds to the number of the positioning turntable fixtures 3, and they are respectively set on the workbench 8 on one side of the positioning turntable fixture 3. For example, when there are two side-by-side fixtures as shown in the preferred embodiment, the two positioning turntable fixtures 3 are recorded as 3A and 3B, and the bottom of each positioning turntable fixture 3 is provided with a feeding and cutting fixture 4, which are recorded as 4A and 4B respectively. In actual application, it is preferred that the bamboo strips discs set on each positioning turntable fixture 3 are all made of the same bamboo strips material, for example, the positioning turntable fixture 3A is set as an axial bamboo strips disc, and the positioning turntable fixture 3B is set as an annular bamboo strips disc, and the switching between the bamboo strips discs 302 on each positioning turntable fixture 3 refers to the above process. At the same time, after the bamboo strips material in the positioning turntable tooling 3B passes through the feeding and cutting tooling 4B below it, it passes through the bottom of the feeding and cutting tooling 4A to avoid interference between the bamboo strips material on the positioning turntable tooling 3B and the bamboo strips material on the positioning turntable tooling 3A during feeding.

[0061] Furthermore, the switching process between the two positioning turntable toolings 3 is as follows: when the bamboo strips material in the positioning turntable tooling 3A is fed, the bamboo strips material is cut by the feeding and cutting tooling 4A, and the feeding and cutting tooling 4B starts to operate to transport the bamboo strips material forward, and the bamboo strips material can be overlapped with the bamboo strips material transported in the positioning turntable tooling 3A on the workbench 8 on one side of the feeding and cutting tooling 4A, and then the feeding of the bamboo strips material in the positioning turntable tooling 3B begins.

[0062] Further, the discharging tool 7 in the preferred embodiment is as follows Figure 8 As shown in , it includes a support frame fixedly arranged on the top surface of the end of the workbench 8 and a first motor 701 and a second motor 702 arranged on the support frame. The output shafts of the two motors are arranged in parallel, and a rotating shaft 703 is coaxially arranged corresponding to the output shaft of the first motor 701. The rotating shaft 703 is movably arranged on the support frame and can rotate under the drive of the first motor 701. At the same time, a pressing shaft 704 is correspondingly arranged above the rotating shaft 703, and the two ends of the pressing shaft 704 are respectively provided with support rods 706 matching the output shaft of the second motor 702. Through the drive of the second motor 702, the pressing shaft 704 can be moved closer to or away from the rotating shaft 703, and the distance between the pressing shaft 704 and the rotating shaft 703 can be changed. In actual work, the distance between the rotating shaft 703 and the pressing shaft 704 is less than the thickness of the bamboo strips material, so that the bamboo strips material can be clamped by the rotating shaft 703 and the pressing shaft 704 during feeding to prevent the material from slipping. Preferably, a guide shaft 705 is also provided on the support frame, which is a roller (i.e., a driven shaft) for guiding the feeding of the bamboo strips material. The material fed through the rotating shaft 703 is discharged from above or below the guide shaft 705.

[0063] By correspondingly arranging the above-mentioned components, the automatic bamboo strip feeding device in the preferred embodiment can be obtained, and its working process is preferably as follows:

[0064] 1. The bamboo strip disc 302 provided with axial bamboo strips or circumferential bamboo strips is transported to the base 9, and is placed on the first clamp 102 and the second clamp 103 manually or mechanically, and the clamping component 104 is controlled so that the two clamps clamp the bamboo strip disc 302;

[0065] 2. Control the shaft extension 106 on the lifting guide rail 105 to move vertically until the shaft extension 106 is aligned with the middle through hole of the bamboo strip disc 302 on the two fixtures, lock the position of the shaft extension 106, control the first fixture 102 and the second fixture 103 to move along the axial direction of the guide rail on the slider guide rail 101, and make the shaft extension 106 correspondingly inserted into the through hole in the middle of the bamboo strip disc 302;

[0066] 3. Release the clamping of the bamboo strip tray 302 by the two clamps (102, 103), and control the shaft extension 106 to lift until the shaft extension 106 lifts the bamboo strip tray 302 to the top of the lifting guide rail 105 and then locks it;

[0067] 4. Control the Y-axis guide rail 202 to move on the X-axis guide rail 201, and control the tray-feeding tooling 5 to move on the Y-axis guide rail 202, so that the tray-feeding tooling 5 can align the bamboo strip tray on the top of the lifting guide rail 105 in the Y-axis direction, and then control the tray-feeding tooling 5 to move along the Y-axis direction, so that the third fixture 503 and the fourth fixture 504 move to the bottom of the bamboo strip tray 302;

[0068] 5. Control the tray delivery bracket 501 to rise to a certain height, or control the shaft extension 106 to fall to a certain height, so that the bamboo strip tray 302 can be carried on the third clamp 503 and the fourth clamp 504, control the two clamps (503, 504) to clamp the bamboo strip tray 302, and the tray delivery tooling 5 moves on the Y-axis guide rail 202 in a direction away from the lifting guide rail 105, so as to remove the bamboo strip tray 302 from the shaft extension 106;

[0069] 6. Control the Y-axis guide rail 202 to move on the X-axis guide rail 201 until the Y-axis guide rail 202 moves to the front of the corresponding feed tray 301, and then control the feed tray 301 to rotate accordingly, or control the tray-feeding bracket 501 to perform corresponding lifting and lowering adjustments, so that the fixed axis on the feed tray 301 is coaxially aligned with the middle through hole of the bamboo strip tray 302; finally, control the tray-feeding fixture 5 to move along the Y-axis until the bamboo strip tray 302 matches the fixed axis on the feed tray 301 with its middle through hole;

[0070] 7. Control the third clamp 503 and the fourth clamp 504 to release the clamping of the bamboo strip tray 302, and then control the tray feeding bracket 501 to descend, release the support for the bamboo strip tray 302, and complete the feeding of the bamboo strip tray 302 on the feeding tray 301; then the Y-axis guide rail 202 can drive the tray feeding tooling 5 to take and feed the next bamboo strip tray 302.

[0071] 8. Control the automatic tightening tool 6 to move on the X-axis guide rail 201 so that the automatic tightening tool 6 is aligned with the feeding tray 301 that has just finished loading the bamboo strips tray 302, and correspondingly rotate the feeding tray 301 so that the middle of the bamboo strips tray 302 that has just been loaded is aligned with the electric wrench 604;

[0072] 9. Control the tightening cylinder 603 to make the tightening panel 606 approach the bamboo strip tray 302, and then the end of the electric wrench 604 matches the middle of the bamboo strip tray 302, control the electric wrench 604 to work, and tighten the bamboo strip tray 302 on the supply tray 301. From then on, the material collection, feeding and fixing of the bamboo strip tray 302 from the base 9 to the supply tray 301 are completed.

[0073] 10. When the positioning turntable tooling 3 is working, the feed tray 301 is controlled to rotate so that the corresponding bamboo strip tray 302 rotates to the lowest point of the feed tray 301, and then the bamboo strip materials on the bamboo strip tray 302 are discharged through the feeding and cutting tooling 4 and the discharging tooling 7, and the corresponding bamboo strip tray 302 can be switched and the bamboo strip materials can be cut according to actual needs.

[0074] Obviously, after the bamboo strip tray 302 is loaded, it can be loosened by the automatic tightening tool 6, and then removed from the supply tray 301 by the tray delivery tool 5, and moved to the recycling area, and then recycled manually or mechanically in the recycling area.

[0075] In addition, in actual application, a mesh cloth positioning turntable 10 is also provided on the workbench 8 for feeding mesh cloth, non-woven fabric and other materials. During the actual feeding, the mesh cloth and other materials pass through the bottom of the panel 403 to ensure that the feeding of the above materials does not interfere with the feeding of the bamboo strips material.

[0076] The automatic bamboo strip feeding device of the present invention has a simple structure and is easy to control. It can realize the automatic extraction, installation and fixation of bamboo strip discs, effectively simplify the feeding process when the bamboo strip discs are used, improve the efficiency of installation and replacement of bamboo strip discs, and reduce labor intensity and labor costs; moreover, through the corresponding setting of the feeding and cutting tooling and the discharging tooling, it can effectively realize the precise feeding of materials and the rapid switching of bamboo strip discs, reduce the downtime of equipment, improve the production efficiency of bamboo wrapped products, and reduce the preparation cost of bamboo wrapped products. It has good application prospects and promotion value.

[0077] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic bamboo strip feeding device, comprising a base and a workbench arranged above the base, characterized in that: A lifting tool is provided on the base on one side of the workbench, which is used to lift the bamboo strips plate on the base to a certain height and then send the plate to the workbench; A displacement assembly is provided on the workbench corresponding to the lifting fixture, and includes an X-axis guide rail and a Y-axis guide rail which are horizontally arranged and orthogonal to each other; the X-axis guide rail is fixedly arranged on the workbench, and one end of the X-axis guide rail close to the lifting fixture extends outward from the edge of the workbench to align with the top of the lifting fixture; the Y-axis guide rail is matched with the X-axis guide rail and can reciprocate in the X-axis direction; At least one positioning turntable tooling is provided on one side of the X-axis guide rail, and a plurality of bamboo strips discs can be fixed on the positioning turntable tooling, and the feeding switching of the bamboo strips discs can be realized; the Y-axis guide rail is provided with a disc feeding tooling that can reciprocate in the Y-axis direction, which is used to extract the bamboo strips disc from the lifting tooling and transport it to the corresponding positioning turntable tooling; the X-axis guide rail is provided with an automatic tightening tooling that can reciprocate in the X-axis direction, which is used to tighten and fix the bamboo strips disc after it is fed to the positioning turntable tooling; The lifting tool comprises a slider rail arranged on the base, a clamp assembly arranged on the slider rail, and a lifting rail arranged vertically at one end of the slider rail; The clamp assembly includes a first clamp and a second clamp arranged opposite to each other in the X-axis direction, and the two clamps can approach or move away from each other to clamp or loosen the bamboo strips plate; the lifting guide rail is provided with a shaft extension that can be lifted and lowered vertically, the axis of the shaft extension is along the Y-axis direction, and can be inserted into the through hole in the middle of the bamboo strips plate when the clamp assembly moves to the bottom of the lifting guide rail; The tray delivery tooling includes a lifting bracket vertically arranged on the Y-axis guide rail, and the lifting bracket can be aligned with a tray delivery bracket that can be lifted and lowered vertically on one side of the positioning turntable tooling; a third clamp and a fourth clamp that can move relatively are relatively arranged on the tray delivery bracket.

2. The automatic bamboo strip feeding device according to claim 1, wherein: The automatic tightening tooling includes a base frame arranged on the X-axis guide rail, and a support plate arranged vertically on the top of the base frame, a tightening panel that can reciprocate in the Y-axis direction is movably arranged on the support plate, and an electric wrench is arranged on the tightening panel; then the electric wrench can approach the positioning turntable tooling under the movement of the tightening panel, and tighten and fix the bamboo strip disc on the positioning turntable tooling.

3. The automatic bamboo strip feeding device according to claim 2, wherein: The tightening panel is movably arranged on the support plate with multiple optical axes; one end of the optical axis is fixedly connected to the tightening panel, and the other end passes through the through hole opened on the support plate and slidably matches with it.

4. The automatic bamboo strip feeding device according to claim 2, wherein: A tightening cylinder is arranged on the support plate along the Y-axis direction; the tail of the tightening cylinder is fixed on the support plate, and the output shaft thereof is matched with the tightening panel.

5. The automatic bamboo strip feeding device according to claim 1, wherein: A feeding and cutting tool is provided corresponding to the positioning turntable tool, which is correspondingly arranged between the positioning turntable tool and the X-axis guide rail, and is used for feeding and cutting the bamboo strips material on the bamboo strips disc; The feeding and cutting tool is provided with a cutting assembly, which includes a tool that can be vertically lifted and lowered and a cutting platform arranged below the tool; Then, the bamboo strips material can pass between the cutter and the cutting platform, and the bamboo strips material can be cut by the matching of the cutter and the cutting platform.

6. The automatic bamboo strip feeding device according to claim 1, wherein: A discharging tool is arranged on the top surface of one side of the workbench; the discharging tool comprises a support frame fixedly arranged on the workbench, and a first motor, a second motor, a rotating shaft and a pressing shaft arranged on the support frame; The rotating shaft is arranged horizontally and can rotate continuously under the drive of the first motor; the pressing shaft is arranged parallel to the top of the rotating shaft, and its two ends are matched with the rotating shaft of the second motor by support rods respectively, and can approach or move away from the rotating shaft under the drive of the second motor.

Citation Information

Patent Citations

  • Automatic feeding device for bamboo splits

    CN212101203U