A ring tread vulcanizing machine
By designing the extension support device and power device of the annular tread vulcanization machine, the problems of complex mold structure and cumbersome loading and unloading in the prior art are solved, high-precision tread vulcanization and safe operation are achieved, and tread molding is ensured. Accuracy and aesthetics.
Patent Information
- Application Number
- CN201911357799.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2039-12-25
AI Technical Summary
In the prior art, the structure of the annular tread vulcanization removable mold is complex, requiring multiple screws and bolts, which are not easy to disassemble, and the strip tread is easily stretched unevenly during the bonding process, resulting in the tread pattern being aligned, and the vertical vulcanization machine Loading and unloading is complicated and safety is insufficient.
A ring-shaped tread vulcanization machine is designed, using an extension support device, power device, external mold fixing device and core mold device. Through the cooperation of the core mold support main shaft and main thrust plate, the high-precision synchronous movement of the external mold is achieved, and the simplification of The mold structure is used to improve the mold clamping accuracy and safety, and a horizontal design is adopted to facilitate human-machine operation.
It realizes high-precision synchronous motion of the outer mold, improves mold clamping accuracy and pressure uniformity, simplifies the mold structure, facilitates operation and safety, and ensures the dimensional accuracy and aesthetics of tread molding.
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Figure CN111037960B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tire pre-vulcanization active molds, in particular to a ring-shaped tread vulcanizer. Background Art
[0002] At present, most countries in the world mainly produce strip treads in tire tread production, and the market share of strip treads far exceeds that of other forms of treads. With the emergence of new tire production processes and the advancement of production technology, the market share of toroidal treads is also gradually increasing, and the toroidal tread vulcanizers closely related to toroidal tread production are also constantly upgraded.
[0003] The toroidal tread vulcanizer is a mechanical device used to produce toroidal tire treads. Its main core structure is a multi-piece internal and external flexible mold pressing mechanism. In the actual working process, the internal and external molds are buckled together by external force, and then the molds are pressurized and heated to achieve the vulcanization of the toroidal tire tread inside and outside the molds.
[0004] Chinese patent CN200810139756.9 relates to an upper annular tread forming machine and method thereof, providing an integral forming machine equipment and a process method using mechanical tread expansion, set and press. A mechanism and method for uniform radial expansion of an annular tread is realized, the accuracy of coaxial set of annular tread and carcass is improved, and the phenomenon of tread deviation is avoided. The upper annular tread forming machine mainly includes a main machine, a slide, a clamping ring, an expansion ring and a combined pressure roller. The main machine has a closed main machine box and a bottom plate; at least two sets of main shaft assemblies are arranged inside the main machine box, and a circular rim for carrying the carcass is sleeved on the outer end of each main shaft assembly; a plurality of support rods distributed along the circumference and axially connected are arranged on one side of the vertical part of the expansion ring body of the expansion ring, and a driving part connected and driving the support rod to move radially to support the annular tread is arranged on the other side of the vertical part of the expansion ring body; the combined pressure roller includes a split and combined pressure roller for rolling the crown to the sidewall and a multi-piece pressure roller for rolling the tread. CN110065183A discloses a ring-shaped tread active mold, which includes a guide device, an inner movable device, and an outer support device from the inside to the outside, wherein the lower part of the outer support device is connected with a bottom plate, the guide device is connected with the inner movable device, the guide device can move up and down in the vertical direction, and the inner movable device can move along the radial direction of the horizontal circular surface under the action of the guide device; when the guide device as a whole moves upward to the highest position in the vertical direction, the inner movable device can correspondingly move toward the center position of the ring-shaped tread active mold along the horizontal plane; when the inner movable device moves downward to the lowest position in the vertical direction under the guidance of the guide device as a whole, the inner movable device can move outward, and the outer support device can clamp the inner movable device; the present invention solves the shortcomings of the prior art that the pre-vulcanized active mold structure is relatively complex, requires a lot of screw and bolt structures, is not easy to disassemble, and a simple mold cannot open and close the mold at one time, and has good operability. The oblique cylindrical surface 71 is slidably connected with the support 1, and the support (1) is a "T"-shaped body. CN200920118813.5 relates to a vulcanization mold for replacing the tread of an old tire, specifically a ring-shaped tread vulcanization mold, comprising a base plate and a cover plate, between which are arranged from inside to outside an upper and lower middle mold, a cavity, a pattern block, a slider, a guide strip, a mold sleeve with a steam chamber and a steam chamber cover plate, a matching guide strip is arranged between the slider and the mold sleeve, a limiting slide groove is arranged on the inclined plane of the guide strip close to the mold sleeve, a limiting bolt is installed on the mold sleeve and presses against the limiting slide groove, the guide strip is in a "convex" shape, evenly installed on the inner wall of the mold sleeve and corresponding to each pattern block, wear-reducing plates are arranged on both sides of the guide strip, an adjusting ring is arranged on the outside of the cover plate, and a high-pressure steam inlet hole and a high-pressure steam exhaust hole communicated with the steam chamber are provided on the steam chamber cover plate. The mold has the advantages of reasonable structure, convenient vulcanization and guaranteed tire quality.However, in the prior art, the length of the tread to be bonded must be determined according to the tire circumference and the tread expansion ratio during the bonding process, and the tread cut to a fixed length must be stretched and bonded during the bonding process, which can easily lead to uneven stretching during the bonding process. In addition, there is an interface after the strip tread is bonded, and the tread pattern often cannot be aligned, so it is not smooth and beautiful. Most tread vulcanizers are vertical vulcanizers, and there are also fewer vertical annular tread vulcanizers. It is very cumbersome for the vertical vulcanizer to load and unload the tread mechanically or manually, and there are safety issues. Summary of the invention
[0005] In view of this, the present invention proposes a toroidal tread vulcanizer for the above-mentioned problems. The embodiment of the present invention adopts the following technical solution: an toroidal tread vulcanizer, comprising an extension support device, a power device, an outer mold fixing device, an outer mold, and a core mold device connected together;
[0006] The extension support device includes a core mold support main shaft and a main thrust plate;
[0007] The power device includes a core mold oil cylinder, an outer mold main oil cylinder, and a main shaft support cylinder;
[0008] The outer mold fixing device comprises an outer mold fixing seat assembly; the outer mold comprises an outer mold block;
[0009] The core mold device comprises a core mold;
[0010] When the core mold support spindle of the extended support device supports the core mold device, when the core mold moves to the left, the outer mold fixing device can tighten the outer mold block to close along the radial direction of the core mold under the main thrust plate driven by the power device;
[0011] Preferably, it specifically includes a core mold oil cylinder, an outer mold main oil cylinder, a base frame, a spindle support cylinder, a heat insulation board, a cone sleeve, an outer mold fixing seat assembly, an outer mold module, an outer mold pressure plate, a core mold, a core mold supporting spindle, a core mold pressure plate, fixing bolts, a sleeve, a main thrust plate, and bolts;
[0012] Insulation sleeve, wear-resistant guide block assembly;
[0013] Outer mold steam inlet Ⅰ, outer mold steam inlet Ⅱ, outer mold series steam pipe, core mold steam inlet, core mold steam exhaust port, outer mold steam exhaust port Ⅰ, outer mold steam exhaust port Ⅱ.
[0014] The base frame and the cone sleeve are connected by bolts; the heat insulation board is installed between the base frame and the cone sleeve; the heat insulation sleeve is sleeved on the outside of the cone sleeve;
[0015] There are four outer mold master cylinders in total, and the installation method is the same, that is, the cylinder barrel of the outer mold master cylinder is installed on the base frame and fixed with bolts, and the lever of the outer mold master cylinder is connected to the main thrust plate through threads;
[0016] The main thrust plate is fixed on the main shaft support tube, and the main shaft support tube is installed on the base frame and can achieve relative sliding with the base frame; the wear-resistant guide block assembly is fixed on the inner surface of the cone sleeve;
[0017] Preferably, the cone sleeve is fixedly connected to the base frame on the left side;
[0018] The levers of the four outer mold main oil cylinders push the main thrust plate. Since the cone sleeve is connected to the base frame on the left side by fixing bolts, and the angle between the cone sleeve and the horizontal axis is degrees;
[0019] When the lever of the outer mold main oil cylinder pushes the main thrust plate, the U-shaped notches on the main thrust plate, two in total, contact with the T-shaped slider on the outer mold fixing seat assembly and the I-shaped block formed by the protrusion of the base of the outer mold fixing seat assembly, and can move radially; therefore, when pushed forward, the outer mold fixing seat assembly moves in the horizontal direction along the inclination direction of the cone sleeve, and finally completes the mold opening action;
[0020] Preferably, the core mold pressure plate is fixed to the left end face of the core mold support main shaft by fixing bolts, a main shaft support cylinder is arranged outside the core mold support main shaft, and the core mold support main shaft and the main shaft support cylinder are in sliding contact; a main thrust plate is fixed outside the main shaft support cylinder;
[0021] Furthermore, the core mold supporting spindle is inserted into the spindle supporting tube, and the two can slide relative to each other; a shaft sleeve is installed at the front end of the core mold supporting spindle, and the core mold is installed on the shaft sleeve. Further, the core mold is fixed by pressing the core mold pressure plate against the outer side of the core mold mounting surface and tightening the fixing bolts.
[0022] Preferably, the right side of the core mold supporting main shaft is fixedly connected to the internal push rod of the core mold cylinder, and the cylinder barrel of the core mold cylinder is fixedly connected to the right side of the main shaft supporting cylinder; the internal push rod of the core mold cylinder can push the core mold supporting main shaft to move left and right relative to the main thrust plate.
[0023] Preferably, the stepped end surface of the left end of the core mold supporting the main shaft is fixed on the left side in sequence by a fixing bolt, a core mold pressing plate, and a shaft sleeve;
[0024] The outer mold fixing seat assembly is a tile-shaped block, the side of the outer mold fixing seat assembly is a T-shaped support leg, and the bottom surface of the outer mold fixing seat assembly is fixed with a T-shaped slider;
[0025] Furthermore, the core mold is sleeved on the outer circumferential surface of the shaft sleeve; the core mold has a ventilation chamber along the circumferential direction, which can realize the heating of the annular tread from the inside to the outside;
[0026] Preferably, the left outer mold air intake hose is connected to the outer mold steam air intake port I, and the left outer mold air intake hose is connected to the left outer mold air intake steel pipe backwards;
[0027] The left outer mold exhaust hose is on the outer mold fixing seat numbered ⑤, and the left outer mold exhaust hose is connected to the left outer mold exhaust steel pipe backwards;
[0028] The right outer mold exhaust hose is on the outer mold fixing seat numbered ⑥; the right outer mold exhaust hose is connected to the right outer mold exhaust steel pipe backwards;
[0029] The right outer mold air intake hose is connected to the outer mold steam air intake port II, and the right outer mold air intake hose is connected to the rear right outer mold air intake steel pipe;
[0030] Further, the core mold air intake hose is connected to the shaft sleeve through the core mold steam intake port, the core mold exhaust hose is connected to the shaft sleeve through the core mold steam exhaust port, the core mold air intake hose is connected to the core mold air intake steel pipe backward, and the core mold exhaust hose is connected to the core mold exhaust steel pipe backward;
[0031] Preferably, the flow channel in the outer mold fixing seat assembly is "S"-shaped; the flow channel in the core mold is annular; the core mold air intake hose and the core mold exhaust hose are fixedly connected to the shaft sleeve through a partition;
[0032] Preferably, the core mold exhaust steel pipe and the core mold intake steel pipe are fixedly connected to the shaft sleeve through a partition; the core mold steam inlet and the core mold steam exhaust are fixed on the partition;
[0033] Furthermore, the T-shaped support leg is installed in the wear-resistant guide block assembly and can slide along the direction of the wear-resistant guide block assembly.
[0034] The T-shaped slider on the outer mold fixing seat assembly is clamped in the U-shaped notch on the main thrust plate, and the T-shaped slider can achieve relative sliding along the direction of the U-shaped notch (i.e., the radial direction of the main thrust plate);
[0035] Preferably, the T-shaped slider is in sliding contact with the U-shaped notch;
[0036] The outer module is installed on the outer mold fixing seat assembly, and the outer module is pressed tightly in the outer mold fixing seat assembly through the outer mold pressing plate.
[0037] The core mold oil cylinder barrel is installed at the rear end of the main shaft support cylinder, and the core mold oil cylinder rod is connected to the rear end of the core mold support main shaft;
[0038] Furthermore, the outer mold fixing seat assembly has a total of 10 outer mold fixing seats, which are numbered ①②③④⑤ as a group, connected in series through the outer mold series steam pipe, and the air inlet point and exhaust point of this group are outer mold steam inlet port Ⅰ and outer mold steam exhaust port Ⅱ respectively; numbered ⑥⑦⑧⑨⑩ is another group, which are also connected in series through the outer mold series steam pipe, and the air inlet point and exhaust point of this group are outer mold steam inlet port Ⅱ and outer mold steam exhaust port Ⅰ respectively;
[0039] The technical solution of the present invention has at least the following advantages and beneficial effects:
[0040] 1. The present invention can realize high-precision synchronous movement of the outer mold, greatly improving the mold clamping accuracy and mold clamping pressure; in addition, the annular tread vulcanizer of the present invention has the characteristics of compact body structure, low noise, fast heating and good temperature balance of each mold, soft movement and easy control, convenient and fast upper and lower treads, etc.
[0041] 2. The present invention can close all the active modules at the same time and realize the highly consistent movement of each module, so as to ensure the annular tire tread molding which can increase the tread vulcanization pressure and temperature in the shortest time.
[0042] 3. The present invention can overcome the problem of asynchronous mold closing caused by multiple cylinders independently pressing each mold block; in the mold closing process of a vulcanizer in which multiple cylinders independently drive each mold block, it is difficult to achieve synchronous movement between the cylinders. Once the cylinders are out of sync, the molds will be out of sync or even misaligned during the mold closing process. In this way, the pressure and temperature during mold closing and vulcanization cannot be guaranteed, and it is easy to produce waste treads.
[0043] 4. The present invention is a horizontal annular tread vulcanizer. During operation, the core mold can be extended horizontally, which is relatively more ergonomic. It is very convenient and safe for a machine or a person to load and unload the tread.
[0044] 5. After the annular tread of the present invention is vulcanized and formed, the dimensional accuracy is high. The dimensions of each annular tread of different specifications have been standardized according to the tread bonding tension during the mold design process; after bonding, the pressure between the annular tread and the surface of the tire crown is uniform and stable, which can easily meet the bonding preload requirements; BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 It is a schematic cross-sectional view of the structure of a ring-shaped tread vulcanizing machine according to an embodiment of the present invention;
[0046] Figure 2 It is an isometric view of a toroidal tread vulcanizing machine according to an embodiment of the present invention;
[0047] Figure 3 A front view of a toroidal tread vulcanizing machine according to an embodiment of the present invention;
[0048] Figure 4 This is a schematic diagram of the structure of an outer mold fixing seat of a ring-shaped tread vulcanizing machine according to an embodiment of the present invention;
[0049] Figure 5 A three-dimensional view of the cooperation between a main thrust plate of an annular tread vulcanizer and a core mold supporting main shaft according to an embodiment of the present invention;
[0050] Figure 6 A cross-sectional view of the structure of the extending support device where the main thrust plate of the annular tread vulcanizer is located according to an embodiment of the present invention;
[0051] Figure 7 Schematic diagram of the main thrust plate structure of a ring tread vulcanizer according to an embodiment of the present invention; (a) is a front view of the main thrust plate, and (b) is a full cross-sectional view in the BB direction;
[0052] Figure 8 Schematic diagram of the structure of a cone sleeve of an annular tread vulcanizer according to an embodiment of the present invention; (a) is a front view of the cone sleeve, and (b) is a full cross-sectional view in the AA direction;
[0053] Fig. 9 A three-dimensional view of a cone sleeve structure of an annular tread vulcanizer according to an embodiment of the present invention;
[0054] Fig.10 It is an oblique rear view of a toroidal tread vulcanizer according to an embodiment of the present invention;
[0055] Fig.11 It is an oblique front view of a toroidal tread vulcanizer according to an embodiment of the present invention;
[0056] Fig.12 It is a perspective view of a ring-shaped tread vulcanizing machine according to an embodiment of the present invention;
[0057] Fig.13 A three-dimensional view of a single outer mold fixing seat in an outer mold fixing seat assembly of a toroidal tread vulcanizer according to an embodiment of the present invention, wherein the hole in the section line is a steam flow channel;
[0058] The names of the parts corresponding to the reference numerals are as follows:
[0059] 11—core mold oil cylinder; 12—outer mold main oil cylinder; 13—base frame; 14—spindle support cylinder; 15—heat insulation board; 16—cone sleeve; 17—outer mold fixing seat assembly; 18—outer mold block; 19—outer mold pressure plate; 110—core mold; 111—core mold supporting spindle; 112—core mold pressure plate; 113—fixing bolt; 114—shaft sleeve; 115—main thrust plate; 116—bolt; 21—insulation sleeve; 22—wear-resistant guide block assembly; 31—outer mold steam inlet Ⅰ; 32—outer mold steam inlet Ⅱ; 33—outer mold serial steam pipe; 34—core mold steam inlet; 35 —core mold steam exhaust port; 36—outer mold steam exhaust port I; 37—outer mold steam exhaust port II; 41—T-shaped support leg; 42—T-shaped slider; 51—U-shaped notch; 311-left outer mold air intake hose; 321-right outer mold air intake hose; 341-core mold air intake hose; 351-core mold exhaust hose; 312-left outer mold exhaust hose; 322-right outer mold exhaust hose; 313-left outer mold air intake steel pipe; 323-right outer mold air intake steel pipe; 342-core mold air intake steel pipe; 352-core mold exhaust steel pipe; 314-left outer mold exhaust steel pipe; 324-right outer mold exhaust steel pipe; DETAILED DESCRIPTION
[0060] The present invention is described below in conjunction with the accompanying drawings and specific embodiments.
[0061] To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.
[0062] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the invention claimed for protection, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0063] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0064] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "back" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. Such terms are only used to facilitate the description of the present invention and simplify the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0065] It should also be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0066] like Figure 1-Figure 13 As shown, a toroidal tread vulcanizer according to an embodiment of the present invention comprises an extension support device, a power device, an outer mold fixing device, an outer mold, and a core mold device connected together;
[0067] The extension support device includes a core mold support main shaft 111 and a main thrust plate 115;
[0068] The power device includes a core mold oil cylinder 11, an outer mold main oil cylinder 12, and a main shaft support cylinder 14;
[0069] The outer mold fixing device includes an outer mold fixing seat assembly 17; the outer mold includes an outer mold block 18;
[0070] The core mold device includes a core mold 110;
[0071] When the core mold support spindle 111 of the extended support device supports the core mold device, when the core mold 110 moves to the left, the outer mold fixing device can tighten the outer mold block 18 to close along the radial direction of the core mold 110 under the driving of the main thrust plate 115 by the power device;
[0072] As a preferred embodiment of the present invention, it specifically includes a core mold cylinder 11, an outer mold main cylinder 12, a base frame 13, a spindle support cylinder 14, a heat insulation board 15, a taper sleeve 16, an outer mold fixing seat assembly 17, an outer mold block 18, an outer mold pressing plate 19, a core mold 110, a core mold supporting spindle 111, a core mold pressing plate 112, a fixing bolt 113, a sleeve 114, a main thrust plate 115, and a bolt 116;
[0073] Insulation sleeve 21, wear-resistant guide block assembly 22;
[0074] Outer mold steam inlet I31, outer mold steam inlet II32, outer mold series steam pipe 33, core mold steam inlet 34, core mold steam exhaust 35, outer mold steam exhaust I36, outer mold steam exhaust II37.
[0075] The base frame 13 is connected to the cone sleeve 16 by bolt connection 116; the heat insulation board 15 is installed between the base frame 13 and the cone sleeve 16; the heat insulation sleeve 21 is sleeved on the outside of the cone sleeve 16;
[0076] There are four outer mold master cylinders 12, and the installation method is the same, that is, the cylinder barrel of the outer mold master cylinder 12 is installed on the base frame 13 and fixed with bolts, and the lever of the outer mold master cylinder 12 is connected to the main thrust plate 115 by threads;
[0077] The main thrust plate 115 is fixed on the main shaft support tube 14, and the main shaft support tube 14 is installed on the base frame 13 and can achieve relative sliding with the base frame 13; the wear-resistant guide block assembly 22 is fixed on the inner surface of the cone sleeve 16;
[0078] As a preferred embodiment of the present invention, the cone sleeve 16 is fixedly connected to the base frame 13 on the left side;
[0079] The levers of the four outer mold master cylinders 12 push the main thrust plate 115. Since the cone sleeve 16 is connected to the base frame 13 on the left side by fixing bolts 116, and the angle between the cone sleeve 16 and the horizontal axis is 15 degrees;
[0080] When the lever of the outer mold main oil cylinder 12 pushes the main thrust plate 115, the U-shaped notches 51 on the main thrust plate 115, two in total, are in contact with the T-shaped slider 42 on the outer mold fixing seat assembly 17 and the I-shaped block formed by the protruding part of the base of the outer mold fixing seat assembly 17, and can move radially along the main thrust plate 115; therefore, when pushed forward, the outer mold fixing seat assembly 17 moves in the horizontal direction along the inclination direction of the cone sleeve 16, and finally completes the mold opening action;
[0081] like Figure 6 As shown, as a preferred embodiment of the present invention, the core mold pressure plate 112 is fixed to the left end surface of the core mold support spindle 111 by a fixing bolt 113, and a spindle support cylinder 14 is arranged outside the core mold support spindle 111, and the core mold support spindle 111 and the spindle support cylinder 14 are in sliding contact; a main thrust plate 115 is fixed outside the spindle support cylinder 14;
[0082] Furthermore, the core mold supporting spindle 111 is inserted into the spindle supporting tube 14, and the two can slide relative to each other; the front end of the core mold supporting spindle 111 is installed with a shaft sleeve 114, and the core mold 110 is installed on the shaft sleeve 114. Further, the core mold 110 is fixed by pressing the core mold pressing plate 112 against the outer side of the mounting surface of the core mold 110 and tightening the fixing bolts 113.
[0083] As a preferred embodiment of the present invention, the right side of the core mold supporting spindle 111 is fixedly connected to the internal push rod of the core mold cylinder 11, and the cylinder barrel of the core mold cylinder 11 is fixedly connected to the right side of the spindle supporting cylinder 14; the internal push rod of the core mold cylinder 11 can push the core mold supporting spindle 111 to move left and right relative to the main thrust plate 115.
[0084] As a preferred embodiment of the present invention, the stepped end surface of the left end of the core mold supporting main shaft 111 is fixed on the left side in sequence by a fixing bolt 113, a core mold pressing plate 112, and a shaft sleeve 114;
[0085] like Figure 4 As shown, the outer mold fixing seat assembly 17 is a tile-shaped block, the side of the outer mold fixing seat assembly 17 is a T-shaped support leg 41, and the bottom surface of the outer mold fixing seat assembly 17 is fixed with a T-shaped slider 42;
[0086] Furthermore, the core mold 110 is sleeved on the outer circumferential surface of the shaft sleeve 114; the core mold 110 has a ventilation chamber along the circumferential direction, which can achieve heating of the annular tread from the inside to the outside;
[0087] As a preferred embodiment of the present invention, the left outer mold air intake hose 311 is connected to the outer mold steam air intake port I31, and the left outer mold air intake hose 311 is connected to the left outer mold air intake steel pipe 313 backward;
[0088] The left outer mold exhaust hose 312 is on the outer mold fixing seat numbered ⑤, and the left outer mold exhaust hose 312 is connected to the left outer mold exhaust steel pipe 314 backward;
[0089] The right outer mold exhaust hose 322 is on the outer mold fixing seat numbered ⑥; the right outer mold exhaust hose 322 is connected to the right outer mold exhaust steel pipe 324 backward;
[0090] The right outer mold air intake hose 321 is connected to the outer mold steam air intake port II 32, and the right outer mold air intake hose 321 is connected to the rear right outer mold air intake steel pipe 323;
[0091] Further, the core mold air intake hose 341 is connected to the shaft sleeve 114 through the core mold steam air intake port 34, the core mold exhaust hose 351 is connected to the shaft sleeve 114 through the core mold steam exhaust port 35, the core mold air intake hose 341 is connected to the core mold air intake steel pipe 342 backward, and the core mold exhaust hose 351 is connected to the core mold exhaust steel pipe 352 backward;
[0092] like Fig.12 As shown, as a preferred embodiment of the present invention, the flow channel in the outer mold fixing seat assembly 17 is "S"-shaped; the flow channel in the core mold 110 is annular; the core mold air intake hose 341 and the core mold exhaust hose 351 are fixedly connected to the shaft sleeve 114 through a partition;
[0093] As a preferred embodiment of the present invention, the core mold exhaust steel pipe 352 and the core mold intake steel pipe 342 are fixedly connected to the shaft sleeve 114 through a partition; the core mold steam inlet 34 and the core mold steam exhaust port 35 are fixed on the partition;
[0094] Furthermore, the T-shaped support leg 41 is installed in the wear-resistant guide block assembly 22 and can slide along the direction of the wear-resistant guide block assembly 22 .
[0095] The T-shaped slider 42 on the outer mold fixing seat assembly 17 is stuck in the U-shaped notch 51 on the main thrust plate 115, and the T-shaped slider 42 can achieve relative sliding along the direction of the U-shaped notch 51 (i.e., the radial direction of the main thrust plate 115);
[0096] As a preferred embodiment of the present invention, the T-shaped slider 42 is in sliding contact with the U-shaped notch 51;
[0097] The outer module 18 is installed in the outer mold fixing seat assembly 17 , and the outer module 18 is pressed tightly in the outer mold fixing seat assembly 17 by the outer mold pressing plate 19 .
[0098] The cylinder barrel of the core mold oil cylinder 11 is installed at the rear end of the spindle support cylinder 14, and the cylinder rod of the core mold oil cylinder 11 is connected to the rear end of the core mold support spindle 111;
[0099] Further, the outer mold fixing seat assembly 17 has a total of 10 outer mold fixing seats, which are numbered ①②③④⑤ as a group, connected in series through the outer mold series steam pipe 33, and the air inlet point and exhaust point of this group are respectively the outer mold steam inlet port Ⅰ31 and the outer mold steam exhaust port Ⅱ37; numbered ⑥⑦⑧⑨⑩ is another group, which are also connected in series through the outer mold series steam pipe 33, and the air inlet point and exhaust point of this group are respectively the outer mold steam inlet port Ⅱ32 and the outer mold steam exhaust port Ⅰ36;
[0100] As a preferred embodiment of the present invention, the specific movement mode of the annular tread vulcanizer during the vulcanization process is:
[0101] Moulding process:
[0102] The outer mold main oil cylinder 12 advances through hydraulic oil, pushing the main thrust plate 115 forward, further pushing the outer mold fixing seat assembly 17 with 10 outer mold fixing seats to slide along the wear-resistant guide block assembly 22, and at the same time driving the 10 outer mold modules 18 to expand radially along the core mold 110, and further the core mold oil cylinder 11 starts, pushing the core mold supporting spindle 111 and the core mold 110 installed on the core mold supporting spindle 111 forward, completing the extension action of the core mold 110.
[0103] Moulding process:
[0104] The core mold oil cylinder 11 is started to retract, further driving the core mold support spindle 111 and the core mold 110 installed on the core mold support spindle 111 to retreat, completing the retraction of the core mold 110. The outer mold main oil cylinder 12 is further retracted through hydraulic oil, further driving the main thrust plate 115 to retreat, further driving the 10 outer mold fixing seat assemblies 17 to slide backward along the wear-resistant guide block assembly 22, and at the same time driving the 10 outer mold blocks 18 to close along the radial direction of the core mold 110.
[0105] The above embodiments are only used to illustrate and not to limit the technical solutions of the present invention. Any modification or partial replacement that does not deviate from the spirit of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A toroidal tread vulcanizing machine, characterized in that: It includes an extension support device, a power device, an outer mold fixing device, an outer mold, and a core mold device connected together; The extending support device comprises a core mold supporting main shaft (111) and a main thrust plate (115); The power device comprises a core mold oil cylinder (11), an outer mold main oil cylinder (12), and a main shaft support cylinder (14); The outer mold fixing device comprises an outer mold fixing seat assembly (17); the outer mold comprises an outer mold block (18); The core mold device comprises a core mold (110); When the core mold support spindle (111) of the extended support device supports the core mold device, when the core mold (110) moves to the left, the outer mold fixing device can tighten the outer mold block (18) to close along the radial direction of the core mold (110) under the driving of the main thrust plate (115) by the power device; specifically, it includes a core mold cylinder (11), an outer mold main cylinder (12), a base frame (13), a spindle support cylinder (14), a heat insulation plate (15), a cone sleeve (16), an outer mold fixing seat assembly (17), an outer mold block (18), an outer mold pressure plate (19), a core mold (110), a core mold support spindle (111), a core mold pressure plate (112), fixing bolts (113), a shaft sleeve (114), a main thrust plate (115), and bolts (116); Insulation sleeve (21), wear-resistant guide block assembly (22); Outer mold steam inlet I (31), outer mold steam inlet II (32), outer mold serial steam pipe (33), core mold steam inlet (34), core mold steam exhaust (35), outer mold steam exhaust I (36), outer mold steam exhaust II (37); The base frame (13) and the cone sleeve (16) are connected by bolts (116); the heat insulation board (15) is installed between the base frame (13) and the cone sleeve (16); the heat insulation sleeve (21) is sleeved on the outside of the cone sleeve (16); There are four outer mold master cylinders (12) in total, and the installation method is the same, that is, the cylinder barrel of the outer mold master cylinder (12) is installed on the base frame (13) and fixed with bolts, and the lever of the outer mold master cylinder (12) is connected to the main thrust plate (115) through threads; The main thrust plate (115) is fixed on the main shaft support tube (14), and the main shaft support tube (14) is installed on the base frame (13) and can achieve relative sliding with the base frame (13); the wear-resistant guide block assembly (22) is fixed on the inner surface of the cone sleeve (16); The cone sleeve (16) is fixedly connected to the base frame (13) on the left side; the levers of the four outer mold main oil cylinders (12) push the main thrust plate (115), because the cone sleeve (16) is connected to the base frame (13) on the left side through the fixing bolts (116), and the angle between the cone sleeve (16) and the horizontal axis is 15 degrees; When the lever of the outer mold main oil cylinder (12) pushes the main thrust plate (115), the U-shaped notches (51) on the main thrust plate (115), two in total at the front and rear, are in contact with the T-shaped slider (42) on the outer mold fixing seat assembly (17) and the I-shaped block formed by the protruding part of the base of the outer mold fixing seat assembly (17), and can move radially along the main thrust plate (115); therefore, when pushed forward, the outer mold fixing seat assembly (17) moves in the horizontal direction along the inclination direction of the cone sleeve (16), and finally completes the mold opening action; the core mold pressing plate (112) is fixed to the left end face of the core mold support spindle (111) by fixing bolts (113), and a spindle support cylinder (14) is arranged on the outer side of the core mold support spindle (111), and the core mold support spindle (111) and the spindle support cylinder (14) are in sliding contact; the main thrust plate (115) is fixed on the outer side of the spindle support cylinder (14); The core mold supporting spindle (111) is inserted into the spindle supporting tube (14), and the two can slide relative to each other; the front end of the core mold supporting spindle (111) is installed with a shaft sleeve (114), and the core mold (110) is installed on the shaft sleeve (114). Further, the core mold (110) is fixed by pressing the core mold pressing plate (112) on the outer side of the core mold (110) installation surface and tightening the fixing bolt (113); the right side of the core mold supporting spindle (111) is fixedly connected to the internal push rod of the core mold oil cylinder (11), and the cylinder barrel of the core mold oil cylinder (11) is fixedly connected to the right side of the spindle supporting tube (14); the internal push rod of the core mold oil cylinder (11) can push the core mold supporting spindle (111) to move left and right relative to the main thrust plate (115); The stepped end surface of the left end of the core mold supporting main shaft (111) is fixed on the left side in sequence by a fixing bolt (113), a core mold pressing plate (112), and a shaft sleeve (114); the outer mold fixing seat assembly (17) is a tile-shaped block, the side surface of the outer mold fixing seat assembly (17) is a T-shaped supporting leg (41), and the bottom surface of the outer mold fixing seat assembly (17) is fixed with a T-shaped sliding block (42); The core mold (110) is sleeved on the outer circumferential surface of the shaft sleeve (114); the core mold (110) has a ventilation chamber along the circumferential direction, which can realize the heating of the annular tread from the inside to the outside; the left outer mold air intake hose (311) is connected to the outer mold steam air intake port I (31), and the left outer mold air intake hose (311) is connected to the left outer mold air intake steel pipe (313) backward; the left outer mold exhaust hose (312) is on the outer mold fixing seat numbered ⑤, and the left outer mold exhaust hose (312) is connected to the left outer mold exhaust steel pipe (314) backward; The right outer mold exhaust hose (322) is on the outer mold fixing seat numbered ⑥; the right outer mold exhaust hose (322) is connected to the right outer mold exhaust steel pipe (324) backwards; The right outer mold air intake hose (321) is connected to the outer mold steam air intake port II (32), and the right outer mold air intake hose (321) is connected to the rear right outer mold air intake steel pipe (323); the core mold air intake hose (341) is connected to the shaft sleeve (114) through the core mold steam air intake port (34), and the core mold exhaust hose (351) is connected to the shaft sleeve (114) through the core mold steam exhaust port (35), and the core mold air intake hose (341) is connected to the core mold air intake steel pipe (342) backward, and the core mold exhaust hose (351) is connected to the core mold exhaust steel pipe (352) backward; the flow channel in the outer mold fixing seat assembly (17) is "S"-shaped; the flow channel in the core mold (110) is annular; the core mold air intake hose (341) and the core mold exhaust hose (351) are fixedly connected to the shaft sleeve (114) through a partition plate; The core mold exhaust steel pipe (352) and the core mold intake steel pipe (342) are fixedly connected to the shaft sleeve (114) via a partition; the core mold steam intake port (34) and the core mold steam exhaust port (35) are fixed on the partition; The T-shaped support leg (41) is installed in the wear-resistant guide block assembly (22) and can slide along the direction of the wear-resistant guide block assembly (22); The T-shaped slider (42) on the outer mold fixing seat assembly (17) is stuck in the U-shaped notch (51) on the main thrust plate (115), and the T-shaped slider (42) can achieve relative sliding along the direction of the U-shaped notch (51); the T-shaped slider (42) is in sliding contact with the U-shaped notch (51); The outer module (18) is installed on the outer mold fixing seat assembly (17), and the outer module (18) is pressed tightly into the outer mold fixing seat assembly (17) by the outer mold pressing plate (19); The cylinder barrel of the core mold oil cylinder (11) is installed at the rear end of the main shaft support cylinder (14), and the cylinder rod of the core mold oil cylinder (11) is connected to the rear end of the core mold support main shaft (111); the outer mold fixing seat assembly (17) has a total of ten outer mold fixing seats, which are numbered ①②③④⑤ as a group and are connected in series through the outer mold series steam pipe (33). The air inlet point and exhaust point of this group are the outer mold steam inlet port Ⅰ (31) and the outer mold steam exhaust port Ⅱ (37) respectively; numbers ⑥⑦⑧⑨⑩ are another group, which are also connected in series through the outer mold series steam pipe (33). The air inlet point and exhaust point of this group are the outer mold steam inlet port Ⅱ (32) and the outer mold steam exhaust port Ⅰ (36) respectively.
