A production line for processing solar panels

By designing a solar panel processing production line with automated trimming and shock absorption devices, the problems of complex structure, low efficiency and easy damage in the existing technology are solved, and efficient automatic trimming and shock absorption effects are achieved.

CN111081822BActive Publication Date: 2025-07-29SHENZHEN KUJIYAO TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202010020281.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-01
Publication Date
2025-07-29
Estimated Expiration
2040-01-01

AI Technical Summary

Technical Problem

The existing solar panel processing production line has a complex structure. The burrs formed during lamination require manual trimming, which has low working efficiency and the workbench is easily damaged by vibration.

Method used

A production line including a workbench, base assembly, conveyor table, drive motor, driving wheel, conveyor belt, laminate, edge cutting assembly and storage box is designed, and automatic edge trimming assembly and shock absorption device are used to achieve automatic edge trimming and shock absorption.

Benefits of technology

It realizes efficient automatic trimming, improves production efficiency, and protects the workbench through shock absorbers to prevent damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111081822B_ABST
    Figure CN111081822B_ABST
Patent Text Reader

Abstract

The present invention discloses a production line for processing solar panels, which includes a workbench, a base assembly, a conveying table, a driving motor, a driving wheel, a conveyor belt, a driven wheel, a fixed shaft, a laying table, a laminator, a trimming assembly and a storage box. A conveying table is installed on the top of the workbench. A driving motor is installed on one side of the inner wall of the conveying table. The output shaft of the driving motor is connected to the driving wheel through a coupling. The driving wheel is connected to the driven wheel through the conveyor belt. A laying table is arranged on one side of the top of the conveyor belt. A laminator is installed in the middle of the top of the conveyor belt. A base assembly is installed at the bottom of the workbench. The base assembly includes a support plate, a fixed column, a shock absorber, a first spring, a pressing plate, a shock-absorbing airbag, a rubber pad, a waterproof plate, a base and a second spring. The bottom of the workbench is connected to the top of the support plate. This production line has a simple structure, high trimming work efficiency and good shock-absorbing effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of solar panel processing, and particularly to a production line for solar panel processing. Background Art

[0002] A solar panel is a device that absorbs sunlight and directly or indirectly converts solar radiant energy into electrical energy through the photovoltaic effect or the photochemical effect. Compared with ordinary batteries and rechargeable batteries, solar panels are greener products that are more energy-saving and environmentally friendly. In the production lines for solar panel processing in the prior art, the structure is complex. When laminating, the melted EVA will extend outward due to pressure and solidify to form burrs, and generally manual trimming is used, resulting in low work efficiency. At the same time, during the working process of the production line, the workbench is affected by large vibrations and is easily damaged. Therefore, it is very necessary to design a production line for solar panel processing. Summary of the Invention

[0003] The purpose of the present invention is to provide a production line for solar panel processing to solve the problems raised in the above background art.

[0004] To solve the above technical problems, the present invention provides the following technical solution: A production line for solar panel processing, including a workbench, a base assembly, a conveying table, a driving motor, a driving wheel, a conveyor belt, a driven wheel, a fixed shaft, a laying table, a laminator, a trimming assembly, and a storage box. A conveying table is installed on the top of the workbench. One side of the inner wall of the conveying table is installed with a driving motor. The output shaft of the driving motor is connected to the driving wheel through a coupling. The driving wheel is connected to the driven wheel through the conveyor belt. A laying table is arranged on one side of the top of the conveyor belt. A laminator is installed in the middle of the top of the conveyor belt. A trimming assembly is installed on one side of the laminator.

[0005] The trimming assembly includes a box body, a first cylinder, a first piston rod, a reversing motor, a clamping jaw, a fixed table, a second cylinder, a second piston rod, a pushing plate, a sliding groove, a sliding plate, a trimming component, a feeding port, a discharging port, and a supporting foot. A box body is installed on one side of the laminator. The middle of the inner wall top of the box body is welded with a first cylinder. The first cylinder is connected to the reversing motor through the first piston rod. The output shaft of the reversing motor is connected to the clamping jaw through a coupling. Fixed tables are welded at both ends corresponding to one side of the inner wall top of the box body. A sliding plate is installed inside the fixed table. A second cylinder is welded on the top of the fixed table. The second cylinder is connected to the pushing plate through the second piston rod. The bottom of the pushing plate is welded to the sliding plate. A trimming component is installed at the bottom of the sliding plate.

[0006] The trimming component includes a fixed block, a third cylinder, an upper clamping block, a lower clamping block, a blade and a slider. A fixed block is installed at the bottom of the sliding plate. An upper clamping block is installed above one side of the fixed block. A lower clamping block is installed below one side of the fixed block. A third cylinder is installed inside the fixed block. The third cylinder is connected to the slider. A blade is installed on one side of the slider. A base component is installed at the bottom of the workbench;

[0007] The base component includes a support plate, fixed columns, shock-absorbing blocks, first springs, extrusion plates, shock-absorbing air bags, rubber pads, waterproof plates, a base and second springs. The bottom of the workbench is connected to the top of the support plate. Fixed columns are installed at both ends corresponding to one side of the bottom of the support plate. The bottom of the fixed columns is connected to the shock-absorbing blocks, and one end of the bottom of the fixed columns extends into the shock-absorbing blocks and is connected to the first springs. The bottom of the first springs is connected to the extrusion plates. The bottom of the extrusion plates is adhesively bonded with shock-absorbing air bags. The bottom of the shock-absorbing air bags is adhesively bonded with rubber pads. The bottom of the shock-absorbing blocks is connected to the base through the waterproof plates.

[0008] Further, a feed inlet is provided on one side of the middle of the box body, and a discharge outlet is provided on the other side of the middle of the box body. Both ends corresponding to one side of the bottom of the box body are connected to the workbench through support feet.

[0009] Further, a storage box is installed on one side of the conveying table.

[0010] Further, a sliding groove is provided inside the fixed table. The sliding plate is matched with the sliding groove. A stop block is provided at one end of the sliding groove.

[0011] Further, the driven wheel is connected to the bottom of the inner wall of the conveying table through a fixed shaft.

[0012] Further, fixing grooves are provided at both ends corresponding to one side of the top of the shock-absorbing block. The fixed columns are matched with the fixing grooves.

[0013] Further, a moving groove is provided on one side of the fixed block. The slider is matched with the moving groove.

[0014] Further, the driving motor is connected to the conveying table by welding.

[0015] Further, second springs are uniformly arranged inside the base.

[0016] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0017] 1. Place the battery panel fittings on the laying table and lay them well. The driving motor works to drive the driving wheel to rotate, and the battery panel fittings are conveyed through the conveyor belt, and are laminated by the laminator. The processed components enter the box. The second cylinder works, and the push plate is pushed by the second piston rod to move, further driving the sliding plate to move. The battery panel assembly is fixed by the cooperation of the upper clamp block and the lower clamp block. The third cylinder works, pushing the slider to move linearly, and the burrs on both side walls of the battery panel assembly are processed by the blade. The first cylinder works, and the reversing motor is driven to move up and down by the first piston rod. The reversing motor drives the clamping jaw to rotate, and the burrs on the other two side walls of the battery panel assembly are processed by the blade. The completed finished products enter the storage box. The production line has a simple structure and high trimming work efficiency;

[0018] 2. When the production line is working, the workbench is affected by large vibrations, causing the support plate to vibrate. The vibration of the fixed column is transmitted to the shock absorber block, and the fixed column presses the first spring. The first spring compresses, and the vibration is transmitted to the shock absorber airbag through the pressing plate. The shock absorber airbag further transmits the vibration to the rubber pad. The shock absorber airbag and the rubber pad deform to relieve the vibration effect and protect the workbench from damage. Brief Description of the Drawings

[0019] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0020] Figure 1 is the overall structure schematic diagram of the present invention;

[0021] Figure 2 is the structure schematic diagram of the conveying table of the present invention;

[0022] Figure 3 is the structure schematic diagram of the trimming assembly of the present invention;

[0023] Figure 4 is the structure schematic diagram of the edge trimming assembly of the present invention;

[0024] Figure 5 is the structure schematic diagram of the base assembly of the present invention;

[0025] In the figure: 1, workbench; 2, base assembly; 21, support plate; 22, fixed column; 23, shock absorber block; 24, first spring; 25, extrusion plate; 26, shock absorption airbag; 27, rubber pad; 28, waterproof plate; 29, base; 210, second spring; 3, conveying table; 4, driving motor; 5, driving wheel; 6, conveyor belt; 7, driven wheel; 8, fixed shaft; 9, laying table; 10, laminator; 11, trimming assembly; 111, box body; 112, first cylinder; 113, first piston rod; 114, reversing motor; 115, clamping jaw; 116, fixed table; 117, second cylinder; 118, second piston rod; 119, pushing plate; 1110, chute; 1111, sliding plate; 1112, trimming component; 11121, fixed block; 11122, third cylinder; 11123, upper clamping block; 11124, lower clamping block; 11125, blade; 11126, slider; 1113, feeding port; 1114, discharging port; 1115, support leg; 12, storage box. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-5, the present invention provides a technical solution: a production line for processing solar panels, including a workbench 1, a base assembly 2, a conveying table 3, a driving motor 4, a driving wheel 5, a conveyor belt 6, a driven wheel 7, a fixed shaft 8, a laying table 9, a laminator 10, a trimming assembly 11 and a storage box 12. A conveying table 3 is installed on the top of the workbench 1, and a driving motor 4 is installed on one side of the inner wall of the conveying table 3. The driving motor 4 is connected to the conveying table 3 by welding to increase the structural stability; the output shaft of the driving motor 4 is connected to the driving wheel 5 through a coupling, the driving wheel 5 is connected to the driven wheel 7 through the conveyor belt 6, and the driven wheel 7 is connected to the bottom of the inner wall of the conveying table 3 through the fixed shaft 8 to fix the driven wheel 7; a laying table 9 is arranged on one side of the top of the conveyor belt 6, a laminator 10 is installed in the middle of the top of the conveyor belt 6, and a trimming assembly 11 is installed on one side of the laminator 10; the trimming assembly 11 includes a box body 111, a first cylinder 112, a first piston rod 113, a reversing motor 114, a clamping jaw 115, a fixed table 116, a second cylinder 117, a second piston rod 118, a push plate 119, a chute 1110, a sliding plate 1111, a trimming component 1112, a feeding port 1113, a discharging port 1114 and a support leg 1115. A box body 111 is installed on one side of the laminator 10, a first cylinder 112 is welded in the middle of the top of the inner wall of the box body 111, the first cylinder 112 is connected to the reversing motor 114 through the first piston rod 113, and the output shaft of the reversing motor 114 is connected to the clamping jaw 115 through a coupling. Fixed tables 116 are welded at both ends corresponding to one side of the top of the inner wall of the box body 111. A sliding plate 1111 is installed inside the fixed table 116, a chute 1110 is opened inside the fixed table 116, and the sliding plate 1111 is matched with the chute 1110. A stop block is arranged at one end of the chute 1110 to facilitate the movement of the sliding plate 1111; a second cylinder 117 is welded on the top of the fixed table 116, the second cylinder 117 is connected to the push plate 119 through the second piston rod 118, the bottom of the push plate 119 is welded to the sliding plate 1111, and a trimming component 1112 is installed at the bottom of the sliding plate 1111; the trimming component 1112 includes a fixed block 11121, a third cylinder 11122, an upper clamping block 11123, a lower clamping block 11124, a blade 11125 and a slider 11126. A fixed block 11121 is installed at the bottom of the sliding plate 1111, an upper clamping block 11123 is installed above one side of the fixed block 11121, a lower clamping block 11124 is installed below one side of the fixed block 11121, a third cylinder 11122 is installed inside the fixed block 11121, the third cylinder 11122 is connected to the slider 11126, a blade 11125 is installed on one side of the slider 11126, and a moving groove is opened on one side of the fixed block 11121. The slider 11126 is matched with the moving groove to facilitate the blade 11125 to cut the burrs;On one side in the middle of the box body 111, a feed inlet 1113 is provided, and on the other side in the middle of the box body 111, a discharge outlet 1114 is provided. One side at the bottom of the box body 111 is correspondingly connected to the workbench 1 at both ends through support feet 1115, which is convenient for edge cutting treatment; a storage box 12 is installed on one side of the conveying table 3, which is convenient for storing the finished products; a base assembly 2 is installed at the bottom of the workbench 1; the base assembly 2 includes a support plate 21, fixing columns 22, shock-absorbing blocks 23, first springs 24, extrusion plates 25, shock-absorbing air bags 26, rubber pads 27, waterproof plates 28, bases 29 and second springs 210. The bottom of the workbench 1 is connected to the top of the support plate 21. Fixing columns 22 are installed at both ends correspondingly on one side of the bottom of the support plate 21. The bottom of the fixing column 22 is connected to the shock-absorbing block 23, and one end of the bottom of the fixing column 22 extends into the shock-absorbing block 23 and is connected to the first spring 24. Fixing grooves are provided at both ends correspondingly on one side of the top of the shock-absorbing block 23, and the fixing column 22 is matched with the fixing groove to increase the structural stability; the bottom of the first spring 24 is connected to the extrusion plate 25, a shock-absorbing air bag 26 is adhesively connected to the bottom of the extrusion plate 25, a rubber pad 27 is adhesively connected to the bottom of the shock-absorbing air bag 26, the bottom of the shock-absorbing block 23 is connected to the base 29 through the waterproof plate 28, and second springs 210 are uniformly arranged in the base 29 to improve the shock-absorbing effect; place the battery panel accessories on the laying table 9 for laying. The driving motor 4 works to drive the driving wheel 5 to rotate, and the battery panel accessories are conveyed through the conveyor belt 6, and are subjected to lamination treatment by the laminator 10. The processed components enter the box body 111. The second cylinder 117 works, and the push plate 119 is pushed to move through the second piston rod 118, further driving the sliding plate 1111 to move. Through the cooperation of the upper clamp block 11123 and the lower clamp block 11124, the battery panel assembly is fixed. The third cylinder 11122 works to push the slider 11126 to move linearly, and the burrs on both side walls of the battery panel assembly are processed by the blade 11125. The first cylinder 112 works, and the reversing motor 114 is driven to move up and down through the first piston rod 113. The reversing motor 114 drives the clamping jaw 115 to rotate, and the burrs on the other two side walls of the battery panel assembly are processed by the blade 11125. The completed finished products enter the storage box 12. The production line has a simple structure and high edge cutting work efficiency; when the production line is working, the workbench 1 is affected by large vibrations, causing the support plate 21 to vibrate. The vibration of the fixing column 22 is transmitted to the shock-absorbing block 23, the fixing column 22 squeezes the first spring 24, the first spring 24 compresses, and the vibration is transmitted to the shock-absorbing air bag 26 through the extrusion plate 25. The shock-absorbing air bag 26 further transmits the vibration to the rubber pad 27, and the shock-absorbing air bag 26 and the rubber pad 27 deform to relieve the vibration impact and protect the workbench 1 from damage.;

[0028] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0029] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A production line for processing solar panels, comprising a workbench (1), a base assembly (2), a conveying table (3), a drive motor (4), a driving wheel (5), a conveyor belt (6), a driven wheel (7), a fixed shaft (8), a laying table (9), a laminator (10), a trimming assembly (11) and a storage box (12), characterized in that: A conveying table (3) is installed on the top of the workbench (1). A driving motor (4) is installed on one side of the inner wall of the conveying table (3). The output shaft of the driving motor (4) is connected to a driving wheel (5) through a coupling. The driving wheel (5) is connected to a driven wheel (7) through a conveyor belt (6). A laying table (9) is arranged on one side of the top of the conveyor belt (6). A laminator (10) is installed in the middle of the top of the conveyor belt (6). A trimming component (11) is installed on one side of the laminator (10). The trimming component (11) includes a box body (111), a first air cylinder (112), a first piston rod (113), a reversing motor (114), a clamping jaw (115), a fixed table (116), a second air cylinder (117), a second piston rod (118), a pushing plate (119), a sliding groove (1110), a sliding plate (1111), a trimming component (1112), a feeding port (1113), a discharging port (1114) and a supporting foot (1115). A box body (111) is installed on one side of the laminator (10). The first air cylinder (112) is welded in the middle of the inner wall top of the box body (111). The first air cylinder (112) is connected to the reversing motor (114) through the first piston rod (113). The output shaft of the reversing motor (114) is connected to the clamping jaw (115) through a coupling. Fixed tables (116) are welded at both ends corresponding to one side of the inner wall top of the box body (111). A sliding plate (1111) is installed inside the fixed table (116). The second air cylinder (117) is welded on the top of the fixed table (116). The second air cylinder (117) is connected to the pushing plate (119) through the second piston rod (118). The bottom of the pushing plate (119) is welded to the sliding plate (1111). A trimming component (1112) is installed at the bottom of the sliding plate (1111). The trimming component (1112) includes a fixed block (11121), a third air cylinder (11122), an upper clamping block (11123), a lower clamping block (11124), a blade (11125) and a sliding block (11126). The fixed block (11121) is installed at the bottom of the sliding plate (1111). The upper clamping block (11123) is installed above one side of the fixed block (11121). The lower clamping block (11124) is installed below one side of the fixed block (11121). The third air cylinder (11122) is installed inside the fixed block (11121). The third air cylinder (11122) is connected to the sliding block (11126). The blade (11125) is installed on one side of the sliding block (11126). A base component (2) is installed at the bottom of the workbench (1). The base assembly (2) includes a support plate (21), fixed columns (22), shock-absorbing blocks (23), first springs (24), extrusion plates (25), shock-absorbing air bags (26), rubber pads (27), waterproof plates (28), a base (29), and second springs (210). The bottom of the workbench (1) is connected to the top of the support plate (21). At both ends corresponding to one side of the bottom of the support plate (21), fixed columns (22) are installed. The bottom of the fixed column (22) is connected to the shock-absorbing block (23), and one end of the bottom of the fixed column (22) extends into the shock-absorbing block (23) and is connected to the first spring (24). The bottom of the first spring (24) is connected to the extrusion plate (25). The bottom of the extrusion plate (25) is adhesively bonded with a shock-absorbing air bag (26). The bottom of the shock-absorbing air bag (26) is adhesively bonded with a rubber pad (27). The bottom of the shock-absorbing block (23) is connected to the base (29) through a waterproof plate (28). On one side of the middle of the box body (111), a feed inlet (1113) is provided. On the other side of the middle of the box body (111), a discharge outlet (1114) is provided. At both ends corresponding to one side of the bottom of the box body (111), it is connected to the workbench (1) through support feet (1115). A storage box (12) is installed on one side of the conveying table (3).

2. A production line for processing solar panels according to claim 1, characterized in that: A chute (1110) is provided inside the fixed table (116). The sliding plate (1111) is matched with the chute (1110). A stop block is provided at one end of the chute (1110).

3. A production line for processing solar panels according to claim 1, characterized in that: The driven wheel (7) is connected to the bottom of the inner wall of the conveying table (3) through a fixed shaft (8).

4. A production line for processing solar panels according to claim 1, characterized in that: At both ends corresponding to one side of the top of the shock-absorbing block (23), fixed grooves are provided. The fixed column (22) is matched with the fixed grooves.

5. A production line for processing solar panels according to claim 1, characterized in that: On one side of the fixed block (11121), a moving groove is provided. The slider (11126) is matched with the moving groove.

6. A production line for processing solar panels according to claim 1, characterized in that: The drive motor (4) is connected to the conveying table (3) by welding.

7. A production line for processing solar panels according to claim 1, characterized in that: Second springs (210) are uniformly arranged inside the base (29).

Citation Information

Patent Citations

  • Production line for solar cell panel processing

    CN211555916U