A de-palletizing mechanism
By designing a depalletizing mechanism, the precise movement of the cross arm is achieved by using power transmission and transmission devices, the problem of inaccurate movement of the movable pallet is solved, stable clamping and batch conveying of the power turnover box are realized, and work efficiency and automation are improved.
Patent Information
- Application Number
- CN202010071827.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2040-01-21
AI Technical Summary
The inaccuracy of the movement of the movable pallet during use causes the conveyed power turnover box to fall off halfway and cannot be transported in batches.
A dismantling and palletizing mechanism is designed, including a frame, a cross arm, an up-down moving structure, a power device and a clamping device. Through the power transmission structure and a transmission device, the transverse and up-down movement of the cross arm is realized, and the power turnover box is accurately clamped and transported.
It realizes stable and accurate clamping and transportation of power turnover boxes, avoids the risk of dropping, can batch convey and stack power turnover boxes, and improves work efficiency and automation.
Smart Images

Figure CN111137688B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of logistics transmission equipment, and in particular to a palletizing and depalletizing mechanism. Background Art
[0002] The movable pallet is similar to a trolley, with a pallet board and two universal wheels and two fixed wheels installed under the board, which is used to carry one or more power turnover boxes and transfer them to a designated position. Currently, the movable pallet is docked with a conveyor line to directly transfer the power turnover box to the movable pallet or directly transfer it from the movable pallet to the conveyor line. Between the movable pallet and the conveyor line, there are many uncertainties under the action of collision or other external forces, which easily cause the power turnover box being transported to fall midway, and at the same time, it cannot be transported in batches. Summary of the Invention
[0003] The present invention provides a palletizing and depalletizing mechanism, which solves the technical problem of inaccurate movement of the movable pallet during use.
[0004] A palletizing and depalletizing mechanism provided by the present invention includes a frame, a cross arm, an up-and-down movement structure, a first power device, a first transmission device, a second power device, a second transmission device, a power transmission structure, and a clamping device;
[0005] The frame is a frame structure. Connecting rails are respectively provided on the left and right sides of the frame. The up-and-down movement structure is connected to the connecting rails. The first power device and the first transmission device are both installed on the frame. The first power device is connected to the first transmission device. The first transmission device and the second power device are both installed on the up-and-down movement structure. The up-and-down movement structure can move on the connecting rails driven by the first transmission device;
[0006] A second transmission device is respectively installed on the left and right sides of the up-and-down movement structure. A cross arm is respectively installed on the left and right sides of the up-and-down movement structure. The second transmission device is connected to the cross arm. The cross arm can make a lateral movement relative to the up-and-down movement structure under the action of the second transmission device. The power transmission structure is respectively connected to the power transmission structure, the second transmission device, and the second power device. The clamping device is installed at one end of the cross arm away from the up-and-down movement structure.
[0007] Preferably, the first power device is a first motor. The first transmission device includes a first transmission group, a first transmission shaft, a main lifting sprocket, a driven lifting sprocket, and a first lifting chain. The first transmission shaft is rotatably installed on the frame. The first motor is connected to the first transmission shaft through the first transmission group. The first lifting chain is connected to the first transmission shaft through the main lifting sprocket. The driven lifting sprocket is rotatably installed at the bottom of the frame. The main lifting sprocket and the driven lifting sprocket are connected by the first lifting chain. There are two connectors on the first lifting chain, and the two connectors are respectively installed on the top surface and the bottom surface of the vertically moving structure.
[0008] Preferably, the second power device is a second motor. The power transmission structure includes a second transmission group, a second transmission shaft, and a third transmission group. The second transmission shaft is rotatably installed on the vertically moving structure. The second transmission group is installed on the second motor and is connected to the second transmission shaft through the second transmission group. The second transmission shaft is connected to the second transmission device through the third transmission group;
[0009] The second transmission group includes a second main sprocket, a second chain, and a second driven sprocket. The second main sprocket is connected to the main shaft of the second motor. The second driven sprocket is installed on the second transmission shaft. The second chain connects the second main sprocket and the second driven sprocket;
[0010] The third transmission group includes a third main sprocket, a third chain, and a third driven sprocket. The third main sprocket is installed on the second transmission shaft. The third driven sprocket is connected to the second transmission device. The third chain connects the third main sprocket and the third driven sprocket.
[0011] Preferably, the second transmission device includes a third transmission shaft, a transmission chain, a large sprocket, an auxiliary sprocket, and a transfer block. The third transmission shaft is rotatably installed on the vertically moving structure. The third driven sprocket is installed on the third transmission shaft. The large sprocket is installed on the third transmission shaft. Two auxiliary sprockets are rotatably installed on the vertically moving structure. The transmission chain connects the large sprocket and the two auxiliary sprockets. The transfer block is installed on the cross arm. There are chain teeth on the transfer block that mesh with the transmission chain. The transfer block meshes with the transmission chain through the chain teeth.
[0012] Preferably, the cross arm includes a first cross arm part and a second cross arm part. The first cross arm part is connected to the second cross arm part. The transfer block is arranged on the first cross arm part. A guide groove is formed on the first cross arm part. The first cross arm part is in rolling connection with the vertically moving structure through the guide groove. The clamping device is movably installed on the second cross arm part.
[0013] Preferably, a displacement structure is provided on the second cross arm. The displacement structure includes a first cylinder and a moving member mounted on the second cross arm. The front end of the piston rod of the first cylinder is connected to the moving member. Two second guide rails are provided on the second cross arm, and two second guide grooves adapted to the two second guide rails are provided on the moving member. The clamping device is mounted on the movable moving member.
[0014] Preferably, the clamping device includes a second cylinder, a clamping plate, a moving block, a rotating seat and a rotating shaft mounted on the moving member. The clamping plate is mounted on the moving block and the rotating seat. The front end of the piston rod of the second cylinder is connected to the clamping plate. A first guide rail is provided on the moving member. A first guide rail groove adapted to the first guide rail is formed at the bottom of the moving block. The moving block is mounted on the moving member through the first guide rail groove. The rotating shaft is rotatably mounted on the rotating seat. A rotating plate is provided on the rotating shaft, and the rotating plate rotates with the rotating shaft. The bottom of the rotating plate is in contact with the first guide rail. A through groove is formed at the bottom of the rotating seat, and the through groove allows the rotating plate and the first guide rail to pass through.
[0015] Preferably, the vertical movement structure includes a cross beam, a lifting cross beam, two identical structure movable components connected to the left and right ends of the cross beam, and two identical structure lifting components connected to the left and right ends of the lifting cross beam;
[0016] The movable component includes a support frame, a mounting seat, an upper mounting rod, a lower mounting rod and a sliding kit adapted to the connecting track. The left and right ends of the cross beam are respectively connected to two upper mounting rods. The two ends of the upper mounting rod are respectively connected to the upper ends of the two support frames. The two ends of the lower mounting rod are respectively connected to the lower ends of the support frames. The mounting seat is mounted at the bottom of the two support frames. The second transmission device is mounted in the mounting seat. A plurality of rollers are rotatably mounted on the mounting seat. The mounting part is in rolling connection with the guide groove of the first cross arm through the rollers. The two connecting heads of the lifting chain are respectively mounted on the upper mounting rod and the lower mounting rod. The sliding components are respectively mounted on the upper mounting rod and the lower mounting rod;
[0017] The lifting component includes two lifting vertical rods and two lifting longitudinal rods. One end of each of the two lifting vertical rods is connected to the lower mounting rod. The second motor is mounted on the lifting cross beam. One end of each of the two lifting cross beams is connected to the other end of the lifting vertical rod. The two ends of the two lifting longitudinal rods are respectively connected to the two lifting cross beams. The second transmission shaft is rotatably mounted on the lifting longitudinal rod.
[0018] Preferably, the first transmission group includes a first main sprocket, a first chain, and a first driven sprocket. The first main sprocket is installed on the main shaft of the first motor, the first driven sprocket is installed on the first transmission shaft, and the first chain connects the first main sprocket and the first driven sprocket.
[0019] Preferably, the second transmission device further includes a pressing sprocket and a pressing shaft. The pressing sprocket is rotatably installed on the pressing shaft. A long groove is formed on the mounting seat, and the pressing shaft is installed in the long groove. The pressing sprocket meshes with the transmission chain.
[0020] The transfer block and the cross arm are integrally formed.
[0021] The vertical movement structure further includes a drag chain and a limiting member. One end of the drag chain is installed on the middle part of the cross arm, the other end of the drag chain is connected to one end of the limiting member, and the other end of the limiting member is connected to the moving member of the clamping device.
[0022] The sliding sleeve includes a sliding block and rollers installed on the sliding block. The sliding block is installed on two mounting rods, and the sliding block is in rolling connection with the connecting track of the frame through the rollers.
[0023] It can be seen from the above technical solutions that the embodiments provided by the present invention have the following advantages:
[0024] The present invention provides a de-palletizing and palletizing mechanism, which includes a frame, a cross arm, a vertical movement structure, a first power device, a first transmission device, a second power device, a second transmission device, a power transmission structure, and a clamping device. The clamping devices on the two cross arms can accurately clamp the turnover boxes. The second power device drives the power transmission structure to transmit power into the second power device, so that the two cross arms for clamping the turnover boxes move backward relative to the frame to ensure stable and accurate clamping. Placing the de-palletizing and palletizing mechanism of the embodiment of the present invention between the movable pallet and the conveyor line, by controlling the first power device to drive the cross arm on the vertical movement structure, it is possible to accurately clamp the turnover boxes mechanized and automatedly. The power turnover boxes are transported to the movable pallet or the conveyor line through the movement of the cross arm, which can achieve high positioning requirements for clamping and accurately transport the power turnover boxes, avoiding the transportation risks brought by the uncertainties in the transportation process of the movable pallet.
[0025] In addition, in the embodiments of the present invention, by controlling the up-and-down movement of the up-and-down movement structure, the cross arm and the power turnover box clamped on the clamping device are driven to move up and down. Then, by moving the cross arm back and forth, the power turnover box is moved above the previous power turnover box, realizing the stacking of the power turnover boxes. This facilitates the transport of multiple power turnover boxes at once by a movable pallet or a conveyor line, which is convenient and fast, improving work efficiency and achieving a high degree of automation and mechanization. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0027] Figure 1 FIG. [X] is a schematic structural diagram of a palletizing and depalletizing mechanism provided by an embodiment of the present invention;
[0028] Figure 2 FIG. [X] is a schematic structural diagram of the palletizing and depalletizing mechanism provided by an embodiment of the present invention after removing the frame;
[0029] Figure 3 FIG. [X] is a schematic structural diagram of a cross arm part and a second transmission device of the palletizing and depalletizing mechanism provided by an embodiment of the present invention;
[0030] Figure 4 FIG. [X] is a schematic structural diagram of a clamping device of the palletizing and depalletizing mechanism provided by an embodiment of the present invention;
[0031] Figure 5 FIG. [X] is a schematic structural diagram of the cross arm of the palletizing and depalletizing mechanism provided by an embodiment of the present invention from another angle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] Embodiments of the present invention provide a palletizing and depalletizing mechanism for solving technical problems.
[0033] In order to make the objectives, features, and advantages of the present invention more obvious and understandable, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only some embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0034] Please refer to Figures 1 to 5, a de-palletizing mechanism provided by an embodiment of the present invention includes a frame 1, a cross arm 8, a vertical movement structure 7, a first power device 2, a first transmission device 3, a second power device 6, a second transmission device 4, a power transmission structure 5, and a clamping device 9;
[0035] The frame 1 is a frame structure. Connecting rails are respectively provided on the left and right sides of the frame 1. The vertical movement structure 7 is connected to the connecting rails. The first power device 2 and the first transmission device 3 are both installed on the frame 1. The first power device 2 is connected to the first transmission device 3. The first transmission device 3 and the second power device 6 are both installed on the vertical movement structure 7. The vertical movement structure 7 can move on the connecting rails driven by the first transmission device 3;
[0036] One of the second transmission devices 4 is respectively installed on the left and right sides of the vertical movement structure 7. One of the cross arms 8 is respectively installed on the left and right sides of the vertical movement structure 7. The second transmission device 4 is connected to the cross arm 8. The cross arm 8 can perform a lateral movement relative to the vertical movement structure 7 under the action of the second transmission device. The power transmission structure 5 is respectively connected to the power transmission structure 5, the second transmission device 4, and the second power device 6. The clamping device is installed at one end of the cross arm 8 away from the vertical movement structure 7.
[0037] The two corresponding cross arms 8 are respectively movably installed on the left and right sides of the vertical movement structure 7, that is, the two cross arms 8 are respectively movably installed on the left end and the right end of the vertical movement structure 7. The frame 1 is a hollow frame structure, composed of corresponding support arms on the left and right sides and cross arm beams on the upper and lower sides. Connecting rails are provided on the support arms on the left and right sides. The vertical movement structure 7 can move on the connecting rails. The structures of the de-palletizing mechanism of this embodiment installed on the two support arms are the same.
[0038] The left and right sides of the vertical movement structure 7 are respectively connected to the connecting guide rails on the two support arms of the frame 1. The clamping devices 9 of the two cross arms 8 are aligned with the power turnover box, and jointly clamp the power turnover box to clamp it. The second power device 6 provides power, and the power is transmitted to the second transmission device 4 through the power transmission structure 5. The second transmission device 4 converts the power into driving the cross arm 8 to move horizontally, driving the power turnover box to move horizontally; the first power device 2 provides power for the first transmission device 3. While the first transmission device 3 drives the vertical movement structure 7 to move up and down, it drives the two cross arms 8 to move up and down, and drives the power turnover box clamped by the clamping device 9 of the cross arm 8 to move up and down. By clamping the power turnover box and moving it horizontally and vertically, the power turnover box can be moved above the previous power turnover box to achieve stacking of the power turnover boxes. It can also transfer the stacked power turnover boxes to the conveyor belt, facilitating the transport of multiple power turnover boxes stacked at one time by a movable pallet or conveyor line, which is convenient and fast, improves work efficiency, and realizes a high degree of automation and mechanization.
[0039] The first power device 2 is a first motor 21. The first transmission device 3 includes a first transmission group 31, a first transmission shaft 32, a lifting main sprocket 331, a lifting slave sprocket 332, and a first lifting chain 33. The first transmission shaft 32 is rotatably installed on the frame 1. The first motor 21 is connected to the first transmission shaft 32 through the first transmission group 31. The first lifting chain 33 is connected to the first transmission shaft 32 through the lifting main sprocket 331. The lifting slave sprocket 332 is rotatably installed at the bottom of the frame 1. The lifting main sprocket 331 and the lifting slave sprocket 332 are connected by the first lifting chain 33. Two connecting heads are provided on the first lifting chain 33, and the two connecting heads are respectively installed on the top surface and the bottom surface of the vertical movement structure 7. The first transmission shaft 32 can be installed on the frame 1 through bearings, or can also be directly installed on the frame 1 through clearance connection.
[0040] The first power device 2 can be a motor or other devices capable of providing rotational power. The first transmission group 31 includes a first main sprocket 311, a first chain 312, and a first driven sprocket 313. The first main sprocket 311 is installed on the main shaft of the first motor 21, and the first driven sprocket 313 is installed on the first transmission shaft 32. The first chain 312 connects the first main sprocket 311 and the first driven sprocket 313. The first motor 21 drives the first main sprocket 311 to rotate. The first chain 312 transmits the power of the first main sprocket 311 to the first driven sprocket 313. The first driven sprocket 313 drives the first transmission shaft 32 to rotate, and the first transmission shaft 32 drives the first lifting chain 33 to rotate. There are two connectors on the first lifting chain 33, and the two connectors are opposite in the moving direction. Therefore, the two connectors need to be installed on the top surface and the bottom surface of the vertical movement structure 7 respectively. Under the action of the first transmission shaft 32, the first lifting chain 33 rotates with the first transmission shaft 32. The lifting main sprockets 331 are all installed on the first transmission shaft 32, and the lifting driven sprockets 332 are rotatably installed on the frame 1. The first lifting chain 33 connects the lifting main sprockets 331 and the lifting driven sprockets 332. The lifting main link sprocket can also be integrally formed with the first transmission shaft 32. Under the action of the lifting main sprocket 331, the first lifting chain 33 rotates, and during the rotation of the first lifting chain 33, it drives the vertical movement structure 7 to move up or down.
[0041] In addition, if the first lifting chain 33 is arranged in the middle of the frame 1 and connects the middle of the vertical movement structure 7, it can realize pulling the vertical movement structure 7 up and down. However, the first lifting chain 33 bears a relatively high strength, has a high wear rate during use, and a low safety factor. It is easy to break, and then the vertical movement structure 7 will fall directly, which is likely to cause accidents. Therefore, when designing the present invention, a second lifting chain is designed. The position of the second lifting chain corresponds. That is, the first transmission device 3 further includes a second lifting chain. The second lifting chain is installed on the first transmission shaft 32. There are two connectors on the second lifting chain, and the two connectors are respectively installed on the top surface and the bottom surface of the vertical movement structure 7. The first lifting chain 33 and the second lifting chain are respectively located at both ends of the first transmission shaft 32. The two ends of the first transmission shaft 32 and the two cross arms 8 are installed at positions corresponding to the vertical movement structure 7. The connection position of the second lifting chain and the first lifting chain 33 to the vertical movement structure 7 corresponds. Here, it refers to the left end and the right end of the vertical movement structure 7 as the corresponding positions. The second lifting chain enables the first lifting chain 33 to maintain good stability and has a relatively high safety factor.
[0042] The second power device 6 is a second motor 41. The power transmission structure 5 includes a second transmission group 51, a second transmission shaft 52, and a third transmission group 53. The second transmission shaft 52 is rotatably installed on the vertical movement structure 7. The second motor 41 is connected to the second transmission shaft 52 through the second transmission group 51. The second transmission shaft 52 is connected to the second transmission device 4 through the third transmission group 53. The second power device 6 is the same as the first power device 2, and can be a motor, or other devices or structures capable of providing power. The second transmission shaft 52 is installed on the frame 1 through a bearing, and the bearing reduces the friction with the frame 1.
[0043] The second transmission group 51 includes a second main sprocket 511, a second chain 512, and a second driven sprocket 513. The second main sprocket 511 is installed on the main shaft of the second motor 41. The second driven sprocket 513 is installed on the second transmission shaft 52. The second chain 512 connects the second main sprocket 511 and the second driven sprocket 513;
[0044] The third transmission group 53 includes a third main sprocket 531, a third chain 532, and a third driven sprocket 533. The third main sprocket 531 is installed on the second transmission device 4. The third driven sprocket 533 is installed on the third transmission shaft 61. The third chain 532 connects the third main sprocket 531 and the third driven sprocket 533. The third main sprockets 531 of the two third transmission groups 53 are respectively installed at both ends of the second transmission shaft 52. The second power device 6 can transmit the power from the second main sprocket 511 installed on the main shaft to the second driven sprocket 513 through the second chain 512, and then to the second transmission shaft 52. Two sets of third transmission groups 53 are correspondingly installed on the second transmission shaft 52, corresponding to two second transmission devices 4 and two cross arms 8. The second transmission shaft 52 transmits the power to the third main sprocket 531. The third main sprocket 531 transmits the power to the third driven sprocket through the third chain 532, and the third main sprocket 531 transmits the power into the second transmission device 4.
[0045] The second transmission device 4 includes a third transmission shaft 61, a transmission chain 62, a large sprocket 63, an auxiliary sprocket 64 and a transmission block 65. The third transmission shaft 61 is connected to the third transmission group 53, that is, the third main sprocket 531 is installed on the third transmission shaft 61 to drive the third transmission shaft 61 to rotate. The third transmission shaft 61 is rotatably installed on the vertical movement structure 7. The large sprocket 63 is installed on the third transmission shaft, and two auxiliary sprockets 64 are rotatably installed on the vertical movement structure 7. The transmission chain 62 connects the large sprocket 63 and the two auxiliary sprockets 64. The transmission block 65 is installed on the cross arm 8, and chain teeth meshing with the transmission chain 62 are provided on the transmission block 65. The transmission block 65 meshes with the transmission chain 62 through the chain teeth. The third transmission shaft 61 is installed on the vertical movement structure 7 through bearings. The third main sprocket 531 drives the third transmission shaft 61 to rotate, the third transmission shaft 61 drives the large sprocket 63 to rotate, and the large sprocket 63 drives the auxiliary sprocket 64 to rotate through the transmission chain 62. The transmission block 65 meshes with the transmission chain 62. During the rotation of the transmission chain 62, the cross arm 8 is pushed to move back and forth. The transmission block 65 can also be integrally formed with the cross arm 8 and can be processed together with the cross arm 8 during processing.
[0046] The second transmission device 4 further includes a pressing sprocket 66 and a pressing shaft 67. The pressing sprocket 66 is rotatably installed on the pressing shaft 67. A long groove 751 is formed in the mounting seat 75, and the pressing shaft 67 is installed in the long groove 751. The pressing sprocket 66 meshes with the transmission chain 62. There are two pressing sprockets 66 and pressing shafts 67, and there are also two long grooves 751. The two pressing sprockets 66 and the pressing shafts 67 can be adjusted movably in the long grooves 751 respectively. By adjusting and pressing the transmission chain 62, the transmission chain can work in a relatively tight state, providing the stability of the movement of the cross arm 8.
[0047] The cross arm 8 includes a first cross arm part 81 and a second cross arm part 82. The first cross arm part 81 is connected to the second cross arm part 82. The transmission block is arranged on the first cross arm part. A guide groove 811 is formed in the first cross arm part 81. The first cross arm part 81 is in rolling connection with the vertical movement structure 7 through the guide groove 811. The clamping device 9 is movably installed on the second cross arm part 82. Usually, the first cross arm part 81 and the second cross arm part 82 can be integrally formed for convenient processing. During the production process, the problem of the length of the cross arm 8 often arises. It is designed that the first cross arm part 81 and the second cross arm part 82 are fixedly connected by bolts, which is convenient for replacement during use.
[0048] A displacement structure 821 is provided on the second part 82 of the cross arm. The displacement structure 821 includes a first cylinder 8212 installed on the second part 82 of the cross arm and a moving member 8211. The front end of the piston rod of the first cylinder 8212 is connected to the moving member 8211. Two second guide rails are provided on the second part 82 of the cross arm, and two second guide grooves adapted to the two second guide rails are provided on the moving member. The clamping device 9 is installed on the movable moving member 8211. When the first cylinder 8212 extends, the moving member 8211 can move outward for a certain distance. When the first cylinder 8212 retracts, the moving member 8211 moves inward for a certain distance. By adjusting the first cylinder 8212, the clamping device 9 installed on the moving member 8211 can be adjusted, so that when clamping positions of some irregular or different-sized power turnover boxes are different, the first cylinder 8212 can directly adjust to the position to clamp the power turnover box, avoiding the need to use the first part 81 of the cross arm to move for adjustment. Using the first cylinder 8212 is safe, reliable, has high precision, and accurate movement, and can quickly and accurately adjust the position of the clamping device 9 to achieve clamping.
[0049] The clamping device 9 includes a second cylinder 91, a clamping plate 92, a moving block 93, a rotating seat 94, and a rotating shaft 95 installed on the moving member 8211. The clamping plate 92 is installed on the moving block 93 and the rotating seat 94. The front end of the piston rod of the second cylinder 91 is connected to the clamping plate 92. A first guide rail 82111 is provided on the moving member 8211. A first guide rail 82111 groove adapted to the first guide rail 82111 is provided at the bottom of the moving block 93. The moving block 93 is installed on the moving member 8211 through the first guide rail 82111 groove. The rotating shaft 95 is rotatably installed on the rotating seat 94. A rotating plate is provided on the rotating shaft, and the rotating plate rotates with the rotating shaft. The rotating plate is installed on the rotating shaft 95 and rotates with the rotating shaft 95. The bottom of the rotating plate is in contact with the first guide rail 82111. A through groove is provided at the bottom of the rotating seat 94, and the through groove allows the rotating plate and the first guide rail 82111 to pass through. When the second cylinder 91 extends, it pushes the clamping plate 92 to move forward. The clamping plate 92 drives the moving block 93 and the rotating seat 94 to move forward. The rotating shaft 95 and the rotating plate 96 installed on the rotating shaft 95 move forward under the drive of the rotating seat 94. The bottom of the rotating plate 96 is in contact with the first guide rail 82111. The rotating plate 96 moves forward until the front end leaves the first guide rail 82111 and tilts downward, facilitating the clamping of the power turnover box. The clamping device 9 corresponds to the cross arm 8. The two cross arms 8 and the components on the two cross arms 8 are the same.
[0050] The up-and-down movement structure 7 includes a cross beam 73, a lifting cross beam 76, two movable components with the same structure connected to both ends of the cross beam 73, and two lifting components with the same structure connected to both ends of the lifting cross beam 76;
[0051] The movable component includes a support frame 74, a mounting seat 75, an upper mounting rod 71, a lower mounting rod 72, and a sliding kit 77 adapted to the connecting track 11. Both ends of the cross beam 73 are respectively connected to two upper mounting rods 71. The two upper mounting rods 71 correspond to the cross arm 8. Both ends of the upper mounting rod 71 are respectively connected to the upper ends of the two support frames 74. Both ends of the lower mounting rod 72 are respectively connected to the lower ends of the support frames 74. The mounting seat 75 is installed at the bottom of the two support frames 74. The second transmission device 4 is installed in the mounting seat 75. A plurality of rollers are rotatably installed on the mounting seat 75. The mounting part is in rolling connection with the guide groove 811 of the cross arm part 81 through the rollers. The two connecting heads of the lifting chain are respectively installed on the upper mounting rod 71 and the lower mounting rod 72. The sliding components are respectively installed on the upper mounting rod 71 and the lower mounting rod 72. The support frame 74 is a triangular support frame 74 composed of three connecting rods. The upper end of the support frame 74 is installed together with the upper mounting rod 71. The lifting chain drives the upper mounting rod 71 and the lower mounting rod 72 to move up and down. The upper mounting rod 71 and the lower mounting rod 72 drive the structures installed on the upper mounting rod 71 and the lower mounting rod 72 to move up and down, thereby driving the two cross arms 8 to move up and down. The lifting chain is locked on the mounting rod by bolts. The cross arm part 81 moves back and forth relative to the mounting part through the rollers. The sliding kit 77 includes a sliding block and rollers installed on the sliding block. The sliding block is installed on the two mounting rods. The sliding block is in rolling connection with the connecting track 11 of the frame 1 through the rollers.
[0052] The lifting component includes two lifting vertical rods 78 and two lifting longitudinal rods 79. One end of each of the two lifting vertical rods 78 is connected to the lower mounting rod 72. The second motor 41 is installed on the lifting cross beam 76. One end of each of the two lifting cross beams 76 is respectively connected to the other end of the lifting vertical rod 78. Both ends of the two lifting longitudinal rods 79 are respectively connected to the two lifting cross beams 76. The second transmission shaft 52 is rotatably installed on the lifting longitudinal rod 79. The lifting component is interconnected with the lower mounting rod 72 through the lifting vertical rod 78, so as to lift the lifting component through the lifting chain.
[0053] Two second guide rails 823 are provided on the second part 82 of the cross arm. Two second guide grooves adapted to the two second guide rails 823 are provided on the moving member 8211. The vertical moving structure 7 further includes a drag chain 8221 and a limiting member 8222, one end of which is mounted on the second part 82 of the cross arm. The other end of the drag chain 8221 is connected to one end of the limiting member 8222, and the other end of the limiting member 8222 is connected to the moving member 8211 of the clamping device 9. The drag chain 8221 and the limiting member 8222 can limit the moving member 8211 to prevent the moving member 8211 from slipping out of the second guide groove.
[0054] Specific operation: Place the unpacking and palletizing mechanism of this embodiment between the movable pallet and the conveyor line. When the power turnover box on the conveyor line is conveyed outwards, control the first motor 21 to drive the first lifting chain 33 to rotate. The two connecting heads of the first lifting chain 33 act on the upper mounting rod 71 and the lower mounting rod 72 respectively, driving the cross arm 8 to move to a position flush with the power turnover box closest to the unpacking and palletizing mechanism and at the uppermost position on the conveyor line. Control the second motor 41 to drive the transmission chain 62 to rotate. The transmission chain 62 acts on the first part 81 of the cross arm through the transfer block 65. The first part 81 of the cross arm and the second part 82 of the cross arm move to the position where the power turnover box is to be grabbed. Control the second cylinder 91 to eject, pushing the clamping plate 92 to act on the rotating seat 94 and the rotating shaft 95 on the rotating seat 94, so that the rotating plate 96 moves outwards. The clamping plates 92 on both sides of the second part 82 of the cross arm hold the two sides of the power turnover box, and the rotating plate 96 is inserted into the bottom of the power turnover box, which can support the power turnover box and clamp the power turnover box accurately, stably and safely. In addition, when adjusting the forward and backward movement of the cross arm 8 relative to the mounting seat 75, the telescopic movement of the first cylinder 8212 can also be used to adjust the position of the clamping device 9, so as to be able to more accurately align with the clamping position of the power turnover box for clamping. After the clamping device 9 clamps the power turnover box, the cross arm 8 moves backward, moving the power turnover box above the movable plank road. By controlling the cross arm 8 to move downward, the power turnover box is placed on the movable pallet. The second cylinder 91 retracts, releasing the clamping of the power turnover box, and the power turnover box can be transported safely, reliably and accurately. Usually, manual operation or the methods in the prior art cannot realize the automatic transportation of multiple power turnover boxes at the same time and can only be done manually. This embodiment can also transport multiple turnover boxes at one time or stack the placed power turnover boxes, with high working efficiency, strong reliability and high safety factor. When the power turnover box on the movable pallet needs to be conveyed to the conveyor line, its operation is the same as above and will not be elaborated here.
[0055] In several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the units is only a logical function division of a depalletizing mechanism. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling, direct coupling, or communication connection between each other can be an indirect coupling or communication connection through some interfaces, devices, or units, and can be in electrical, mechanical, or other forms.
[0056] The units described as separate components may or may not be physically separated. The components displayed as units may or may not be physical units, that is, they can be located in one place, or they can be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0057] In addition, each functional unit in various embodiments of the present invention can be integrated into a processing unit, or each unit can exist physically alone, or two or more units can be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
[0058] If the above-mentioned integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art, or all or part of this technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in various embodiments of the present invention. The foregoing storage medium includes: various media such as USB flash drives, mobile hard disks, read-only memories (ROM, Read-Only Memory), random access memories (RAM, Random Access Memory), magnetic disks, or optical discs that can store program codes.
[0059] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of various embodiments of the present invention.
Claims
1. A de-palletizing mechanism, characterized in that, It includes a frame, a cross arm, an up-and-down moving structure, a first power device, a first transmission device, a second power device, a second transmission device, a power transmission structure and a clamping device; The frame is of a frame structure. Connecting rails are respectively provided on the left and right sides of the frame. The up-and-down moving structure is connected to the connecting rails. The first power device and the first transmission device are both installed on the frame. The first power device is connected to the first transmission device. The second transmission device and the second power device are both installed on the up-and-down moving structure. The up-and-down moving structure can move on the connecting rails driven by the first transmission device; One second transmission device is respectively installed on the left and right sides of the up-and-down moving structure. One cross arm is respectively installed on the left and right sides of the up-and-down moving structure. The second transmission device is connected to the cross arm. The cross arm can perform a lateral movement relative to the up-and-down moving structure under the action of the second transmission device. The power transmission structure is respectively connected to the second transmission device and the second power device. The clamping device is installed at one end of the cross arm away from the up-and-down moving structure; The cross arm includes a first cross-arm part and a second cross-arm part. The first cross-arm part and the second cross-arm part are fixedly connected by bolts. A guide groove is provided on the first cross-arm part. The first cross-arm part is in rolling connection with the up-and-down moving structure through the guide groove. The clamping device is movably installed on the second cross-arm part; A displacement structure is provided on the second cross-arm part. The displacement structure includes a first cylinder and a moving part installed on the second cross-arm part. The front end of the piston rod of the first cylinder is connected to the moving part. Two second guide rails are provided on the second cross-arm part. Two second guide grooves adapted to the two second guide rails are provided on the moving part. The clamping device is movably installed on the moving part; The clamping device includes a second cylinder, a clamping plate, a moving block, a rotating seat and a rotating shaft installed on the moving part. The clamping plate is installed on the moving block and the rotating seat. The front end of the piston rod of the second cylinder is connected to the clamping plate. A first guide rail is provided on the moving part. A first guide rail groove adapted to the first guide rail is provided at the bottom of the moving block. The moving block is installed on the moving part through the first guide rail groove. The rotating shaft is rotatably installed on the rotating seat. A rotating plate is provided on the rotating shaft. And the rotating plate rotates with the rotating shaft. The bottom of the rotating plate is in contact with the first guide rail. A through groove is provided at the bottom of the rotating seat. The through groove allows the rotating plate and the first guide rail to pass through; When the second cylinder extends, it pushes the clamping plate to move forward. The clamping plate drives the moving block and the rotating seat to move forward. The rotating shaft and the rotating plate installed on the rotating shaft move forward driven by the rotating seat. The bottom of the rotating plate is in contact with the first guide rail. The rotating plate moves forward until the front end leaves the first guide rail and tilts downward to clamp the power turnover box.
2. The de-palletizing mechanism according to claim 1, wherein The first power device is a first motor. The first transmission device includes a first transmission group, a first transmission shaft, a lifting main sprocket, a lifting driven sprocket, and a first lifting chain. The first transmission shaft is rotatably installed on the frame. The first motor is connected to the first transmission shaft through the first transmission group. The first lifting chain is connected to the first transmission shaft through the lifting main sprocket. The lifting driven sprocket is rotatably installed at the bottom of the frame. The lifting main sprocket and the lifting driven sprocket are connected by the first lifting chain. Two connecting heads are provided on the first lifting chain, and the two connecting heads are respectively installed on the top surface and the bottom surface of the vertical movement structure.
3. The de-palletizing mechanism according to claim 2, wherein, The second power device is a second motor. The power transmission structure includes a second transmission group, a second transmission shaft, and a third transmission group. The second transmission shaft is rotatably installed on the vertical movement structure. The second motor is connected to the second transmission shaft through the second transmission group. The second transmission shaft is connected to the second transmission device through the third transmission group. The second transmission group includes a second main sprocket, a second chain, and a second driven sprocket. The second main sprocket is connected to the main shaft of the second motor. The second driven sprocket is installed on the second transmission shaft. The second chain connects the second main sprocket and the second driven sprocket. The third transmission group includes a third main sprocket, a third chain, and a third driven sprocket. The third main sprocket is installed on the second transmission shaft. The third driven sprocket is connected to the second transmission device. The third chain connects the third main sprocket and the third driven sprocket.
4. The de-palletizing mechanism according to claim 3, characterized in that The second transmission device includes a third transmission shaft, a transmission chain, a large sprocket, an auxiliary sprocket, and a transfer block. The third transmission shaft is rotatably installed on the vertical movement structure. The third driven sprocket is installed on the third transmission shaft. The large sprocket is installed on the third transmission shaft. Two auxiliary sprockets are rotatably installed on the vertical movement structure. The transmission chain connects the large sprocket and the two auxiliary sprockets. The transfer block is installed on a part of the cross arm. Chain teeth meshing with the transmission chain are provided on the transfer block. The transfer block meshes with the transmission chain through the chain teeth.
5. The de-palletizing mechanism according to claim 4, characterized in that, The vertical movement structure includes a cross beam, a lifting cross beam, two identical movable components connected to the left and right ends of the cross beam, and two identical lifting components connected to the left and right ends of the lifting cross beam. The movable component includes a support frame, a mounting seat, an upper mounting rod, a lower mounting rod, and a sliding kit adapted to the connecting guide rail. The left and right ends of the cross beam are respectively connected to two upper mounting rods. The two ends of the upper mounting rod are respectively connected to the upper ends of the two support frames. The two ends of the lower mounting rod are respectively connected to the lower ends of the support frames. The mounting seat is mounted at the bottom of the two support frames. The second transmission device is mounted in the mounting seat. A plurality of rollers are rotatably mounted on the mounting seat. The mounting seat is in rolling connection with the guide groove of a part of the cross arm through the rollers. The two connecting heads of the first lifting chain are respectively mounted on the upper mounting rod and the lower mounting rod. The sliding kits are respectively mounted on the upper mounting rod and the lower mounting rod; The lifting component includes two lifting vertical rods and two lifting longitudinal rods. One ends of the two lifting vertical rods are both connected to the lower mounting rod. The second motor is mounted on the lifting cross beam. One ends of the two lifting cross beams are respectively connected to the other ends of the lifting vertical rods. The two ends of the two lifting longitudinal rods are respectively connected to the two lifting cross beams. The second transmission shaft is rotatably mounted on the lifting longitudinal rod.
6. The depalletizing and decoding mechanism according to claim 5, characterized in that, The first transmission group includes a first main sprocket, a first chain, and a first driven sprocket. The first main sprocket is mounted on the main shaft of the first motor. The first driven sprocket is mounted on the first transmission shaft. The first chain connects the first main sprocket and the first driven sprocket.
7. The depalletizing and decoding mechanism according to claim 6, wherein The second transmission device further includes a pressing sprocket and a pressing shaft. The pressing sprocket is rotatably mounted on the pressing shaft. A long groove is formed in the mounting seat. The pressing shaft is mounted in the long groove. The pressing sprocket is engaged with the transmission chain; The transfer block and the cross arm are integrally formed; The vertical movement structure further includes a drag chain and a limiting member. One end of the drag chain is mounted on a part of the second cross arm. The other end of the drag chain is connected to one end of the limiting member. The other end of the limiting member is connected to the moving member of the clamping device; The sliding kit includes a sliding block and rollers mounted on the sliding block. The sliding block is mounted on the two mounting rods. The sliding block is in rolling connection with the connecting guide rail of the machine frame through the rollers.
Citation Information
Patent Citations
Stacking and unstacking mechanism
CN211895155U