A device for cutting off the edge of PVC sheet coating

By designing a sedential edge removal device for PVC plates, using eager knife heating and burning and pressure rollers to remove excess film, solving the problem of low resection efficiency and waste of raw materials in existing technology, and achieved efficient and damaged damage. Removal effect.

CN111168989BActive Publication Date: 2025-01-24HAIYAN MEIZHIQI PLASTIC IND CO LTD
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Patent Information

Application Number
CN202010097899.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-02-18
Publication Date
2025-01-24
Estimated Expiration
2040-02-18

AI Technical Summary

Technical Problem

In the prior art, the excess film removal efficiency after coating of PVC sheets is low, resulting in waste of raw materials and waste pollution.

Method used

A PVC plate -covered edge resection device is designed, the excess film is used to heat the hot knife, and the thin film after incineration is removed by squeezing and cutting through the pressure roller to achieve rapid and thorough resection.

Benefits of technology

In the case of not damaging the PVC plate, the cutting and removal efficiency of excess film is improved, the waste of raw materials is reduced, and the cutting quality is guaranteed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a PVC plate film edge cutting device, comprising a frame and a PLC controller, wherein a working platform and a feeding roller are arranged on the frame, an adjusting screw and an adjusting motor connected to each other are arranged on the working platform, and both ends of the adjusting screw are connected to an adjusting seat through screw threads with opposite rotation directions, a pressing roller and a hot cutter are arranged on the adjusting seat, and an electric soldering iron for heating the hot cutter is also arranged on the adjusting seat; the invention heats and burns excess film by the hot cutter, and then extrude and cuts the burnt film by the pressing roller, so as to remove the burnt film, thereby realizing rapid removal of excess film without damaging the PVC plate, improving the cutting and removal efficiency of excess film, and ensuring the cutting quality.
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Description

Technical Field

[0001] The present invention relates to the technical field of PVC sheet production equipment, and in particular to a device for cutting off the edge of a PVC sheet coating. Background Art

[0002] PVC board is a board with a honeycomb mesh structure made of PVC as raw material. After the PVC board is produced, a protective film is usually hot-pressed on its surface to prevent scratches during transportation. Usually, when the PVC board is hot-pressed online, the rolled film deviates slightly when it is unrolled due to factors such as uneven tensile force. Although it will be adjusted on the production line, the adjustment is delayed, so the width of the film is generally larger than the width of the PVC board. As a result, there is excess film on the edges of both sides of the PVC board after lamination. However, the film is very soft and thin and is not easy to remove. Therefore, in the prior art, the film is removed by cutting off about 5 to 10 mm from the edges of both sides of the hard PVC board. This operation method results in waste of raw materials and waste pollution. Summary of the invention

[0003] Aiming at the defects of low efficiency in cutting off excess film and serious waste of materials in the prior art, the present invention discloses a device for cutting off the edge of PVC sheet film. The present invention can realize rapid cutting off of excess film with good cutting effect without damaging the PVC sheet.

[0004] The present invention achieves the above object through the following technical solutions:

[0005] A device for cutting off the edge of a PVC sheet coating comprises a frame and a PLC controller, wherein a working platform and a feeding rod are arranged on the frame; an adjusting screw is rotatably arranged at the bottom of the working platform, and both ends of the adjusting screw are connected to an adjusting seat through screw threads with opposite rotation directions; a pressure roller is rotatably arranged on the adjusting seat, and a hot cutter is fixedly arranged on the outer side of the pressure roller; an electric soldering iron is also fixedly arranged on the adjusting seat, and the soldering iron head at the front end of the electric soldering iron contacts the hot cutter to complete the heating of the hot cutter; a rotating motor and a sliding rod are also arranged on the workbench, and the sliding rod is slidably connected to the adjusting seat, the rotating motor is electrically connected to the PLC controller, and the rotating motor is drivingly connected to the adjusting screw.

[0006] Preferably, 2-4 electric soldering irons are evenly arranged on the adjustment seat.

[0007] Preferably, the hot cutting knife is provided with an annular groove, and the soldering iron head is inserted into the annular groove.

[0008] Preferably, the hot cutter is also provided with a temperature sensor connected to a PLC controller.

[0009] Preferably, the adjustment seat and the slide rod are connected via a linear motion bearing.

[0010] Preferably, travel switches connected to the PLC controller are provided at both ends of the sliding rod.

[0011] Preferably, an infrared rangefinder and a reflector that cooperate with each other are arranged between the two adjustment seats, and the infrared rangefinder is connected to the PLC controller.

[0012] Preferably, a heat insulating sleeve is provided between the hot cutting knife and the pressing roller, and the heat insulating sleeve is made of bakelite.

[0013] Preferably, a cutting blade is provided on the outer edge of the pressing roller.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention comprises a frame and a PLC controller, wherein a working platform and a feeding roller are arranged on the frame, wherein an adjusting screw and an adjusting motor connected to each other are arranged on the working platform, and both ends of the adjusting screw are connected to an adjusting seat through screw threads with opposite rotation directions, wherein a pressing roller and a hot cutter are arranged on the adjusting seat, and an electric soldering iron for heating the hot cutter is also arranged on the adjusting seat; the present invention heats and burns the excess film by the hot cutter, and then extrude and cut the burnt film by the pressing roller, thereby removing the burnt film, thereby realizing rapid removal of the excess film without damaging the PVC sheet, improving the cutting and removal efficiency of the excess film, and ensuring the cutting quality.

[0016] 2. The adjustment seat of the present invention is evenly provided with 2-4 electric soldering irons, and an annular groove is also provided on the hot cutter. The soldering iron tip is inserted into the annular groove, which improves the heating efficiency of the electric soldering iron on the soldering iron tip, and reduces the temperature difference between various parts of the hot cutter, thereby ensuring the cutting quality of the hot cutter.

[0017] 3. The present invention also provides a temperature sensor connected to a PLC controller on the hot cutter to control the temperature of the cutting end of the hot cutter, thereby avoiding damage to the PVC sheet due to excessive temperature and improving the safety and cutting quality of the equipment.

[0018] 4. The adjustment seat of the present invention is connected to the slide rod via a linear motion bearing, which reduces the wear of the adjustment seat and extends its service life. On the other hand, the linear motion bearing reduces the movement friction, making the adjustment of the adjustment seat smoother.

[0019] 5. The present invention provides travel switches connected to the PLC controller at both ends of the slide rod to limit the adjustment range of the adjustment seat and avoid overloading of the motor when it is in the extreme movement position.

[0020] 6. The present invention provides an infrared rangefinder and a reflector that cooperate with each other between the two adjustment seats. The infrared rangefinder is connected to the PLC controller to improve the accuracy of adjusting the distance between the two adjustment seats, thereby improving the cutting quality of the equipment.

[0021] 7. The present invention provides a heat insulating sleeve between the hot cutting knife and the pressure roller. The heat insulating sleeve is made of bakelite to prevent heat from being conducted to the pressure roller and burn the film on the edge of the PVC sheet, thereby improving the cutting quality of the equipment.

[0022] 8. The present invention achieves rapid and timely cutting of the burnt film by arranging a cutting blade on the outer edge of the pressure roller, thereby avoiding adverse effects on the film on the PVC sheet and improving the cutting quality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the present invention;

[0024] Figure 2 It is a side view structural schematic diagram of the present invention;

[0025] Figure 3 A top view of the present invention;

[0026] Figure 4 The bottom layout of the working platform of the present invention;

[0027] Figure numerals: 1. frame, 2. PLC controller, 3. working platform, 4. feeding roller, 5. adjusting screw, 6. adjusting seat, 7. pressure roller, 8. hot cutting knife, 9. electric soldering iron, 10. soldering iron tip, 11. rotating motor, 12. sliding rod, 13. annular groove, 14. temperature sensor, 15. linear motion bearing, 16. travel switch, 17. infrared rangefinder, 18. reflector, 19. thermal insulation sleeve, 20. cutting disc. DETAILED DESCRIPTION

[0028] The present invention is further described below in conjunction with the accompanying drawings and embodiments. The embodiments of the present invention include but are not limited to the following embodiments.

[0029] Implementation

[0030] This embodiment is a basic embodiment of the present invention, which discloses a PVC plate film edge cutting device, the specific structure is as follows: Figure 1As shown, it includes a frame 1, on which a PLC controller 2 is also provided, and a working platform 3 is also fixedly provided on the frame 1, and a feeding roller 4 is provided at the inlet end of the working platform 3; an adjusting screw 5 is rotatably provided on the bottom surface of the working platform 3 through a bearing seat, and a rotating motor 11 is also fixedly provided, and the rotating motor 11 is connected to the adjusting screw 5 through a transmission gear, and the rotation directions of the threads at both ends of the adjusting screw 5 are opposite, and the two ends are respectively threadedly connected with an adjusting seat 6, and the adjusting seat 6 is also slidably connected to a sliding rod 12 fixed to the bottom of the working platform 3 through a linear motion bearing 15; The adjusting seat 6 is provided with a rotating shaft 21, on which a pressure roller 7 and a hot cutter 8 are fixedly provided, wherein the pressure roller 7 is located on the inner side, and the hot cutter 8 is located on the outer side, and a heat insulating sleeve 19 made of bakelite is provided between the pressure roller 7 and the hot cutter 8, and a cutting piece 20 that is in contact with the outer surface of the PVC sheet is also provided on the outer edge of the pressure roller 7; according to needs, 2-4 electric soldering irons 9 are fixedly provided on the adjusting seat 6, and an annular groove 13 is provided on the outer side surface of the hot cutter 8, and the soldering iron head 10 at the front end of the electric soldering iron 9 is inserted into the annular groove 13, and the hot cutter 8 is heated by the soldering iron head 10.

[0031] Implementation

[0032] This embodiment is a preferred embodiment of the present invention, which discloses a PVC plate film edge cutting device, the specific structure is as follows: Figure 1-4 As shown, it includes a frame 1, on which an adjusting screw 5 is rotatably provided, and both ends of the adjusting screw 5 are connected to an adjusting seat 6 through screw threads with opposite rotation directions, and four electric soldering irons 9 are fixedly provided on the adjusting seat 6, and the soldering iron tips 10 of the electric soldering irons 9 are inserted into the annular groove 13 of the hot cutter 8; at the same time, a temperature sensor 14 connected to the PLC controller 2 is also fixedly provided on the hot cutter 8, and travel switches 16 connected to the PLC controller 2 are provided at both ends of the sliding rod 12; and an infrared rangefinder 17 and a reflector 18 that cooperate with each other are provided on the top of the two adjusting seats 6, and the infrared rangefinder 17 is connected to the PLC controller 2.

[0033] When the present invention is used, the distance between the two adjustment seats is first adjusted by the PLC controller, so that the pressure roller is located at the edge of the PVC plate, and the cutting knife at its edge is just in contact with the edge of the PVC plate, and then the hot cutting knife is heated by the soldering iron head. When the PVC plate passes through the adjustment seat, the pressure roller presses the edge of the film on the PVC plate, and the heat of the hot cutting knife burns the excess film, and finally the burnt film is separated from the completed film by the cutting knife, so that the excess film is cut without damaging the PVC plate; at the same time, because the excess film is burned by heating, it is not necessary to tension the film, nor is it necessary to cut the edge connecting film of the PVC plate together, which simplifies the structure of the equipment, and the cutting is thorough, the cutting quality is high, and unnecessary damage to the PVC plate can be avoided.

Claims

1. A PVC sheet coating edge cutting device, comprising a frame (1) and a PLC controller (2), wherein the frame (1) is provided with a working platform (3) and a feeding roller (4); the characteristics are: An adjusting screw (5) is rotatably provided at the bottom of the working platform (3), and both ends of the adjusting screw (5) are connected to an adjusting seat (6) via screw threads with opposite rotation directions. A pressure roller (7) is rotatably provided on the adjusting seat (6), and a hot cutter (8) is fixedly provided on the outer side of the pressure roller (7). An electric soldering iron (9) is also fixedly provided on the adjusting seat (6), and a soldering iron tip (10) at the front end of the electric soldering iron (9) contacts the hot cutter (8) to complete heating of the hot cutter (8); a rotating motor (11) and a sliding rod (12) are also provided on the working platform (3), and the sliding rod (12) is slidably connected to the adjusting seat (6), the rotating motor (11) is electrically connected to the PLC controller (2), and the rotating motor (11) is transmission-connected to the adjusting screw (5); The outer edge of the pressing roller (7) is provided with a cutting blade (20); The hot cutting knife (8) is provided with an annular groove (13), and the soldering iron tip (10) is inserted into the annular groove (13).

2. A PVC sheet coating edge cutting device according to claim 1, characterized in that: 2-4 electric soldering irons (9) are evenly arranged on the adjustment seat (6).

3. A PVC sheet coating edge cutting device according to claim 1, characterized in that: The hot cutting knife (8) is also provided with a temperature sensor (14) connected to the PLC controller (2).

4. A PVC sheet coating edge cutting device according to claim 1, characterized in that: The adjustment seat (6) and the slide rod (12) are connected via a linear motion bearing (15).

5. The PVC sheet coating edge cutting device according to claim 1, characterized in that: Travel switches (16) connected to the PLC controller (2) are provided at both ends of the sliding rod (12).

6. A PVC sheet coating edge cutting device according to claim 1, characterized in that: An infrared rangefinder (17) and a reflector (18) that cooperate with each other are arranged between the two adjustment seats (6); the infrared rangefinder (17) is connected to the PLC controller (2).

7. The device for cutting off the edge of a PVC sheet coating according to claim 1, characterized in that: A heat insulating sleeve (19) is provided between the hot cutting knife (8) and the pressure roller (7), and the heat insulating sleeve (19) is made of bakelite.

Citation Information

Patent Citations

  • PVC plate film coating edge cutting device

    CN212498943U