Intelligent storage equipment

Abstract

The present invention relates to the technical field of automatic storage equipment for material trays, and in particular to an intelligent warehousing equipment, including a frame body, wherein a loading mechanism, a feeding mechanism and a material rack are installed in the frame body, the material rack includes a first material rack, a second material rack and a third material rack, the third material rack is arranged at the lower part of the first material rack, the second material rack is arranged at one side of the third material rack, the loading mechanism is arranged at one side of the first material rack and located at the upper part of the second material rack, the feeding mechanism is arranged at the rear side of the first material rack and the third material rack, an electronic door is arranged on the outer side of the second material rack, an electronic lock and an indicator light cooperating with the electronic door are installed in the second material rack, and an LED light strip is arranged on the third material rack. By arranging the first material rack, the second material rack and the third material rack on the frame body, it is realized that material trays of different specifications can be placed in the same storage device, thereby solving the problems of low working efficiency and large amount of capital investment.

Description

Technical Field

[0001] The present invention relates to the technical field of material tray storage equipment, and in particular to intelligent storage equipment. Background Art

[0002] In the prior art, when storing material trays, the storage device can only store material trays of one specification, and different storage devices must be used to store material trays of different specifications, which not only has low work efficiency but also requires a lot of funds. Summary of the invention

[0003] The technical problem solved by the present invention is to provide an intelligent storage device, which enables material trays of different specifications to be placed in the same storage device, thereby solving the problems of low work efficiency and large amount of capital investment.

[0004] The technical solution adopted by the present invention to solve its technical problems is: an intelligent storage equipment, including a frame body, in which a loading mechanism, a feeding mechanism and a material rack are installed, the material rack includes a first material rack, a second material rack and a third material rack, the third material rack is arranged at the lower part of the first material rack, the second material rack is arranged at one side of the third material rack, the loading mechanism is arranged at one side of the first material rack and located at the upper part of the second material rack, the feeding mechanism is arranged at the rear side of the first material rack and the third material rack, an electronic door is arranged on the outside of the second material rack, an electronic lock and a guide indicator light cooperating with the electronic door are installed in the second material rack, and an LED light strip is arranged on the third material rack.

[0005] Furthermore, the feeding mechanism includes a mounting frame, a mounting plate, a material tray support structure and an infrared sensing head are installed on the mounting frame, a first cylinder and a second cylinder arranged on the driving shaft of the first cylinder are installed on the mounting plate, a slide rail and two expansion heads sliding left and right on the slide rail are arranged on the driving shaft of the second cylinder, the infrared sensing head is located between the mounting plate and the material tray support structure, and also includes a positioning bracket installed on the mounting frame and a camera fixing bracket installed on the upper part of the mounting plate, and a camera is installed on the camera fixing bracket.

[0006] Furthermore, the material tray support structure includes a material supporting bracket and a lifting bracket at the bottom, the loading support structure includes a material supporting bracket at the bottom and a lifting bracket for placing the material tray, the material supporting bracket is provided with a gap for the lifting bracket to pass through, and a lifting drive mechanism is provided on one side of the mounting frame to drive the lifting bracket to perform lifting movement.

[0007] Furthermore, the feeding mechanism includes a first linear module and a second linear module driven by the first linear module and arranged perpendicularly to the first linear module, and also includes a third cylinder, a fourth cylinder and a clamp, the fourth cylinder is arranged on the driving shaft of the third cylinder, and the clamp is arranged on the fourth cylinder.

[0008] Furthermore, the clamping jaw comprises an upper clamping jaw and a lower clamping jaw, the upper clamping jaw is fixed on the fourth cylinder, and the lower clamping jaw is fixed on the driving shaft of the fourth cylinder.

[0009] Furthermore, movable wheels are installed around the bottom of the frame, and the movable wheels are universal wheels.

[0010] Furthermore, a barcode scanner is installed on the frame and on one side of the feeding mechanism, and the barcode scanner is wirelessly connected to the control system in the computer, and a QR code or a one-dimensional code is set on the material tray; the first material rack is used to place 7-inch material trays, and the 7-inch material trays are loaded: first, 30 to 35 7-inch material trays are placed on the lifting bracket and the feeding mechanism is started, the lifting bracket is lifted, and the top tray is sensed by the infrared sensing head, the first cylinder is extended and then the second cylinder is started to clamp the material tray with two expansion heads, and then the first cylinder is retracted to lift the material tray, the second cylinder is extended to carry the material tray to the positioning bracket and the two expansion heads are retracted to release the material tray, and then the second cylinder is retracted again, the infrared sensing head senses the material tray, and the camera on the camera scans the QR code or one-dimensional code of the material tray on the positioning bracket, and the information is automatically stored, the second linear module brings the clamping claw on the fourth cylinder to the positioning bracket, the clamping claw extends out to clamp the material tray and then retracts, the first linear module and the second linear module bring the clamping claw to the bin at the first material rack In the system, the tray is automatically bound to the storage location, the gripper extends out to release the tray and then retracts, which is a cycle for placing a tray. 7-inch tray out of the warehouse: the first way is that the worker first scans the work order with a barcode scanner, the gripper moves to the tray required by the work order and extends the gripper, the gripper clamps the tray and retracts, and is brought to the positioning bracket by the first linear module and the second linear module, and then brought to the lifting bracket by the two expansion heads. The second way is to scan the QR code or one-dimensional code on the old tray, and the gripper repeats the above action to discharge the material. The third way is that the computer receives the discharge instruction, and the gripper repeats the above action to discharge the material. Every time the two expansion heads put a tray of material to the lifting bracket, the lifting bracket drops 10MM until it drops to the bottom or stops discharging. Inventory of 7-inch trays: the gripper grabs all trays to the inlet and re-scans the QR code or one-dimensional code, and compares it with the computer data. If it is composite data, the computer displays OK. If it does not meet the data, the computer has bad data output, and then the gripper puts the tray back to its original position to complete the inventory of the tray.

[0011] The second material rack is used to place bulk materials. When bulk materials need to be placed, use a scanner to scan the QR code or one-dimensional code on the tray, the electronic door will automatically pop up, and the bulk materials can be manually placed in the second material rack according to the indicator light. Bulk material out of the warehouse: scan the QR code or one-dimensional code on the tray, the electronic lock will automatically open, and the bulk materials will be out of the warehouse according to the indicator light. Inventory of bulk materials: use a scanner to count the tray with the QR code or one-dimensional code on the tray.

[0012] The third material rack is used to place 13-inch material trays. When a 13-inch material tray needs to be placed, use a scanner to scan the QR code or one-dimensional code on the material tray, and the vacant LED light strip on the third material rack will light up. Manually place the 13-inch material tray on the corresponding material rack with the light on. The material tray information is automatically bound to the storage location, and after placement is completed, a signal is transmitted to the loading mechanism; 13-inch material tray unloading: when the computer receives the unloading instruction, the corresponding position of the LED light strip lights up, take out the material tray from this storage location, scan the QR code or one-dimensional code on the material tray, the LED light goes out, and the unloading is completed. Inventory of 13-inch material trays: use a scanner to count the material trays based on the QR code or one-dimensional code on the material tray.

[0013] The beneficial effect of the present invention is that by arranging the first material rack, the second material rack and the third material rack on the frame body, it is possible to place material trays of different specifications in the same storage device, thereby solving the problems of low work efficiency and large amount of capital investment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is an overall schematic diagram of intelligent warehousing equipment.

[0015] Figure 2 This is a schematic diagram of some of the mechanisms of intelligent warehousing equipment.

[0016] Figure 3 Schematic diagram of the feeding mechanism.

[0017] Figure 4 It is the overall schematic diagram of the feeding mechanism.

[0018] Figure 5 Schematic diagram of the feeding mechanism.

[0019] Figure 6 Schematic diagram of the clamp.

[0020] Marked in the figure are: frame 1, feeding mechanism 2, mounting frame 21, mounting plate 22, first cylinder 221, second cylinder 222, expansion head 223, tray support structure 23, supporting bracket 231, lifting bracket 232, infrared sensing head 24, positioning bracket 26, camera fixing bracket 27, camera 28, feeding mechanism 3, first linear module 31, second linear module 32, third cylinder 33, fourth cylinder 34, clamp 35, upper clamp 351, lower clamp 352, material rack 4, first material rack 41, second material rack 42, third material rack 43, electronic door 44, electronic lock 45, LED light strip 46, moving wheel 5. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0022] like Figure 1As shown, an intelligent storage device includes a frame 1, in which a loading mechanism 2, a feeding mechanism 3 and a rack 4 are installed, and the rack 4 includes a first rack 41, a second rack 42 and a third rack 43, the third rack 43 is arranged at the lower part of the first rack 41, the second rack 42 is arranged at one side of the third rack 43, the loading mechanism 2 is arranged at one side of the first rack 41 and located at the upper part of the second rack 42, the feeding mechanism 3 is arranged at the rear side of the first rack 41 and the third rack 43, the second rack 42 is provided with an electronic door 44 on the outside, the second rack 42 is provided with an electronic lock 45 and a guide indicator light cooperating with the electronic door, and the third rack 43 is provided with a An LED light strip 46 is provided; the first material rack 41 is used to place 7-inch material trays, and material discharge is achieved through the feeding mechanism 3; the second material rack 42 is used to place bulk materials. When bulk materials need to be placed, a scanner is used to scan the material trays, and the electronic door will automatically pop up. The bulk materials are manually placed in the second material rack 42; the third material rack 43 is used to place 13-inch material trays. When 13-inch material trays need to be placed, a scanner is used to scan the material trays, and the LED light strip 46 at the position where the 13-inch material trays need to be placed on the third material rack 43 lights up. The 13-inch material trays are manually placed on the third material rack 43, thereby realizing the placement of trays of different specifications in the same storage device, solving the problems of low work efficiency and the need for a large amount of capital investment.

[0023] On this basis, if Figure 2 As shown, the feeding mechanism 2 includes a mounting frame 21, on which a mounting plate 22, a material tray support structure 23 and an infrared sensing head 24 are mounted, on which a first cylinder 221 and a second cylinder 222 arranged on the driving shaft of the first cylinder 221 are mounted, on which the driving shaft of the second cylinder 222 is arranged a slide rail and two expansion heads 223 sliding left and right on the slide rail, the infrared sensing head 24 is located between the mounting plate 22 and the material tray support structure 23, and also includes a positioning bracket 2 mounted on the mounting frame 21. 6 and a camera fixing frame 27 installed on the upper part of the mounting plate 22, on which a camera 28 is installed; when the material on the mounting frame 21 is full, the infrared sensor head 24 will sense the signal, and the camera 28 installed on the camera fixing frame 27 will read the information, and the slide rail provided on the driving shaft of the second cylinder 222 and the two expansion heads 223 sliding left and right on the slide rail are inserted into the middle of the material tray to expand and support the material tray to pull it up and place it on the positioning bracket 26 to facilitate the work of the material discharge mechanism 4, reduce the error rate and improve the work efficiency.

[0024] On this basis, if Figure 3As shown, the feeding support structure 23 includes a material supporting bracket 231 at the bottom and a lifting bracket 232 for placing a material tray. The material supporting bracket 231 is provided with a gap for the lifting bracket 232 to pass through, and one side of the mounting frame 21 is provided with a lifting driving mechanism for driving the lifting bracket 232 to perform lifting movement; when the infrared sensing head 24 senses a signal, the rotating suction head 25 will suck the material tray, and the lifting bracket 232 stops rising. When a material tray is sucked away, the lifting bracket 232 continues to work, thereby realizing automatic feeding and improving work efficiency.

[0025] On this basis, if Figure 4 As shown, the feeding mechanism 3 includes a first linear module 31 and a second linear module 32 driven by the first linear module 31 and arranged perpendicularly to the first linear module 31, and also includes a third cylinder 33, a fourth cylinder 34 and a clamp 35. The fourth cylinder 34 is arranged on the driving shaft of the third cylinder 34, and the clamp 35 is arranged on the fourth cylinder 34; the first linear module 31 drives the second linear module 32 to move left and right, and the second linear module 32 drives the third cylinder 33, the fourth cylinder 34 and the clamp 35 to move up and down, so as to realize the grabbing of materials and the placement of materials in different positions, reduce manual operation and error rate, and improve work efficiency.

[0026] On this basis, if Figure 5 As shown, the clamp 35 includes an upper clamp 351 and a lower clamp 352, the upper clamp 351 is fixed on the fourth cylinder 34, and the lower clamp 352 is fixed on the driving shaft of the fourth cylinder 34; the distance between the lower clamp 352 and the upper clamp 351 is controlled by the driving shaft of the fourth cylinder 34 to achieve the grasping and fixing of the material tray, preventing the material tray from falling due to loose fixation during the grasping process, making the operation simpler and faster, and improving work efficiency.

[0027] On this basis, if Figure 1 As shown, movable wheels 5 are installed around the bottom of the frame 1, and the movable wheels 5 are universal wheels. The movable wheels 5 are arranged to facilitate the movement of the equipment. The movable wheels 5 are universal wheels, which can enable the equipment to move in all directions, facilitate the operation of the staff, and achieve the effect of improving work efficiency.

[0028] On this basis, a barcode scanner is installed on the frame 1 and on one side of the feeding mechanism 2. The barcode scanner is wirelessly connected to the control system in the computer, and a QR code or a one-dimensional code is set on the material tray; the first material rack 41 is used to place 7-inch material trays, and the 7-inch material trays are loaded: first, 30 to 35 7-inch material trays are placed on the lifting bracket 232 and the feeding mechanism 2 is started. The lifting bracket 232 is lifted, and the top tray is sensed by the infrared sensor head 24. The first cylinder 221 extends and then the second cylinder 222 is started to clamp the two expansion heads 223 to hold the material tray. , and then the first cylinder 221 retracts and lifts the tray, the second cylinder 222 extends and lifts the tray to the positioning bracket 26, and the two expansion heads 223 retract and release the tray, and then the second cylinder 222 retracts again, the infrared sensor head 24 senses the tray, the camera on the camera 28 scans the QR code or 1D code of the tray on the positioning bracket 26, and the information is automatically stored, the second linear module 32 brings the clamping claw 35 on the fourth cylinder 34 to the positioning bracket 26, the clamping claw 35 extends and clamps the tray and then retracts, and the first linear module 31 and the second linear module 32 bring The clamp 35 goes into the compartment of the first material rack 41, and the material tray is automatically bound to the storage position. The clamp 35 extends out, releases the material tray and then retracts. This is a cycle for placing a tray. 7-inch material tray out of the warehouse: the first way is that the worker first uses a barcode scanner to scan the work order, the clamp 35 moves to the material tray required by the work order and extends the clamp. The clamp 35 clamps the material tray and retracts it, and is brought to the positioning bracket 26 by the first linear module 31 and the second linear module 32, and is brought to the lifting bracket 232 by the two expansion heads. The second way is to scan the QR code or one-dimensional code on the old material tray, and the clamp 3 5 Repeat the above actions to discharge the material; the third way, the computer receives the discharge command, the clamp 35 repeats the above actions to discharge the material, and each time the two expansion heads put a plate of material on the lifting bracket 232, the lifting bracket 232 will drop 10MM until it drops to the bottom or no material is discharged; 7-inch material tray inventory: the clamp 35 grabs all the material trays to the feeding port and re-scans the QR code or 1D code, and compares it with the computer data. If it is composite data, the computer displays OK. If it does not match the data, the computer has bad data output, and then the clamp 35 puts the material tray back to its original position to complete the inventory of the material tray.

[0029] The second material rack is used to place bulk materials. When bulk materials need to be placed, a scanner is used to scan the QR code or one-dimensional code on the tray, and the electronic door 44 will automatically pop open. According to the indicator light prompt, the bulk materials are manually placed in the second material rack 42; bulk material out of the warehouse: scan the QR code or one-dimensional code on the tray, the electronic lock 45 will automatically open, and the bulk materials are out of the warehouse according to the indicator light; inventory of bulk materials: use a scanner to count the tray with the QR code or one-dimensional code on the tray.

[0030] The third material rack is used to place 13-inch material trays. When a 13-inch material tray needs to be placed, use a scanner to scan the QR code or one-dimensional code on the material tray, and the vacant LED light strip on the third material rack 43 will light up. Manually place the 13-inch material tray on the corresponding material rack with the light on. The material tray information is automatically bound to the storage location, and after placement is completed, a signal is transmitted to the loading mechanism 2; 13-inch material tray discharge: when the computer receives the discharge instruction, the corresponding position of the LED light strip 46 lights up, take out the material tray from this storage location, scan the QR code or one-dimensional code on the material tray, the LED light goes out, and the discharge is completed; inventory of 13-inch material trays: use a barcode scanner to take inventory of the material trays based on the QR code or one-dimensional code on the material tray.

[0031] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent storage device, comprising a frame (1), characterized in that: The frame (1) is provided with a loading mechanism (2), a feeding mechanism (3) and a material rack (4); the material rack (4) comprises a first material rack (41), a second material rack (42) and a third material rack (43); the third material rack (43) is arranged at the lower part of the first material rack (41); the second material rack (42) is arranged at one side of the third material rack (43); the loading mechanism (2) is arranged at one side of the first material rack (41) and located at the upper part of the second material rack (42); the feeding mechanism (3) is arranged at the rear side of the first material rack (41) and the third material rack (43); an electronic door (44) is arranged at the outer side of the second material rack (42); an indicator light and an electronic lock (45) cooperating with the electronic door are installed in the second material rack (42); and an LED light strip (46) is arranged on the third material rack (43); The feeding mechanism (2) comprises a mounting frame (21), on which a mounting plate (22), a material tray support structure (23) and an infrared sensing head (24) are mounted, on which a first cylinder (221) and a second cylinder (222) arranged on a drive shaft of the first cylinder (221) are mounted, on which the driving shaft of the second cylinder (222) is mounted, on which a slide rail and two expansion heads (223) sliding left and right on the slide rail are arranged, the infrared sensing head (24) being located between the mounting plate (22) and the material tray support structure (23), and further comprising a positioning bracket (26) mounted on the mounting frame (21) and a camera fixing frame (27) mounted on the upper part of the mounting plate (22), on which a camera (28) is mounted; The feeding mechanism (3) comprises a first linear module (31) and a second linear module (32) driven by the first linear module (31) and arranged perpendicularly to the first linear module (31), and further comprises a third cylinder (33), a fourth cylinder (34) and a clamp (35), wherein the fourth cylinder (34) is arranged on a driving shaft of the third cylinder (33), and the clamp (35) is arranged on the fourth cylinder (34).

2. The intelligent storage equipment according to claim 1, characterized in that: The tray support structure (23) comprises a material support bracket (231) at the bottom and a lifting bracket (232) for placing the material tray, the material support bracket (231) is provided with a gap for the lifting bracket (232) to pass through, and a lifting drive mechanism for driving the lifting bracket (232) to perform lifting movement is provided on one side of the mounting frame (21).

3. The intelligent storage equipment according to claim 1, characterized in that: The clamping jaw (35) comprises an upper clamping jaw (351) and a lower clamping jaw (352); the upper clamping jaw (351) is fixed on a fourth cylinder (34); and the lower clamping jaw (352) is fixed on a driving shaft of the fourth cylinder (34).

4. The intelligent storage equipment according to claim 1, characterized in that: Moving wheels (5) are installed around the bottom of the frame (1), and the moving wheels (5) are universal wheels.

5. A fully automatic warehousing method, comprising the intelligent warehousing equipment according to any one of claims 1 to 4, characterized in that: A barcode scanner is installed on the frame (1) and located on one side of the feeding mechanism (2). The barcode scanner is wirelessly connected to the control system in the computer. A two-dimensional code or a one-dimensional code is set on the material tray. The first material rack (41) is used to place 7-inch material trays. The 7-inch material trays are loaded: first, 30 to 35 7-inch material trays are placed on the lifting bracket (232) and the feeding mechanism (2) is started. The lifting bracket (232) is lifted until the topmost tray is sensed by the infrared sensor head (24), the first cylinder (221) extends, and then the second cylinder (222) is started to clamp the material tray with two expansion heads (223), and then the second cylinder (222) is lifted. The first cylinder (221) retracts and lifts the material tray, the second cylinder (222) extends and lifts the material tray to the positioning bracket (26), and the two expansion heads (223) retract to release the material tray, and then the second cylinder (222) retracts again, the infrared sensing head (24) senses the material tray, the camera on the camera (28) scans the two-dimensional code or one-dimensional code of the material tray on the positioning bracket (26), and the information is automatically stored, the second linear module (32) brings the clamping claw (35) on the fourth cylinder (34) to the positioning bracket (26), the clamping claw (35) extends to clamp the material tray and then retracts, and the first linear module (31) and the second linear module (28) are connected to the positioning bracket (26). The module (32) brings the clamp (35) to the compartment of the first material rack (41), the material tray is automatically bound to the storage position, the clamp (35) extends to release the material tray and then retracts, and this is a cycle for placing a tray of material trays; 7-inch material tray out of the warehouse: the first method is that the worker first uses a barcode scanner to scan the work order, the clamp (35) moves to the material tray required by the work order and extends, the clamp (35) clamps the material tray and retracts, and is brought to the positioning bracket (26) by the first linear module (31) and the second linear module (32), and is brought to the lifting bracket (232) by the two expansion heads; the second method is to scan the QR code or a The clamp (35) repeats the above action to discharge the material; the third method is that the computer receives the discharge command, the clamp (35) repeats the above action to discharge the material, and each time the two expansion heads put a plate of material on the lifting bracket (232), the lifting bracket (232) drops 10MM until it drops to the bottom or stops discharging the material; 7-inch material tray inventory: the clamp (35) grabs all the material trays to the feeding port and re-scans the QR code or one-dimensional code, and compares it with the computer data. If the data is composite, the computer displays OK. If it does not match the data, the computer has bad data output, and then the clamp (35) puts the material tray back to its original position to complete the inventory of the material tray; The second material rack is used to place bulk materials. When bulk materials need to be placed, a scanner is used to scan the QR code or one-dimensional code on the material tray, and the electronic door (44) will automatically pop open. According to the indicator light prompt, the bulk materials are manually placed in the second material rack (42); bulk material out of the warehouse: scan the QR code or one-dimensional code on the material tray, the electronic lock (45) will automatically open, and the bulk materials are out of the warehouse according to the indicator light; inventory of bulk materials: the QR code or one-dimensional code on the material tray is used to count the material tray; The third material rack is used to place 13-inch material trays. When a 13-inch material tray needs to be placed, a scanner is used to scan the QR code or one-dimensional code on the material tray, and the vacant LED light strip on the third material rack (43) lights up. The 13-inch material tray is manually placed on the material rack corresponding to the lighted one. The material tray information is automatically bound to the storage location, and a signal is transmitted to the loading mechanism (2) after placement is completed; 13-inch material tray unloading: the computer receives the unloading instruction, the corresponding position of the LED light strip (46) lights up, the material tray in this storage location is taken out, the QR code or one-dimensional code on the material tray is scanned, and the LED light goes out, and the unloading is completed; inventory of 13-inch material trays: the QR code or one-dimensional code on the material tray is used to count the material tray.

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