Sofa L-shaped leg automatic production line

By designing a fully automatic production line for sofa L-shaped feet, the problem of existing sofa bed L-shaped feet relying on manual operation is solved, and an efficient and automated production process is achieved, reducing labor intensity and cost.

CN111267198BActive Publication Date: 2025-04-01安吉益航家具有限公司
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Patent Information

Application Number
CN202010028019.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-10
Publication Date
2025-04-01
Estimated Expiration
2040-01-10

AI Technical Summary

Technical Problem

The production of existing sofa bed L-shaped feet is still in manual operation, resulting in high labor costs and intensity and low production efficiency.

Method used

A fully automatic production line of sofa L-shaped foot is designed, including feeding device, positioning rotation device, synchronous conveyor belt, slot milling machine, hole punching device, material flipping device, cutting device, robotic hand, second synchronous conveyor belt and comb tooth tenon machine, realizing the automated process from material fixing, rotating, milling groove, punching, flipping, cutting to comb tooth tenon.

Benefits of technology

It achieves high degree of automation and production efficiency, reduces the labor intensity of workers, and adapts to the production of sofa L-shaped feet of different sizes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A fully automatic production line for L-shaped sofa legs, relating to the field of sofa production equipment. The fully automatic production line for L-shaped sofa legs comprises a feeding device for fixing and loosening materials stacked in the height direction, a positioning and rotating device for receiving materials loosened by the feeding device and rotating the materials in the horizontal direction, a first synchronous conveyor belt for conveying the positioning and rotating device, a slot milling machine for slotting the materials fixed by the positioning and rotating device, a punching device for punching holes on the side of the materials after slotting, a material flipping device for flipping the punched materials in the height direction, a cutting device for cutting the flipped materials along the conveying direction of the first synchronous conveyor belt, a manipulator for grabbing and moving the cut materials, a second synchronous conveyor belt for receiving and conveying the materials moved by the manipulator, and a combing and tenoning machine for combing and tenoning the materials conveyed by the second synchronous conveyor belt. The fully automatic production line for L-shaped sofa legs provided by the present application has the advantages of high automation and production efficiency, and can adapt to the production of L-shaped sofa legs of different sizes.
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Description

Technical Field

[0001] The present application relates to the field of sofa production equipment, and more specifically, to a fully automatic production line for L-shaped sofa legs. Background Art

[0002] At present, the production of L-shaped legs of sofa beds in the furniture industry is still based on manual operation, which requires operators to carry out complicated transportation and positioning, greatly increasing labor costs and labor intensity, and reducing production efficiency. Summary of the invention

[0003] The purpose of the present application is to provide a fully automatic production line for L-shaped sofa legs, which has the advantages of high automation, high production efficiency and the ability to adapt to the production of L-shaped sofa legs of different sizes.

[0004] The embodiment of the present application is implemented as follows:

[0005] The present application provides a fully automatic production line for L-shaped sofa legs, which includes:

[0006] A loading device, which is used to fix and release multiple materials stacked in the height direction;

[0007] The positioning and rotating device is used to receive and fix the lowest material that falls when the feeding device is released, and drive the fixed material to rotate 90 degrees in the horizontal direction;

[0008] A first synchronous conveyor belt, the first synchronous conveyor belt is used to convey the positioning rotating device to move in a straight line direction;

[0009] Slot milling machine, slot milling machine is used to slot the material fixed by the positioning rotating device;

[0010] Punching device, which is used to punch holes on the side of the material after the slotting machine has been slotted;

[0011] Material turning device: the material turning device is used to turn the material after side punching 90 degrees in the height direction;

[0012] A cutting device, the cutting device is used to cut the turned material into at least two sections along the conveying direction of the first synchronous conveyor belt;

[0013] Manipulator, which is used to grab the cut material and move it to the other end;

[0014] A second synchronous conveyor belt, the second synchronous conveyor belt is used to receive the materials moved by the manipulator and convey them in a straight line direction;

[0015] Comb teeth tenoning machine, the comb teeth tenoning machine is used to perform comb teeth tenoning operations on the materials transported by the second synchronous conveyor belt.

[0016] In some optional embodiments, the loading device includes two support plates arranged relatively on both sides of the first synchronous conveyor belt and positioning cylinders respectively connected to the bottom of the two support plates, the cylinder rod of the positioning cylinder is perpendicular to the conveying direction of the first synchronous conveyor belt, and one side of the first synchronous conveyor belt is also connected to a translation platform that can move toward or away from the first synchronous conveyor belt, and a positioning cylinder is fixed to the translation platform.

[0017] In some optional embodiments, the loading device also includes a translation cylinder connected to the two positioning cylinders respectively, the cylinder rod of the translation cylinder is parallel to the conveying direction of the first synchronous conveyor belt, and the translation platform is connected to the translation cylinder corresponding to the positioning cylinder.

[0018] In some optional embodiments, the positioning and rotating device includes a positioning seat and a first rotating cylinder for driving the positioning seat to rotate in a horizontal direction. The positioning seat is connected to a first positioning plate and a clamping cylinder. The cylinder rod of the clamping cylinder is connected to a second positioning plate. When the cylinder rod of the clamping cylinder is extended or retracted, it drives the second positioning plate to move toward or away from the first positioning plate.

[0019] In some optional embodiments, the punching device includes a first rodless cylinder, a second rodless cylinder, a punching seat, a drilling motor and a drill bit connected to the output shaft of the drilling motor. The first rodless cylinder is used to drive the second rodless cylinder to move along the conveying direction of the first synchronous conveyor belt, the second rodless cylinder is used to drive the punching seat to move in a direction perpendicular to the conveying direction of the first synchronous conveyor belt, and the drilling motor is connected to the punching seat.

[0020] In some optional embodiments, the material turning device includes two limit plates arranged relatively on both sides of the first synchronous conveyor belt and limit cylinders respectively connected to the two limit plates, the cylinder rods of the limit cylinders are perpendicular to the conveying direction of the first synchronous conveyor belt, the two limit cylinders are respectively connected to a second rotating cylinder for driving them to rotate along a vertical plane, and a third rodless cylinder is also provided on one side of the first synchronous conveyor belt, and the third rodless cylinder is used to drive a second rotating cylinder to move toward or away from the first synchronous conveyor belt.

[0021] In some optional embodiments, the cutting device includes a fourth rodless cylinder, a fifth rodless cylinder, a cutting seat, a cutting motor and a cutting blade connected to the output shaft of the cutting motor. The fourth rodless cylinder is used to drive the fifth rodless cylinder to move along the conveying direction of the first synchronous conveyor belt. The fifth rodless cylinder is used to drive the cutting seat to move in a direction perpendicular to the conveying direction of the first synchronous conveyor belt. The cutting motor is connected to the cutting seat.

[0022] In some optional embodiments, the manipulator includes a pneumatic gripper, an arm connected to the pneumatic gripper, a gripper motor for driving the arm to rotate in a horizontal direction, and a gripper cylinder for driving the gripper motor to move up and down.

[0023] The beneficial effects of the present application are as follows: the fully automatic production line for sofa L-shaped feet provided in the embodiment of the present application includes a loading device for fixing materials stacked in the height direction and allowing the lowest materials to fall down in sequence, a positioning and rotating device for receiving and rotating materials in the horizontal direction, a first synchronous conveyor belt for conveying the positioning and rotating device, a slot milling machine for slotting the materials fixed by the positioning and rotating device, a punching device for punching holes on the side of the materials after slotting, a material flipping device for flipping the punched materials in the height direction, a cutting device for cutting the flipped materials along the conveying direction of the first synchronous conveyor belt, a manipulator for grabbing and moving the cut materials, a second synchronous conveyor belt for receiving and conveying the materials moved by the manipulator, and a combing and tenoning machine for combing and tenoning the materials conveyed by the second synchronous conveyor belt. The fully automatic production line for sofa L-shaped feet provided in the present application has the advantages of high automation and production efficiency, reduced work intensity of operators, and adaptability to the production of sofa L-shaped feet of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 A schematic diagram of the structure of a fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application;

[0026] Figure 2 A schematic diagram of the structure of a feeding device in a fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application;

[0027] Figure 3 A schematic diagram of the connection structure of the gear motor assembly and the translation stage in the fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application;

[0028] Figure 4 A schematic diagram of the structure of a positioning and rotating device in a fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application;

[0029] Figure 5 A schematic diagram of the structure of a punching device in a fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application;

[0030] Figure 6 A schematic diagram of the structure of a material turning device in a fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application;

[0031] Figure 7 A schematic diagram of the structure of a cutting device in a fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application;

[0032] Figure 8 This is a schematic diagram of the structure of the robot in the fully automatic production line for L-shaped sofa legs provided in an embodiment of the present application.

[0033] In the figure: 100, feeding device; 110, support plate; 120, positioning cylinder; 130, translation table; 140, translation cylinder; 150, feeding bracket; 160, translation motor; 170, translation gear; 180, rack; 200, positioning rotation device; 210, positioning seat; 220, first rotating cylinder; 230, first positioning plate; 240, clamping cylinder; 250, second positioning plate; 300, first synchronous conveyor belt; 400, slot milling machine; 500, punching device; 510, first rodless cylinder; 511, first slider; 520, second rodless cylinder; 530, punching seat; 540, drilling motor; 550, drill bit; 560, punching support table; 600, material turning device; 610, limit plate; 620, limit cylinder; 630, second rotating cylinder; 640, third rodless cylinder; 650, turning bracket; 700, cutting device; 710, fourth rodless cylinder; 711, fourth slider; 720, fifth rodless cylinder; 730, cutting seat; 740, cutting motor; 750, cutting blade; 760, cutting support table; 800, manipulator; 810, pneumatic clamp; 820, support arm; 830, clamp motor; 840, clamp cylinder; 900, second synchronous conveyor belt; 910, comb tooth tenoning machine. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0035] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0037] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0038] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0039] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0040] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0041] The features and performance of the fully automatic production line for L-shaped sofa legs of the present application are further described in detail below in conjunction with the embodiments.

[0042] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, the embodiment of the present application provides a sofa L-shaped foot fully automatic production line, which includes a feeding device 100, a positioning and rotating device 200, a first synchronous conveyor belt 300, a slot milling machine 400, a punching device 500, a material turning device 600, a cutting device 700, a manipulator 800, a second synchronous conveyor belt 900 and a combing tenoning machine 910, wherein:

[0043] The first synchronous conveyor belt 300 and the second synchronous conveyor belt 900 are both existing commonly used conveying devices, so their structures are not described in detail. The first synchronous conveyor belt 300 and the second synchronous conveyor belt 900 are arranged at intervals in a straight line direction and the conveying directions are parallel, wherein the first synchronous conveyor belt 300 is used to utilize the driving member to convey the positioning rotating device 200 to move back and forth in a straight line direction, and the second synchronous conveyor belt 900 is used to convey the material moved by the robot 800 in a straight line direction.

[0044] like Figure 2 and Figure 3 As shown, the feeding device 100 is arranged at one end of the first synchronous conveyor belt 300 away from the second synchronous conveyor belt 900, and the feeding device 100 includes two feeding brackets 150 respectively arranged on both sides of the first synchronous conveyor belt 300, two support plates 110 symmetrically arranged on both sides of the first synchronous conveyor belt 300, two positioning cylinders 120 respectively connected to the bottom of the two support plates 110, and two translation cylinders 140 respectively connected to the positioning cylinders 120, the cylinder rod of the positioning cylinder 120 is perpendicular to the conveying direction of the first synchronous conveyor belt 300, and the cylinder rod of the translation cylinder 140 is parallel to the conveying direction of the first synchronous conveyor belt 300. In the conveying direction of the first synchronous conveyor belt 300, one translation cylinder 140 fixes a loading bracket 150, and the other translation cylinder 140 is connected to the other loading bracket 150 through the translation platform 130 and the gear motor assembly. The gear motor assembly includes a translation motor 160 fixed to the corresponding loading bracket 150, a translation gear 170 sleeved on the output shaft of the translation motor 160, and a rack 180 meshing with the translation gear 170. The rack 180 is arranged at the bottom of the translation platform 130, and the rack 180 extends in a direction perpendicular to the conveying direction of the first synchronous conveyor belt 300.

[0045] like Figure 4 As shown, the positioning and rotating device 200 includes a positioning seat 210 and a first rotating cylinder 220 for driving the positioning seat 210 to rotate in a horizontal direction. The first rotating cylinder 220 is connected to a driving member of the first synchronous conveyor belt 300. The positioning seat 210 is connected to a first positioning plate 230 and a clamping cylinder 240. The cylinder rod of the clamping cylinder 240 is connected to a second positioning plate 250. When the cylinder rod of the clamping cylinder 240 is extended or retracted, the second positioning plate 250 is driven to move toward or away from the first positioning plate 230.

[0046] The slot milling machine 400 is arranged on one side of the first synchronous conveyor belt 300 and close to the loading device 100. The slot milling machine 400 is an existing common equipment and its structure is not described in detail. The slot milling machine 400 is used to perform slot milling operations on the materials conveyed by the first synchronous conveyor belt 300.

[0047] like Figure 5 As shown, the punching device 500 is arranged on one side of the first synchronous conveyor belt 300, and the slot milling machine 400 is located between the feeding device 100 and the punching device 500. The punching device 500 includes a first rodless cylinder 510, a second rodless cylinder 520, a punching seat 530, a drilling motor 540, a drill bit 550 connected to the output shaft of the drilling motor 540, and a punching support table 560 supporting the first rodless cylinder 510. The first rodless cylinder 510 has a first slider 511 that moves along the conveying direction of the first synchronous conveyor belt 300, and the second rodless cylinder 520 has a second slider that moves along the conveying direction perpendicular to the first synchronous conveyor belt 300 (blocked by the punching seat 530 and not shown in the figure). The first slider 511 is connected to the second rodless cylinder 520, and the second slider is connected to the bottom of the punching seat 530. The drilling motor 540 is connected to the punching seat 530, and the axis of the drilling motor 540 is perpendicular to the conveying direction of the first synchronous conveyor belt 300.

[0048] like Figure 6 As shown, the material turning device 600 includes two turning brackets 650 arranged on both sides of the first synchronous conveyor belt 300, two limit plates 610 symmetrically arranged on both sides of the first synchronous conveyor belt 300 and limit cylinders 620 respectively connected to the two limit plates 610, the cylinder rod of the limit cylinder 620 is perpendicular to the conveying direction of the first synchronous conveyor belt 300, and the two limit cylinders 620 are respectively connected to the second rotating cylinders 630 for driving them to rotate along the vertical plane, one second rotating cylinder 630 is fixed on a turning bracket 650, and the other second rotating cylinder 630 is fixed on the other turning bracket 650 through the third rodless cylinder 640, and the third rodless cylinder 640 is used to drive the second rotating cylinder 630 to move towards or away from the first synchronous conveyor belt 300; the punching device 500 is located between the slot milling machine 400 and the material turning device 600.

[0049] like Figure 7As shown, the cutting device 700 includes a fourth rodless cylinder 710, a fifth rodless cylinder 720, a cutting seat 730, a cutting motor 740, a cutting blade 750 connected to the output shaft of the cutting motor 740, and a cutting support table 760 supporting the fourth rodless cylinder 710. The fourth rodless cylinder 710 has a fourth slider 711 that moves along the conveying direction of the first synchronous conveyor belt 300, and the fifth rodless cylinder 720 has a fifth slider that moves perpendicular to the conveying direction of the first synchronous conveyor belt 300 (blocked by the cutting seat 730 and not shown in the figure), the fourth slider 711 is connected to the fifth rodless cylinder 720, the fifth slider is connected to the bottom of the cutting seat 730, and the cutting motor 740 is connected to the cutting seat 730. The material turning device 600 is located between the punching device 500 and the cutting device 700.

[0050] like Figure 8 As shown, the manipulator 800 is arranged between the first synchronous conveyor belt 300 and the second synchronous conveyor belt 900, and the manipulator 800 includes a pneumatic clamp 810 arranged downward, a support arm 820 connected to the pneumatic clamp 810, a clamp motor 830 for driving the support arm 820 to rotate in a horizontal direction, and a clamp cylinder 840 for driving the clamp motor 830 to rise and fall.

[0051] The comb-tooth tenoning machine 910 is arranged on both sides of the second synchronous conveyor belt 900. The comb-tooth tenoning machine 910 is an existing commonly used equipment so its structure is not described in detail. The comb-tooth tenoning machine 910 is used to perform tenoning operations on the materials transported by the second synchronous conveyor belt 900.

[0052] The working principle of the sofa L-shaped foot full-automatic production line provided in the embodiment of the present application is as follows: the operator first controls the translation motor 160 of the loading device 100 to drive the translation gear 170 to rotate, so as to drive the rack 180 meshed with the translation gear 170 to rotate and drive the translation platform 130 to move away from the first synchronous conveyor belt 300, thereby driving the translation cylinder 140, the positioning cylinder 120 and the support plate 110 connected to the translation platform 130 to move away from the first synchronous conveyor belt 300. At this time, the operator can move the eight height-adjustable The sofa L-shaped feet to be processed materials stacked in sequence are placed between the two support plates 110, and the translation motor 160 of the loading device 100 is controlled to drive the translation gear 170 to rotate in the opposite direction, so that the translation cylinder 140, the positioning cylinder 120 and the support plate 110 connected to the translation table 130 move toward the direction close to the first synchronous conveyor belt 300, and the eight stacked sofa L-shaped feet to be processed are fixed by the two support plates 110 to prepare for unloading. At this time, the length direction of the sofa L-shaped feet to be processed is perpendicular to the conveying direction of the first synchronous conveyor belt 300.

[0053] Subsequently, the first synchronous conveyor belt 300 starts to drive the positioning and rotating device 200 to move below the sofa L-shaped foot material to be processed and then stops operating. The two positioning cylinders 120 respectively drive the cylinder rods to retract and drive the two support plates 110 to move away from each other, so that the eight stacked sofa L-shaped foot materials to be processed are dropped onto the positioning seat 210 of the positioning and rotating device 200, and the bottom sofa L-shaped foot material to be processed is located between the first positioning plate 230 and the second positioning plate 250. Subsequently, the two positioning cylinders 120 respectively drive the cylinder rods to extend and drive the two support plates 110 to move towards each other to re-fix the seven sofa L-shaped foot materials to be processed stacked from top to bottom. The clamping cylinder 240 of the positioning and rotating device 200 drives the second positioning plate 250 to move toward the first positioning plate 230, and the first positioning plate 230 and the second positioning plate 250 are used to clamp the sofa L-shaped foot material to be processed, thereby realizing the loading and positioning of the sofa L-shaped foot material to be processed.

[0054] The first synchronous conveyor belt 300 starts to drive the positioning rotating device 200 and the sofa L-shaped foot material to be processed fixed thereon to move to the side of the slot milling machine 400 and then stops working. At the same time, the first rotating cylinder 220 of the positioning rotating device 200 drives the positioning seat 210 to rotate 90 degrees, so that the length direction of the L-shaped foot material to be processed is parallel to the conveying direction of the first synchronous conveyor belt 300. The slot milling machine 400 is used to perform slot milling on the L-shaped foot material to be processed. Then, the first synchronous conveyor belt 300 starts to drive the positioning rotating device 200 and the sofa L-shaped foot material to be processed fixed thereon to move to the punching machine. After the device 500 moves sideways, it stops operating to drill holes. The first rodless cylinder 510 drives the first slider 511 and the second rodless cylinder 520, the punching seat 530 and the drilling motor 540 connected thereto to move along the length direction of the L-shaped leg material to be processed to the drilling position. The second rodless cylinder 520 drives the second slider and the punching seat 530 and the drilling motor 540 connected thereto to move toward the direction close to the L-shaped leg material to be processed, and drives the drill bit 550 through the drilling motor 540 to drill holes in the side of the L-shaped leg material to be processed. The above process is repeated to open the required holes in the side of the L-shaped leg material to be processed.

[0055] The first synchronous conveyor belt 300 starts to drive the positioning and rotating device 200 and the fixed sofa L-shaped foot to be processed material to move to the side of the material turning device 600 and then stops operating to turn over. At the same time, the first rotating cylinder 220 of the positioning and rotating device 200 drives the positioning seat 210 to rotate 90 degrees in the opposite direction, so that the length direction of the L-shaped foot to be processed material is perpendicular to the conveying direction of the first synchronous conveyor belt 300. The clamping cylinder 240 drives the second positioning plate 250 to move away from the first positioning plate 230 to release the sofa L-shaped foot to be processed material. The third rodless cylinder 640 drives the second rotating cylinder 630 and the second rotating cylinder 630 and the limit plate 610 connected to it to move towards the direction of the L-shaped foot to be processed material, so as to use the two limit plates 610 to press the two ends of the L-shaped foot to be processed respectively for limiting. The rotating cylinder 630 drives the two limit plates 610 to rotate 90 degrees in the vertical direction, so that the side of the L-shaped foot material to be processed with the opening is arranged upward, the third rodless cylinder 640 drives the second rotating cylinder 630 and the second rotating cylinder 630 and the limit plate 610 connected thereto move away from the L-shaped foot material to be processed and stop limiting, the clamping cylinder 240 drives the second positioning plate 250 to move toward the first positioning plate 230 to re-fix the sofa L-shaped foot material to be processed, the first rotating cylinder 220 drives the positioning seat 210 to rotate 90 degrees, so that the length direction of the L-shaped foot material to be processed is parallel to the conveying direction of the first synchronous conveyor belt 300, the first synchronous conveyor belt 300 starts to drive the positioning rotating device 200 and the fixed sofa L-shaped foot material to be processed to the side of the cutting device 700 and then stops operating for cutting.

[0056] The fourth rodless cylinder 710 of the cutting device 700 drives the fourth slider 711 and the fifth rodless cylinder 720, the cutting seat 730 and the cutting motor 740 connected thereto to move along the length direction of the L-shaped leg to be processed to the cutting position, the fifth rodless cylinder 720 drives the fifth slider and the cutting seat 730 and the cutting motor 740 connected thereto to move toward the direction of the L-shaped leg to be processed, and drives the cutting blade 750 through the cutting motor 740 to cut the L-shaped leg to be processed into two sections, the above process is repeated to cut the L-shaped leg to be processed into the required number of sections, and then the manipulator 800 is used to clamp and move the L-shaped leg to be processed, the clamping claw cylinder 840 extends the cylinder rod to drive the clamping claw motor 830, the support arm 8 20 and the pneumatic clamp 810 are raised, and then the clamp motor 830 drives the support arm 820 and the pneumatic clamp 810 to rotate to above the L-shaped foot material to be processed after cutting, the clamp cylinder 840 retracts the cylinder rod to drive the pneumatic clamp 810 to descend to both sides of the L-shaped foot material to be processed after cutting, the pneumatic clamp 810 closes and clamps the L-shaped foot material to be processed, and then the clamp motor 830 drives the support arm 820 and the pneumatic clamp 810 to rotate 180 degrees to the second synchronous conveyor belt 900, the second synchronous conveyor belt 900 transports the cut L-shaped foot material to be processed to move in a straight line direction, and the comb tooth tenoning machine 910 is used to perform tenoning operations on the L-shaped foot material to be processed transported by the second synchronous conveyor belt 900.

[0057] The fully automatic production line for the L-shaped feet of the sofa provided in the embodiment of the present application cooperates with various devices and the first synchronous conveyor belt 300 and the second synchronous conveyor belt 900 to achieve milling, hole drilling, cutting and tenoning operations on the L-shaped foot materials to be processed. There is no need for operators to manually carry and place the L-shaped foot materials to be processed, which greatly reduces the labor intensity of operators, improves operating efficiency and reduces operating costs.

[0058] The first synchronous conveyor belt 300 and the first synchronous conveyor belt 300 in the present application can be ordinary belt conveyors, wherein the conveyor belt of the first synchronous conveyor belt 300 is fixedly connected to the first rotating cylinder 220 of the positioning rotating device 200. Of course, the first synchronous conveyor belt 300 and the first synchronous conveyor belt 300 can also be made of roller drive belts or rodless cylinder linear conveying devices.

[0059] The embodiments described above are part of the embodiments of the present application, rather than all of the embodiments. The detailed description of the embodiments of the present application is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

Claims

1. A fully automatic production line for L-shaped sofa legs, characterized in that: It includes: A loading device, the loading device is used to fix and release a plurality of materials stacked in a height direction; A positioning and rotating device, the positioning and rotating device is used to receive and fix the lowest material that falls when the feeding device is released, and drive the fixed material to rotate 90 degrees in the horizontal direction; A first synchronous conveyor belt, wherein the first synchronous conveyor belt is used to convey the positioning and rotating device to move in a straight line direction; A slot milling machine, the slot milling machine is used to slot the material fixed by the positioning and rotating device; A punching device, the punching device is used to punch holes on the side of the material after the slotting machine has been slotted; A material turning device, which is used to turn the material after side punching by 90 degrees in the height direction; A cutting device, the cutting device is used to cut the turned material into at least two sections along the conveying direction of the first synchronous conveyor belt; A manipulator, the manipulator is used to grab the cut material and move it to the other end; A second synchronous conveyor belt, the second synchronous conveyor belt is used to receive the material moved by the manipulator and convey it in a straight line direction; A comb-tooth tenoning machine, which is used to perform tenoning operations on the materials conveyed by the second synchronous conveyor belt; The loading device comprises two support plates arranged on both sides of the first synchronous conveyor belt and positioning cylinders respectively connected to the bottoms of the two support plates, the cylinder rod of the positioning cylinder is perpendicular to the conveying direction of the first synchronous conveyor belt, one side of the first synchronous conveyor belt is also connected to a translation platform that can move toward or away from the first synchronous conveyor belt, and one positioning cylinder is fixed to the translation platform; The positioning and rotating device includes a positioning seat and a first rotating cylinder for driving the positioning seat to rotate in a horizontal direction. The positioning seat is connected to a first positioning plate and a clamping cylinder. The cylinder rod of the clamping cylinder is connected to a second positioning plate. When the cylinder rod of the clamping cylinder is extended or retracted, the second positioning plate is driven to move toward or away from the first positioning plate.

2. The fully automatic production line for L-shaped sofa legs according to claim 1 is characterized in that: The feeding device also includes a translation cylinder connected to the two positioning cylinders respectively, the cylinder rod of the translation cylinder is parallel to the conveying direction of the first synchronous conveyor belt, and the translation platform is connected to the translation cylinder corresponding to the positioning cylinder.

3. The fully automatic production line for L-shaped sofa legs according to claim 1 is characterized in that: The punching device includes a first rodless cylinder, a second rodless cylinder, a punching seat, a drilling motor and a drill bit connected to the output shaft of the drilling motor. The first rodless cylinder is used to drive the second rodless cylinder to move along the conveying direction of the first synchronous conveyor belt, and the second rodless cylinder is used to drive the punching seat to move in a direction perpendicular to the conveying direction of the first synchronous conveyor belt. The drilling motor is connected to the punching seat.

4. The fully automatic production line for L-shaped sofa legs according to claim 1 is characterized in that: The material turning device includes two limit plates arranged relatively on both sides of the first synchronous conveyor belt and limit cylinders respectively connected to the two limit plates, the cylinder rods of the limit cylinders are perpendicular to the conveying direction of the first synchronous conveyor belt, the two limit cylinders are respectively connected to a second rotating cylinder for driving them to rotate along a vertical plane, and a third rodless cylinder is also provided on one side of the first synchronous conveyor belt, and the third rodless cylinder is used to drive one of the second rotating cylinders to move towards or away from the first synchronous conveyor belt.

5. The fully automatic production line for L-shaped sofa legs according to claim 4 is characterized in that: The cutting device includes a fourth rodless cylinder, a fifth rodless cylinder, a cutting seat, a cutting motor and a cutting blade connected to the output shaft of the cutting motor. The fourth rodless cylinder is used to drive the fifth rodless cylinder to move along the conveying direction of the first synchronous conveyor belt, and the fifth rodless cylinder is used to drive the cutting seat to move in a direction perpendicular to the conveying direction of the first synchronous conveyor belt. The cutting motor is connected to the cutting seat.

6. The fully automatic production line for L-shaped sofa legs according to claim 1 is characterized in that: The manipulator comprises a pneumatic gripper, an arm connected to the pneumatic gripper, a gripper motor for driving the arm to rotate in a horizontal direction, and a gripper cylinder for driving the gripper motor to move up and down.

Citation Information

Patent Citations

  • Full-automatic production line for L-shaped legs of sofa

    CN212602425U