A saddle plate curved surface vibration forming device

By designing the saddle plate curved vibration forming device, the movement of telescopic parts and vibrating parts is used to solve the problems of high labor intensity and low precision caused by artificial vibration compaction, and a more efficient forming process is achieved.

CN111300589BActive Publication Date: 2025-05-02CHANGZHOU INST OF MECHATRONIC TECH
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Patent Information

Application Number
CN201911323407.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-20
Publication Date
2025-05-02
Estimated Expiration
2039-12-20

AI Technical Summary

Technical Problem

In the prior art, the forming process of saddle plates relies on manual compaction, resulting in high labor intensity and low manufacturing accuracy for workers.

Method used

A saddle plate curved vibration forming device is designed, including a support member, a rotating member, a telescopic member, a vibrating member and a traction member. By controlling the movement of the telescopic member and the vibrator, the vibrator is in contact with the saddle plate, vibration is generated, and the traction member moves along the parabola, and curved surface molding is achieved.

Benefits of technology

The labor intensity of workers is reduced, the forming accuracy is improved, the shortcomings of artificial vibration and compaction are overcome, and a more efficient saddle plate forming process is achieved.

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Abstract

The present invention discloses a saddle plate curved surface vibration forming device, comprising: a supporting member; a rotating member connected to the middle part of the supporting member; a telescopic member, one end of which is connected to the rotating member and can rotate with the rotating member; a vibrating member, the other end of which is connected to the telescopic member and can move with the telescopic member, and can contact the saddle plate with the rotating angle of the telescopic member; and two traction members, which are respectively connected to the supporting member and connected to the vibrating member and can pull the vibrating member and the telescopic member to move along a parabola; thereby overcoming the technical problems of manual vibration, high labor intensity for workers and relatively low manufacturing precision, achieving the technical effect of reducing the labor intensity of workers and relatively high manufacturing precision, which is conducive to wide promotion.
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Description

Technical Field

[0001] The invention relates to the technical field of reinforced concrete prefabricated part forming, in particular to a saddle plate curved surface vibration forming device. Background Art

[0002] Prestressed reinforced concrete saddle shell, referred to as saddle plate, is a common reinforced concrete prefabricated part in the current construction industry. It has the advantages of simple structure, large span, low production cost, etc. It is widely used in factory buildings, bridges and other occasions.

[0003] At present, the production of saddle plates still mostly adopts the method of manual vibration, that is, multiple workers pull ordinary road vibrators to repeatedly roll on the concrete to vibrate the saddle plates into shape. This method has low manufacturing precision and high labor intensity for workers. Summary of the invention

[0004] In view of the above-mentioned deficiencies existing in the related art, the purpose of the present invention is to provide a saddle plate curved surface vibration forming device to solve the technical problems in the related art of using manual vibration, high labor intensity for workers and relatively low manufacturing precision.

[0005] The technical solution to achieve the purpose of the present invention is: a saddle plate curved surface vibration forming device, comprising:

[0006] Supports;

[0007] A rotating member connected to the middle portion of the supporting member;

[0008] A telescopic member, one end of which is connected to the rotating member and can rotate along with the rotating member;

[0009] A vibrating member connected to the other end of the telescopic member, capable of moving with the telescopic member's extension and retraction, and capable of contacting the saddle plate with the telescopic member's rotation angle;

[0010] And two traction members are respectively connected to the support member and connected to the vibrating member, and can pull the vibrating member and the telescopic member to move along the parabola.

[0011] Further: the support member includes: a first support frame; a second support frame connected to the bottom of the first support frame; and two first plates connected to the first support frame;

[0012] The second supporting frame and the first plate are used to connect the traction member.

[0013] Further: the second support frame comprises: two first T-shaped seats, arranged at intervals;

[0014] A rectangular parallelepiped frame connected between the tops of the first T-shaped seats, with an upper surface abutting against the bottom of the first support frame;

[0015] A second plate connected to the middle portion of the rectangular frame and used for connecting the rotating member;

[0016] And two third plates have first notches and are respectively connected to the side walls of the first T-shaped seat, and together with the first plate, are connected to the traction member.

[0017] Further: the rotating member comprises: two first positioning members, having first circular grooves, connected to the supporting member at intervals;

[0018] A first shaft, both ends of which are respectively inserted into the first circular groove and are clearance-matched with the first circular groove;

[0019] a fourth plate connected to the first shaft and disposed between the first positioning members;

[0020] and a fifth plate, connected to the fourth plate, disposed perpendicularly to the fourth plate and spaced apart from the first axis, for connecting the telescopic member.

[0021] Further: the vibrating member includes: an intermediate connecting member, one end of which is connected to the telescopic member; a contact pressure member, which is connected to the other end of the intermediate connecting member and contacts the saddle plate; and at least two vibration motors, which are connected to the contact pressure member and are arranged between the intermediate connecting member and the contact pressure member.

[0022] Further: the intermediate connecting member includes: a second shaft, one end of which is inserted into the end of the telescopic member and connected to the telescopic member; and a chuck, the cross section of which is "["-shaped, connected to the second shaft and used to connect the contact pressure member.

[0023] Further: the contact pressure piece includes: a sixth plate, in contact with the saddle plate;

[0024] Two first bent plates, symmetrically connected to the sixth plate and capable of being connected to the clamp;

[0025] A second bending plate, connected to the first bending plate, and forming a cavity between the sixth plate and the first bending plate;

[0026] At least two rubber sleeves are connected to the second bending plate at intervals;

[0027] At least two support seats are connected to the sixth plate, and the rubber sleeves are passed through the cavity respectively, so as to be connected to the vibration motors respectively;

[0028] And two hanging rings are connected to the second bending plate and are used to be connected to the traction member.

[0029] Further: the support seat includes: a seventh plate, connected to the sixth plate; a round tube, one end of which is connected to the seventh plate and the other end passes through the rubber sleeve; an eighth plate, connected to the other end of the round tube; and a ninth plate, connected to the eighth plate, for connecting the vibration motor.

[0030] Further: the traction member includes: a motor connected to the first plate;

[0031] a third shaft connected to the third plate via at least two bearings;

[0032] A roller connected to the middle portion of the third shaft and arranged at the first notch;

[0033] Two pressure covers, respectively connected to the third plate, for pressing the bearing;

[0034] A traction rope, wound around the drum and one end of which is connected to the vibrating member;

[0035] and a pulley assembly connected between the motor and the third shaft.

[0036] By adopting the above technical scheme, the present invention has the following beneficial effects: a saddle plate curved surface vibration forming device, compared with the related art, is provided with a support member, a rotating member is connected to the support member, a telescopic member is connected to the rotating member, a vibrating member is connected to the telescopic member, and a traction member is also connected between the vibrating member and the support member; by controlling the telescopic member, the vibrating member is brought into contact with the unformed saddle plate, the vibrating member generates vibration, and can vibrate the unformed saddle plate, and through the action of the traction member, the telescopic member and the vibrating member are rotated with the rotating member as the rotation center fulcrum, and move along a parabola, and the vibrating member vibrates the curved surface on the unformed saddle plate to form the saddle plate, and the operation is very convenient, the labor intensity of workers is reduced, and the manufacturing precision is relatively high; thereby overcoming the technical problems of manual vibration, high labor intensity of workers, and relatively low manufacturing precision, and achieving the technical effect of reducing the labor intensity of workers and relatively high manufacturing precision, which is conducive to wide promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 A schematic diagram of a three-dimensional structure of an embodiment of the present invention;

[0038] Figure 2 is an exploded view of a support member in an embodiment of the present invention;

[0039] Figure 3 is a schematic diagram of a three-dimensional structure of a rotating member in an embodiment of the present invention;

[0040] Figure 4 is a schematic diagram of the three-dimensional structure of a first positioning member on a rotating member in an embodiment of the present invention;

[0041] Figure 5 is a schematic diagram of a three-dimensional structure of a vibrating member in an embodiment of the present invention;

[0042] Figure 6 is an exploded view of a vibrating member in an embodiment of the present invention;

[0043] Figure 7 An exploded view of the sixth plate, the first bent plate, the second bent plate and the hanging ring on the vibrating member in the embodiment of the present invention;

[0044] Figure 8 An exploded view of a support base on a vibrating member in an embodiment of the present invention;

[0045] Fig. 9 is a partial cross-sectional view of a traction member in an embodiment of the present invention;

[0046] Fig.10 A schematic diagram of a three-dimensional structure of an embodiment of the present invention in actual use;

[0047] In the figure: 10. Support member, 11. First support frame, 12. Second support frame, 121. First T-shaped seat, 122. Rectangular parallelepiped frame, 123. Second plate, 124. Third plate, 124-1. First notch, 13. First plate, 20. Rotating member, 21. First positioning member, 211. First circular groove, 22. First shaft, 23. Fourth plate, 24. Fifth plate, 30. Telescopic member, 40. Vibrating member, 41. Intermediate connecting member, 411. Second shaft, 412. Chuck , 42. Contact pressure piece, 421. Sixth plate, 422. First bending plate, 423. Second bending plate, 424. Rubber sleeve, 425. Support seat, 425-1. Seventh plate, 425-2. Round tube, 425-3. Eighth plate, 425-4. Ninth plate, 426. Hanging ring, 43. Vibration motor, 50. Traction piece, 51. Motor, 52. Third shaft, 53. Bearing, 54. Roller, 55. Pressure cover, 56. Traction rope, 57. Pulley assembly, 600. Saddle plate. DETAILED DESCRIPTION

[0048] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings;

[0049] The present invention discloses a saddle plate curved surface vibration forming device, which solves the technical problems of manual compaction in the related art, such as high labor intensity for workers and relatively low manufacturing precision, and achieves the positive effect of reducing the labor intensity of workers and relatively high manufacturing precision. The overall idea is as follows:

[0050] Example:

[0051] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown; a saddle plate curved surface vibration forming device, comprising:

[0052] Support member 10;

[0053] A rotating member 20 connected to the middle portion of the supporting member 10;

[0054] A telescopic member 30, one end of which is connected to the rotating member 20 and can rotate along with the rotating member 20;

[0055] The vibrating member 40 is connected to the other end of the telescopic member 30, and can move with the telescopic member 30, and can contact the saddle plate 600 with the rotation angle of the telescopic member 30;

[0056] and two traction members 50, which are respectively connected to the support member 10 and connected to the vibrating member 40, and can pull the vibrating member 40 and the telescopic member 30 to move along the parabola;

[0057] Specifically, during implementation, a support member 10 is provided, on which a rotating member 20 is connected, on which a telescopic member 30 is connected, on which a vibrating member 40 is connected, and between which a traction member 50 is further connected; by controlling the telescopic member 30, the vibrating member 40 is brought into contact with the unformed saddle plate 600, and the vibrating member 40 generates vibration, which can vibrate the unformed saddle plate 600, and by the action of the traction member 50, the telescopic member 30 and the vibrating member 40 are rotated by an angle with the rotating member 20 as the rotation center fulcrum, and move along a parabola, and the vibrating member 40 vibrates the curved surface on the unformed saddle plate 600 to form the saddle plate 600, which is very convenient to operate, reduces the labor intensity of workers, and has relatively high manufacturing precision; thereby overcoming the technical problems of using manual vibration, high labor intensity of workers, and relatively low manufacturing precision, and achieving the technical effect of reducing the labor intensity of workers and having relatively high manufacturing precision;

[0058] The following is a detailed description of each component and its connection relationship:

[0059] Specifically, if Figure 1 , Figure 2 , Fig.10 As shown, the support member 10 includes: a first support frame 11; a second support frame 12 connected to the bottom of the first support frame 11; and two first plates 13 connected to the first support frame 11;

[0060] The second support frame 12 and the first plate 13 are used to connect the traction member 50;

[0061] The second support frame 12 comprises: two first T-shaped seats 121, arranged at intervals;

[0062] A rectangular parallelepiped frame 122 is connected between the tops of the first T-shaped seats 121, and the upper surface is in contact with the bottom of the first support frame 11;

[0063] A second plate 123, connected to the middle portion of the rectangular frame 122, and used for connecting the rotating member 20;

[0064] and two third plates 124 having first notches 124 - 1 , respectively connected to the side walls of the first T-shaped seat 121 , and connected to the traction member 50 together with the first plate 13 ;

[0065] During implementation, the first support frame 11 is formed by welding a number of hollow square tubes to form a rectangular cage-shaped frame structure;

[0066] The first plate 13 is a square plate and is welded to the first support frame 11;

[0067] The first T-shaped seat 121 is formed by vertically welding two plates;

[0068] The rectangular frame 122 is welded together by four long strips of plate materials, and then welded to the first T-shaped seat 121;

[0069] The second plate 123 is a square plate and is welded to the rectangular frame 122;

[0070] The third plate 124 is made of a square plate, with a first notch 124-1 processed therein, and is welded to the first T-shaped seat 121;

[0071] The first support frame 11 is welded to the rectangular frame 122 on the second support frame 12, or connected through an external hexagonal bolt, so that the second support frame 12 has higher structural strength and better reliability;

[0072] Specifically, if Figure 1 , Figure 3 , Figure 4 , Fig.10As shown, the rotating member 20 includes: two first positioning members 21, each having a first circular groove 211, and connected to the supporting member 10 at intervals;

[0073] The first shaft 22 has two ends respectively inserted into the first circular groove 211 and has a clearance fit with the first circular groove 211;

[0074] a fourth plate 23 connected to the first shaft 22 and disposed between the first positioning members 21;

[0075] and a fifth plate 24 connected to the fourth plate 23, disposed perpendicularly to the fourth plate 23, and spaced apart from the first shaft 22, for connecting the telescopic member 30;

[0076] During implementation, the cross section of the first positioning member 21 is approximately in the shape of "Ω", and is connected to the second plate 123 via an external hexagonal bolt;

[0077] The first shaft 22 is machined from a section of round steel and can rotate freely on the first positioning member 21;

[0078] The fourth plate 23 is a square plate, which is welded to the first shaft 22 and disposed between the first positioning members 21, so as not to collide with the first positioning members 21 and not to affect the normal rotation of the first shaft 22;

[0079] The fifth plate 24 is a square plate, which is welded to the fourth plate 23 to form a mounting platform for the telescopic member 30;

[0080] By providing the rotating member 20, the telescopic member 30 and the vibrating member 40 can move along a parabola with the rotating member 20 as the rotation center fulcrum under the action of the traction member 50, and the vibrating member 40 vibrates the curved surface on the unformed saddle plate 600, so that the forming accuracy is relatively high;

[0081] Specifically, if Figure 1 , Fig.10 As shown, the telescopic member 30 may be a structure in the prior art, such as an electric telescopic rod, one end of which is connected to the fifth plate 24 by inserting an external hexagonal bolt through a profile, and the other end is tightly matched with the second shaft 411, and then at least one external hexagonal bolt is inserted from the side, so that the telescopic member 30 and the second shaft 411 can be reliably connected; by controlling the telescopic movement of the telescopic member 30, the vibration member 40 can be controlled to contact the curved surface on the unformed saddle plate 600; after seeing the contents disclosed in the present invention, ordinary technicians in this field can directly and unambiguously know how to set the telescopic member 30 without creative labor or excessive experiments;

[0082] Specifically, if Figure 1 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig.10 As shown, the vibrating member 40 includes: an intermediate connecting member 41, one end of which is connected to the telescopic member 30; a contact pressure member 42, which is connected to the other end of the intermediate connecting member 41 and contacts the saddle plate 600; and two vibration motors 43, which are connected to the contact pressure member 42 and are arranged between the intermediate connecting member 41 and the contact pressure member 42;

[0083] The intermediate connecting member 41 includes: a second shaft 411, one end of which is inserted into the end of the telescopic member 30 and connected to the telescopic member 30; and a clamp 412, which has a "["-shaped cross section and is connected to the second shaft 411 and is used to connect the contact pressure member 42;

[0084] The contact pressure piece 42 includes: a sixth plate 421, which contacts the saddle plate 600; two first bent plates 422, which are symmetrically connected to the sixth plate 421 and can be connected to the clamp 412; a second bent plate 423, which is connected to the first bent plate 422 and forms a cavity between the sixth plate 421 and the first bent plate 422; two rubber sleeves 424, which are connected to the second bent plate 423 at intervals; two support seats 425, which are connected to the sixth plate 421, and the rubber sleeves 424 are respectively passed through the cavity for connecting the vibration motors 43 respectively; and two hanging rings 426, which are connected to the second bent plate 423 and are used to connect to the traction member 50;

[0085] The support base 425 includes: a seventh plate 425-1 connected to the sixth plate 421; a round tube 425-2, one end of which is connected to the seventh plate 425-1 and the other end of which passes through the rubber sleeve 424; an eighth plate 425-3 connected to the other end of the round tube 425-2; and a ninth plate 425-4 connected to the eighth plate 425-3 and used to connect the vibration motor 43;

[0086] During implementation, the second shaft 411 is machined from a section of round steel;

[0087] The chuck 412 is formed by bending a rectangular parallelepiped plate, the top is welded to the second shaft 411, and both sides have second notches 412-1, and the two sides are used to be connected with the first bending plate 422 by inserting hexagon socket bolts; the second notches 412-1 can reduce the weight of the chuck 412 itself and ensure the structural strength;

[0088] The sixth plate 421 is a rectangular plate with inclined surfaces on both side walls, so that the cross section of the sixth plate 421 is approximately an isosceles trapezoid. The function of the inclined surface is to always have a large contact area with the curved surface of the unformed saddle plate 600 when the sixth plate 421 moves along the parabola, so as to facilitate compaction and form the saddle plate 600.

[0089] The first bending plate 422 is formed by bending a rectangular plate and connected to the side wall of the sixth plate 421 by inserting a hexagon socket bolt, which is convenient for installation and disassembly;

[0090] The second bending plate 423 is formed by bending a rectangular parallelepiped plate, and is connected to the top and side wall of the first bending plate 422 by inserting hexagon socket bolts, so that it is convenient to install and disassemble, and after being assembled, the structural strength is relatively high;

[0091] The rubber sleeve 424 has a T-shaped structure, and after being matched with the first through hole reserved on the second bent plate 423, the hexagon socket bolt is inserted into the second bent plate 423 to be connected, which has a shock-absorbing effect, and can prevent excessive collision between the support seat 425 and the second bent plate 423 when there is vibration, so that the reliability of the structure is better, and it also has a shock-isolating effect, which is conducive to the vibration generated by the vibration motor 43, which can be more directly transmitted to the sixth plate 421, thereby improving the effect of vibrating the curved surface on the unformed saddle plate 600;

[0092] The seventh plate 425-1 is a circular plate, which is connected to the sixth plate 421 by a hexagon socket bolt, and is easy to install and disassemble;

[0093] One end of the round tube 425-2 is vertically welded to the seventh plate 425-1, and the other end passes through the rubber sleeve 424 and is fitted with the rubber sleeve 424 according to a normal tolerance clearance;

[0094] The eighth plate 425-3 is a circular plate, and is welded to the other end of the circular tube 425-2;

[0095] The ninth plate 425-4 is a square plate, and is connected to the eighth plate 425-3 by inserting a hexagon socket bolt, thereby forming a mounting platform for the vibration motor 43;

[0096] The hanging ring 426 can be a lifting bolt, threadedly connected to the second bent plate 423, or a section of an arc-shaped plate welded to the second bent plate 423, which is conducive to connecting one end of the traction rope 56 to the hanging ring 426 through a shackle;

[0097] The vibration motor 43 is a structure in the prior art. After reading the contents disclosed in the present invention, a person skilled in the art can directly and unambiguously know how to set the vibration motor 43 without creative labor or excessive experiments.

[0098] The contact pressure piece 42 vibrates through the vibration of the vibration motor 43, and the sixth plate 421 contacts the curved surface on the unformed saddle plate 600, thereby achieving the purpose of vibrating the curved surface.

[0099] The installation of the vibrating member 40 is as follows: the first bending plate 422 is connected to both sides of the sixth plate 421; the seventh plate 425-1, the assembly of the round tube 425-2 and the eighth plate 425-3 are connected to the sixth plate 421; the rubber sleeve 424 is connected to the second bending plate 423, and then the rubber sleeve 424 is sleeved on the round tube 425-2, and the second bending plate 423 is connected to the first bending plate 422; the ninth plate 425-4 is connected to the eighth plate 425-3; the vibration motor 43 is connected to the ninth plate 425-4; finally, the intermediate connecting member 41 is connected to the first bending plate 422; after the assembly, a cavity is formed, and one side of the cavity is in an open state. In order to prevent cement and the like from entering the cavity, a square plate can be connected to the side walls of the first bending plate 422 and the second bending plate 423 to block the opening;

[0100] Specifically, if Figure 1 , Fig. 9 , Fig.10 As shown, the traction member 50 includes: a motor 51 connected to the first plate 13;

[0101] A third shaft 52 connected to the third plate 124 via at least two bearings 53;

[0102] The roller 54 is connected to the middle part of the third shaft 52 and is arranged at the first notch 124-1;

[0103] Two pressure covers 55 are respectively connected to the third plate 124 and are used to press the bearing 53;

[0104] A traction rope 56, which is wound around the drum 54 and one end of which is connected to the vibrating member 40;

[0105] and a pulley assembly 57 connected between the motor 51 and the third shaft 52;

[0106] During implementation, the motor 51 adopts a common structure in the prior art, which is a horizontal motor;

[0107] The third shaft 52 is a stepped shaft, which is machined from a section of round steel, with both ends passing through the stepped through holes reserved on the third plate 124, and the third shaft 52 is positioned on the third plate 124 through the bearing 53;

[0108] The bearing 53 may be a deep groove ball bearing;

[0109] The roller 54 is approximately in the shape of an I-shaped character, is connected to the third shaft 52 via a key, and is equipped with two retaining springs, which are connected to the third shaft 52 to block the roller 54 and prevent the roller 54 from moving;

[0110] The pressure cover 55 is machined from a circular plate and connected to the third plate 124 via an external hexagonal bolt, and can press the bearing 53 to prevent the bearing 53 from falling;

[0111] The traction rope 56 is a steel wire rope;

[0112] The pulley assembly 57 includes a first pulley connected to the motor 51, a second pulley connected to the third shaft 52, and a belt connected between the first pulley and the second pulley;

[0113] The motor 51 is operated, and the roller 54 is linked to operate, so that the traction rope 56 is operated, and the telescopic member 30 and the vibrating member 40 are pulled, and the rotating member 20 is used as the rotation center fulcrum to move along the parabola;

[0114] Specifically, during implementation, the present invention is connected to the walking mechanism through the second support frame 12 to form a gantry crane-like structure. The walking mechanism adopts the structure in the prior art and can move linearly along the track, so that the present invention can form a saddle plate 600 with a longer length; during forming, the telescopic member 30 is first extended to make the vibrating member 40 approach the curved surface on the unformed saddle plate 600, and the traction rope 56 on the right traction member 50 is connected to the hanging ring 426 through the shackle, and the traction member 50 is opened, so that the telescopic member 30 and the vibrating member 40 are pulled to the starting position of the curved surface on the unformed saddle plate 600, and the telescopic member 30 is adjusted again so that the vibrating member 40 contacts the starting position, then the traction rope 56 on the left traction member 50 is connected to the hanging ring 426 through the shackle, the left traction member 50 is opened, so that the traction ropes 56 on both sides are in a tensioned state, and then the two traction members 50 are opened at the same time, the left traction member 50 slowly retracts the traction rope 56, and the right traction member 50 slowly loosens the traction rope 56, so that the vibrating member 40 moves from the starting position of the curved surface along the parabola to form the curved surface; after the partial curved surface is formed, the walking mechanism moves, the right traction member 50 slowly retracts the traction rope 56, and the left traction member 50 slowly loosens the traction rope 56, and another partial curved surface is formed again, and this reciprocating process is repeated;

[0115] The working principle of the present invention is as follows: during implementation, a support member 10 is provided, a rotating member 20 is connected to the support member 10, a telescopic member 30 is connected to the rotating member 20, a vibrating member 40 is connected to the telescopic member 30, and a traction member 50 is also connected between the vibrating member 40 and the support member 10; by controlling the telescopic member 30, the vibrating member 40 is brought into contact with the unformed saddle plate 600, and the vibrating member 40 generates vibration, which can vibrate the unformed saddle plate 600, and through the action of the traction member 50, the telescopic member 30 and the vibrating member 40 are rotated with the rotating member 20 as the rotation center fulcrum, and move along a parabola. The vibrating member 40 vibrates the curved surface on the unformed saddle plate 600 to form the saddle plate 600, and the operation is very convenient, reducing the labor intensity of workers, and the manufacturing precision is relatively high.

[0116] In the description of the present invention, it is necessary to understand that the terms "up", "down", "left", "right", "front", "back" and the like indicating directions or positional relationships are based on the positional relationships described in the accompanying drawings and are only for the convenience of describing the present invention or simplifying the description, rather than indicating a specific direction that must be possessed; the operating process described in the embodiments is not an absolute usage procedure and corresponding adjustments may be made during actual use.

[0117] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons having ordinary skills in the field to which the invention belongs; the words "first", "second" and similar terms used in the specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "an" do not necessarily indicate a quantity limitation, but rather indicate the existence of at least one, which needs to be determined based on the content of the embodiment.

[0118] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A saddle plate curved surface vibration forming device, characterized in that: include: Supports; A rotating member connected to the middle portion of the supporting member; A telescopic member, one end of which is connected to the rotating member and can rotate along with the rotating member; A vibrating member connected to the other end of the telescopic member, capable of moving with the telescopic member's extension and retraction, and capable of contacting the saddle plate with the telescopic member's rotation angle; and two traction members, respectively connected to the support member and connected to the vibrating member, capable of traction the vibrating member and the telescopic member to move along a parabola; Wherein, the rotating member comprises: two first positioning members, each having a first circular groove, and connected to the supporting member at intervals; A first shaft, both ends of which are respectively inserted into the first circular groove and are clearance-matched with the first circular groove; a fourth plate connected to the first shaft and disposed between the first positioning members; and a fifth plate, connected to the fourth plate, disposed perpendicularly to the fourth plate and spaced apart from the first axis, for connecting the telescopic member; By setting the rotating member, the telescopic member and the vibrating member are moved along a parabola with the rotating member as the rotation center fulcrum under the action of the traction member; Wherein, the vibrating member comprises: an intermediate connecting member, one end of which is connected to the telescopic member; a contact pressure member, which is connected to the other end of the intermediate connecting member and contacts the saddle plate; and at least two vibration motors, which are connected to the contact pressure member and are arranged between the intermediate connecting member and the contact pressure member; The intermediate connecting member comprises: a second shaft, one end of which is inserted into the end of the telescopic member and connected to the telescopic member; and a chuck, which has a "["-shaped cross section and is connected to the second shaft and is used to connect the contact pressure member; Wherein, the traction member comprises: a motor connected to the support member; a third shaft connected to the support member via at least two bearings; A roller connected to the middle portion of the third shaft; Two glands, respectively connected to the support members, for pressing the bearings; A traction rope, wound around the drum and one end of which is connected to the vibrating member; and a pulley assembly connected between the motor and the third shaft.

2. A saddle plate curved surface vibration forming device according to claim 1, characterized in that: The support member includes: a first support frame; a second support frame connected to the bottom of the first support frame; and two first plates connected to the first support frame; The second supporting frame and the first plate are used to connect the traction member.

3. A saddle plate curved surface vibration forming device according to claim 2, characterized in that: The second support frame comprises: two first T-shaped seats arranged at intervals; A rectangular parallelepiped frame connected between the tops of the first T-shaped seats, with an upper surface abutting against the bottom of the first support frame; A second plate connected to the middle portion of the rectangular frame and used for connecting the rotating member; And two third plates have first notches and are respectively connected to the side walls of the first T-shaped seat, and together with the first plate, are connected to the traction member.

4. A saddle plate curved surface vibration forming device according to claim 1, characterized in that: The contact pressure piece includes: a sixth plate, in contact with the saddle plate; Two first bent plates, symmetrically connected to the sixth plate and capable of being connected to the clamp; A second bending plate, connected to the first bending plate, and forming a cavity between the sixth plate and the first bending plate; At least two rubber sleeves are connected to the second bending plate at intervals; At least two support seats are connected to the sixth plate, and the rubber sleeves are passed through the cavity respectively, so as to be connected to the vibration motors respectively; And two hanging rings are connected to the second bending plate and are used to be connected to the traction member.

5. A saddle plate curved surface vibration forming device according to claim 4, characterized in that: The support base includes: a seventh plate connected to the sixth plate; a round tube, one end of which is connected to the seventh plate and the other end of which passes through the rubber sleeve; an eighth plate connected to the other end of the round tube; and a ninth plate connected to the eighth plate and used to connect the vibration motor.

Citation Information

Patent Citations

  • Vibration shaper of saddle plate

    CN102229179A

  • Polishing device for curved surface machining

    CN108098557A

  • Saddle plate curved surface vibration forming device

    CN211333721U