All-round high pressure jet spraying machine

By designing a full-range high-pressure rotary sprayer, using the multi-directional adjustment mechanism of the rocker arm, the problem of inability to drill and spin in multiple angles in the prior art is solved, and efficient reinforcement effect is achieved under the multi-angle and deep buried pipeline.

CN111322007BActive Publication Date: 2025-04-08CHINA RAILWAY TUNNEL STOCK CO LTD +2
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Patent Information

Application Number
CN201911326394.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-20
Publication Date
2025-04-08
Estimated Expiration
2039-12-20

AI Technical Summary

Technical Problem

The prior art cannot meet the needs of multi-angle drilling and spin spraying, especially when vertical reinforcement cannot be reinforced, it is difficult to avoid deep buried pipelines on the ground.

Method used

A full-range high-pressure rotary sprayer is designed, including the vehicle body, drill rod frame and rocker arm. The rocker arm includes left and right swing, front and rear distance, left and right angles and front and rear angle adjustment mechanisms, allowing the drill rod frame to adjust position and angle in multiple directions.

Benefits of technology

It realizes the comprehensive adjustment of the drilling and spinning directions to the ground, avoids deep buried pipelines, and can spinning reinforcement under the pipelines, and is suitable for projects that cannot be reinforced vertically.

✦ Generated by Eureka AI based on patent content.

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Abstract

A full-range high-pressure rotary jetting machine includes a vehicle body and a drill rod rack, a rotary jetting power head is installed on the drill rod rack, a drill rod is vertically installed on the rotary jetting power head, the drill rod is hollow, a grouting interface is arranged at the upper end of the drill rod, a rocker arm is installed between the vehicle body and the drill rod rack, and the rocker arm includes a left-right swing adjustment mechanism, a front-to-back distance adjustment mechanism, a left-right tilt adjustment mechanism, and a front-to-back tilt adjustment mechanism. The present invention is used for underground drilling and rotary jetting grouting during construction. During drilling, the drilling and rotary jetting directions can be adjusted in all directions to avoid deeply buried pipelines on the ground, and rotary jetting reinforcement can be performed under the pipelines. It is particularly suitable for projects that cannot be reinforced vertically and require a certain angle to reach the reinforcement body.
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Description

Technical Field

[0001] The invention relates to a concrete rotary spraying reinforcement device, in particular to a high-pressure rotary spraying machine capable of adjusting the drilling and rotary spraying directions in all directions. Background Art

[0002] With the development of subway construction, subway construction in most cities is concentrated in the main urban area of ​​the city. Pipelines, surrounding houses, road greening, commercial plazas, etc. are relatively concentrated. The construction area and the difficulty of pipeline relocation are gradually increasing. Many stations cannot be demolished and pipelines cannot be relocated. As a result, the traditional three-axis mixer can no longer meet the construction needs due to its large area and inability to control the surface uplift. High-pressure rotary spraying construction is prone to cause ground uplift and damage pipelines, and both construction processes can only be constructed vertically, which has great limitations. The walking rotary spraying drilling rig for road engineering construction, which was published by the China Patent Office on April 10, 2018, with the patent number "201720929172.6", includes a drilling rig body, a connecting arm and a drilling device. One end of the connecting arm is connected to the drilling device, and the drilling rig body includes a control console, a connecting mechanism and a walking mechanism for movement. The end of the connecting arm away from the drilling device is movably connected to the connecting mechanism, and the control console and the connecting mechanism are both arranged at the upper end of the walking mechanism. The console is used to control the movement of the walking mechanism. Under the action of the walking mechanism, the entire drilling rig can be moved very conveniently. And because the drilling rig is equipped with a connecting arm, the drilling rig does not need to enter the soft soil foundation, but can choose a construction access road or other ground with good bearing capacity for drilling and spraying construction, and each time the drilling rig can be moved after completing the construction of multiple jet grouting piles, which improves the efficiency of construction. Although this device can move, it can only drill vertically downwards, cannot avoid underground pipelines, and cannot meet the needs of multi-angle drilling and jet grouting. Summary of the invention

[0003] The purpose of the present invention is to provide a high-pressure jet grouting machine capable of adjusting the drilling and jet grouting directions in all directions in view of the defects and shortcomings of the above-mentioned prior art.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: the omnidirectional high-pressure rotary jet machine comprises a vehicle body and a drill rod rack, a rotary jet power head is installed on the drill rod rack, a drill rod is vertically installed on the rotary jet power head, the drill rod is hollow, a grouting interface is arranged at the upper end of the drill rod, a rocker arm is installed between the vehicle body and the drill rod rack, and the rocker arm comprises a left-right swing adjustment mechanism, a front-back distance adjustment mechanism, a left-right tilt angle adjustment mechanism, and a front-back tilt angle adjustment mechanism;

[0005] The left-right swing adjustment mechanism comprises a first swing arm and a first oil cylinder which are hinged to the vehicle body, and a push rod of the first oil cylinder is hinged to the side wall of the first swing arm;

[0006] The front-to-rear distance adjustment mechanism comprises a second swing arm, a swivel joint, a second oil cylinder and a third oil cylinder. One end of the second swing arm is hinged to the first swing arm, and the other end is provided with a swivel joint. The second oil cylinder is installed on the first swing arm, and its push rod is hinged to the bottom of the second swing arm. The third oil cylinder is installed on the second swing arm, and its push rod is hinged to the upper end of the swivel joint.

[0007] The left and right tilt angle adjustment mechanism comprises a third swing arm mounted on a rotary joint and a fourth swing arm mounted on the third swing arm, a fourth oil cylinder and a fifth oil cylinder are respectively mounted on both sides of the third swing arm, and the push rods of the fourth oil cylinder and the fifth oil cylinder are respectively hinged to both sides of the fourth swing arm;

[0008] The front and rear tilt angle adjustment mechanism comprises a mounting frame mounted on the fourth swing arm and a sixth oil cylinder, wherein the push rod of the sixth oil cylinder is hinged to the lower end of the mounting frame;

[0009] The drill rod rack is installed on the mounting frame.

[0010] When the push rods of the second oil cylinder and the third oil cylinder are extended or retracted at the same time, the drill rod rack is displaced, but the inclination angle remains unchanged.

[0011] A seventh oil cylinder is arranged between the mounting frame and the drill rod frame, and the seventh oil cylinder can drive the drill rod frame to move up and down relative to the mounting frame.

[0012] A positioning ejector pin is arranged at the bottom of the drill rod rack.

[0013] An eighth oil cylinder and a slide rail are installed in the drill rod rack, a slide rack is arranged on the slide rail, and the rotary jet power head and the drill rod are installed on the slide rack.

[0014] A driving motor is installed on the side of the rotary jet power head, and the driving motor can drive the drill rod to rotate when working.

[0015] The present invention is used for underground drilling and rotary spraying grouting during construction. The drilling and rotary spraying directions can be adjusted in all directions during drilling to avoid pipelines buried deep on the ground. Rotary spraying reinforcement can be performed under the pipelines. The present invention is particularly suitable for projects that cannot be reinforced vertically and require a certain angle to reach the reinforcement body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 It is a schematic structural diagram of the rocker arm and the drill rod rack of the present invention.

[0018] Figure 3 It is a schematic structural diagram of the rotary jet power head and drill rod of the present invention. DETAILED DESCRIPTION

[0019] like Figure 1 As shown, the present invention is an all-round high-pressure rotary jetting machine, which includes a vehicle body 1 and a drill rod rack 12, a rotary jetting power head 15 is installed on the drill rod rack 12, a drill rod 16 is vertically installed on the rotary jetting power head 15, the drill rod 16 is hollow, and a grouting interface 17 is provided at the upper end of the drill rod 16. After the drill rod 16 is drilled into the specified position, grouting and rotary jetting are performed to reinforce the underground.

[0020] like Figure 2 As shown, a rocker arm is installed between the vehicle body 1 and the drill rod rack 12, and the rocker arm includes a left-right swing adjustment mechanism, a front-back distance adjustment mechanism, a left-right tilt angle adjustment mechanism, and a front-back tilt angle adjustment mechanism. The left-right swing adjustment mechanism includes a first swing arm 3 and a first oil cylinder 2 articulated with the vehicle body 1, and a push rod of the first oil cylinder 2 is hinged with the side wall of the first swing arm 3. When the first oil cylinder 2 is working, the rocker arm can swing left-right.

[0021] The front-to-back distance adjustment mechanism includes a second swing arm 5, a rotary joint 7, a second oil cylinder 4 and a third oil cylinder 6. One end of the second swing arm 5 is hinged to the first swing arm 3, and the other end is provided with a rotary joint 7. The second oil cylinder 4 is installed on the first swing arm 3, and its push rod is hinged to the bottom of the second swing arm 5. The third oil cylinder 6 is installed on the second swing arm 5, and its push rod is hinged to the upper end of the rotary joint 7. When the push rods of the second oil cylinder 4 and the third oil cylinder 6 are extended or retracted at the same time, the drill rod rack 12 is displaced forward and backward, but the inclination angle remains unchanged.

[0022] The left and right inclination angle adjustment mechanism includes a third swing arm 8 mounted on the rotary joint 7 and a fourth swing arm 10 mounted on the third swing arm 8. The fourth oil cylinder 9 and the fifth oil cylinder 18 are respectively mounted on both sides of the third swing arm 8. The push rods of the fourth oil cylinder 9 and the fifth oil cylinder 18 are respectively hinged to the two sides of the fourth swing arm 10. When the fourth oil cylinder 9 or the fifth oil cylinder 18 is working, the left and right inclination angle of the drill rod rack 12 can be adjusted.

[0023] The front and rear tilt angle adjustment mechanism includes a mounting frame 23 mounted on the fourth swing arm 10 and a sixth oil cylinder 11, wherein the push rod of the sixth oil cylinder 11 is hinged to the lower end of the mounting frame. When the sixth oil cylinder 11 is working, it can push the mounting frame 23 and the drill rod rack 12 to adjust the front and rear tilt angles.

[0024] The drill rod rack 12 is installed on the mounting frame 23, and a seventh oil cylinder 13 is arranged between the mounting frame 23 and the drill rod rack 12, and the seventh oil cylinder 13 can drive the drill rod rack 12 to move up and down relative to the mounting frame 23. A positioning ejector pin 14 and a seventh oil cylinder 13 are arranged at the bottom of the drill rod rack 12. When the seventh oil cylinder 13 is working, when the drill rod rack 12 is pushed to move downward, the positioning ejector pin 14 can be inserted into the ground and fixed, thereby fixing the drill rod rack 12. An eighth oil cylinder 19 and a slide rail 20 are installed in the drill rod rack 12, and a slide 21 is arranged on the slide rail 20, and the jetting power head 15 and the drill rod 16 are installed on the slide 21. When the eighth oil cylinder 19 is working, it can push the slide 21 to move up and down on the slide rail 20, and drive the drill rod 16 to move up and down.

[0025] like Figure 3 As shown, a driving motor 22 is installed on the side of the rotary jet power head 15, and the driving motor 22 can drive the drill rod 16 to rotate when working.

[0026] The present invention is used for underground drilling and rotary spraying grouting during construction. The drilling and rotary spraying directions can be adjusted in all directions during drilling to avoid pipelines buried deep on the ground. Rotary spraying reinforcement can be performed under the pipelines. The present invention is particularly suitable for projects that cannot be reinforced vertically and require a certain angle to reach the reinforcement body.

Claims

1. An all-round high-pressure jet grouting machine, comprising a vehicle body (1) and a drill rod rack (12), characterized in that A jet grouting power head (15) is installed on the drill rod rack (12), a drill rod (16) is vertically installed on the jet grouting power head (15), the drill rod (16) is hollow, and a grouting interface (17) is provided at the upper end of the drill rod (16), a rocker arm is installed between the vehicle body (1) and the drill rod rack (12), and the rocker arm comprises a left-right swing adjustment mechanism, a front-back distance adjustment mechanism, a left-right tilt angle adjustment mechanism, and a front-back tilt angle adjustment mechanism; The left-right swing adjustment mechanism comprises a first swing arm (3) and a first oil cylinder (2) which are hinged to the vehicle body (1); a push rod of the first oil cylinder (2) is hinged to the side wall of the first swing arm (3); The front-rear distance adjustment mechanism comprises a second swing arm (5), a swivel joint (7), a second oil cylinder (4) and a third oil cylinder (6); one end of the second swing arm (5) is hinged to the first swing arm (3), and the other end is provided with a swivel joint (7); the second oil cylinder (4) is mounted on the first swing arm (3), and its push rod is hinged to the bottom of the second swing arm (5); the third oil cylinder (6) is mounted on the second swing arm (5), and its push rod is hinged to the upper end of the swivel joint (7); The left and right tilt angle adjustment mechanism comprises a third swing arm (8) mounted on the rotary joint (7) and a fourth swing arm (10) mounted on the third swing arm (8), a fourth oil cylinder (9) and a fifth oil cylinder (18) being mounted on both sides of the third swing arm (8), respectively, and push rods of the fourth oil cylinder (9) and the fifth oil cylinder (18) being hinged to both sides of the fourth swing arm (10); The front and rear tilt angle adjustment mechanism comprises a mounting frame mounted on the fourth swing arm (10) and a sixth oil cylinder (11), wherein a push rod of the sixth oil cylinder (11) is hingedly connected to the lower end of the mounting frame; The drill rod rack (12) is installed on the connecting frame; A seventh oil cylinder (13) is provided between the connecting frame and the drill rod frame (12), and the seventh oil cylinder (13) can drive the drill rod frame (12) to move up and down relative to the connecting frame; An eighth oil cylinder (19) and a slide rail (20) are installed in the drill rod rack (12), a slide rail (21) is arranged on the slide rail (20), and the jet jet power head (15) and the drill rod (16) are installed on the slide rail (21).

2. The omnidirectional high-pressure rotary spraying machine according to claim 1, characterized in that When the push rods of the second oil cylinder (4) and the third oil cylinder (6) are extended or retracted at the same time, the drill rod rack (12) is displaced, but the inclination angle remains unchanged.

3. The omnidirectional high-pressure rotary spraying machine according to claim 1, characterized in that A positioning ejector pin (14) is provided at the bottom of the drill rod rack (12).

4. The omnidirectional high-pressure rotary spraying machine according to claim 1 or 2, characterized in that A driving motor (22) is installed on the side of the rotary jet power head (15), and the driving motor (22) can drive the drill rod (16) to rotate when working.

Citation Information

Patent Citations

  • A walking jet -grouting drilling machine for road engineering constructions

    CN207211136U

  • All-dimensional high-pressure jet grouting machine

    CN212508057U