Safety structure, compressor, and monitoring feedback method coordinated with vibration damping components

Abstract

The present invention provides a safety structure, a compressor, and a monitoring and feedback method that cooperate with a vibration damper. These features relate to the field of compressor technology and address the technical issue of prior art, which typically utilizes rubber vibration dampers to connect compressors and sports equipment, but lacks a safety structure to protect the vibration dampers and compressor. The device includes a safety structure, wherein a bracket on the supported equipment is supported on a base via the vibration damper. The safety structure is connected to the base and is used to limit the range of swaying of the supported equipment. The present invention is used to improve the safety of the compressor and extend the service life of the vibration damper.

Description

Technical Field

[0001] The present invention relates to the technical field of compressors, and in particular to a safety structure matched with a vibration damping component, a compressor, and a monitoring feedback method for detecting using the safety structure. Background Art

[0002] Currently, most compressors installed on sports equipment in the industry use rubber parts such as vibration dampers for installation. This can effectively reduce the vibration transmitted to the compressor by the sports equipment, thereby more effectively ensuring the normal operation of the compressor. However, using rubber parts for installation instead of the original rigid connection will reduce the security of the connection to a certain extent, because the tensile strength of rubber parts is lower than that of metal parts. See the attached figure of the manual Figure 1-Figure 3 , illustrates the situation in the industry where compressors are installed on moving equipment (represented here by fixed plates). Most of them are installed using vibration dampers (vibration dampers are made of metal and rubber bonded together). This can effectively reduce the vibration transmitted to the compressor by the moving equipment, thereby more effectively ensuring the normal operation of the compressor.

[0003] In addition, taking the vehicle-mounted compressor as an example, the national standard has corresponding vibration resistance tests to simulate the accelerated life test when it is on the vehicle. Considering the bumpy roads and harsh road conditions that the compressor will face during the operation of the vehicle, the simulated extreme conditions will to a certain extent amplify the lack of connection safety.

[0004] Based on the above situation, if inappropriate or unqualified vibration dampers are used, the service life of the vibration dampers will be affected during high-intensity vibration resistance tests and vehicle installation, causing the rubber to break, resulting in the compressor being unable to be fixed and causing violent shaking, abnormal cooling of the air-conditioning system, and even driving safety incidents in severe cases. Summary of the Invention

[0005] The present invention aims to provide a safety structure, a compressor, and a monitoring and feedback method for use with a vibration damper. These structures address the technical problem of conventional rubber vibration dampers typically used to connect compressors and sports equipment, lacking a safety structure to protect the vibration damper and compressor. The various technical benefits of the preferred technical solutions provided by the present invention are detailed below.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The present invention provides a safety structure that cooperates with a vibration-damping component, including a safety structural component, wherein the bracket on the equipment to be supported is supported on a base through the vibration-damping component, the safety structural component is connected to the base and the safety structural component is used to limit the range of shaking of the equipment to be supported.

[0008] Furthermore, the safety structure comprises an upper limit portion for limiting the upward movement range of the bracket, and the upper limit portion is located above the bracket and has a distance between the upper limit portion and the bracket.

[0009] Furthermore, the distance between the upper limit portion and the bracket is h1, and the maximum axial elastic stretch of the vibration damper is Y max1 The maximum axial plastic stretch of the vibration damper is Y max2 The compression amount of the vibration damper under installation is △h, where h1-△h≤Y max1 , or, Y max1 max2 , or, h1-△h≥Y max2 ; and when h1-△h≤Y max1 When Y max1 max2 , is to protect the vibration damper when it is damaged but not broken; when h1-△h≥Y max2 It is to protect the vibration damper in the event of a breakage.

[0010] Furthermore, the distance between the upper limit portion and the bracket is adjustable.

[0011] Furthermore, the safety structure is inserted into the mounting hole on the bracket, and the diameter of the section of the safety structure inserted into the mounting hole is d1, the diameter of the mounting hole is L1, and the maximum radial elastic deformation of the vibration damping member is X max1 The maximum radial plastic deformation of the vibration damper is X max2 , where 0.5*(L1-d1)≤X max1 , or, X max1 <0.5*(L1-d1) <X max2 , or, 0.5*(L1-d1)≥X max2 ; and when 0.5*(L1-d1)≤X max1 When X max1 <0.5*(L1-d1) <X max2 , is to protect the vibration damper when it is damaged but not broken; when 0.5*(L1-d1)≥X max2 It is to protect the vibration damper in the event of a breakage.

[0012] Furthermore, the safety structure includes a lower limit portion for limiting the downward movement range of the bracket, and the lower limit portion is located below the bracket and has a distance between the lower limit portion and the bracket.

[0013] ​​Furthermore, the distance between the lower limit portion and the bracket is h2, and the maximum axial elastic compression of the vibration damper is Z max1 The maximum axial plastic compression of the vibration damper is Z max2 The compression amount of the vibration damper under installation is △h, where h2+△h≤Z max1 , or, Z max1 <h2+△h<Z max2 , or, h2+△h≥Z max2 ; and when h2+△h≤Z max1 When Z max1 <h2+△h<Z max2 , is to protect the vibration damper when it is damaged but not crushed; when h2+△h≥Z max2 It is to protect the shock absorber when it is crushed.

[0014] Furthermore, the distance between the lower limit portion and the bracket is adjustable.

[0015] Furthermore, the safety structure is provided with a sensor for detecting the position of the safety structure and the bracket in real time. The sensor is connected to a detection feedback system. The detection feedback system can process the signal value obtained from the sensor and compare the processed signal value with the initial value stored in the system to determine the safety status of the vibration damping component and the equipment to be supported.

[0016] Furthermore, the sensor is provided on the upper limit portion of the safety structural component and the sensor is a first sensor, and the first sensor is used to monitor the distance between the upper limit portion and the bracket. When the signal value H1 obtained by processing the signal of the first sensor and the initial value h1 of the distance between the upper limit portion and the bracket stored in the system satisfy H1 / h1<θ1, it is judged to be unsafe, wherein θ1 is the reliability percentage value stored in the system.

[0017] Furthermore, the sensor is provided on the lower limit part of the safety structure and the sensor is a second sensor. The second sensor is used to monitor the distance between the lower limit part and the bracket. When the signal value H2 obtained by processing the second sensor and the initial value h2 of the distance between the lower limit part and the bracket stored in the system satisfy H2 / h2<θ2, it is judged to be unsafe, where θ2 is the reliability percentage value stored in the system.

[0018] Furthermore, the system storage value also includes a period T, and the processed signal value is the average value of Z signal values detected by the sensor within the period T. The Z signal values are the Z minimum values of all signal values detected by the sensor within the period T; or the processed signal value is the minimum value h of the N signal values detected by the sensor within the period T. min .

[0019] Furthermore, the safety structure includes a socket portion and a limiting portion connected to the socket portion, the socket portion passes through the bracket and is connected to the base, the limiting portion is provided above and / or below the bracket, and the limiting portion is detachably connected to the socket portion.

[0020] Furthermore, the brackets are provided on both sides of the bottom of the equipment to be supported, and each of the brackets is provided with at least one safety structural member.

[0021] A compressor, wherein the safety structure matched with the vibration damping member is arranged between the support and the base of the compressor.

[0022] A monitoring and feedback method for detecting the safety structure in conjunction with the vibration damping member includes the following contents: monitoring the positional relationship between the safety structure and the bracket, and judging the safety status of the vibration damping member and the equipment to be supported.

[0023] Furthermore, it includes the following contents: real-time monitoring of the spacing value between the limiting part of the safety structure and the bracket, processing the detected spacing value and comparing it with the initial spacing value between the limiting part and the bracket stored in the system to determine the safety status of the equipment to be supported.

[0024] Furthermore, the monitoring feedback method specifically includes the following steps: starting the detection system, inputting the parameter value period T and the reliability percentage θ;

[0025] The sensor of the safety structure detects the distance value hi between the limiting portion and the bracket in real time;

[0026] Processing the spacing value hi within the period T to obtain a processed signal value H, and determining the relationship between H and an initial spacing value h between the limiting portion and the bracket;

[0027] If H / h < θ, it is judged to be unsafe and the information is fed back to the front-end operation interface. The user can manually choose whether to continue monitoring. The system defaults to continue monitoring. If the user does not monitor, the detection system will be shut down. If the user does not take any action, the system will automatically enter the judgment of the relationship between H and h calculated in the next cycle T;

[0028] Otherwise, if H / h<θ does not exist, the calculation returns to the H value for the next period T.

[0029] Furthermore, the sensor is provided on the upper limit portion of the safety structural component and the upper limit portion corresponds to a reliability percentage θ1; the sensor is provided on the lower limit portion of the safety structural component and the upper limit portion corresponds to a reliability percentage θ2, and θ1 is the same as or different from θ2.

[0030] The present invention provides a safety structure that cooperates with a vibration damper. The safety structure can limit the range of vibration of the compressor, which is beneficial to improving the safety of the compressor and the vibration damper, thereby avoiding violent vibration of the compressor as much as possible. It solves the technical problem that the existing technology usually uses rubber vibration dampers to connect the compressor and sports equipment, and lacks a safety structure for protecting the vibration damper and the compressor.

[0031] A compressor is provided with a safety structure between a support and a base of the compressor to increase protection for the compressor and improve safety.

[0032] The present invention provides a monitoring feedback method, which can judge the conditions of a vibration damping component and a compressor by judging the positional relationship between a safety structural component and a bracket, thereby improving safety.

[0033] The preferred technical solution of the present invention can also produce at least the following technical effects:

[0034] By setting the upper limit portion and limiting the distance between the upper limit portion and the bracket, the vibration damper is prevented from failing due to stretching and the vibration damper is prevented from breaking due to excessive stretching.

[0035] By providing a lower limit portion and limiting the distance between the lower limit portion and the bracket, the vibration damping component can be prevented from failing due to compression as much as possible, and the vibration damping component can be prevented from breaking due to excessive compression as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0037] Figure 1 It is a structural diagram of the connection between the bracket and the base of the compressor in the prior art;

[0038] Figure 2 It is a schematic diagram of the front view of the connection between the bracket and the base of the compressor in the prior art;

[0039] Figure 3 yes Figure 2 A partial enlarged view of

[0040] Figure 4 Schematic diagram of the structure of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (only the upper limit portion is provided on the safety structure);

[0041] Figure 5 1 is a schematic front view of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (only the upper limit portion is provided on the safety structure);

[0042] Figure 6 1 is a top view schematic diagram of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (only the upper limit portion is provided on the safety structure);

[0043] Figure 7 1 is a left side schematic diagram of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (only the upper limit portion is provided on the safety structure);

[0044] Figure 8 1 is a schematic structural diagram of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (the safety structure is provided with an upper limit portion and a lower limit portion);

[0045] Figure 9 1 is a schematic front view of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (the safety structure is provided with an upper limit portion and a lower limit portion);

[0046] Figure 10 1 is a top view schematic diagram of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (the safety structure is provided with an upper limit portion and a lower limit portion);

[0047] Figure 11 1 is a left side schematic diagram of the connection between the bracket and the base of the compressor provided by an embodiment of the present invention (the safety structure is provided with an upper limit portion and a lower limit portion);

[0048] Figure 12 This is a monitoring feedback flow chart for detection using a safety structure provided by the present invention.

[0049] In the figure, 1-safety structural part; 11-limiting part; 111-upper limit part; 112-lower limit part; 12-jack part; 2-equipment to be supported; 3-bracket; 31-mounting hole; 4-vibration damping part; 41-rubber; 42-metal part; 5-sensor; 6-fixing plate. DETAILED DESCRIPTION

[0050] To make the objectives, technical solutions, and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.

[0051] See also Figures 1-12 The present invention provides a safety structure that cooperates with a vibration damper, including a safety structure 1, wherein the bracket 3 on the device to be supported 2 is supported on a base (the fixed plate 6 in the figure represents the base) through a vibration damper 4, and the device to be supported 2 may be a compressor, and the safety structure 1 is connected to the base and the safety structure 1 is used to limit the range of shaking of the device to be supported 2. In the prior art, for the vibration damper 4 between the compressor and the bracket 3, if an inappropriate or unqualified vibration damper 4 is used, and the working conditions are relatively bad, it is very likely that the rubber part of the vibration damper 4 will break, or the metal and rubber bonding part of the vibration damper 4 will break, thereby causing the compressor to be unable to be fixed, resulting in violent shaking, and causing abnormal cooling of the air-conditioning system. In severe cases, even a driving safety incident may occur (the compressor is a vehicle-mounted compressor); in response to the above safety hazards, the present invention provides a safety structure that cooperates with a vibration damper, see Figure 4-11 The safety structure 1 can limit the range of vibration of the compressor, which is beneficial to improving the safety of the compressor and the vibration damping member 4, thereby avoiding violent vibration of the compressor as much as possible.

[0052] As an optional implementation method of the embodiment of the present invention, the specific structure of the safety structural member 1 can be as follows: Figure 4-Figure 8 The safety structure 1 includes an upper limit portion 111 for limiting the upward movement range of the bracket 3. The upper limit portion 111 is located above the bracket 3 and is spaced apart from the bracket 3. The upper limit portion 111 allows the compressor to reasonably shake upward under the action of the vibration damper 4, and protects the vibration damper 4, preventing the vibration damper 4 from failing due to stretching and from breaking due to excessive stretching. If the vibration damper 4 breaks, the limit portion 11 will restrict the compressor from continuing to move away from the fixed plate 6, thereby limiting the range of the compressor's shaking and preventing the compressor from shaking violently.

[0053] As an optional implementation method of the embodiment of the present invention, taking into account the deformation of the vibration damper caused by the working conditions, the following limitations can be made on the spacing between the upper limit portion 111 and the bracket 3: the spacing between the upper limit portion 111 and the bracket 3 is h1 (h1 is the initial value of the spacing during installation), and the maximum axial elastic stretch of the vibration damper 4 is Y max1 The maximum axial plastic stretch of the vibration damper 4 is Y max2The compression amount of the vibration damper 4 under installation is △h (the compression amount △h is the deformation amount of the vibration damper 4 in the installed state compared with the uninstalled state), where h1-△h≤Y max1 , or, Y max1 max2 , or, h1-△h≥Y max2 ; and when h1-△h≤Y max1 When Y is used, it is to protect the vibration damper in normal use, that is, the upper limit portion 111 limits the movement of the vibration damper 4 to the maximum axial elastic stretch, so as to protect the vibration damper 4; when Y max1 max2 , is to protect the vibration damper when it is damaged but not broken; when h1-△h≥Y max2 When the vibration damper is broken, it is used to protect the vibration damper 4. When the use range of the vibration damper 4 is expanded, the vibration damper 4 is allowed to have a short-term or instantaneous axial extension greater than Y max2 , to protect the vibration damping parts and compressor.

[0054] As an optional implementation of the embodiment of the present invention, the distance between the upper limit portion 111 and the bracket 3 is adjustable. By adjusting the distance between the upper limit portion 111 and the bracket 3, the vibration damping member 4 can be protected in different usage states.

[0055] As an optional implementation method of the embodiment of the present invention, taking into account the deformation of the vibration damper due to the working conditions, the diameter of the section of the safety structure 1 inserted into the mounting hole 31 can be defined as follows: the safety structure 1 is inserted into the mounting hole 31 on the bracket 3, and the diameter of the section of the safety structure 1 inserted into the mounting hole 31 is d1, the diameter of the mounting hole 31 is L1, and the maximum radial elastic deformation of the vibration damper 4 is X max1 The maximum radial plastic deformation of the vibration damper 4 is X max2 , where 0.5*(L1-d1)≤X max1 , or, X max1 <0.5*(L1-d1) <X max2 , or, 0.5*(L1-d1)≥X max2 ; and when 0.5*(L1-d1)≤X max1 When X max1 <0.5*(L1-d1) <X max2 , is to protect the vibration damper when it is damaged but not broken; when 0.5*(L1-d1)≥X max2 It is to protect the vibration damper in the event of a breakage.

[0056] ​​As an optional implementation method of the embodiment of the present invention, see Figures 8-11 The safety structure 1 includes a lower limit portion 112 for limiting the downward movement range of the bracket 3. The lower limit portion 112 is located below the bracket 3 and there is a distance between the lower limit portion 112 and the bracket 3. The lower limit portion 112 allows the compressor to reasonably swing downward under the action of the vibration damper 4, and has a protective effect on the vibration damper 4, trying to avoid the vibration damper 4 from failing due to compression, and trying to avoid the vibration damper 4 from breaking due to excessive compression.

[0057] As an optional implementation method of the embodiment of the present invention, the distance between the lower limit portion 112 and the bracket 3 is h2 (h2 is the initial value of the distance during installation), and the maximum axial elastic compression of the vibration damper 4 is Z max1 The maximum axial plastic compression of the vibration damper 4 is Z max2 The compression amount of the vibration damper 4 under installation is △h (the compression amount △h is the deformation amount of the vibration damper 4 in the installed state compared with the uninstalled state), where h2+△h≤Z max1 , or, Z max1 <h2+△h<Z max2 , or, h2+△h≥Z max2 ; and when h2+△h≤Z max1 When Z is used, it is to protect the vibration damper in normal use, that is, the lower limit portion 112 limits the movement of the vibration damper 4 to the maximum axial elastic compression amount to protect the vibration damper 4; when Z max1 <h2+△h<Z max2 , is to protect the vibration damper when it is damaged but not crushed; when h2+△h≥Z max2 When the vibration damper is crushed, it is used to protect the vibration damper 4 in the state of compression. In order to expand the scope of use of the vibration damper 4, the vibration damper 4 is allowed to produce a short-term or instantaneous axial compression greater than Z max2 .

[0058] As an optional implementation of the embodiment of the present invention, the distance between the lower limit portion 112 and the bracket 3 is adjustable. By adjusting the distance between the lower limit portion 112 and the bracket 3, the vibration damping member 4 can be protected in different usage states.

[0059] As an optional embodiment of the present invention, safety structural member 1 is provided with a sensor 5 for real-time detection of the position of safety structural member 1 and bracket 3. Sensor 5 is connected to a detection and feedback system. The detection and feedback system processes the signal value obtained from sensor 5 and compares the processed signal value with the initial value stored in the system to determine the safety status of vibration damping member 4 and the supported equipment 2. By configuring the sensor and the detection and feedback system, the condition of the compressor and vibration damping member 4 can be monitored, thereby improving safety.

[0060] As an optional implementation method of the embodiment of the present invention, see Figure 4-Figure 7 A sensor 5 is provided on the upper limit portion 111 of the safety structure 1, and the sensor 5 is a first sensor. The first sensor can be a displacement sensor. The first sensor is used to monitor the distance between the upper limit portion 111 and the bracket 3. When the signal value H1 obtained by processing the signal of the first sensor and the initial value h1 of the distance between the upper limit portion 111 and the bracket 3 stored in the system satisfy H1 / h1<θ1, it is judged that it is unsafe and the vibration damping component 4 may be damaged. The judgment result is fed back to the user to remind the user; in addition, θ1 is the reliability percentage value stored in the system, and the value range of θ1 is greater than 0 and less than 100%.

[0061] As an optional implementation method of an embodiment of the present invention, a sensor 5 is provided on the lower limit portion 112 of the safety structure 1, and the sensor 5 is a second sensor. The second sensor can be a displacement sensor. The second sensor is used to monitor the distance between the lower limit portion 112 and the bracket 3. When the signal value H2 obtained by processing the second sensor and the initial value h2 of the distance between the lower limit portion 112 and the bracket 3 stored in the system satisfy H2 / h2<θ2, it is judged that it is unsafe and the shock absorber 4 may be damaged. The judgment result is fed back to the user to remind the user; in addition, θ2 is the reliability percentage value stored in the system, and the value range of θ2 is greater than 0 and less than 100%.

[0062] As an optional implementation of the embodiment of the present invention, the following description is given for the processed signal value H: the system storage value also includes a period T, and the processed signal value H is the average value of the Z signal values detected by the sensor 5 within the period T. The Z signal values are the Z minimum values of all signal values detected by the sensor 5 within the period T. The Z signal values are part of all signal values detected by the sensor 5 within the period T, that is, the average value of all signal values detected by the sensor 5 within the period T is not calculated; or the processed signal value h0 is the minimum value h of the N signal values detected by the sensor 5 within the period T. min , N signal values are all signal values detected by sensor 5 within period T.

[0063] As an optional implementation method of the embodiment of the present invention, see Figure 4-Figure 7The safety structure 1 also includes a socket portion 12, a limiting portion 11 (upper limit portion 111) is provided at one end of the socket portion 12 and the two are connected, the circumferential side surfaces of the limiting portion 11 (upper limit portion 111) and the socket portion 12 are both cylindrical surfaces, the cross-sectional diameter of the socket portion 12 is smaller than the diameter of the mounting hole 31, the cross-sectional diameter of the limiting portion 11 (upper limit portion 111) is larger than the diameter of the mounting hole 31, and the end of the socket portion 12 away from the limiting portion 11 (upper limit portion 111) is fixed to the moving equipment, and the socket portion 12 may be provided with a thread for realizing a threaded connection with the base. First, according to the original installation, the two ends of the vibration damper 4 are connected to install the bracket 3 of the compressor on the fixed plate 6. Among them, the function of the bracket 3 is to be used for the installation and connection of the compressor; the function of the vibration damper 4 is to be insulated, flame retardant, and to effectively reduce the vibration transmitted from the moving equipment to the compressor. Then install the safety structure 1. When installing the safety structure 1, insert the safety structure 1 into the installation hole 31, and then rotate the safety structure 1 to achieve the threaded connection between the safety structure 1 and the base. At the same time, the distance h1 between the limit portion 11 (upper limit portion 111) and the bracket 3 can be limited to h1≤Y max1 , or Y max1 ≤h1 <Y max2 , or, h1 ≥ Y max2 The spacing between the limiter 11 (upper limiter 111) and the bracket 3 is adjustable, i.e., the two can be threadedly connected to adjust the desired spacing value h1. Regarding the relationship between the axial spacing R1 between the safety structure 1 and the vibration damper 4 and the cross-sectional diameter r1 of the vibration damper, R1>r1.

[0064] As an optional implementation method of the embodiment of the present invention, see Figures 8-11 The safety structure 1 includes a socket portion 12 and a limiting portion 11 connected to the socket portion 12. The socket portion 12 passes through the bracket 3 and is connected to the base. Preferably, the limiting portion 11 is provided above and below the bracket 3 (the limiting portion can also be provided only below the bracket 3). The cross-sectional diameter of the socket portion 12 is smaller than the diameter of the mounting hole 31, and the cross-sectional diameter of the limiting portion 11 is larger than the diameter of the mounting hole 31. The limiting portion 11 and the socket portion 12 are detachably connected, and the limiting portion 11 and the socket portion 12 can be threaded. The limiting portion 11 provided above the bracket 3 is the upper limit portion 111, and the limiting portion 11 provided below the bracket 3 is the lower limit portion 112. The spacing value h1 between the upper limit portion 111 and the bracket 3 can be limited to h1≤Y max1 , or Y max1 ≤h1 <Y max2 , or, h1 ≥ Y max2 corresponding to the spacing value h2 between the lower limit portion 112 and the bracket 3, can be limited to h2≤Z max1 , or, Z max1 <h2<Z max2, or, h2 ≥ Z max2 .

[0065] As an optional implementation method of the embodiment of the present invention, brackets 3 are provided on both sides of the bottom of the device to be supported 2, and each bracket 3 is provided with at least one safety structure 1. Figure 4-11 , schematically showing that two safety structural members 1 are provided on each bracket 3 , and the two safety structural members 1 are located between the corresponding two vibration damping members 4 .

[0066] A compressor, a safety structure is provided between the support 3 and the base of the compressor, which cooperates with the vibration damping member 4 to increase the protection of the compressor and improve the safety. Figure 7 , schematically shows a safety structure 1 including an upper limit portion 111 installed between the bracket 3 and the base of the compressor. By setting different limits on the distance between the upper limit portion 111 and the bracket 3, the vibration damper 4 can be effectively prevented from failing due to stretching, preventing the vibration damper 4 from breaking due to excessive stretching, limiting the range of upward shaking of the compressor, and at the same time, the safety structure 1 can also limit the radial deformation of the vibration damper 4; see Figures 8-11 , illustrating that a safety structure 1 including an upper limit portion 111 and a lower limit portion 112 is installed between the bracket 3 and the base of the compressor, which not only protects the vibration damper 4 from stretching, but also protects the vibration damper 4 from compression, thereby limiting the range of vibration of the compressor.

[0067] A monitoring and feedback method utilizing a safety structure for detection includes the following steps: monitoring the positional relationship between a safety structure 1 and a bracket 3 to determine the safety status of a vibration damper 4 and a supported device 2, which may be a compressor. Specifically, the spacing between the position limiter 11 of the safety structure 1 and the bracket 3 is monitored in real time. This spacing is then processed and compared with a system-stored initial spacing value between the position limiter 11 and the bracket 3 to determine the safety status of the compressor.

[0068] See also Figure 12 , monitoring and feedback methods can specifically include the following:

[0069] Start the detection system and input the parameter value period T and reliability percentage θ;

[0070] The sensor 5 of the safety structure 1 detects the distance value hi between the limit portion 11 and the bracket 3 in real time;

[0071] Process the spacing value hi within the period T to obtain a processed signal value H, and determine the relationship between H and the initial spacing value h between the limiting portion 11 and the bracket 3;

[0072] If H / h < θ, it is judged to be unsafe, that is, the compressor vibration damping parts may be damaged within the cycle T. The information is fed back to the front-end operation interface, and the user chooses whether to continue monitoring. The system defaults to continue monitoring. If the user does not monitor, the detection system is shut down. If the user does not take action, the system will automatically enter the judgment of the relationship between H and h calculated in the next cycle T;

[0073] In addition, if H / h<θ does not exist, return to calculate the H value of the next period T, and then continue to judge the relationship between H and h.

[0074] See also Figures 8-11 Taking the safety structure 1 provided with the upper limit portion 111 and the lower limit portion 112 as an example, after assembling the compressor, the bracket 3, the vibration damping member 4, the safety structure 1 and the base, the upper limit is the initial value h1 of the distance between the upper limit portion 111 and the bracket 3 measured by the sensor 5 (first sensor) on the portion 111, and the lower limit is the initial value h2 of the distance between the lower limit portion 112 and the bracket 3 measured by the sensor 5 (second sensor) on the portion 112, wherein the value range of h1 is preferably Y max1 max2 , or, h1-△h≥Y max2 ; The value range of h2 is preferably Z max1 <h2+△h<Z max2 , or, h2+△h≥Z max2 .

[0075] For the processed signal value H, the processed signal value H is the average value of the Z signal values detected by the sensor 5 within the period T. And the Z signal values are the Z minimum values of all signal values detected by the sensor 5 within the period T, or the processed signal value h0 is the minimum value h of the N signal values detected by the sensor 5 within the period T. min .

[0076] The reliability percentage θ can be any value within the range of 0<θ<100%. The upper limit portion 111 corresponds to a reliability percentage θ1; the lower limit portion 112 corresponds to a reliability percentage θ2. θ1 and θ2 may be the same or different.

[0077] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.​

Claims

1. A safety structure in conjunction with a vibration damping member, characterized in that: It comprises a safety structure (1), wherein: The bracket (3) on the device to be supported (2) is supported on the base via a vibration damping member (4); the safety structure (1) is connected to the base and the safety structure (1) is used to limit the range of shaking of the device to be supported (2); and a limiting portion (11) is provided above and / or below the bracket (3); The safety structure coordinated with the vibration damping member adopts the following monitoring feedback method, which includes the following contents: Start the detection system and input the parameter value period T and reliability percentage θ; The sensor (5) of the safety structural member (1) detects the distance value hi between the limit portion (11) and the bracket (3) in real time; Processing the spacing value hi within the period T to obtain a processed signal value H, and determining the relationship between H and the initial spacing value h between the limiting portion (11) and the bracket (3); If H / h < θ, it is judged to be unsafe and the information is fed back to the front-end operation interface. The user can manually choose whether to continue monitoring. The system defaults to continue monitoring. If the user does not monitor, the detection system will be shut down. If the user does not take any action, the system will automatically enter the judgment of the relationship between H and h calculated in the next cycle T; Otherwise, if H / h<θ does not exist, the calculation returns to the H value for the next period T.

2. The safety structure in cooperation with the vibration damping member according to claim 1, characterized in that: The safety structure (1) comprises an upper limit portion (111) for limiting the upward movement range of the bracket (3); the upper limit portion (111) is located above the bracket (3) and has a distance between the upper limit portion and the bracket (3).

3. The safety structure in cooperation with the vibration damping member according to claim 2, characterized in that: The distance between the upper limit portion (111) and the bracket (3) is h1, and the maximum axial elastic stretch of the vibration damping member (4) is Y max1 The maximum axial plastic stretch of the vibration damping member (4) is Y max2 The compression amount of the vibration damping member (4) during installation is △ h, where h1- △ h≤Y max1 , or, Y max1 △ h <Y max2 , or, h1- △ h≥Y max2 ;​ And when h1- △ h≤Y max1 When the vibration damping parts are in normal use, they are protected; When Y max1 △ h <Y max2 , is to protect the vibration damper when it is damaged but not broken;​ When h1- △ h≥Y max2 It is to protect the vibration damper in the event of a breakage.

4. The safety structure in combination with the vibration damping member according to claim 2, characterized in that: The distance between the upper limit portion (111) and the bracket (3) is adjustable.

5. The safety structure in combination with the vibration damping member according to claim 2, characterized in that: The safety structure (1) is inserted into the mounting hole (31) on the bracket (3), and the diameter of the section of the safety structure (1) inserted into the mounting hole (31) is d1, the diameter of the mounting hole (31) is L1, and the maximum radial elastic deformation of the vibration damping member (4) is X max1 The maximum radial plastic deformation of the vibration damping member (4) is X max2 ,in, 0.5*(L1-d1)≤X max1 , or, X max1 <0.5*(L1-d1) <X max2 , or, 0.5*(L1-d1)≥X max2 ; And when 0.5*(L1-d1)≤X max1 When the vibration damping parts are in normal use, they are protected; When X max1 <0.5*(L1-d1) <X max2 , is to protect the vibration damper when it is damaged but not broken; When 0.5*(L1-d1)≥X max2 It is to protect the vibration damper in the event of a breakage.

6. The safety structure in combination with a vibration damping member according to claim 1, characterized in that: The safety structure (1) comprises a lower limit portion (112) for limiting the downward movement range of the bracket (3); the lower limit portion (112) is located below the bracket (3) and has a distance from the bracket (3).

7. The safety structure in combination with the vibration damping member according to claim 6, characterized in that: The distance between the lower limit portion (112) and the bracket (3) is h2, and the maximum axial elastic compression of the vibration damping member (4) is Z max1 The maximum axial plastic compression of the vibration damping member (4) is Z max2 The compression amount of the vibration damping member (4) during installation is △ h, where h2+ △ h≤Z max1 , or, Z max1 <h2+ △ h <Z max2 , or, h2+ △ h≥Z max2 ; And when h2+ △ h≤Z max1 When the vibration damping parts are in normal use, they are protected; When Z max1 <h2+ △ h <Z max2 , is to protect the vibration damper when it is damaged but not crushed; When h2+ △ h≥Z max2 It is to protect the shock absorber when it is crushed.

8. The safety structure in combination with a vibration damping member according to claim 6, characterized in that: The distance between the lower limit portion (112) and the bracket (3) is adjustable.

9. The safety structure in cooperation with the vibration damping member according to any one of claims 1 to 8, characterized in that: The safety structure (1) is provided with a sensor (5) for detecting the position of the safety structure (1) and the bracket (3) in real time. The sensor (5) is connected to a detection feedback system. The detection feedback system can process the signal value obtained from the sensor (5) and compare the processed signal value with the initial value stored in the system to determine the safety status of the vibration damping member (4) and the equipment to be supported (2).

10. The safety structure in cooperation with the vibration damping member according to claim 9, characterized in that: The sensor (5) is provided on the upper limit portion (111) of the safety structural member (1), and the sensor (5) is a first sensor, and the first sensor is used to monitor the distance between the upper limit portion (111) and the bracket (3). When the signal value H1 obtained by processing the signal of the first sensor and the initial value h1 of the distance between the upper limit portion (111) and the bracket (3) stored in the system satisfy H1 / h1<θ1, it is judged to be unsafe, wherein θ1 is a reliability percentage value stored in the system.

11. The safety structure in cooperation with the vibration damping member according to claim 9, characterized in that: The sensor (5) is provided on the lower limit portion (112) of the safety structural member (1), and the sensor (5) is a second sensor, and the second sensor is used to monitor the distance between the lower limit portion (112) and the bracket (3). When the signal value H2 obtained by processing the second sensor and the initial value h2 of the distance between the lower limit portion (112) and the bracket (3) stored in the system meet H2 / h2<θ2, it is judged to be unsafe, wherein θ2 is a reliability percentage value stored in the system.

12. The safety structure in cooperation with the vibration damping member according to claim 9, characterized in that: The system storage value also includes a period T, and the processed signal value is the average value of Z signal values detected by the sensor (5) within the period T. The Z signal values are the Z minimum values of all signal values detected by the sensor (5) within the period T; or, The processed signal value is the minimum value h of the N signal values detected by the sensor (5) within the period T. min .

13. The safety structure in cooperation with the vibration damping member according to any one of claims 1 to 8, characterized in that: The safety structural member (1) comprises a socket portion (12) and a limiting portion (11) connected to the socket portion (12); the socket portion (12) passes through the bracket (3) and is connected to the base; the limiting portion (11) is provided above and / or below the bracket (3); and the limiting portion (11) is detachably connected to the socket portion (12).

14. The safety structure in cooperation with a vibration damping member according to any one of claims 1 to 8, characterized in that: The brackets (3) are provided on both sides of the bottom of the equipment to be supported (2), and each bracket (3) is provided with at least one safety structural member (1).

15. A compressor, characterized in that: A safety structure cooperating with a vibration damping member according to any one of claims 1 to 14 is provided between the bracket (3) and the base of the compressor.

16. A monitoring and feedback method for detecting a safety structure in conjunction with a vibration damping member according to any one of claims 1 to 14, characterized in that: Including the following content, The positional relationship between the safety structural component (1) and the bracket (3) is monitored to determine the safety status of the vibration damping component (4) and the equipment to be supported (2).

17. The monitoring feedback method according to claim 16, characterized in that: The method includes the following steps: monitoring the spacing value between the limiting portion (11) of the safety structural member (1) and the bracket (3) in real time; processing the detected spacing value and comparing it with the initial spacing value between the limiting portion (11) and the bracket (3) stored in the system; and determining the safety status of the device to be supported (2).

18. The monitoring feedback method according to claim 17, characterized in that: The monitoring feedback method specifically includes the following contents: Start the detection system and input the parameter value period T and reliability percentage θ; The sensor (5) of the safety structural member (1) detects the distance value hi between the limiting portion (11) and the bracket (3) in real time; Processing the spacing value hi within the period T to obtain a processed signal value H, and determining the relationship between H and the initial spacing value h between the limiting portion (11) and the bracket (3); If H / h < θ, it is judged to be unsafe and the information is fed back to the front-end operation interface. The user can manually choose whether to continue monitoring. The system defaults to continue monitoring. If the user does not monitor, the detection system will be shut down. If the user does not take any action, the system will automatically enter the judgment of the relationship between H and h calculated in the next cycle T; Otherwise, if H / h<θ does not exist, the calculation returns to the H value for the next period T.

19. The monitoring feedback method according to claim 18, characterized in that: The upper limit portion (111) of the safety structural component (1) is provided with the sensor, and the upper limit portion (111) corresponds to a reliability percentage θ1; the lower limit portion (112) of the safety structural component (1) is provided with the sensor, and the lower limit portion (112) corresponds to a reliability percentage θ2, and θ1 and θ2 are the same or different.

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