An ultra-high-speed air flow cleaning device
The compressed air-based cleaning system addresses water wastage and electrical hazards in existing cleaning machines by using a gas and water flow to enhance cleaning efficiency and safety.
Patent Information
- Application Number
- CN202010443813.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-22
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2040-05-22
AI Technical Summary
Existing cleaning machines use water as cleaning media lead to waste of water resources and risk of electric shock, and the cleaning effect is not good.
Using compressed air as a carrier, using the combination of air flow and water flow, water is atomized and sprayed onto the surface of the item to be cleaned through a pneumatic diaphragm pump and a pneumatic booster pump to achieve a cleaning effect, and the ratio of air pressure and water pressure is controlled through a pneumatic air control valve to adjust the cleaning effect.
It achieves water saving and better cleaning effects, while avoiding the safety risks brought by power use, and improving cleaning efficiency and safety.
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Figure CN111452764B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cleaning equipment, and in particular to an ultra-high-speed air flow cleaning equipment. Background Art
[0002] Currently, the methods for cleaning various vehicles and equipment mainly include manual cleaning and cleaning by a cleaning machine. Among them, manual cleaning has the disadvantages of being time-consuming and laborious, and having poor cleaning effects. Therefore, this method is generally not used unless necessary. The cleaning machine using water as the cleaning medium is widely used for cleaning various vehicles and equipment because it does not require manual cleaning and has good cleaning effects.
[0003] The main structure of the cleaning machine using water as the cleaning medium includes an electric booster pump, a water gun, etc. During operation, the water source input from the outside is pressurized by the booster pump and ejected from the front end of the water gun, so as to achieve the purpose of high-pressure flushing of equipment or vehicles. Since the existing cleaning machines all use water as the cleaning medium, the water consumption is large, resulting in waste of water resources. Moreover, since the electric booster pump of the existing cleaning machine needs to use electricity and water is used during the cleaning process, serious personal injuries are likely to occur in case of electric leakage. Summary of the Invention
[0004] In order to overcome the disadvantages of the existing cleaning machine using water as the cleaning medium, such as water waste and the risk of electric shock to the cleaning personnel due to its structure limitations, the present invention provides an ultra-high-speed air flow cleaning equipment that does not use electricity at all, will not have electric shock accidents, uses compressed air as the carrier for water atomization and water pressure change. During application, the air flow and the water flow act on the surface of the article to be cleaned at the same time. The air flow and the water flow can simultaneously promote the dirt on the surface of the article to peel off and be washed away by water, and the use density of water is reduced, so as to achieve water conservation and better cleaning effects.
[0005] The technical solution adopted by the present invention to solve its technical problems is:
[0006] An ultra-high-speed air flow cleaning device, comprising an air compressor, a machine body, a spray gun, a pneumatic diaphragm pump, a filter, a water tank, a pneumatic booster pump, a pneumatic pressure regulating valve, and a spray pipe. The pneumatic pressure regulating valve is equipped with a supporting pneumatic air control valve, and the lower end of the machine body is provided with wheels; it is characterized in that the water tank is installed at the upper end of one side of the machine body, and the water tank is provided with a water inlet pipe; the pneumatic pressure regulating valve, the pneumatic diaphragm pump, the pneumatic booster pump, the filter, and the pneumatic air control valve supporting the pneumatic pressure regulating valve are installed at the lower end of the machine body. The air inlet pipe of the pneumatic pressure regulating valve and the exhaust pipe of the air storage tank of the air compressor are connected through a pipeline. The exhaust pipe of the pneumatic pressure regulating valve has a first three-way pipe, and the other end of the three-way pipe and one end of the second three-way pipe are connected through a pipeline. The second end of the second three-way pipe and the spray pipe are connected through a pipeline. The other end of the spray pipe is connected to the hose of the spray gun; the water inlet end of the pneumatic diaphragm pump and the water outlet pipe of the water tank are connected through a pipeline, and the water outlet end of the pneumatic diaphragm pump and the third end of the second three-way pipe are connected through a pipeline; the exhaust pipe of the pneumatic booster pump and the air inlet pipe of the pneumatic diaphragm pump are connected through a pipeline; the third end of the first three-way pipe and the air inlet pipe of the filter are connected through a pipeline, and the exhaust pipe of the filter and the air inlet pipe of the pneumatic booster pump are connected through a pipeline; the operating handle of the pneumatic air control valve is located at the outer side end of the upper cover of the machine body.
[0007] Further, the outer side of the machine body is provided with a detachable outer shell.
[0008] Further, a sealing cover is installed at the upper end of the water inlet pipe of the water tank, and a plurality of ventilation holes are opened on the sealing cover, and water is added into the water tank.
[0009] Further, a push handle is provided at the side end of the machine body.
[0010] Further, the spray gun and the hose connected to the spray gun are located outside the machine body.
[0011] The beneficial effects of the present invention are as follows: In the application of the present invention, the compressed air output by the air compressor enters the pneumatic pressure regulating valve through the air inlet pipe of the pneumatic pressure regulating valve, and then after being shunted by the first three-way joint, it enters the spray pipe and the pneumatic booster pump respectively. The pneumatic booster pump doubles the air pressure and then enters the pneumatic diaphragm pump. After the pneumatic diaphragm pump works, it pressurizes the water in the water tank and outputs it into the spray pipe, and then converges with the compressed air in the spray pipe. The water and the compressed air are simultaneously sprayed on the surface of the article to be cleaned through the spray gun, achieving the cleaning effect. In this application, the user can control the pneumatic air control valve to generate corresponding control actions in real time by operating the knob of the pneumatic air control valve on the operation panel. Then, the pneumatic air control valve respectively controls the air pressure output by the pneumatic pressure regulating valve and the pressure at the air inlet of the booster pump, thereby accurately controlling the air pressure and the water pressure respectively. The different ratios during their mixing can adjust the atomization effect of the water, achieving different cleaning effects. Since there is no power input in the present invention, it can achieve good safety effects. During the application, the air flow and the water flow act on the surface of the article to be cleaned simultaneously. The air flow and the water flow can simultaneously prompt the dirt on the surface of the article to peel off and be washed away by the water, and the usage density of the water is reduced, thereby achieving water conservation and better cleaning effects. Based on the above, the present invention has good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will be further described below in conjunction with the drawings and embodiments.
[0013] Figure 1 It is a schematic structural diagram of the present invention.
[0014] Figure 2 It is a schematic structural diagram of the present invention with the outer shell of the body in the open state. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] Figure 1 、 2As shown in the figure, a high-speed air flow cleaning device includes an air compressor, a machine body 1, a spray gun 2, a pneumatic diaphragm pump 3, a filter 4, a water tank 5, a pneumatic booster pump 6, and a pneumatic pressure regulating valve 7. The pneumatic pressure regulating valve 7 is equipped with a supporting pneumatic air control valve 8. The machine body 1 is a rectangular structure, and four wheels 101 are installed at the lower ends of its four sides (which can conveniently push the present invention to the place where operation is required); the right rear side of the water tank 5 is fixedly installed on the right side of the machine body 1 through screw nuts. There is a water filling pipe 51 at the upper end of the water tank 5 (which is convenient to add water into the water tank through the water filling pipe 51); the pneumatic pressure regulating valve 7 is installed at the front right end of the upper support plate at the lower part of the machine body 1 through screw nuts. The air inlet pipe 71 of the pneumatic pressure regulating valve 7 and the exhaust pipe of the air storage tank of the air compressor are connected by a hose. The exhaust pipe of the pneumatic pressure regulating valve 7 is threadedly installed with a first three-way pipe 72. The other end of the three-way pipe 72 and one end of a main pipe 9 are threadedly connected; the other end of the main pipe 9 and one end of a second three-way pipe 91 are threadedly connected. The second end of the second three-way pipe 91 and one end of a spray pipe 10 are threadedly connected. The other end of the spray pipe 10 is tightly sleeved in the hose 21 of the spray gun; the pneumatic diaphragm pump 3 is installed at the left rear end of the support plate of the machine body 1 through screw nuts. The water inlet end of the pneumatic diaphragm pump 3 and the water outlet pipe 52 at the lower rear end of the middle part of the water tank 5 are connected by a pipeline and a pipeline joint. The water outlet end of the pneumatic diaphragm pump 3 and the third end of the second three-way pipe 91 are connected by a hose; the pneumatic booster pump 6 is installed at the front end of the water tank 5 and is located above the pneumatic diaphragm pump 3 through screw nuts. The exhaust pipe of the pneumatic booster pump 6 and the air inlet pipe of the pneumatic diaphragm pump 3 are connected by a pipeline joint; the filter 4 is installed at the rear side of the pneumatic pressure regulating valve 7 through screw nuts; the third end of the first three-way pipe 72 and the air inlet pipe of the filter 4 are threadedly connected. The exhaust pipe of the filter 4 and the air inlet pipe of the pneumatic booster pump 6 are connected by a pipeline and a pipeline joint; the pneumatic air control valve 8 supporting the pneumatic pressure regulating valve is installed at the front left end of the water tank 5. The two operating handles 81 of the pneumatic air control valve 8 are located at the front outer side end of the upper cover of the machine body.
[0016] Figure 1 , 2As shown, the outside of the machine body has a detachable outer shell 102. A sealing cover is installed at the upper end of the water inlet pipe 51 of the water tank. There are several ventilation holes on the sealing cover (to ensure that no negative pressure is generated in the water tank 5), and the water tank 5 is filled with water. The upper side end of the exhaust pipe of the pneumatic booster pump 6 is installed with a pressure gauge 61 through a pipe. The rear side end of the intake pipe 71 of the pneumatic pressure regulating valve is installed with a pressure gauge 73 through a pipe. The upper ends of the dials of the two pressure gauges are located outside the middle of the upper cover of the machine body. At the upper middle part of the rear end of the machine body 1, a pusher 103 is welded. The spray gun 2 and the hose 21 connected to the spray gun are located outside the machine body 1, and the hose 21 has a relatively long length. The air compressor model is 3KW-30L, brand Yilu'an; the spray gun 2 is an ordinary water spray gun; the pneumatic diaphragm pump 3 model is TX25 ANN-7HP (Tapflo brand); the filter 4 model is AW20-02BCE-B (SMC brand); the pneumatic booster pump 6 model is VBA10A-F02GN (SMC brand); the water tank 5 is made of stainless steel metal; the pneumatic pressure regulating valve 7 model is VEX1700-12 (SMC brand); the pneumatic air control valve 8 model is VPA342-1-01A (SMC brand).
[0017] Figure 1 、 2As shown in the figure, in the application of the present invention, the compressed air output by the air compressor (with a pressure of about 0.6 - 0.8 MPa) enters the pneumatic pressure regulating valve 7 through the air inlet pipe 71 of the pneumatic pressure regulating valve. After being divided by the first three-way joint 72, the compressed air enters the main pipeline 9 (with a pressure of about 0.3 - 0.4 MPa), the spray nozzle 10, and the pneumatic booster pump 6 respectively (the compressed air first passes through the filter 4 and then enters the pneumatic booster pump 6, with a pressure of about 0.1 - 0.15 MPa). Under the action of its internal mechanism, the pneumatic booster pump 6 doubles the air pressure (with a pressure of 0.2 - 0.3 MPa) and then enters the pneumatic diaphragm pump 3. After the pneumatic diaphragm pump 3 works, under the action of its internal mechanism, the water in the water tank is pressurized and output into the spray nozzle 10 (the air inlet pipe pressure of the pneumatic diaphragm pump 3 is high, the water outlet end pressure of the pneumatic diaphragm pump 3 is high and the water volume is large; the air inlet pipe pressure of the pneumatic diaphragm pump 3 is low, the water outlet end pressure of the pneumatic diaphragm pump 3 is low and the water volume is small). Then the water and the compressed air in the spray nozzle 10 converge, and the water vapor mixture flowing through the spray gun hose 21 is instantly cavitated at the outlet of the spray gun 21 to form a water mist. The water and the compressed air are simultaneously sprayed onto the surface of the item to be cleaned through the nozzle of the spray gun 2. The pressure when reaching the spray gun outlet is about 0.3 - 0.4 MPa, and then it is transported to the surface to be cleaned to achieve the cleaning effect. In the actual operation of the present invention, a cleaning agent can be mixed into the water tank 5 to enhance the cleaning effect. Micro-particle abrasives with a diameter less than 0.5 mm can be added to the water tank 5 to enhance the impact force and improve the impact force, which can be used to clean stubborn stains and even achieve paint stripping and rust removal. In the present invention, the user can adjust the flow rate of the exhaust pipe of the pneumatic pressure regulating valve 7 by adjusting the adjusting handle 81 of the pneumatic control valve 8, so as to adjust the amount of compressed air entering the main pipeline 9 and the pneumatic booster pump 6. When the valve core of the pneumatic pressure regulating valve 7 is opened to a large extent, the air flow rate entering the main pipeline 9 and the pneumatic booster pump 6 increases, and the ratio of water to compressed air becomes larger. When the valve core of the pneumatic pressure regulating valve 7 is opened to a small extent, the air flow rate entering the main pipeline 9 and the pneumatic booster pump 6 decreases, and the ratio of water to compressed air becomes smaller. In this way, by adjusting the different ratios of water and air when they are mixed, the atomization effect of the cleaning water can be adjusted to achieve different cleaning effects. Since there is no power input in the present invention, it can achieve good safety effects. In the application, the air flow and the water flow act on the surface of the item to be cleaned at the same time. The air flow and the water flow can simultaneously promote the dirt on the surface of the item to peel off and be washed away by the water, and the usage density of the water is reduced, so as to achieve water saving and better cleaning effects. 11 is the supporting adjustment valve switch of the pneumatic diaphragm pump 3. If the switch of the pneumatic diaphragm pump is turned off, only compressed air comes out of the spray gun 2. After it is opened, air and water are mixed and sprayed out. 12 is the emergency stop switch. During the use of the emergency stop switch 12, by controlling the air control valve 8, the valve core of the pneumatic pressure regulating valve 7 is opened and closed to zero, thereby closing all air circuits.
[0018] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For a person skilled in the art, it is obvious that the present invention is limited to the details of the above-described exemplary embodiments, and that without departing from the spirit or essential characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention.
[0019] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. A person skilled in the art should regard the specification as a whole. The technical solutions in the embodiments can also be appropriately combined to form other embodiments that can be understood by a person skilled in the art.
Claims
1. An ultra-high-speed air flow cleaning device, comprising an air compressor, a machine body, a spray gun, a pneumatic diaphragm pump, a filter, a water tank, a pneumatic booster pump, a pneumatic pressure regulating valve, a spray pipe, the pneumatic pressure regulating valve is equipped with a supporting pneumatic air control valve, and the lower end of the machine body is provided with wheels; characterized in that The water tank is installed at the upper end of one side of the machine body, and the water tank is provided with a water inlet pipe; the pneumatic pressure regulating valve, pneumatic diaphragm pump, pneumatic booster pump, filter, and pneumatic air control valve supporting the pneumatic pressure regulating valve are installed at the lower end of the machine body. The air inlet pipe of the pneumatic pressure regulating valve and the exhaust pipe of the air storage tank of the air compressor are connected through a pipeline. The exhaust pipe of the pneumatic pressure regulating valve has a first three-way pipe, and the other end of the three-way pipe and one end of the second three-way pipe are connected through a pipeline. The second end of the second three-way pipe and the spray pipe are connected through a pipeline, and the other end of the spray pipe is connected to the hose of the spray gun; the water inlet end of the pneumatic diaphragm pump and the water outlet pipe of the water tank are connected through a pipeline, and the water outlet end of the pneumatic diaphragm pump and the third end of the second three-way pipe are connected through a pipeline; the exhaust pipe of the pneumatic booster pump and the air inlet pipe of the pneumatic diaphragm pump are connected through a pipeline; the third end of the first three-way pipe and the air inlet pipe of the filter are connected through a pipeline, and the exhaust pipe of the filter and the air inlet pipe of the pneumatic booster pump are connected through a pipeline; the operating handle of the pneumatic air control valve is located at the outer end of the upper cover of the machine body; the outside of the machine body has a detachable outer shell; the upper end of the water inlet pipe of the water tank is installed with a sealing cover, and several ventilation holes are opened on the sealing cover, and water is added into the water tank; there is a push handle at the side end of the machine body; the spray gun and the hose connected to the spray gun are located outside the machine body; the compressed air output by the air compressor enters the pneumatic pressure regulating valve from the air inlet pipe of the pneumatic pressure regulating valve, and then is shunted by the first three-way pipe and enters the spray pipe and the pneumatic booster pump respectively. The pneumatic booster pump doubles the air pressure and then enters the pneumatic diaphragm pump. After the pneumatic diaphragm pump works, it pressurizes the water in the water tank and outputs it into the spray pipe, and then converges with the compressed air in the spray pipe. The water and the compressed air are sprayed on the surface of the item to be cleaned through the spray gun at the same time to achieve the cleaning effect. The user can control the pneumatic air control valve to generate corresponding control actions in real time by turning the knob of the pneumatic air control valve on the operation panel, and then the pneumatic air control valve respectively controls the air pressure output by the pneumatic pressure regulating valve and the pressure at the air inlet of the pneumatic booster pump, so as to precisely control the air pressure and water pressure respectively. The different ratios during their mixing can adjust the atomization effect of the water and achieve different cleaning effects; in application, the air flow and water flow act on the surface of the item to be cleaned at the same time. The air flow and water flow can simultaneously promote the dirt on the surface of the item to flake off and be washed away by the water, and the usage density of the water is reduced, so as to achieve water conservation and better cleaning effects.
Citation Information
Patent Citations
Pneumatic water mist rust and paint removing device and rust and paint removing method
CN105500219A
Overspeed airflow cleaning equipment
CN212267417U