A heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction and a working method thereof

By designing a heavy-duty aluminum rod continuous feeding device with adjustable buffering and vibration reduction, the problem of low feeding efficiency of aluminum rods in the prior art is solved, automatic transportation of aluminum rods and efficient feeding are realized, and production efficiency and working environment are improved.

CN111453298BActive Publication Date: 2025-04-25ANHUI LONGXIANG NEW ALUMINUM TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202010308233.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-18
Publication Date
2025-04-25
Estimated Expiration
2040-04-18

AI Technical Summary

Technical Problem

The existing continuous feeding device for aluminum rods is inefficient and cannot realize the automated transportation of heavy-duty aluminum rods, resulting in time-consuming and labor-intensive manual handling.

Method used

A heavy-duty aluminum rod continuous feeding device with adjustable buffering and vibration-absorbing is designed, including a stepping conveying device, a conveying device, a rotating blanking device, a buffering and vibration-absorbing device, a feeding device and a heating device, and efficient feeding of the aluminum rod is achieved through automated transmission and buffering and vibration-absorbing devices.

Benefits of technology

It realizes automated transportation of aluminum rods, improves production efficiency, reduces the time and energy of manpower transportation, and improves the working environment and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction and a working method, comprising: a stepping conveying device, a conveying device, a rotating blanking device, a buffering and vibration reduction device, a feeding device, and a heating device; the stepping conveying device is fixedly installed on a ground foundation, one side of which is for the heavy-duty aluminum bars to be conveyed to be neatly stacked on the ground, the other side of the stepping conveying device is connected to the conveying device, the rotating blanking device is installed at the rear side of the conveying device, the axis of the rotating shaft of the rotating blanking device is on the same horizontal plane as the center line of the heavy-duty aluminum bars of the stepping conveying device, the feeding device is located at the lower side of the end of the rotating blanking device, and the transmission route of the feeding device is aligned with the center line of the feeding port of the heating device; the present invention adopts a mechanical control method to realize continuous feeding of heavy-duty aluminum bars.
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Description

Technical Field

[0001] The present invention relates to a heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction and a working method, and in particular to a heavy-duty aluminum bar continuous feeding device with a novel buffering and vibration reduction device. Background Art

[0002] At present, most of the continuous feeding devices for aluminum bars are manually carried, with low work efficiency, and cannot meet the automatic transportation of heavy aluminum bars from the ground to the conveying device. If a large number of heavy aluminum bars need to be heated or processed by other processes, this working method is time-consuming and labor-intensive. In order to overcome the above problems, the present invention proposes a heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction and a working method, which can liberate labor, further improve the human working environment, improve production efficiency, and achieve green and environmentally friendly production. Summary of the invention

[0003] The purpose of the present invention is to provide a heavy aluminum rod continuous feeding device and a working method which have the advantages of stable operation, high efficiency and adjustable buffering and vibration reduction.

[0004] In order to solve the problem of low production efficiency, the technical solution adopted by the present invention is:

[0005] A heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction and a working method thereof include: a stepping conveying device, a conveying device, a rotating blanking device, a buffering and vibration reduction device, a feeding device, and a heating device; the stepping conveying device is fixedly installed on a ground foundation, one side of which is for the heavy-duty aluminum bars to be conveyed to be neatly stacked on the ground, the other side of the stepping conveying device is connected to the conveying device, the rotating blanking device is installed at the rear side of the conveying device, the axis of the rotating shaft of the rotating blanking device is on the same horizontal plane as the center line of the heavy-duty aluminum bars of the stepping conveying device, the feeding device is located at the lower side of the end of the rotating blanking device, and the transmission route of the feeding device is aligned with the center line of the feeding port of the heating device, There are four sets of buffer vibration reduction devices, two of which have one end vertically mounted on the frame B of the feeding device, and the other end connected to a rubber pad with the same curvature as the heavy aluminum rod, and the other two sets of buffer vibration reduction devices have one end mounted on the steel plate under the rubber pad on the I-beam of the frame B of the feeding device, and the other end fixedly mounted on the upper end surface of the I-beam; the stepping conveying device transfers the heavy aluminum rod to the conveying device, and the conveying device transfers the heavy aluminum rod to the rotating blanking device, and the U-shaped baffle of the rotating blanking device transfers the heavy aluminum rod to the two rubber pads of the I-beam plate of the frame B of the feeding device, and the L-shaped square bar on the slider pushes the heavy aluminum rod to the feeding port of the heating device for feeding.

[0006] Furthermore, the stepping conveying device includes: a frame A, a heavy aluminum rod, a pushing device, a fork rod, a motor A, a V-belt, and a bearing seat A; the pushing device includes: a pulley, a connecting rod, and a swing rod; the frame A is supported by four columns to form a rectangular inclined frame, two of the four columns are 1060 mm long, and the other two are 510 mm long. The rectangular inclined frame is inclined at 40°, and vertical small baffles are arranged every 300 mm on the top surface of the rectangular inclined frame, with a total of seven small baffles, and the heavy aluminum rods are placed one by one on the left side of the small baffle of the frame A. The fork rod is a long strip, and seven trapezoidal teeth perpendicular to the upper top surface are designed on the upper top surface, and the trapezoidal teeth are spaced 300 mm apart. There are two protrusions on the left and right ends of the lower bottom surface. The fork rod is installed in the middle of the rectangular inclined frame of the frame A, and every 300 mm of the trapezoid corresponds one to one with every 300 mm of the baffle. There are two sets of the pushing device, which are installed respectively on the At the two ends of the lower bottom surface of the fork rod, the bottom plate of the motor A is fixedly installed on the ground, a key groove is opened in the center of the pulley of the pushing device on the left side, and is connected to the motor A by a key, a V-shaped groove is opened on the cylindrical surface of the pulley, and the left and right ends of the V-belt are respectively placed in the V-shaped groove of the pulley, and the connecting rod is F-shaped, and its two ends are respectively hinged to the pulley and the swing rod, and the middle protrusion is hinged to the protrusion at the lower end of the fork rod, a short shaft is connected to the pulley at the right end by a key, and the other end of the short shaft is installed in the bearing seat A through a bearing, and the base of the bearing seat A is fixedly installed on the support frame with bolts; when the motor A is energized, it drives the pulley on the left side to rotate, and transmits power to the pushing device on the right side through the V-belt on the pulley, and the pushing devices on both sides work simultaneously, and each rotation of the pulley will drive the connecting rod to move, thereby driving the fork rod to move each aluminum rod forward to the next baffle.

[0007] Furthermore, the conveying device includes: a fixed bracket A, a steel plate bracket, a motor B, and a roller; the fixed bracket A is a frame structure, fixedly installed on the ground, there are two steel plate brackets, which are welded to the top of the fixed bracket A, a horizontally placed square plate is welded to the front end of the outer side of one of the steel plate brackets, the base of the motor B is bolted to the square plate of the steel plate bracket, the inner side of the steel plate bracket is provided with stepped holes at equal intervals, passing through the central axis of the roller, the roller has multiple sets, which are installed in the stepped holes of equal size on the inner side of the steel plate bracket through bearings at equal intervals, the motor B is connected to the central axis of the first roller through a coupling, and two V-shaped grooves of equal size are opened on one side of the central axis of the roller in a direction perpendicular to the center line, a V-belt is placed in the groove, and the rollers are connected to each other through the V-belt; when the motor B drives the first roller to rotate, the second roller connected to the first roller through the V-belt can also rotate, thereby driving all the rollers to rotate, and transporting the heavy aluminum bars transported by the stepping conveyor to the rotating blanking device.

[0008] Furthermore, the rotating blanking device includes: a fixed bracket B, a motor C, a rotating shaft, a bearing seat B, and a U-shaped baffle; the bottom plate of the motor C is fixedly mounted on the fixed bracket B with bolts, the rotating shaft is connected to the motor C through a coupling, both ends of the rotating shaft are fixed to the bearing seat B through bearings, the base of the bearing seat B is fixedly mounted on the fixed bracket B with bolts, there are three U-shaped baffles, all of which are fixedly mounted on the rotating shaft, and are spaced 120° apart from each other; when the motor C is energized, the rotating shaft is driven to rotate through the coupling, thereby driving the U-shaped baffle to rotate, and the heavy aluminum bars transmitted from the conveying device are rotated 120° along the axis of the rotating shaft and fall onto the feeding device in sequence, and the heavy aluminum bars are conveyed in sequence and individually through the rotating blanking device to prevent accumulation. Furthermore, the buffer vibration reduction device includes: a working cylinder, a first connecting ring, a guide ring, a piston rod, a small piston rod, a piston, a one-way valve, a damping hole, an oil cylinder, a first-stage pressure air chamber, a second-stage pressure air chamber, a rubber oil-gas diaphragm, a protective shell, and a second connecting ring; the working cylinder is a hollow cylinder, and an oil filling hole is opened on the outer end face of the box body to fill oil into the oil cylinder. The first connecting ring is welded to the center of the upper top surface of the outside of the working cylinder. The first connecting ring is annular. The guide ring is installed inside the working cylinder and is connected to a sealing ring. One end of the guide ring is flush with the inner upper top surface of the working cylinder to guide and support the piston rod. The piston rod is fixed by a set screw. The piston is sleeved on the outer side of the set screw and the top end of the piston rod. There is a space between the piston and the guide ring. There is a sealing ring connected to prevent oil leakage. The center of the piston rod cylinder is a large chamber, which is composed of a long hollow cylinder and a hollow sphere. The second-stage pressure air chamber and the rod chamber are separated by the rubber oil-gas diaphragm in the hollow sphere. Four identical small piston rods are distributed at 90° intervals around the piston rod. The small piston rod has the same structure as the piston rod. The first-stage pressure air chamber and the small rod chamber are separated by the rubber oil-gas diaphragm in the small hollow sphere. The one-way valve and the damping hole are opened at the place on the piston end corresponding to the piston rod. The oil cylinder is between the working cylinder and the piston. The protective shell is sleeved on the end of the piston rod close to the second-stage pressure air chamber. The second connecting ring is annular and welded to the center of the lower bottom surface of the outer shell.

[0009] Furthermore, the feeding device includes: a frame B, a motor D, a lead screw, a bearing seat C, a slider, a long shaft, and a bearing seat D; the base of the frame B is a frame structure, and an I-shaped steel plate is welded on the left and right ends of the top surface of the base, and the length is the same as the length of the base. There are two rubber pads above the two steel plates near the inner side, and the heavy aluminum rod rolls onto the two rubber pads through the rotating blanking device. Two square plates are welded on the left I-shaped steel plate, and the center of each square plate is connected to the buffer vibration reduction device. The first connecting rings of the two buffer vibration reduction devices are connected to a square plate, and there is a rubber pad with the same curvature as the heavy aluminum rod on the square plate. There are two buffer vibration reduction devices below the middle of the heavy aluminum rod, one end of which is installed on the steel plate under the rubber pad, and the other end is fixedly installed on the upper end surface of the I-shaped steel. The four buffer vibration reduction devices simultaneously play the role of buffering and shock absorption, and the base of the motor D is fixedly installed on the frame with bolts. The center of the rear side of the upper end surface of B is connected to the lead screw through a coupling, and the left and right ends of the lead screw are installed on the bearing seat C through bearings, and the base of the bearing seat C is fixedly installed on the upper end surface of the frame B with bolts, and a nut is installed in the middle of the slider to cooperate with the lead screw. Through holes are opened on both sides of the slider, and a long axis is installed in the hole. The two sides of the long axis are installed on the bearing seat D through bearings, and the base of the bearing seat D is fixedly installed on the upper end surface of the frame B with bolts, and an L-shaped square bar is welded at the top center of the slider; when the heavy aluminum rod rolls onto the two rubber pads through the U-shaped baffle of the rotating blanking device, the four buffering and vibration reduction devices simultaneously play a role of buffering and shock reduction. After the motor D is energized, the lead screw is driven to rotate through the coupling, so that the slider installed with the nut moves back and forth, and the L-shaped square bar pushes the heavy aluminum rod into the feeding port of the heating device.

[0010] Furthermore, when the motor A of the stepping conveyor device is energized, it drives the pulley on the left to rotate, and transmits power to the pushing device on the right through the V-belt on the pulley. The pushing devices on both sides work simultaneously. Each rotation of the pulley drives the connecting rod to move, thereby driving the fork rod to move each aluminum rod forward to the next baffle. The stepping conveyor device transmits the heavy aluminum rod to the conveying device. When the motor B of the conveying device drives the first roller to rotate, the second roller connected to the first roller through the V-belt can also rotate, thereby driving all the rollers to rotate, and transporting the heavy aluminum rod transported by the stepping conveyor to the rotating blanking device. After the motor C of the rotating blanking device is energized, the rotating shaft is driven to rotate through the coupling, thereby driving the U-shaped baffle to rotate, and the heavy aluminum rods transmitted by the conveying device are rotated 120° along the axis of the rotating shaft and fall onto the feeding device in sequence. The heavy aluminum rods are transported in sequence by the rotating blanking device to prevent accumulation. When the heavy aluminum rods fall onto the feeding device, the buffer and vibration reduction device is in a compression stroke, and the pre-charge pressure of the first-stage pressure air chamber is smaller than that of the second-stage pressure air chamber. When the load increases, the relative distance between the first connecting ring and the second connecting ring is shortened, causing the piston to move upward, and the oil in the cylinder is compressed and forced to pass through the one-way valve and The damping hole flows to the small rod chamber, the volume of the oil cylinder becomes smaller, and the volume of the small rod chamber becomes larger. At this time, the oil in the four small piston rods compresses the first-stage pressure air chamber through the rubber oil-gas diaphragm, and the gas volume of the first-stage pressure air chamber decreases and the pressure increases. When the load increases to make the air pressure in the first-stage pressure air chamber exceed the air pressure in the second-stage pressure air chamber, the piston continues to move upward, and the oil further moves to the rod chamber of the piston rod toward the second-stage pressure air chamber, compressing the second-stage pressure air chamber through the rubber oil-gas diaphragm, thereby alleviating the impact. After the motor D of the feeding device is energized, the lead screw is driven to rotate through the coupling, so that the slider on which the nut is installed moves back and forth, and the L-shaped square bar pushes the heavy aluminum rod in The inlet of the heating device, when the heavy aluminum rod is pushed away, the buffer vibration reduction device is in the telescopic stroke, when the load is reduced, the force on the piston is reduced accordingly, and the gas pressure in the second-stage pressure air chamber acts on the piston through the oil, forcing the piston to move downward, the relative distance between the first connecting ring and the second connecting ring increases, the one-way valve is closed, and the oil flows from the rod cavity of the piston rod to the cylinder only through the damping hole, the volume of the cylinder increases, and the volume of the rod cavity becomes smaller. When the load is reduced to make the air pressure in the second-stage pressure air chamber lower than the air pressure in the first-stage pressure air chamber, the oil in the four small piston rods also flows to the cylinder through the corresponding damping holes, generating a large damping force.It plays the role of buffering and vibration reduction.

[0011] The implementation of the heavy aluminum bar continuous feeding device and working method with adjustable buffering and vibration reduction of the present invention has the following beneficial effects:

[0012] The heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction and the working method of the present invention have simple structure, high automation, low noise, high efficiency, stable and reliable transmission;

[0013] The heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction can be adapted to feed aluminum bars of various weights, and the internal matching of the device is precise and the equipment stability is high;

[0014] The heavy-duty aluminum rod continuous feeding device with adjustable buffering and vibration reduction is provided. The aluminum rods on the ground are transmitted to the feeding port of a processing device through a stepping conveying device, a conveying device, a rotating dropping device, a buffering and vibration reduction device, and a feeding device. The feeding is performed in an assembly line, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 : The overall appearance of a heavy-duty aluminum rod continuous feeding device with adjustable buffering and vibration reduction according to the present invention;

[0016] Figure 2 : The appearance diagram of a stepping conveyor device of a heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction of the present invention;

[0017] Figure 3 : A detailed internal view of a stepping conveyor device of a heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction according to the present invention;

[0018] Figure 4 : An appearance diagram of a conveying device of a heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction according to the present invention;

[0019] Figure 5 : A partial enlarged view of a conveying device of a heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction according to the present invention;

[0020] Figure 6 : The appearance diagram of a rotary blanking device of a heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction of the present invention;

[0021] Figure 7 : A side view of a rotating blanking device of a heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction according to the present invention;

[0022] Figure 8 : A cross-sectional view of a buffer and vibration reduction device of a heavy aluminum bar continuous feeding device with adjustable buffer and vibration reduction according to the present invention;

[0023] Fig. 9: The appearance diagram of a feeding device of a heavy-duty aluminum bar continuous feeding device with adjustable buffering and vibration reduction of the present invention;

[0024] Fig.10 : A top view of a feeding device of a heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction according to the present invention;

[0025] In the figure: 1-stepping conveying device, 2-transmission device, 3-rotating blanking device, 4-buffering vibration reduction device, 5-feeding device, 6-heating device, 11-frame A, 12-heavy aluminum rod, 13-pushing device, 131-pulley, 132-connecting rod, 133-swing rod, 14-fork rod, 15-motor A, 16-V belt, 17-bearing seat A, 21-fixed bracket A, 22-steel plate bracket, 23-motor B, 24-roller, 31-fixed bracket B, 32-motor C, 33-rotating shaft, 34 -Bearing seat B, 35-U-shaped baffle, 41-working cylinder, 42-first connecting ring, 43-guide ring, 44-piston rod, 441-small piston rod, 45-piston, 46-check valve, 47-damping hole, 48-oil cylinder, 49-first stage pressure chamber, 410-second stage pressure chamber, 411-rubber oil and gas diaphragm, 412-shield, 413-second connecting ring, 51-frame B, 52-motor D, 53-screw, 54-bearing seat C, 55-slider, 56-long shaft, 57-bearing seat D. DETAILED DESCRIPTION

[0026] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings.

[0027] like Figure 1 , 2, 3, 4, 5, 6, 7, 8, 9, and 10, a heavy-duty aluminum rod continuous feeding device with adjustable buffering and vibration reduction comprises: a stepping conveying device 1, a conveying device 2, a rotating blanking device 3, a buffering and vibration reduction device 4, a feeding device 5, and a heating device 6; the stepping conveying device 1 is fixedly installed on the ground foundation, and the stepping conveying device 1 comprises: a frame A11, a heavy-duty aluminum rod 12, a pushing device 13, a fork rod 14, a motor A15, a V-belt 16, and a bearing seat A17; the pushing device 13 comprises: a pulley 131, a connecting rod 132, and a swing rod 133; the frame A11 is fixedly installed on the ground, and the heavy-duty aluminum rods 12 are placed one by one on the left side of the small baffle of the frame A11, and the fork rod 14 is installed on the frame In the middle of the rectangular inclined frame of the frame A11, every 300mm trapezoid corresponds to every 300mm baffle, the pushing device 13 has two sets, which are respectively installed at the two ends of the lower bottom surface of the fork rod 14, and the bottom plate of the motor A15 is fixedly installed on the ground. The pulley 131 of the pushing device 13 on the left is connected to the motor A15 by a key, and the cylindrical surface of the pulley 131 is provided with a V-shaped groove, and the left and right ends of the V-belt 16 are respectively placed in the V-shaped groove of the pulley 131, and the two ends of the connecting rod 132 are respectively hinged to the pulley 131 and the swing rod 133, and the middle protrusion is hinged to the protrusion at the lower end of the fork rod 14, and a short shaft is connected to the pulley 131 at the right end by a key, and the other end of the short shaft is connected to the pulley 131 at the right end. The bearing is installed in the bearing seat A17, and the base of the bearing seat A17 is fixedly installed on the support frame with bolts. The stepping conveying device 1 has heavy aluminum bars to be transported neatly stacked on the ground on one side, and is connected to the conveying device 2 on the other side; the conveying device 2 includes: a fixed bracket A21, a steel plate bracket 22, a motor B23, and a roller 24; the fixed bracket A21 is fixedly installed on the ground, the steel plate bracket 22 is welded to the top of the fixed bracket A21, the base of the motor B23 is bolted to the square plate of the steel plate bracket 22, and the roller 24 is installed in the stepped holes of equal size on the inner side of the steel plate bracket 22 with equal spacing through bearings; the rotating blanking device 3 is installed behind the conveying device 2 On the side, the axis of the rotating shaft 33 of the rotating blanking device 3 is on the same horizontal plane as the center line of the heavy aluminum rod 12 of the stepping conveying device 1, and the rotating blanking device 3 includes: a fixed bracket B31, a motor C32, a rotating shaft 33, a bearing seat B34, and a U-shaped baffle 35; the bottom plate of the motor C32 is fixedly mounted on the fixed bracket B31 with bolts, the rotating shaft 33 is connected to the motor C32 through a coupling, both ends of the rotating shaft 33 are fixed to the bearing seat B34 through bearings, the base of the bearing seat B34 is fixedly mounted on the fixed bracket B31 with bolts, and there are three U-shaped baffles 35, which are all fixedly mounted on the rotating shaft 33, and are spaced 120° apart from each other;The buffer vibration reduction device 4 has four sets, two of which have one end vertically mounted on the frame B51 of the feeding device 5, and the other end connected to a rubber pad with the same curvature as the aluminum rod, and the other two sets of the buffer vibration reduction device 4 have one end mounted on the steel plate under the rubber pad on the I-beam of the frame B51 of the feeding device 5, and the other end fixedly mounted on the upper end surface of the I-beam. The buffer vibration reduction device 4 includes: a working cylinder 41, a first connecting ring 42, a guide ring 43, a piston rod 44, a small piston rod 441, a piston 45, a one-way valve 46, a damping hole 47, an oil cylinder 48, a first-stage pressure chamber 49, a second-stage pressure chamber 410, a rubber oil-gas diaphragm 411, The protective shell 412 and the second connecting ring 413; the working cylinder 41 is a hollow cylinder, and an oil filling hole is opened on the outer end surface of the box body to fill oil into the cylinder. The first connecting ring 42 is welded to the center of the outer upper top surface of the working cylinder 41. The first connecting ring 42 is annular. The guide ring 43 is installed inside the working cylinder 41 and is connected with a sealing ring. One end of the guide ring 43 is flush with the inner upper top surface of the working cylinder 41, which plays a role in guiding and supporting the piston rod 44. The piston rod 44 is fixed by a set screw. The piston 45 is sleeved on the outer side of the set screw and the top end of the piston rod 44. The piston 45 is connected to the The guide rings 43 are connected by a sealing ring to prevent oil leakage. The center of the cylinder of the piston rod 44 is a large chamber, which is composed of a long hollow cylinder and a hollow sphere. The rubber oil-gas diaphragm 411 separates the second-stage pressure air chamber 410 from the rod chamber in the hollow sphere. Four identical small piston rods 441 are distributed around the piston rod 44 at intervals of 90°. The small piston rod 441 has the same structure as the piston rod 44. The rubber oil-gas diaphragm 411 separates the first-stage pressure air chamber 49 from the small rod chamber in the small hollow sphere. There are the one-way valve 46 and the damping hole 47, the oil cylinder 48 is between the working cylinder 41 and the piston 45, the protective shell 412 is sleeved on the end of the piston rod 44 close to the second-stage pressure air chamber 410, and the second connecting ring 413 is annular and welded to the center of the lower bottom surface of the outer shell 412; the feeding device 5 is located at the lower side of the end of the rotating blanking device 3, and the transmission route of the feeding device 5 is aligned with the center line of the feeding port of the heating device 6. The feeding device 5 includes: a frame B51, a motor D52, a screw 53, a bearing seat C54, a slider 55, a long shaft 56, and a bearing seat D57;The frame B51 is fixedly installed on the ground, the heavy aluminum rod 12 rolls down onto the two rubber pads through the rotating blanking device 3, the motor D52 base is fixedly installed on the center of the rear side of the upper end surface of the frame B51 with bolts, and is connected to the lead screw 53 through a coupling, and the left and right ends of the lead screw 53 are installed on the bearing seat C54 through bearings, and the base of the bearing seat C54 is fixedly installed on the upper end surface of the frame B51 with bolts, and a nut is installed in the middle of the slider 55 to cooperate with the lead screw 53, through holes are opened on both sides of the slider 55, and a long shaft 56 is installed in each hole, and both sides of the long shaft 56 are installed on the bearing seat D57 through bearings, and the base of the bearing seat D57 is fixedly installed on the upper end surface of the frame B51 with bolts, and an L-shaped square bar is welded at the top center of the slider 55 to push the heavy aluminum rod 12 into the feeding port of the heating device 6. ;

[0028] like Figure 1 , 2, 3, 4, 5, 6, 7, 8, 9, and 10, a working method of a heavy-duty aluminum rod continuous feeding device with adjustable buffering and vibration reduction, with specific steps as follows: when the motor A15 of the stepping conveyor 1 is energized, it drives the pulley 131 on the left to rotate, and transmits power to the pushing device 13 on the right through the V-belt 16 on the pulley 131. The pushing devices 13 on both sides work simultaneously. Each rotation of the pulley 131 drives the connecting rod 132 to move, thereby driving the fork rod 14 to move each aluminum rod forward to the next baffle. The stepping conveyor 1 transmits the heavy-duty aluminum rod 12 to the conveying device 2. When the motor B23 of the conveying device 2 drives the first When the roller 24 rotates, the second roller 24 connected to the first roller 24 through the V-belt can also rotate, thereby driving all the rollers 24 to rotate, and the heavy aluminum rod 12 transported by the stepping conveyor 1 is transported to the rotating blanking device 3. When the motor C32 of the rotating blanking device 3 is energized, the rotating shaft 33 is driven to rotate through the coupling, thereby driving the U-shaped baffle 35 to rotate, and the heavy aluminum rod 12 transmitted from the conveying device 2 is rotated 120° along the axis of the rotating shaft 33 and falls onto the feeding device 5 in sequence. The heavy aluminum rods 12 are transported one by one through the rotating blanking device 3 to prevent accumulation. When the heavy aluminum rods 12 fall When the buffer vibration reduction device 4 is placed on the feeding device 5, the buffer vibration reduction device 4 is in a compression stroke, and the pre-charged air pressure of the first-stage pressure air chamber 49 is smaller than that of the second-stage pressure air chamber 410. When the load increases, the relative distance between the first connecting ring 42 and the second connecting ring 413 is shortened, causing the piston 45 to move upward, and the oil in the oil cylinder 48 is compressed and forced to flow through the one-way valve 46 and the damping hole 47 to the small rod chamber. The volume of the oil cylinder 48 decreases, and the volume of the small rod chamber increases. At this time, the oil in the four small piston rods 441 compresses the first-stage pressure air chamber 49 through the rubber oil-gas diaphragm 411. The gas volume of the first-stage pressure air chamber 49 decreases and the pressure increases. When the load increases to make the first stage When the air pressure in the pressure chamber 49 exceeds the air pressure in the second-stage pressure chamber 410, the piston 45 continues to move upward, and the oil further moves toward the rod cavity of the piston rod 44 toward the second-stage pressure chamber 410, and compresses the second-stage pressure chamber 410 through the rubber oil-gas diaphragm 411, thereby alleviating the impact. After the motor D52 of the feeding device 5 is energized, the lead screw 53 is driven to rotate through the coupling, so that the slider 55 on which the nut is installed moves forward and backward, and the L-shaped square bar pushes the heavy aluminum rod 12 into the feeding port of the heating device 6. When the heavy aluminum rod 12 is pushed away, the buffer vibration reduction device 4 is in a telescopic stroke. When the load decreases, the force borne by the piston 45 decreases accordingly.The gas pressure in the second-stage pressure chamber 410 acts on the piston 45 through the oil, forcing the piston 45 to move downward, the relative distance between the first connecting ring 42 and the second connecting ring 413 increases, the one-way valve 46 is closed, and the oil flows from the rod cavity of the piston rod 44 to the oil cylinder 48 only through the damping hole 47. The volume of the oil cylinder 48 increases and the volume of the rod cavity decreases. When the load is reduced to make the air pressure in the second-stage pressure chamber 410 lower than the air pressure in the first-stage pressure chamber 49, the oil in the four small piston rods 441 also flows to the oil cylinder 48 through the corresponding damping holes 47, generating a large damping force, which plays a role in buffering and vibration reduction.

[0029] The protection scope of the present invention is not limited to this, and any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined by the claims.

Claims

1. A heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction, characterized in that: include: A stepping conveying device (1), a conveying device (2), a rotating blanking device (3), a buffering and vibration reduction device (4), a feeding device (5), and a heating device (6); the stepping conveying device (1) is fixedly installed on a ground foundation, one side of which is for the heavy aluminum bars to be conveyed to be neatly stacked on the ground, the other side of the stepping conveying device (1) is connected to the conveying device (2), the rotating blanking device (3) is installed on the rear side of the conveying device (2), the axis of the rotating shaft (33) of the rotating blanking device (3) is on the same horizontal plane as the center line of the heavy aluminum bars (12) of the stepping conveying device (1), the feeding device (5) is located at the lower side of the end of the rotating blanking device (3), the transmission route of the feeding device (5) is aligned with the center line of the feeding port of the heating device (6), the buffering and vibration reduction device (4) has four sets, two of which have one end vertically installed on the frame B (51) of the feeding device (5), and the other end is connected to a rubber pad with the same arc as the aluminum bar, and the other two sets of the buffering and vibration reduction device (4) are connected to the frame B (51) of the feeding device (5). One end of the device (4) is mounted on a steel plate under a rubber pad on an I-beam of a frame B (51) of the feeding device (5), and the other end is fixedly mounted on an upper end surface of the I-beam; the stepping conveying device (1) transfers the heavy aluminum rod (12) to the conveying device (2), the conveying device (2) transfers the heavy aluminum rod (12) to the rotating blanking device (3), and a U-shaped baffle (35) of the rotating blanking device (3) transfers the heavy aluminum rod (12) to the feeding device (5). On the two rubber pads of the I-shaped steel plate of the frame B (51), the L-shaped square bar on the slider (55) pushes the heavy aluminum rod (12) to the feeding port of the heating device (6) for feeding; the stepping conveying device (1) includes: a frame A (11), a heavy aluminum rod (12), a pushing device (13), a fork rod (14), a motor A (15), a V-belt (16), and a bearing seat A (17); the pushing device (13) includes: a pulley (131), a connecting rod (132), and a rocker rod (133);The frame A (11) is a rectangular inclined frame supported by four columns, two of the four columns are 1060 mm long, and the other two are 510 mm long. The rectangular inclined frame is inclined at 40°. A vertical small baffle is arranged every 300 mm on the top surface of the rectangular inclined frame, and a total of seven small baffles are arranged. The heavy aluminum bars (12) are placed one by one on the left side of the small baffle of the frame A (11). The fork rod (14) is long and has seven trapezoidal teeth perpendicular to the top surface on the top surface, and the interval between the two trapezoidal teeth is 300 mm. There are two protrusions at the left and right ends of the lower bottom surface, the fork rod (14) is installed in the middle of the rectangular inclined frame of the frame A (11), and the trapezoids every 300 mm correspond to the baffles every 300 mm. The pushing device (13) has two sets, which are respectively installed at the two ends of the lower bottom surface of the fork rod (14). The bottom plate of the motor A (15) is fixedly installed on the ground. The center of the pulley (131) of the left pushing device (13) is provided with a keyway, which is connected to the motor A (15) by a key. The cylindrical surface of the pulley (131) is opened. The fork rod (14) has a V-shaped groove, the left and right ends of the V-belt (16) are respectively placed in the V-shaped groove of the pulley (131), the connecting rod (132) is F-shaped, the two ends of which are respectively hinged to the pulley (131) and the swing rod (133), the middle protrusion is hinged to the protrusion at the lower end of the fork rod (14), a short shaft is connected to the pulley (131) at the right end by a key, the other end of the short shaft is installed in the bearing seat A (17) through a bearing, and the base of the bearing seat A (17) is fixedly installed on the support frame by bolts; when the motor A (15) is powered on , while driving the left pulley (131) to rotate, the V-belt (16) on the pulley (131) transmits power to the pushing device (13) on the right side, and the pushing devices (13) on both sides work simultaneously. Each time the pulley (131) rotates one circle, it drives the connecting rod (132) to move, thereby driving the fork rod (14) to move each aluminum rod forward to the next baffle. The conveying device (2) includes: a fixed bracket A (21), a steel plate bracket (22), a motor B (23), and a roller (24);The fixed bracket A (21) is a frame structure, fixedly installed on the ground. There are two steel plate brackets (22), which are welded to the top of the fixed bracket A (21). A horizontally placed square plate is welded to the front end of the outer side of one of the steel plate brackets (22). The base of the motor B (23) is bolted to the square plate of the steel plate bracket (22). The inner side of the steel plate bracket (22) is provided with stepped holes at equal intervals, through which the central axis of the roller (24) passes. The roller (24) has multiple sets, which are evenly spaced and installed in the stepped holes of equal size on the inner side of the steel plate bracket (22) through bearings. The motor B (23) is connected to the central axis of the first roller (24) through a coupling. , two V-shaped grooves of equal size are opened on one side of the central axis of the roller (24) in a direction perpendicular to the central line, and a V-belt is placed in the groove, and the rollers (24) are connected to each other through the V-belt; when the motor B (23) drives the first roller (24) to rotate, the second roller (24) connected to the first roller (24) through the V-belt can also rotate, thereby driving all the rollers (24) to rotate, and transporting the heavy aluminum rod (12) transported by the stepping conveyor (1) to the rotating blanking device (3); the rotating blanking device (3) includes: a fixed bracket B (31), a motor C (32), a rotating shaft (33), a bearing seat B (34), The bottom plate of the motor C (32) is fixedly mounted on the fixed bracket B (31) by bolts, the rotating shaft (33) is connected to the motor C (32) by a coupling, both ends of the rotating shaft (33) are fixed to the bearing seat B (34) by bearings, the base of the bearing seat B (34) is fixedly mounted on the fixed bracket B (31) by bolts, and there are three U-shaped baffles (35), all of which are fixedly mounted on the rotating shaft (33) and spaced 120 degrees apart from each other; when the motor C (32) is energized, the rotating shaft (33) is driven to rotate by the coupling, thereby driving the U-shaped baffles (35) to rotate, and the conveying device ( 2) The heavy aluminum rod (12) is rotated 120 degrees along the axis of the rotating shaft (33) and falls onto the feeding device (5) in sequence. The heavy aluminum rod (12) is transported in sequence and in a single manner through the rotating feeding device (3) to prevent accumulation. The buffering and vibration reduction device (4) comprises: a working cylinder (41), a first connecting ring (42), a guide ring (43), a piston rod (44), a small piston rod (441), a piston (45), a one-way valve (46), a damping hole (47), an oil cylinder (48), a first-stage pressure air chamber (49), a second-stage pressure air chamber (410), a rubber oil-gas diaphragm (411), a protective shell (412), and a second connecting ring (413);The working cylinder (41) is a hollow cylinder. An oil filling hole is opened on the outer end surface of the box body, and oil is filled into the cylinder. The first connecting ring (42) is welded to the center of the outer upper top surface of the working cylinder (41). The first connecting ring (42) is annular. The guide ring (43) is installed inside the working cylinder (41) and is connected to a sealing ring. One end of the guide ring (43) is flush with the inner upper top surface of the working cylinder (41), so as to guide and support the piston rod (44). The piston rod (44) is fixed by a set screw, and the piston (45) is sleeved on the outer side of the set screw and the top end of the piston rod (44). A sealing ring is connected between the piston (45) and the guide ring (43) to prevent oil leakage. The center of the cylinder of the piston rod (44) is a large chamber, which is composed of a long hollow cylinder and a hollow sphere. The rubber oil-gas diaphragm (411) in the hollow sphere separates the second-stage pressure air chamber (410) and the rod chamber. The piston rod (44) is open, and four identical small piston rods (441) are distributed around the piston rod (44) at intervals of 90 degrees. The small piston rod (441) has the same structure as the piston rod (44). The first-stage pressure air chamber (49) and the small rod chamber are separated by the rubber oil-gas diaphragm (411) in the small hollow sphere. The one-way valve (46) and the damping hole (47) are opened at the end surface of the piston (45) corresponding to the piston rod (44). The oil cylinder (48) is located between the pistons (45); the protective shell (412) is sleeved on one end of the piston rod (44) close to the second-stage pressure chamber (410); the second connecting ring (413) is annular and welded to the center of the lower bottom surface of the outer side of the protective shell (412); the feeding device (5) comprises: a frame B (51), a motor D (52), a lead screw (53), a bearing seat C (54), a slider (55), a long shaft (56), and a bearing seat D (57);The base of the frame B (51) is a frame structure. I-shaped steel plates are welded at the left and right ends of the top surface of the base. The length of the plates is the same as that of the base. Two rubber pads are placed above the two steel plates near the inner sides. The heavy aluminum rod (12) rolls onto the two rubber pads through the rotating drop device (3). Two square plates are welded to the left I-shaped steel plate. The center of each square plate is connected to the buffer vibration reduction device (4). The first connecting rings (42) of the two buffer vibration reduction devices (4) are connected to a square plate. A square plate has a plate connected to the The heavy aluminum rod (12) has a rubber pad with the same arc as the heavy aluminum rod (12). Two buffer vibration reduction devices (4) are provided below the middle of the heavy aluminum rod (12). One end of the buffer vibration reduction devices (4) is installed on the steel plate under the rubber pad, and the other end is fixedly installed on the upper end surface of the I-beam. The four buffer vibration reduction devices (4) simultaneously play a role of buffering and shock absorption. The base of the motor D (52) is fixedly installed at the center of the rear side of the upper end surface of the frame B (51) by bolts, and is connected to the lead screw (53) through a coupling. The left and right ends of the lead screw (53) are connected by bearings. The bearing seat C (54) is mounted on the bearing seat C (54), the base of the bearing seat C (54) is fixedly mounted on the upper end surface of the frame B (51) by bolts, a nut is installed in the middle of the slider (55) to cooperate with the lead screw (53), through holes are opened on both sides of the slider (55), and a long shaft (56) is installed in each hole, and both sides of the long shaft (56) are mounted on the bearing seat D (57) through bearings, and the base of the bearing seat D (57) is fixedly mounted on the upper end surface of the frame B (51) by bolts. , an L-shaped square bar is welded at the top center of the slider (55); when the heavy aluminum bar (12) passes through the U-shaped baffle (35) of the rotating blanking device (3) and rolls onto the two rubber pads, the four buffering and vibration reduction devices (4) simultaneously play a buffering and shock-reducing role. After the motor D (52) is powered on, the lead screw (53) is driven to rotate through the coupling, so that the slider (55) on which the nut is installed moves forward and backward, and the L-shaped square bar pushes the heavy aluminum bar (12) into the feeding port of the heating device (6). ; 2. The working method of the heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction as claimed in claim 1 is characterized by: When the motor A (15) of the stepping conveyor (1) is energized, it drives the left pulley (131) to rotate, and transmits power to the right push device (13) through the V-belt (16) on the pulley (131). The push devices (13) on both sides work simultaneously. Each rotation of the pulley (131) drives the connecting rod (132) to move, thereby driving the fork rod (14) to move each aluminum rod forward to the next baffle. The stepping conveyor (1) transfers the heavy aluminum rod (12) to the conveyor (2). When the motor B (23) of the conveyor (2) drives the first roller (24) to rotate, the second roller (24) connected to the first roller (24) through the V-belt can also rotate, thereby driving all the rollers. The cylinder (24) rotates to transport the heavy aluminum rod (12) transported by the stepping conveying device (1) to the rotating blanking device (3). When the motor C (32) of the rotating blanking device (3) is energized, the rotating shaft (33) is driven to rotate through the coupling, thereby driving the U-shaped baffle (35) to rotate, and the heavy aluminum rod (12) transmitted from the conveying device (2) is rotated 120 degrees along the axis of the rotating shaft (33) and sequentially falls onto the feeding device (5). The heavy aluminum rod (12) is sequentially transported by the rotating blanking device (3) to prevent accumulation. When the heavy aluminum rod (12) falls onto the feeding device (5), the buffer vibration reduction device (4) is in the compression stroke, and the first-stage pressure air chamber (49) is larger than the second-stage pressure air chamber (41 0) has a small pre-charged air pressure. When the load increases, the relative distance between the first connecting ring (42) and the second connecting ring (413) shortens, causing the piston (45) to move upward, and the oil in the oil cylinder (48) is compressed and forced to flow through the one-way valve (46) and the damping hole (47) to the small rod chamber. The volume of the oil cylinder (48) decreases, and the volume of the small rod chamber increases. At this time, the oil in the four small piston rods (441) compresses the first-stage pressure chamber (49) through the rubber oil-gas diaphragm (411). The gas volume of the first-stage pressure chamber (49) decreases and the pressure increases. When the load increases to the point where the air pressure in the first-stage pressure chamber (49) exceeds the air pressure in the second-stage pressure chamber (410), the piston (45) continues to move upward, and the oil further flows to the first-stage pressure chamber (49). The rod cavity of the piston rod (44) moves toward the second-stage pressure air chamber (410), and the second-stage pressure air chamber (410) is compressed through the rubber oil-gas diaphragm (411), thereby alleviating the impact. After the motor D (52) of the feeding device (5) is energized, the lead screw (53) is driven to rotate through the coupling, thereby causing the slider (55) on which the nut is installed to move forward and backward. The L-shaped square bar pushes the heavy aluminum rod (12) into the feeding port of the heating device (6). When the heavy aluminum rod (12) is pushed away, the buffer vibration reduction device (4) is in the telescopic stroke. When the load decreases, the force on the piston (45) decreases accordingly. The gas pressure in the second-stage pressure air chamber (410) acts on the piston (45) through the oil, forcing the piston (45) to move downward.The relative distance between the first connecting ring (42) and the second connecting ring (413) increases, the one-way valve (46) is closed, and the oil flows from the rod chamber of the piston rod (44) to the oil cylinder (48) only through the damping hole (47). The volume of the oil cylinder (48) increases, and the volume of the rod chamber decreases. When the load is reduced to make the air pressure in the second-stage pressure air chamber (410) lower than the air pressure in the first-stage pressure air chamber (49), the oil in the four small piston rods (441) also flows to the oil cylinder (48) through the corresponding damping holes (47), generating a large damping force, which plays a role in buffering and reducing vibration.

Citation Information

Patent Citations

  • Heavy aluminum bar continuous feeding device with adjustable buffering and vibration reduction

    CN212767998U