Cable take-up device and coating process for rolled cables

Abstract

The present invention discloses a cable take-up device and a process for wrapping rolled cables. A cable take-up device comprises a frame, a traction mechanism disposed at one end of the frame, a winding mechanism disposed at one side of the traction mechanism, and a wrapping mechanism disposed at one side of the winding mechanism; a transfer mechanism is disposed between the winding mechanism and the wrapping mechanism; the traction mechanism is used to pull the cable to the winding mechanism; the winding mechanism is used to wind a cable of a set length into a roll; the wrapping mechanism is used to wrap a protective film around the rolled cable; and the transfer mechanism is used to transfer the rolled cable from the winding mechanism to the wrapping mechanism. The present invention has a high degree of automation and can automatically process cables from winding to direct packaging, making it suitable for large-scale production and having high production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of cable production equipment, and more particularly to a cable take-up device and a coating process for rolled cables. Background Art

[0002] Existing cable equipment has a low degree of automation, requires manual labor for cable coating, has low production efficiency, and is not suitable for large-scale production. Summary of the Invention

[0003] The object of the present invention is to overcome the deficiencies of the prior art and to provide a cable take-up device and a coating process for rolled cables.

[0004] To achieve the above object, the present invention adopts the following technical solutions:

[0005] A cable take-up device comprises a frame, a traction mechanism arranged at one end of the frame, a winding mechanism arranged at one side of the traction mechanism, and a wrapping mechanism arranged at one side of the winding mechanism; a transfer mechanism is provided between the winding mechanism and the wrapping mechanism; the traction mechanism is used to pull the cable to the winding mechanism; the winding mechanism is used to wind the cable of a set length into a roll; the wrapping mechanism is used to wrap a protective film around the rolled cable; and the transfer mechanism is used to transfer the rolled cable from the winding mechanism to the wrapping mechanism.

[0006] Its further technical solution is: the traction mechanism includes a traction power part arranged on the frame, and a traction seat arranged at the power output end of the traction power part; the traction seat is provided with a clamping assembly for clamping the cable; the traction seat is hinged with a wire feeding tube for passing the cable.

[0007] Its further technical solution is: a deflection component is provided on the side of the traction seat close to the winding mechanism; the deflection component is used to drive the wire feeding tube to deflect to one side to facilitate the winding mechanism to reel in the cable.

[0008] Its further technical solution is: the winding mechanism includes a mounting frame fixed on the frame, a lifting assembly arranged on the mounting frame, and a rotating assembly arranged at the power output end of the lifting assembly; a winding reel is provided at the power output end of the rotating assembly; a rotating plate is provided on the frame below the winding reel; the lifting assembly drives the winding reel to squeeze toward the rotating plate to fix the cable, and the rotating assembly drives the winding reel to rotate so that the cable is wound around the winding reel.

[0009] Its further technical solution is: a lifting assembly is provided under the mounting frame; the lifting assembly is provided at the outlet end of the traction mechanism; the lifting assembly is used to drive the cable to move up and down so that the cable is evenly wound on the reel; a tangent assembly for cutting the cable is provided on one side of the lifting assembly.

[0010] Its further technical solution is: the transfer mechanism includes a transfer power part fixedly connected to the frame, and a transfer seat provided at the power output end of the transfer power part; there are two transfer seats, which are symmetrically slidably connected to both sides of the frame; the transfer seat is hinged with two mutually symmetrical holding plates; the transfer seat is provided with a driving power part for driving the two holding plates to move toward or away from each other, so that the two holding plates are in an open or closed position.

[0011] Its further technical solution is: the holding plate is provided with a power belt for driving the rolled cable to rotate; the transfer seat is provided with an auxiliary power part for driving the power belt to rotate; when the holding plate is in the folded state, the power belt drives the rolled cable to rotate.

[0012] Its further technical solution is: the wrapping mechanism includes a wrapping frame fixedly connected to the frame, an arc frame rotatably connected to the wrapping frame, and a wrapping power part provided on the wrapping frame; the arc frame is an arc structure, and when rotating, the arc frame rotates along its own circumference; the arc frame passes through the inner ring of the rolled cable, and the rolled cable is driven by the power belt to rotate, so that the protective film on the arc frame is wrapped around the rolled cable.

[0013] Its further technical solution is: the film wrapping frame is provided with a discharge roller for discharging the protective film; the film wrapping frame is also provided with a robot for pulling out the protective film and transferring it to the arc frame.

[0014] Its further technical solution is: the film-wrapping frame is provided with a plurality of rollers for supporting the arc frame, and the plurality of rollers are arranged in an arc shape to form a motion track; the arc frame is driven by a provided driving wheel to move within the motion track.

[0015] A cable wrapping process involves a traction mechanism capturing and securing one end of the cable; the traction mechanism pulls the cable under a reel, and a lifting assembly drives the reel to move, securing the cable between the reel and a rotating plate; a rotating assembly drives the reel and the rotating plate to rotate together, allowing the cable to be wound around the reel; when the cable wound around the reel reaches a set length, the reel stops rotating, simultaneously cutting the cable, and the lifting mechanism rises to separate the reel from the rolled cable.

[0016] The rolled cable is held by the holding plate of the transfer mechanism and pushed to the curved frame of the wrapping mechanism; the curved frame passes through the inner ring of the rolled cable so that the rotation trajectory of the curved frame moves circumferentially around the rolled cable; the robot grabs the label and attaches it to the rolled cable; the transfer mechanism drives the rolled cable to rotate horizontally, and the curved frame drives the protective film to rotate in the vertical direction so that the protective film is wrapped around the rolled cable; the wrapped rolled cable is pushed to the designated location.

[0017] Compared with existing technologies, the present invention offers the following advantages: a traction mechanism can pull the insulating cable and guide it to the winding mechanism's reel, which rotates to wind the cable into a coil; a transfer mechanism transfers the coiled cable to the wrapping mechanism's station, driving the coiled cable to rotate, and then the wrapping mechanism's curved frame wraps the coiled cable with a protective film. The present invention boasts a high degree of automation, enabling automated cable processing from take-up to direct packaging, making it suitable for large-scale production and offering high production efficiency.

[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a simplified front view of a cable take-up device of the present invention;

[0020] Figure 2 A simplified top view of a cable take-up device according to the present invention;

[0021] Figure 3 A simplified diagram of a transfer mechanism of a cable take-up device according to the present invention;

[0022] Figure 4 The present invention is a schematic diagram of a cable winding device for wrapping a rolled cable. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts shall fall within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0027] In the present invention, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be understood broadly. For example, they may refer to connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0028] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0029] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification.

[0030] Figures 1 to 4 are drawings of the present invention.

[0031] This embodiment provides a cable take-up device, see Figure 1 、 2 The invention comprises a frame 100, a traction mechanism 10 disposed at one end of the frame 100, a winding mechanism 20 disposed on one side of the traction mechanism 10, and a wrapping mechanism 30 disposed on one side of the winding mechanism 20. A transfer mechanism 40 is provided between the winding mechanism 20 and the wrapping mechanism 30. The traction mechanism 10 is used to pull the cable to the winding mechanism 20. The winding mechanism 20 is used to wind the cable of a set length into a roll. The wrapping mechanism 30 is used to wrap a protective film around the rolled cable. The transfer mechanism 40 is used to transfer the rolled cable from the winding mechanism 20 to the wrapping mechanism 30.

[0032] During the cable production process, after the outside of the metal wire is covered with an insulator and cooled, the traction mechanism 10 fixes the cable, and the traction mechanism 10 pulls the cable to the lower side of the winding mechanism 20, and the winding mechanism 20 rotates to wind the cable into a circle; the cable rolled up by the winding mechanism 20 is moved to the workstation of the wrapping mechanism 30 under the action of the transfer mechanism 40, so that the wrapping mechanism 30 wraps the rolled cable with a protective film, thereby completing the production work.

[0033] The traction mechanism 10 includes a traction power member (not marked in the figure) provided on the frame 100, and a traction seat 11 provided at the power output end of the traction power member. The traction seat 11 is provided with a clamping assembly 12 for clamping the cable. The traction seat 11 is hinged with a wire feeding tube 13 for passing the cable. The clamping assembly 12 fixes the cable, and the traction power member drives the traction seat 11 to move, so that the cable moves with the traction seat. The traction power member includes a motor and a transmission belt. A driven wheel is provided on the traction seat 11, and a driving wheel is provided on the motor. Power is transmitted between the driving wheel and the driven wheel through the transmission belt, so that the traction seat 11 slides along the slide of the frame 100.

[0034] A deflection assembly 14 is installed on the side of the traction seat 11 near the cable winding mechanism 20. This assembly is used to deflect the cable feed tube 13 to one side, facilitating cable reeling by the cable winding mechanism 20. The deflection assembly 14 comprises a cylinder and a pusher block at one end of the cylinder's piston rod. The cylinder is fixed to the traction seat 11, and the pusher block pushes the cable feed tube 13 from one side, shifting it in a certain direction so that it can better guide the cable onto the cable reel 24.

[0035] The cable winding mechanism 20 includes a mounting frame 21 fixed to the frame 100, a lifting assembly 22 mounted on the mounting frame 21, and a rotating assembly 23 mounted at the power output end of the lifting assembly 22. A cable reel 24 is mounted at the power output end of the rotating assembly 23. A rotating plate 25 is mounted on the frame 100 below the cable reel 24. The lifting assembly 22 forces the cable reel 24 to press against the rotating plate 25, and the rotating assembly 23 rotates the cable reel 24, causing the cable to be wound around the cable reel 24.

[0036] The lifting assembly 22 includes a motor and a screw rod at the power output end of the motor. The rotating assembly 23 is fixed on the screw nut of the screw rod.

[0037] In other embodiments, the lifting assembly 22 may be a cylinder, and the rotating assembly 23 is fixed to the piston rod of the cylinder.

[0038] The rotating assembly 23 includes a motor fixed to a rotating shaft of the motor, and a cable reel 24 is fixed on the rotating shaft.

[0039] Furthermore, the cable reel 24 can smoothly separate the rolled cable after winding it. The cable reel 24 can be an inflatable shaft. Before winding the cable, the inflatable shaft is inflated so that the cable can be tightly wound around it. After the cable is wound, the inflatable shaft is depressurized, making the radial size of the inflatable shaft smaller, which can better separate the rolled cable.

[0040] In other embodiments, the cable reel 24 includes a plurality of arc-shaped blocks and an equal number of cylinders. The plurality of arc-shaped blocks are arranged circumferentially to form a circular cable reel 24. The cylinder is fixed to the motor power output end of the rotating assembly 23, and the arc-shaped blocks are arranged on the piston rods of the cylinders, and the plurality of cylinders are arranged radially. Before winding the cable, the piston rod of the cylinder extends to drive the arc-shaped blocks to move outward, thereby increasing the diameter of the cable reel 24; after winding the cable, the piston rod of the cylinder retracts, and the diameter of the cable reel 24 decreases, making it easier to separate the cable reel 24 from the rolled cable Q.

[0041] Furthermore, a lifting assembly 26 is provided below the mounting frame 21. The lifting assembly 26 is provided at the outlet end of the traction mechanism 10. The lifting assembly 26 is used to drive the cable to move up and down so that the cable is evenly wound up and down on the cable reel 24. The lifting assembly 26 includes a cylinder and a guide wheel provided on the piston rod of the cylinder. There are two guide wheels, one horizontally arranged and the other vertically arranged, so that the cable can move smoothly in both directions. The cylinder drives the guide wheel to reciprocate up and down. At the same time, one end of the wire feeding tube 13 is hinged to the traction seat 11, and the other end reciprocates up and down with the guide wheel, so that the cable can be evenly wound up and down on the cable reel 24.

[0042] Furthermore, a wire cutting assembly 27 for cutting the cable is provided on one side of the lifting assembly 26. The wire cutting assembly 27 includes a cylinder and a cutter fixedly connected to the piston rod of the cylinder. After the cable reel 24 is wound to a set length, the cylinder drives the cutter to cut the cable.

[0043] The transfer mechanism 40 includes a transfer power member 41 fixedly connected to the frame 100 and a transfer seat 42 located at the power output end of the transfer power member 41. There are two transfer seats 42, symmetrically slidably connected to either side of the frame 100. The transfer seat 42 is hinged with two symmetrical holding plates 43. The transfer seat 42 is equipped with a drive power member 44 for driving the two holding plates 43 to move toward or away from each other. The drive power member 44 can drive the two holding plates 43 to close toward each other or open away from each other, so that the two holding plates 43 are in an open or closed state. The closing of the two holding plates 43 can hold the rolled cable and transfer it from the bottom side of the winding mechanism 20 to the working station of the wrapping mechanism 30.

[0044] The transfer power element 41 includes a motor and a transmission belt. The transmission belt can be a chain or a synchronous belt. A driving pulley is provided at the motor's power output, and a driven pulley is provided on the transfer base 42. Power is transmitted between the driving and driven pulleys via the transmission belt, enabling smooth movement of the transfer base 42. The frame 100 is equipped with guide rails for the sliding engagement of the transfer base 42, ensuring stable movement.

[0045] The driving power member 44 includes a motor and a gear member. The motor drives the holding plate 43 to open or close via the gear member.

[0046] For further information, see Figure 1 、 3The holding plate 43 is equipped with a power belt 45 for rotating the coiled cable Q. The transfer base 42 is equipped with an auxiliary power element (not shown) for driving the power belt 45. One end of the holding plate 43 is equipped with a power wheel, and the other end is equipped with a driven wheel. The power wheel is connected to the power output end of the auxiliary power element. The power belt 45 is wrapped around the outside of the power wheel and the driven wheel, so that the auxiliary power element drives the power belt 45 to rotate, so that when the holding plate 43 is retracted, the power belt 45 can drive the coiled cable Q to rotate.

[0047] The film wrapping mechanism 30 includes a film wrapping frame 31 fixedly connected to the frame 100, an arc frame 32 rotatably connected to the film wrapping frame 31, and a film wrapping power member 33 provided on the film wrapping frame 31. The transfer mechanism 40 transfers the rolled cable Q to the arc frame 32, and the film wrapping power member 33 drives the arc frame 32 to rotate so that the protective film is wrapped around the rolled cable Q. The arc frame 32 is an arc structure, which can be understood as a circular ring structure with a notch formed by cutting out a section. In addition, a number of winding wheels 321 for winding the protective film are provided on the side of the arc frame 32. The manipulator 35 pulls the protective film to one side of the arc frame 32, and then the arc frame 32 rotates, and the winding wheels 321 can wrap the protective film.

[0048] The film-wrapping power unit 33 includes a drive wheel 331 rotatably coupled to the film-wrapping frame 31, a transmission belt, several driven wheels rotatably coupled to the film-wrapping frame 31, and a motor. The motor's power is transmitted to the drive wheel via the transmission belt, and the driven wheels support the transmission belt. The outer side of the drive wheel 331 abuts against the outer side of the curved frame 32, allowing the curved frame 32 to rotate closely alongside the drive wheel 331.

[0049] The film wrapping frame 31 is equipped with a discharge roller 34 for discharging the protective film. It is also equipped with a manipulator 35 for pulling the protective film and transferring it to the curved frame 32. The manipulator 35 can swing up and down and also has axial movement parallel to the axis of the curved frame 32. This allows the manipulator 35 to move axially away from the curved frame 32 a certain distance, grip the protective film, and then pull it to one side of the curved frame 32. The manipulator 35 also moves axially and approaches the curved frame 32 a certain distance (the manipulator 35 is located on one side of the curved frame 32 and between the winding wheel 321), allowing the curved frame 32 to rotate and wrap around the protective film.

[0050] The film wrapping frame 31 is equipped with several rollers 311 for supporting the curved frame 32. These rollers 311 are arranged in an arc to form a motion track. The curved frame 32 is driven by a drive wheel 331 to move within the motion track. The curved frame 32 rotates vertically, while the rolled cable rotates horizontally. When the rolled cable is placed on the inner circle of the curved frame 32, the curved frame 32 rotates, wrapping the protective film wrapped around the winding wheel 321 onto the rolled cable Q.

[0051] The film wrapping frame 31 is further provided with a film cutting knife 36 for cutting the protective film.

[0052] For the specific working process, please refer to Figure 1 、 4 When winding the rolled cable Q, the transfer mechanism 40 first transfers the rolled cable to the inner ring of the arc frame 32 (the arc frame 32 passes through the inner ring of the rolled cable Q, and the arc frame 32 passes through the inner ring of the rolled cable Q, so that the rotation trajectory of the arc frame 32 moves circumferentially around the rolled cable Q), which is equivalent to the two annular bodies being buckled with each other, and the rolled cable Q and the arc frame 32 rotate without affecting each other; the robot 35 first pulls off the protective film so that one end of the protective film is located on one side of the arc frame 32, and then the transfer mechanism 40 transfers the rolled cable to the inner ring of the arc frame 32, so that the arc frame 32 and the rolled cable Q are in a buckled state; the arc frame 32 is rotated to wrap the protective film around the rolled cable Q, and the power belt 45 of the transfer mechanism 40 drives the rolled cable Q to rotate, so that the protective film is evenly wrapped around the outer periphery of the rolled cable Q. During the rotation of the arc frame 32, the protective film is continuously released and wound on the arc frame 32. When it is released to a set length, the film cutting knife 36 starts to cut the protective film, so that the protective film wound on the arc frame 32 can be completely wound on the rolled cable Q. Then the robot 35 returns to its original position and waits for the next time to clamp the protective film.

[0053] More specifically, in order to better wrap the protective film around the rolled cable, before winding, one end of the protective film is fixed by the robot 35, and the robot 35 is located on one side of the arc frame 32 near the center of the arc frame 32, so when the arc frame 32 rotates, one end of the protective film is clamped by the robot 35. After the arc frame 32 rotates, the protective film will be placed on the roller 311 on the side of the arc frame 32, so when the arc frame 32 is buckled with the rolled cable Q, the protective film can be wrapped around the rolled cable Q.

[0054] A cable winding and coating process is disclosed. This coating process is based on the cable winding device described above and completes the cable winding and coating processes. Winding process: The traction mechanism 10 captures one end of the cable and secures it; the traction mechanism 10 pulls the cable to the bottom of the reel 24, and the lifting assembly 22 drives the reel 24 to move so that the cable is fixed between the reel 24 and the rotating plate 25; the rotating assembly 23 drives the reel 24 and the rotating plate 25 to rotate together so that the cable is wound around the reel 24; after the cable is wound around the reel 24 to a set length, the reel 24 stops rotating and the cable is cut at the same time, and the lifting assembly 22 rises to separate the reel 24 from the rolled cable.

[0055] Specific steps:

[0056] Step 1: The traction mechanism 10 captures the cable end, captures it and fixes it;

[0057] Step 2: Start the traction mechanism 10 to perform linear motion to move the cable end between the winding drum 24 of the winding mechanism 20 and the rotating plate 25 on the frame 100;

[0058] Step 3: The lifting assembly 22 drives the cable reel 24 downward to secure the cable end;

[0059] Step 4: The rotating assembly 23 drives the cable reel 24 to rotate from slow to fast, and the lifting assembly 26 drives the cable feeding tube 13 to move up and down, so that the cable is wound into a coil regularly; after winding for 100 meters, the cable reel 24 automatically stops;

[0060] Step 5: The cable reel 24 retracts to separate the rolled cable Q from the cable reel. The lifting assembly 22 drives the cable reel 24 upward and cuts the cable.

[0061] Step 6: The two holding plates 45 on the transfer mechanism 40 on both sides of the rack 100 are closed from the 180° open state to the middle, and then hold the rolled cable;

[0062] Step 7: The transfer power member 41 drives the entire transfer mechanism 40 to move to the film reporting station of the film wrapping mechanism 30.

[0063] Wrapping process: The rolled cable is held by the holding plate 43 of the transfer mechanism 40 and pushed to the arc frame 32 of the wrapping mechanism 30; the arc frame 32 passes through the inner ring of the rolled cable Q so that the rotation trajectory of the arc frame 32 moves circumferentially around the rolled cable Q; the robot 35 grabs the label and attaches the label to the rolled cable; the transfer mechanism 40 drives the rolled cable Q to rotate horizontally, and the arc frame 32 drives the protective film to rotate in the vertical direction so that the protective film is wrapped around the rolled cable; the rolled cable Q that has completed the wrapping is pushed to the designated position.

[0064] The specific steps are:

[0065] Step 1: The transfer mechanism 40 transfers the rolled cable Q into the arc frame 32, so that the rolled cable Q and the arc frame 32 are interlocked.

[0066] Step 2: After the rolled cable Q is fixed on the curved frame 32, the robot 35 moves to pick up the horizontally placed certificate;

[0067] Step 3: After the robot 35 picks up the certificate, it rotates upward 90 degrees, aligns the certificate with the rolled cable, and attaches it to the outside;

[0068] Step 4: The robot 35 clamps the protective film and sends it to the designated position of the arc frame 32;

[0069] Step 5: The transfer mechanism 40 holds the coiled cable Q tightly, and then the power belt 45 drives the coiled cable Q to rotate horizontally;

[0070] Step 6: While the cable is rotating horizontally, the arc frame 32 rotates (the arc frame 32 rotates vertically) and drags the prepared plastic protective film to wrap the horizontally rotating rolled cable Q. After the rolled cable Q rotates one circle, the manipulator 35 and the power belt 45 stop at the same time, and the packaging is completed.

[0071] Step 7: The holding plate 43 of the transfer mechanism 40 opens 180° to both sides, and the transfer mechanism 40 moves to both sides of the winding drum 24;

[0072] Step 8: The push cylinder works to push the packaged rolled cable Q to the designated location and then returns.

[0073] Compared to existing technologies, the traction mechanism 10 of the present invention can pull the insulating cable and guide it to the reel 24 of the winding mechanism 20. The reel 24 rotates to wind the cable into a coil. The transfer mechanism 40 transfers the coiled cable Q to the workstation of the wrapping mechanism 30, driving the coiled cable Q to rotate. The curved frame 32 of the wrapping mechanism 30 then wraps the coiled cable Q with a protective film. The present invention has a high degree of automation, capable of automatically processing cables from take-up to direct packaging, making it suitable for large-scale production and achieving high production efficiency.

[0074] The above examples are merely provided to further illustrate the technical content of the present invention for easier understanding by the reader, but do not limit the embodiments of the present invention to these examples. Any extension or re-creation of the technology based on the present invention is protected by the present invention. The scope of protection of the present invention shall be determined by the claims.

Claims

1. A cable take-up device, characterized in that: The utility model comprises a frame, a traction mechanism provided at one end of the frame, a winding mechanism provided at one side of the traction mechanism, and a wrapping mechanism provided at one side of the winding mechanism; a transfer mechanism is provided between the winding mechanism and the wrapping mechanism; the traction mechanism is used to pull the cable to the winding mechanism; the winding mechanism is used to wind the cable of a set length into a roll; the wrapping mechanism is used to wrap a protective film around the rolled cable; and the transfer mechanism is used to transfer the rolled cable from the winding mechanism to the wrapping mechanism. The traction mechanism includes a traction power member provided on the frame, a traction seat provided at the power output end of the traction power member; the traction seat is provided with a clamping assembly for clamping the cable; the traction seat is hinged with a wire feeding tube for passing the cable; the traction seat is provided with a deflection assembly on the side close to the winding mechanism; the deflection assembly is used to drive the wire feeding tube to deflect to one side to facilitate the winding mechanism to reel in the cable; the deflection assembly includes a cylinder and a pushing block provided at one end of the piston rod of the cylinder, the cylinder drives the pushing block to push the wire feeding tube from one side to deviate the direction of the wire feeding tube; The film wrapping mechanism includes a film wrapping frame fixedly connected to the frame, an arc frame rotatably connected to the film wrapping frame, and a film wrapping power part provided on the film wrapping frame; the arc frame is an arc structure, and when rotating, the arc frame rotates along its own circumference; the film wrapping frame is provided with a discharge roller for releasing the protective film; the film wrapping frame is also provided with a robot, which is used to attach the certificate to the outside of the rolled cable fixed on the arc frame, and is also used to pull out the protective film and transfer it to the arc frame.

2. A cable take-up device according to claim 1, characterized in that: The winding mechanism includes a mounting frame fixed on the frame, a lifting assembly provided on the mounting frame, and a rotating assembly provided at the power output end of the lifting assembly; a winding drum is provided at the power output end of the rotating assembly; a rotating plate is provided on the frame below the winding drum; the lifting assembly drives the winding drum to squeeze toward the rotating plate to fix the cable, and the rotating assembly drives the winding drum to rotate so that the cable is wound around the winding drum.

3. A cable take-up device according to claim 2, characterized in that: A lifting assembly is provided under the mounting frame; the lifting assembly is provided at the outlet end of the traction mechanism; the lifting assembly is used to drive the cable to move up and down so that the cable is evenly wound on the reel; a tangent assembly for cutting the cable is provided on one side of the lifting assembly.

4. The cable take-up device according to claim 1, characterized in that: The transfer mechanism includes a transfer power member fixedly connected to the frame, and a transfer seat arranged at the power output end of the transfer power member; there are two transfer seats, which are symmetrically slidably connected to both sides of the frame; the transfer seat is hinged with two mutually symmetrical holding plates; the transfer seat is provided with a driving power member for driving the two holding plates to move toward or away from each other, so that the two holding plates are in an open or closed position.

5. The cable take-up device according to claim 4, characterized in that: The holding plate is provided with a power belt for driving the coiled cable to rotate; the transfer seat is provided with an auxiliary power member for driving the power belt to rotate; when the holding plate is in a folded state, the power belt drives the coiled cable to rotate.

6. The cable take-up device according to claim 5, characterized in that: The arc frame passes through the inner ring of the coiled cable, and the coiled cable is driven by the power belt to rotate, so that the protective film on the arc frame is wound around the coiled cable.

7. A coating process for rolled cables, applied to the cable take-up device according to claim 1, characterized in that: The traction mechanism captures one end of the cable and fixes it; the traction mechanism pulls the cable under the reel, and the lifting assembly drives the reel to move, so that the cable is fixed between the reel and the rotating plate; the rotating assembly drives the reel and the rotating plate to rotate together, so that the cable is wound on the reel; when the cable wound on the reel reaches the set length, the reel stops rotating and the cable is cut at the same time, and the lifting mechanism rises to separate the reel from the rolled cable; The rolled cable is held by the transfer mechanism's holding plate and pushed to the curved frame of the wrapping mechanism. The curved frame passes through the inner ring of the rolled cable, so that its rotation trajectory moves circumferentially around the rolled cable. The robot grabs the label and attaches it to the rolled cable. The transfer mechanism drives the rolled cable to rotate horizontally, and the curved frame drives the protective film to rotate vertically, so that the protective film is wrapped around the rolled cable. The rolled cables are pushed to the designated location.

Images