A wire drawing machine capable of improving the surface quality of metal wires

By introducing a combined structure of active roller, driven roller, fixed pulley and moving pulley into the wire drawing machine, the problem of surface corrugation of wire when the tension is insufficient is solved, and the surface quality of wire is improved.

CN111530952BActive Publication Date: 2025-07-11SHENZHOU CITY SHENGSEN METAL PROD CO LTD
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Patent Information

Application Number
CN202010306363.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-17
Publication Date
2025-07-11
Estimated Expiration
2040-04-17

AI Technical Summary

Technical Problem

During the wire stretching process of existing metal wire drawing machines, when the tension is too small, it is easy to cause fine corrugation on the surface, affecting the surface quality of the wire.

Method used

A wire drawing machine structure including an active roller, a driven roller, a fixed pulley and a moving pulley is designed. Through a gear transmission group and a belt transmission structure, the wire remains tight during processing, and the tension is adjusted using the slide chute and the connecting sleeve to improve the surface quality of the wire.

Benefits of technology

Through the synchronous rotation of the driving roller and the driven roller, the pulley and slide groove structure can effectively prevent the occurrence of corrugation on the surface of the metal wire, and improve the surface finish and processing quality of the metal wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a wire drawing machine capable of improving the surface quality of a wire, comprising a bottom case and a wire outlet hole. A top case is arranged on the left side of the top of the bottom case, and a first motor is arranged at the rear side of the top case. A first motor shaft is rotatably connected to the front side of the first motor, and the first motor shaft penetrates through the rear side of the top case and is connected to a driving roller. The right end of the driving roller is connected to a driven roller through a gear transmission group, and the driven roller is arranged on the upper side inside the top case. The gear transmission group is respectively connected to the front ends of the driving roller and the driven roller. A first fixed pulley is arranged on the right side of the top case, and an inner groove is arranged below the first fixed pulley. The inner groove is opened at the right end of the front side of the bottom case, and second fixed pulleys are arranged at the left and right ends of the lower side of the rear side of the inner groove wall. For this invention, the overall structure is simple, and it is convenient to effectively improve the flatness of the wire surface during the processing. At the same time, the operation is simple, improving the overall practicality.
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Description

Technical Field

[0001] The present invention relates to the technical field related to the production and processing of metal wires, and particularly relates to a wire drawing machine capable of improving the surface quality of metal wires. Background Art

[0002] A wire drawing machine belongs to pre-processing equipment for the production of metal products such as standard parts. The purpose is to subject the wire rods or bar stocks produced by steel manufacturers and transported to metal product production enterprises such as standard parts to the drawing process of the wire drawing machine, so that the diameter, roundness, internal metallographic structure, surface finish, and straightness of the wire rods or bar stocks all meet the raw material processing requirements needed for the production of metal products such as standard parts.

[0003] Currently used metal wire drawing machines usually press and traction the metal wires through relatively rotating transmission rollers. When the tension is too small during the movement of the metal wires, fine ripples will be generated on the surface of the metal wires during the stretching process, so there are inconveniences in use.

[0004] Therefore, it is necessary to provide a wire drawing machine capable of improving the surface quality of metal wires to solve the above technical problems. Summary of the Invention

[0005] The present invention provides a wire drawing machine capable of improving the surface quality of metal wires, and solves the problem that currently used metal wire drawing machines usually press and traction the metal wires through relatively rotating transmission rollers. When the tension is too small during the movement of the metal wires, fine ripples will be generated on the surface of the metal wires during the stretching process, so there are inconveniences in use.

[0006] To solve the above technical problems, a wire drawing machine provided by the present invention can improve the surface quality of metal wires, including a bottom shell and a wire outlet hole. A top shell is arranged on the left side of the top of the bottom shell, and a first motor is arranged at the rear side of the top shell. A first motor shaft is rotatably connected to the front side of the first motor, and the first motor shaft penetrates through the rear side of the top shell and is connected to a driving roller. The right end of the driving roller is connected to a driven roller through a gear transmission group, and the driven roller is arranged on the upper side inside the top shell. The gear transmission group is respectively connected to the front ends of the driving roller and the driven roller. A first fixed pulley is arranged on the right side of the top shell, and an inner groove is arranged below the first fixed pulley. The inner groove is opened at the right end of the front side of the bottom shell, and second fixed pulleys are arranged at the left and right ends of the lower side of the rear side of the inner groove wall. A movable pulley is arranged in the middle of the upper side of the rear side of the inner groove wall, and the rear end of the movable pulley penetrates through a sliding groove and is connected to a connecting sleeve. The sliding groove is opened in the middle of the inner groove wall, and a transmission rod is arranged at the rear side of the sliding groove. The transmission rod is arranged inside the bottom shell and is connected to the connecting sleeve. The bottom of the transmission rod is connected to a second motor shaft through a belt transmission structure, and the belt transmission structure is arranged at the rear side of the lower end inside the bottom shell. A second motor is arranged at the lower end of the rear side of the bottom shell, and a second motor shaft is rotatably connected to the bottom of the second motor. The wire outlet hole is opened at the lower right side of the inner groove and penetrates through the right side of the bottom shell.

[0007] Preferably, the driving roller, the driven roller, the first fixed pulley, the second fixed pulley, and the movable pulley have the same diameter, and the surfaces of the driving roller, the driven roller, the first fixed pulley, the second fixed pulley, and the movable pulley are all in a groove-shaped structure. At the same time, the central axes of the driving roller, the driven roller, the first fixed pulley, the second fixed pulley, and the movable pulley are all in the same vertical plane.

[0008] Preferably, the top of the driving roller is in contact with the bottom of the driven roller, and the driving roller, the gear transmission group, and the driven roller form a rotating structure.

[0009] Preferably, two second fixed pulleys are symmetrically arranged, and the distance between the second fixed pulleys is equal to the diameter of the movable pulley.

[0010] Preferably, the connection mode between the movable pulley and the sliding groove is a sliding connection, and the connection mode between the movable pulley and the connecting sleeve is a rotating connection.

[0011] Preferably, the connection mode between the connecting sleeve and the transmission rod is a threaded connection, and the connection mode between the transmission rod and the bottom shell is a rotating connection.

[0012] Preferably, the diameter of the wire outlet hole is the same as the diameter of the groove-shaped structure on the surfaces of the driving roller, the driven roller, the first fixed pulley, the second fixed pulley, and the movable pulley, and the center line of the wire outlet hole and the bottom of the second fixed pulley are on the same horizontal plane.

[0013] Compared with the related technologies, a wire drawing machine provided by the present invention that can improve the surface quality of metal wires has the following beneficial effects:

[0014] The present invention provides a wire drawing machine that can improve the surface quality of metal wires.

[0015] 1. The present invention is provided with a driving roller, a gear transmission group, and a driven roller. When the driving roller rotates, the gear transmission group drives the driven roller to rotate in the opposite direction synchronously with the driving roller, thereby improving the synchronous speed of the driving roller and the driven roller during rotation.

[0016] 2. The present invention is provided with a first fixed pulley, a second fixed pulley, and a movable pulley. The cooperation of the first fixed pulley and the second fixed pulley with the movable pulley facilitates the adjustment of the sliding direction of the metal wire, improving the convenience of use.

[0017] 3. The present invention is provided with a movable pulley, a chute, a connecting sleeve, and a transmission rod. The rotation of the transmission rod drives the connecting sleeve and the movable pulley to slide along the chute, and the movement of the movable pulley facilitates the adjustment of the overall tension of the metal wire, ensuring that the metal wire remains taut during processing, thereby improving the surface quality of the metal wire during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic side view structure diagram of a wire drawing machine provided by the present invention that can improve the surface quality of metal wires;

[0019] Figure 2 is a schematic front view structure diagram of a wire drawing machine provided by the present invention that can improve the surface quality of metal wires;

[0020] Figure 3 is a schematic top view structure diagram of a wire drawing machine provided by the present invention that can improve the surface quality of metal wires;

[0021] Figure 4 is Figure 1 an enlarged schematic structure diagram of the position A shown.

[0022] Reference numerals in the figures: 1, bottom shell; 2, top shell; 3, first motor; 4, first motor shaft; 5, driving roller; 6, gear transmission group; 7, driven roller; 8, first fixed pulley; 9, inner groove; 10, second fixed pulley; 11, movable pulley; 12, chute; 13, connecting sleeve; 14, transmission rod; 15, belt transmission structure; 16, second motor; 17, second motor shaft; 18, wire outlet hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The present invention will be further described below in conjunction with the drawings and embodiments.

[0024] Please refer to Figure 1 ,Figure 2 , Figure 3 and Figure 4 , where Figure 1 is a schematic side view structure of a wire drawing machine provided by the present invention, which can improve the surface quality of the wire; Figure 2 is a schematic front view structure of a wire drawing machine provided by the present invention, which can improve the surface quality of the wire; Figure 3 is a schematic top view structure of a wire drawing machine provided by the present invention, which can improve the surface quality of the wire; Figure 4 is Figure 1 an enlarged structure schematic diagram of the position A shown. A wire drawing machine that can improve the surface quality of the wire includes a bottom shell 1 and a wire outlet hole 18. A top shell 2 is provided on the left side of the top of the bottom shell 1, and a first motor 3 is provided on the rear side of the top shell 2. A first motor shaft 4 is rotatably connected to the front side of the first motor 3, and the first motor shaft 4 passes through the rear side of the top shell 2 and is connected to a driving roller 5. The right end of the driving roller 5 is connected to a driven roller 7 through a gear transmission group 6, and the driven roller 7 is arranged on the upper side inside the top shell 2. The gear transmission group 6 is respectively connected to the front ends of the driving roller 5 and the driven roller 7. A first fixed pulley 8 is provided on the right side of the top shell 2, and an inner groove 9 is provided below the first fixed pulley 8. The inner groove 9 is opened at the right end of the front side of the bottom shell 1, and second fixed pulleys 10 are arranged at the left and right ends of the lower side of the rear side of the inner wall of the inner groove 9. A movable pulley 11 is arranged in the middle of the upper side of the rear side of the inner wall of the inner groove 9, and the rear end of the movable pulley 11 passes through a sliding groove 12 and is connected to a connecting sleeve 13. The sliding groove 12 is opened in the middle of the inner wall of the inner groove 9, and a transmission rod 14 is arranged at the rear side of the sliding groove 12. The transmission rod 14 is arranged inside the bottom shell 1 and is connected to the connecting sleeve 13. The bottom of the transmission rod 14 is connected to a second motor shaft 17 through a belt transmission structure 15, and the belt transmission structure 15 is arranged at the rear side of the lower end inside the bottom shell 1. A second motor 16 is provided at the lower rear side of the bottom shell 1, and a second motor shaft 17 is rotatably connected to the bottom of the second motor 16. The wire outlet hole 18 is opened at the lower right side of the inner groove 9, and the wire outlet hole 18 passes through the right side of the bottom shell 1.

[0025] The driving roller 5, the driven roller 7, the first fixed pulley 8, the second fixed pulley 10 and the movable pulley 11 have the same diameter, and the surfaces of the driving roller 5, the driven roller 7, the first fixed pulley 8, the second fixed pulley 10 and the movable pulley 11 are all in a groove-shaped structure. At the same time, the central axes of the driving roller 5, the driven roller 7, the first fixed pulley 8, the second fixed pulley 10 and the movable pulley 11 are all in the same vertical plane. By means of the driving roller 5, the driven roller 7, the first fixed pulley 8, the second fixed pulley 10 and the movable pulley 11, it is convenient to adjust the sliding track of the wire, improving the usability.

[0026] The top of the driving roller 5 is in mutual contact with the bottom of the driven roller 7, and the driving roller 5, the gear transmission group 6 and the driven roller 7 form a rotating structure. By the cooperation of the driving roller 5 and the driven roller 7 to rotate synchronously, the wire is pressed, improving the practicability.

[0027] There are 2 second fixed pulleys 10 arranged symmetrically, and the distance between the second fixed pulleys 10 is equal to the diameter of the movable pulley 11. Through the second fixed pulleys 10, it is convenient to change the wire in the vertical direction to the horizontal direction, improving the use convenience.

[0028] The connection mode between the movable pulley 11 and the sliding groove 12 is a sliding connection, and the connection mode between the movable pulley 11 and the connecting sleeve 13 is a rotating connection. Through the connecting sleeve 13, it is convenient to drive the movable pulley 11 to move in the vertical direction, improving the practicability.

[0029] The connection mode between the connecting sleeve 13 and the transmission rod 14 is a threaded connection, and the connection mode between the transmission rod 14 and the bottom shell 1 is a rotating connection. By the rotation of the transmission rod 14, the connecting sleeve 13 is driven to move up and down along the transmission rod 14, improving the use convenience.

[0030] The diameter of the wire outlet hole 18 is the same as the diameters of the surface groove structures of the driving roller 5, the driven roller 7, the first fixed pulley 8, the second fixed pulley 10 and the movable pulley 11, and the center line of the wire outlet hole 18 and the bottom of the second fixed pulley 10 are on the same horizontal plane. The material of the wire outlet hole 18 is plastic material to ensure that the wire outlet hole 18 will not cause wear to the wire during the discharging process.

[0031] The working principle of a wire drawing machine provided by the present invention that can improve the surface quality of the wire is as follows:

[0032] In use, first connect the external power supply and start the first motor 3. Drive the driving roller 5 to start rotating through the first motor shaft 4. The driving roller 5 drives the driven roller 7 to start rotating synchronously through the gear transmission group 6. Then, pass the wire to be processed through the groove structure between the driving roller 5 and the driven roller 7 from left to right. Subsequently, cooperate with the groove structure by the driving roller 5 and the driven roller 7 to start extruding and pulling the wire. Then, the wire passes through the right end of the top shell 2. Manually wind the right end of the wire from top to bottom around the first fixed pulley 8, and wind the wire in an "S" shape between the second fixed pulley 10 and the movable pulley 11 until the top end of the wire passes through the wire outlet hole 18. When the wire loosens during the processing, start the second motor 16. Drive the transmission rod 14 to start rotating clockwise through the second motor shaft 17 and the belt transmission structure 15. Further drive the connecting sleeve 13 and the movable pulley 11 to start sliding upward. When the movable pulley 11 slides upward, it will drive the wire to move upward, thereby making the wire closely adhere to the first fixed pulley 8 and the second fixed pulley 10, ensuring that the wire remains taut during the processing. The models of the first motor 3 and the second motor 16 are both: YE2-132S-4. The electrical technologies involved in the present invention are all existing technologies.

[0033] Compared with the related technologies, a wire drawing machine capable of improving the surface quality of the wire provided by the present invention has the following beneficial effects:

[0034] 1. The present invention is provided with a driving roller 5, a gear transmission group 6 and a driven roller 7. When the driving roller 5 rotates, drive the driven roller 7 to rotate in the opposite direction synchronously with the driving roller 5 through the gear transmission group 6, thereby improving the synchronous speed of the driving roller 5 and the driven roller 7 during rotation.

[0035] 2. The present invention is provided with a first fixed pulley 8, a second fixed pulley 10 and a movable pulley 11. It is convenient to adjust the sliding direction of the wire through the cooperation of the first fixed pulley 8, the second fixed pulley 10 and the movable pulley 11, improving the convenience of use.

[0036] 3. The present invention is provided with a movable pulley 11, a sliding groove 12, a connecting sleeve 13 and a transmission rod 14. Drive the connecting sleeve 13 and the movable pulley 11 to slide along the sliding groove 12 through the rotation of the transmission rod 14. And it is convenient to adjust the overall tension of the wire through the movement of the movable pulley 11, ensuring that the wire remains taut during the processing, thereby improving the surface quality of the wire during processing.

[0037] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the description and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A wire drawing machine capable of improving the surface quality of metal wires, comprising a bottom shell (1) and a wire outlet hole (18), characterized in that, On the left side of the top of the bottom shell (1), a top shell (2) is provided, and a first motor (3) is provided at the rear side of the top shell (2). A first motor shaft (4) is rotatably connected to the front side of the first motor (3), and the first motor shaft (4) passes through the rear side of the top shell (2) and is connected to the driving roller (5). The right end of the driving roller (5) is connected to the driven roller (7) through a gear transmission group (6), and the driven roller (7) is arranged on the upper side inside the top shell (2). The gear transmission group (6) is respectively connected to the front ends of the driving roller (5) and the driven roller (7). A first fixed pulley (8) is provided on the right side of the top shell (2), and an inner groove (9) is provided below the first fixed pulley (8). The inner groove (9) is opened at the right end of the front side of the bottom shell (1), and second fixed pulleys (10) are arranged at both the left and right ends of the lower side of the rear inner wall of the inner groove (9). A movable pulley (11) is arranged in the middle of the upper side of the rear inner wall of the inner groove (9), and the rear end of the movable pulley (11) passes through the sliding groove (12) and is connected to the connecting sleeve (13). The sliding groove (12) is opened in the middle of the inner wall of the inner groove (9), and a transmission rod (14) is arranged at the rear side of the sliding groove (12). The transmission rod (14) is arranged inside the bottom shell (1), and the transmission rod (14) is connected to the connecting sleeve (13). The bottom of the transmission rod (14) is connected to the second motor shaft (17) through a belt transmission structure (15), and the belt transmission structure (15) is arranged at the rear side of the lower end inside the bottom shell (1). A second motor (16) is arranged at the lower end of the rear side of the bottom shell (1), and a second motor shaft (17) is rotatably connected to the bottom of the second motor (16). A wire outlet hole (18) is opened at the lower right side of the inner groove (9), and the wire outlet hole (18) passes through the right side of the bottom shell (1); The connection mode between the movable pulley (11) and the sliding groove (12) is a sliding connection, and the connection mode between the movable pulley (11) and the connecting sleeve (13) is a rotational connection; The connection mode between the connecting sleeve (13) and the transmission rod (14) is a threaded connection, and the connection mode between the transmission rod (14) and the bottom shell (1) is a rotational connection.

2. The wire drawing machine capable of improving the surface quality of the wire according to claim 1, characterized in that, The driving roller (5), the driven roller (7), the first fixed pulley (8), the second fixed pulley (10) and the movable pulley (11) have the same diameter, and the surfaces of the driving roller (5), the driven roller (7), the first fixed pulley (8), the second fixed pulley (10) and the movable pulley (11) are all in a groove-shaped structure. At the same time, the central axes of the driving roller (5), the driven roller (7), the first fixed pulley (8), the second fixed pulley (10) and the movable pulley (11) are all in the same vertical plane.

3. The wire drawing machine capable of improving the surface quality of the wire according to claim 1, wherein The top of the driving roller (5) is in mutual contact with the bottom of the driven roller (7), and the driving roller (5), the gear transmission group (6) and the driven roller (7) form a rotating structure.

4. The wire drawing machine capable of improving the surface quality of the wire according to claim 1, characterized in that, The second fixed pulleys (10) are symmetrically arranged in 2 numbers, and the distance between the second fixed pulleys (10) is equal to the diameter of the movable pulley (11).

5. The wire drawing machine capable of improving the surface quality of the wire according to claim 1, characterized in that, The diameter of the wire outlet hole (18) is the same as the diameters of the surface groove structures of the driving roller (5), the driven roller (7), the first fixed pulley (8), the second fixed pulley (10) and the movable pulley (11), and the center line of the wire outlet hole (18) is on the same horizontal plane as the bottom of the second fixed pulley (10).

Citation Information

Patent Citations

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    CN203599238U

  • Cable is overspeed device tensioner for wire drawing

    CN206810868U