Fully automatic bell roll frying equipment

Abstract

The present invention discloses a fully automatic bell roll frying device, comprising a frame, a frying pan is arranged on the frame, a back plate is fixedly connected to the top of the frame, a side of the back plate is connected to a servo motor a through a fixed support a, a side of the back plate close to the fixed support a is connected to a servo motor b through a fixed support b, and the output shaft of the servo motor a is connected to a fixed cylinder through a transmission mechanism. In the present invention, the fully automatic bell roll frying device is clean and sanitary, reduces manual contact, and increases food safety; in the present invention, the fully automatic bell roll frying device has high production efficiency, one person can supervise multiple devices to fry bell rolls at the same time, saving labor costs; in the present invention, the fully automatic bell roll frying device can simultaneously dry the grease attached to the food during frying during the production of bell rolls, and the grease attachment rate can be reduced by about 20-50%, making it healthier to eat.

Description

Technical Field

[0001] The present invention relates to the technical field of food processing, and more specifically, to a full-automatic bell roll frying device. Background Art

[0002] Deep-fried bells are a famous Zhejiang dish. They are named because the bean curd skin is as thin as a cicada's wing and the dish is crispy like a bell when eaten. This dish is made by rolling fine minced meat in bean curd skin, cutting it into inch-long pieces, and deep-frying it. It is bright yellow in color and fresh and delicious. In 1956, it was recognized as one of the 36 famous Hangzhou dishes.

[0003] At present, the frying method of bell rolls is to use all-artificial tofu skin to fry manually and fry it manually. The manual frying method has low efficiency, high labor cost, non-standard frying time and low yield.

[0004] To this end, we proposed a fully automatic bell roll frying equipment to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the problems existing in the prior art and to propose a fully automatic bell roll frying device.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] Fully automatic bell roll frying equipment, comprising a frame, a frying pan is arranged on the frame, a back plate is fixedly connected to the top of the frame, a side of the back plate is connected to a servo motor a through a fixed support a, a side of the back plate close to the fixed support a is connected to a servo motor b through a fixed support b, an output shaft of the servo motor a is connected to a fixed cylinder through a transmission mechanism, the fixed cylinder is connected to the back plate through a rotating member, an end of the fixed cylinder away from the servo motor a passes through the back plate and is fixedly connected to a coiling plate, an output shaft of the servo motor b is fixedly connected to a transmission shaft, one end of the transmission shaft passes through the fixed cylinder and the coiling plate in turn and is fixedly connected to a transmission sprocket, and the transmission shaft is respectively connected to the inner side wall of the fixed cylinder and the coiling plate through a rotating member;

[0008] The outer walls at both ends of the coil plate are rotatably connected to a coil shaft, and a sprocket a is fixedly sleeved on the outer wall of the coil shaft at one end close to the coil plate. The transmission sprocket is connected to the two sprockets a through a connecting chain, and a feeding mechanism and an unwinding mechanism are installed on the side of the back plate away from the servo motor a, and the feeding mechanism and the unwinding mechanism are respectively located on both sides of the coil plate.

[0009] Preferably, the transmission mechanism includes a sprocket b fixedly sleeved on one end of the fixed cylinder away from the coiling plate and one end of the output shaft of the servo motor a, and the two sprockets b are meshed and connected.

[0010] Preferably, the coil plate is rotatably connected to one side of the transmission sprocket with two rotating shafts, and the end of the rotating shaft away from the coil plate is fixedly sleeved with a tensioning sprocket, and the two tensioning sprockets are respectively located on both sides of the transmission sprocket, and the tensioning sprockets are meshed and connected to the connecting chain.

[0011] Preferably, the coiling plate is located directly above the frying pan.

[0012] Preferably, the feeding mechanism includes a cylinder fixing plate a fixedly connected to the outer wall of the back plate, the bottom of the cylinder fixing plate a is connected to the cylinder fixing plate b through the feeding cylinder a, the bottom of one end of the cylinder fixing plate b away from the cylinder fixing plate a is connected to a fixing frame through the feeding cylinder b, a plurality of fixing tubes are fixedly connected to the fixing frame, a suction cup is installed at the bottom of the fixing tube, and the top of the fixing tube is connected to the cylinder driving device through a connecting tube.

[0013] Preferably, the unwinding mechanism includes an unwinding cylinder fixing plate fixedly connected to the outer wall of the back plate, the unwinding cylinder fixing plate is connected to an unwinding fixing block via an unwinding cylinder, the outer wall of the unwinding fixing block is connected to a fixing plate via an unwinding connecting rod, and the fixing plate is fixedly connected to a vertically arranged unwinding plate on one side close to the back plate.

[0014] Preferably, the rotating member is a bearing.

[0015] The technical solution provided by the embodiments of the present invention may have the following beneficial effects:

[0016] 1. In the present invention, the fully automatic bell roll frying equipment is clean and sanitary, reduces manual contact, and increases food safety;

[0017] 2. In the present invention, the fully automatic bell roll frying equipment has high production efficiency. One person can supervise multiple devices to fry bell rolls at the same time, saving labor costs;

[0018] 3. In the present invention, the fully automatic bell roll frying equipment can simultaneously dry the grease attached to the food during frying during the production of bell rolls, and the grease attachment rate can be reduced by about 20-50%, making it healthier to eat. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the fully automatic bell roll frying equipment proposed by the present invention;

[0020] Figure 2 This is a schematic diagram of the side structure of the fully automatic bell roll frying equipment proposed by the present invention;

[0021] Figure 3 The present invention is a schematic diagram of the connection structure of the back plate, transmission shaft, sprocket b, coiling plate, transmission gear and fixed cylinder in the fully automatic bell roll frying equipment proposed by the present invention.

[0022] In the figure: 1. frame; 2. frying pan; 3. back plate; 4. coiling plate; 5. connecting chain; 6. coiling shaft; 7. sprocket a; 8. tensioning sprocket; 9. driving sprocket; 10. driving shaft; 11. cylinder fixing plate a; 12. feeding cylinder a; 13. cylinder fixing plate b; 14. fixing pipe; 15. fixing frame; 16. unwinding cylinder fixing plate; 17. unwinding cylinder; 18. unwinding connecting rod; 19. unwinding fixing block; 20. fixing plate; 21. unwinding plate; 22. servo motor a; 23. servo motor b; 24. fixing support a; 25. fixing support b; 26. feeding cylinder b; 27. sprocket b; 28. fixing barrel. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-Figure 3 , a fully automatic bell roll frying equipment, comprising a frame 1, a frying pan 2 is arranged on the frame 1, a back plate 3 is fixedly connected to the top of the frame 1, one side of the back plate 3 is connected to a servo motor a22 through a fixed support a24, and the side of the back plate 3 close to the fixed support a24 is connected to a servo motor b23 through a fixed support b25, the output shaft of the servo motor a22 is connected to a fixed cylinder 28 through a transmission mechanism, the fixed cylinder 28 is connected to the back plate 3 through a rotating member, the end of the fixed cylinder 28 away from the servo motor a22 passes through the back plate 3 and is fixedly connected to a coil plate 4, the output shaft of the servo motor b23 is fixedly connected to a transmission shaft 10, one end of the transmission shaft 10 passes through the fixed cylinder 28 and the coil plate 4 in sequence and is fixedly connected to a transmission sprocket 9, and the transmission shaft 10 is respectively connected to the inner side wall of the fixed cylinder 28 and the coil plate 4 through a rotating member;

[0025] The coiling plate 4 is rotated by the servo motor a22, and the coiling shaft 6 is rotated by the servo motor b23.

[0026] The outer walls at both ends of the coil plate 4 are rotatably connected to the coil shaft 6, and a sprocket a7 is fixedly sleeved on the outer wall of the coil shaft 6 at one end close to the coil plate 4. The transmission sprocket 9 is connected to the two sprockets a7 through a connecting chain 5. A feeding mechanism and an unwinding mechanism are installed on the side of the back plate 3 away from the servo motor a22. The feeding mechanism and the unwinding mechanism are respectively located on both sides of the coil plate 4.

[0027] Furthermore, the transmission mechanism includes a sprocket b27 fixedly sleeved on one end of the fixed cylinder 28 away from the coil plate 4 and one end of the output shaft of the servo motor a22, and the two sprockets b27 are meshed and connected. The servo motor a22 drives one of the sprockets b27 to rotate, and since the two sprockets b27 are meshed, the rotation of the servo motor a22 drives the fixed cylinder 28 to rotate.

[0028] Furthermore, the coil plate 4 is rotatably connected to one side of the transmission sprocket 9 with two rotating shafts, and the end of the rotating shaft away from the coil plate 4 is fixedly sleeved with a tensioning sprocket 8, and the two tensioning sprockets 8 are respectively located on both sides of the transmission sprocket 9, and the tensioning sprockets 8 are meshed and connected with the connecting chain 5. The function of the tensioning sprocket 8 is to tighten the connecting chain 5.

[0029] Furthermore, the coiling plate 4 is located directly above the frying pan 2 .

[0030] Further, the feeding mechanism includes a cylinder fixing plate a11 fixedly connected to the outer wall of the back plate 3, the bottom of the cylinder fixing plate a11 is connected to the cylinder fixing plate b13 through the feeding cylinder a12, the bottom of the end of the cylinder fixing plate b13 away from the cylinder fixing plate a11 is connected to the fixing frame 15 through the feeding cylinder b26, and a plurality of fixing pipes 14 are fixedly connected to the fixing frame 15, a suction cup is installed at the bottom of the fixing pipe 14, and the top of the fixing pipe 14 is connected to the cylinder driving device through a connecting pipe. It is used to put the tofu skin on the coiling shaft 6 for frying, without manual frying.

[0031] Furthermore, the unwinding mechanism includes an unwinding cylinder fixing plate 16 fixedly connected to the outer side wall of the back plate 3, the unwinding cylinder fixing plate 16 is connected to an unwinding fixing block 19 through an unwinding cylinder 17, the outer side wall of the unwinding fixing block 19 is connected to a fixing plate 20 through an unwinding connecting rod 18, and a vertically arranged unwinding plate 21 is fixedly connected to the fixing plate 20 on the side close to the back plate 3. The fried bell rolls on the coiling shaft 6 are rolled up, and the grease on the bell rolls is dried at the same time, and the grease incidental rate can be reduced by about 20-50%, which is healthier to eat.

[0032] Among them, the function of the unwinding sheet 21 is to facilitate the removal of the bell roll on the winding shaft 6.

[0033] The function of the fixing plate 20 is to cooperate with the rotating coiling shaft 6 to roll up the fried tofu skin to form a bell roll.

[0034] Furthermore, the rotating member is a bearing.

[0035] In the present invention, the tofu skin is manually placed in the designated material box, and the suction cup absorbs the tofu skin and automatically delivers the rectangular tofu skin material to the coil shaft 6. After the feeding is completed, the servo motor a22 drives the coil plate 4 to rotate and oil, and the oiling time can be manually set. After reaching the designated position, the servo motor b23 drives the coil shaft 6 to rotate, and cooperates with the fixed plate 20 to roll the fried tofu skin. After the rolling is completed, the unwinding cylinder 17 is notified to work. The operation of the unwinding cylinder 17 drives the fixed plate 20 to move horizontally away from the back plate 3. The unwinding plate 21 installed on the fixed plate 20 removes the ring roll on the coil shaft 6. It reciprocates automatically in sequence and runs. This equipment has an automatic detection function for the material box. When the material level of the material box is insufficient, an alarm signal is issued to notify the worker to put the material, and automatic unmanned operation can be realized. The positioning accuracy of the equipment using the servo control system is higher, and the failure rate is very low. The difficulty of this equipment lies in the design of the axis in the axis. The same axis position drives the coil plate 4 and the coil shaft 6 to run separately. By rotating at high speed while rolling, you can shake off the excess oil on the rattle, reduce the oil content of the rattle and improve the taste.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic bell roll frying device, comprising a frame (1), characterized in that: A frying pan (2) is arranged on the frame (1); a back plate (3) is fixedly connected to the top of the frame (1); a servo motor a (22) is connected to one side of the back plate (3) via a fixed support a (24); a servo motor b (23) is connected to the side of the back plate (3) close to the fixed support a (24) via a fixed support b (25); an output shaft of the servo motor a (22) is connected to a fixed cylinder (28) via a transmission mechanism; the fixed cylinder (28) is connected to the back plate (3) via a rotating member; an end of the fixed cylinder (28) away from the servo motor a (22) passes through the back plate (3) and is fixedly connected to a coiling plate (4); an output shaft of the servo motor b (23) is fixedly connected to a transmission shaft (10); one end of the transmission shaft (10) passes through the fixed cylinder (28) and the coiling plate (4) in sequence and is fixedly connected to a transmission sprocket (9); the transmission shaft (10) is respectively connected to the inner side wall of the fixed cylinder (28) and the coiling plate (4) via a rotating member; The outer side walls at both ends of the coiling plate (4) are rotatably connected to a coiling shaft (6); a sprocket a (7) is fixedly sleeved on the outer side wall of one end of the coiling shaft (6) close to the coiling plate (4); the transmission sprocket (9) is connected to the two sprockets a (7) via a connecting chain (5); a feeding mechanism and an unwinding mechanism are installed on the side of the back plate (3) away from the servo motor a (22); the feeding mechanism and the unwinding mechanism are respectively located on two sides of the coiling plate (4); The transmission mechanism comprises a sprocket b (27) fixedly sleeved on one end of the fixed cylinder (28) away from the coil plate (4) and one end of the output shaft of the servo motor a (22), and the two sprockets b (27) are meshingly connected; The side of the coiling plate (4) close to the transmission sprocket (9) is rotatably connected to two rotating shafts, and the end of the rotating shaft away from the coiling plate (4) is fixedly sleeved with a tensioning sprocket (8), the two tensioning sprockets (8) are respectively located on both sides of the transmission sprocket (9), and the tensioning sprocket (8) is meshingly connected to the connecting chain (5); The feeding mechanism comprises a cylinder fixing plate a (11) fixedly connected to the outer wall of the back plate (3); the bottom of the cylinder fixing plate a (11) is connected to the cylinder fixing plate b (13) via a feeding cylinder a (12); the bottom of one end of the cylinder fixing plate b (13) away from the cylinder fixing plate a (11) is connected to a fixing frame (15) via a feeding cylinder b (26); a plurality of fixing pipes (14) are fixedly connected to the fixing frame (15); a suction cup is installed at the bottom of the fixing pipe (14); and the top of the fixing pipe (14) is connected to a cylinder driving device via a connecting pipe; The unwinding mechanism comprises an unwinding cylinder fixing plate (16) fixedly connected to the outer side wall of the back plate (3); the unwinding cylinder fixing plate (16) is connected to an unwinding fixing block (19) via an unwinding cylinder (17); the outer side wall of the unwinding fixing block (19) is connected to a fixing plate (20) via an unwinding connecting rod (18); and a vertically arranged unwinding plate (21) is fixedly connected to a side of the fixing plate (20) close to the back plate (3).

2. The fully automatic bell roll frying equipment according to claim 1 is characterized in that: The coiling plate (4) is located directly above the frying pan (2).

3. The fully automatic bell roll frying equipment according to claim 1 is characterized in that: The rotating member is a bearing.

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