An environmentally friendly fully automatic cleaning machine for the production of foamed ceramic panels

Abstract

The present invention belongs to the field of machinery for the production of foamed ceramic panels, and in particular, relates to an environmentally friendly fully automatic cleaning machine for the production of foamed ceramic panels. The technical problem to be solved by the present invention is to provide an environmentally friendly fully automatic cleaning machine for the production of foamed ceramic panels that can save trouble and effort. An environmentally friendly fully automatic cleaning machine for the production of foamed ceramic panels includes a first cleaning bin rack, a cleaning travel mechanism, a second cleaning bin rack, a lifting mechanism, etc.; the first cleaning bin rack and the second cleaning bin rack are four-column structures, and a plurality of cleaning travel mechanisms are detachably mounted on the first cleaning bin rack, the cleaning mechanism is transmission-connected to the cleaning travel mechanism, and the lifting mechanism is mounted on the top of the second cleaning bin rack. The present invention completes the cleaning work of the car shed board of the foaming loading kiln through the lifting mechanism, the cleaning mechanism, the supporting mechanism, and the cleaning travel mechanism under the program instructions of the PLC controller.

Description

Technical Field

[0001] The invention belongs to the field of machinery for producing foamed ceramic plates, and in particular relates to an environmentally friendly full-automatic cleaning machine for producing foamed ceramic plates. Background Art

[0002] After the foamed ceramic board is produced on the kiln car, the kiln car needs to be cleaned to prevent the impurities in the kiln car from affecting the subsequent production of the foamed ceramic board. At present, the kiln cars used for the production of foamed ceramic boards are generally cleaned manually. The kiln car generally has three layers, and manual cleaning is more laborious, and the flying dust will affect the health of the workers. Therefore, it is urgent to develop an environmentally friendly fully automatic cleaning machine for the production of foamed ceramic boards that can save time and effort. Summary of the invention

[0003] In order to overcome the shortcomings that kiln cars used in the production of foamed ceramic panels are generally cleaned manually, and kiln cars generally have three layers, manual cleaning is relatively laborious, and flying dust will affect the health of workers, the technical problem to be solved by the present invention is to provide an environmentally friendly fully automatic cleaning machine for the production of foamed ceramic panels that can save trouble and effort.

[0004] The present invention is achieved by the following specific technical means:

[0005] An environmentally friendly fully automatic cleaning machine for foamed ceramic plate production includes a first cleaning rack, a cleaning travel mechanism, a second cleaning rack, a lifting mechanism, a cleaning mechanism and a supporting mechanism; the first cleaning rack is connected to the second cleaning rack, the first cleaning rack and the second cleaning rack are four-column structures, a plurality of cleaning travel mechanisms are detachably mounted on the first cleaning rack, the cleaning mechanism is transmission-connected to the cleaning travel mechanism, the lifting mechanism is mounted on the top of the second cleaning rack, a plurality of supporting mechanisms are transmission-connected to the lifting mechanism, a plurality of supporting mechanisms are located in the second cleaning rack, and the supporting mechanisms correspond to the cleaning travel mechanisms;

[0006] The cleaning travel mechanism includes a first installation motor, a slide, a travel frame and a first conveyor belt device; the slide is detachably installed in the first cleaning bin frame, the travel frame is slidably connected to the slide, the first installation motor is fixed to the slide, a first conveyor belt device is arranged in the slide, the first conveyor belt device is transmission-connected to the output end of the first installation motor, and the travel frame is transmission-connected to the first conveyor belt device;

[0007] The cleaning mechanism includes a dust hood, a cleaning rod, a collecting port, a third mounting motor and a second conveying belt device; the dust hood is fixedly connected to the left end of the bottom of the traveling frame, the side of the dust hood is provided with a third mounting motor and a second conveying belt device, the second conveying belt device is transmission-connected to the output end of the third mounting motor, the cleaning rod is installed in the dust hood, and the cleaning rod is transmission-connected to the second conveying belt device.

[0008] Furthermore, the lifting mechanism includes a second mounting motor, a ninety-degree transmission gear set, a first vertical slide rail and a transmission chain device; the second mounting motor is fixedly connected to the top of the second cleaning bin rack, four first vertical slide rails are provided, the four first vertical slide rails are fixedly connected to the inner sides of the four columns of the second cleaning bin rack, the supporting and rowing mechanism is slidably connected to the first vertical slide rails, the ninety-degree transmission gear set is fixedly connected to the top of the second cleaning bin rack, the ninety-degree transmission gear set is transmission-connected to the second mounting motor, the transmission chain device is transmission-connected to the ninety-degree transmission gear set, the transmission chain device corresponds to the first vertical slide rail, and the supporting and rowing mechanism is transmission-connected to the transmission chain device.

[0009] Furthermore, the supporting mechanism includes a fixed frame, a movable frame, and a rolling pulley; the fixed frame is slidably connected to the first vertical slide rail through a roller, the movable frame is fixed to the top of the fixed frame, the movable frame is transmission-connected to the conveying chain device, and multiple sets of rolling pulleys are fixed to the top of the movable frame at equal intervals.

[0010] Furthermore, the cleaning travel mechanism and the lifting mechanism are electrically connected to a PLC controller.

[0011] Furthermore, the 90-degree transmission gear set is composed of a rotating shaft, a bearing and a 90-degree bevel gear box.

[0012] Furthermore, the first conveyor belt device and the second conveyor belt device are both composed of a driving wheel, a driven wheel, and a conveyor belt.

[0013] Furthermore, the conveying chain device is composed of a main sprocket, a slave sprocket and a chain.

[0014] Furthermore, a second vertical slide rail is fixedly connected to the inner side of the four columns of the first cleaning bin rack, and the slide rack is fixed to the second vertical slide rail by means of screws and threaded holes.

[0015] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention completes the cleaning work of the car shed board of the foaming loading kiln under the program instruction of the PLC controller through the lifting mechanism, the cleaning mechanism, the supporting and discharging mechanism, and the cleaning travel mechanism, that is, the cleaning mechanism is pushed back and forth on the car shed board of the foaming loading kiln through the cleaning travel mechanism, and the supporting and discharging mechanism and the cleaning travel mechanism are lifted and lowered by the lifting mechanism to be located at the same working surface position, so that the cleaning travel mechanism can slide at the output end of the supporting and discharging mechanism, and then the cleaning is carried out by the cleaning rod in the cleaning mechanism, and the slag material can be recovered under the installation connection of the dust collecting hood, the collecting air duct and the dust collector to avoid secondary pollution, and under the negative pressure of the dust collector, the cleaned slag material enters the dust collector through the collecting port, the collecting air duct, etc., thereby completing the cleaning work and achieving the effect of saving trouble, labor and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0019] Figure 2 It is a schematic structural diagram of the lifting mechanism and the supporting mechanism of the present invention.

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the cleaning mechanism of the present invention.

[0021] Figure 4 For the present invention Figure 1 Schematic diagram of the three-dimensional structure viewed from above.

[0022] The marks in the accompanying drawings are: 1-the first cleaning bin rack, 2-the cleaning travel mechanism, 21-the first mounting motor, 22-the slide, 23-the travel frame, 24-the first conveyor belt device, 3-the second cleaning bin rack, 4-the lifting mechanism, 41-the second mounting motor, 42-the ninety-degree transmission gear set, 43-the first vertical slide rail, 44-the conveyor chain device, 5-the cleaning mechanism, 51-the dust collection hood, 52-the cleaning rod, 53-the collection port, 54-the third mounting motor, 55-the second conveyor belt device, 6-the supporting mechanism, 61-the fixed frame, 62-the movable frame, 63-the rolling pulley, 101-the second vertical slide rail. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings:

[0024] Example

[0025] An environmentally friendly fully automatic cleaning machine for the production of foamed ceramic panels, such as Figure 1-4As shown, it includes a first cleaning bin frame 1, a cleaning travel mechanism 2, a second cleaning bin frame 3, a lifting mechanism 4, a cleaning mechanism 5 and a supporting mechanism 6; the first cleaning bin frame 1 is connected to the second cleaning bin frame 3, the first cleaning bin frame 1 and the second cleaning bin frame 3 are four-column structures, a plurality of cleaning travel mechanisms 2 are detachably mounted on the first cleaning bin frame 1, the cleaning mechanism 5 is transmission-connected to the cleaning travel mechanism 2, the lifting mechanism 4 is mounted on the top of the second cleaning bin frame 3, a plurality of supporting mechanisms 6 are transmission-connected to the lifting mechanism 4, a plurality of supporting mechanisms 6 are located in the second cleaning bin frame 3, and the supporting mechanisms 6 correspond to the cleaning travel mechanism 2;

[0026] The cleaning travel mechanism 2 includes a first installation motor 21, a slide 22, a travel frame 23 and a first conveyor belt device 24; the slide 22 is detachably installed in the first cleaning bin frame 1, the travel frame 23 is slidably connected with the slide 22, the first installation motor 21 is fixed to the slide 22, a first conveyor belt device 24 is provided in the slide 22, the first conveyor belt device 24 is transmission-connected to the output end of the first installation motor 21, and the travel frame 23 is transmission-connected to the first conveyor belt device 24;

[0027] The cleaning mechanism 5 includes a dust hood 51, a cleaning rod 52, a collecting port 53, a third mounting motor 54 and a second conveying belt device 55; the dust hood 51 is fixedly connected to the left end of the bottom of the traveling frame 23, and the side of the dust hood 51 is provided with a third mounting motor 54 and a second conveying belt device 55, the second conveying belt device 55 is transmission-connected to the output end of the third mounting motor 54, the cleaning rod 52 is installed in the dust hood 51, and the cleaning rod 52 is transmission-connected to the second conveying belt device 55.

[0028] The lifting mechanism 4 and the cleaning mechanism 5 complete the cleaning work of the car shed board of the foaming loading kiln under the program instruction of the PLC controller. The kiln car enters the second cleaning storage rack 3. The lifting mechanism 4 is started by controlling the PLC controller. The lifting mechanism 4 drives the supporting mechanism 6 to rise and fall, so that the supporting mechanism 6 can be located at the same working surface position as the cleaning travel mechanism 2. Then, the cleaning travel mechanism 2 moves the cleaning mechanism 5 under the program instruction of the PLC controller, that is, the first installation motor 21 rotates forward, and drives the travel frame 23 to move into the second cleaning storage rack 3 through the first transmission belt device 24, then the travel frame 23 can slide at the output end of the supporting mechanism 6, that is, the cleaning travel mechanism 2 can push the cleaning mechanism 5 to the maximum stroke of the car shed board of the foaming loading kiln. At this time, the PLC controller is controlled The cleaning mechanism 5 is started, and the third installed motor 54 is started. The third installed motor 54 drives the cleaning rod 52 to rotate through the second conveyor belt device 55. When the cleaning mechanism 5 is performing the cleaning activity, after pushing the foaming loading kiln car shed board to the maximum stroke, the second installed motor 41 rotates in the opposite direction to retract the traveling frame 23, that is, the cleaning mechanism 5 is retracted. During this process, the dust collecting hood 51 has been interconnected with the dust collector output end through the collecting air duct, and the cleaned slag can be collected by the dust collecting hood 51 to avoid secondary pollution, and under the negative pressure of the dust collector, the cleaned slag enters the dust collector through the collecting port 53, the collecting air duct, etc., thereby completing the cleaning work. Finally, the lifting mechanism 4 controls the descending support mechanism 6 to be lifted to the initial position under the control of the PLC controller, thereby achieving the effect of saving trouble, labor and environmental protection.

[0029] The lifting mechanism 4 includes a second mounting motor 41, a 90-degree transmission gear set 42, a first vertical slide rail 43 and a transmission chain device 44; the second mounting motor 41 is fixedly connected to the top of the second cleaning bin rack 3, and the first vertical slide rail 43 is provided with four, and the four first vertical slide rails 43 are fixedly connected to the inner sides of the four columns of the second cleaning bin rack 3, and the supporting mechanism 6 is slidably connected to the first vertical slide rail 43, and the 90-degree transmission gear set 42 is fixedly connected to the top of the second cleaning bin rack 3, and the 90-degree transmission gear set 42 is connected to the second The installation motor 41 is transmission connected, the transmission chain device 44 is transmission connected to the ninety-degree transmission gear set 42, the transmission chain device 44 corresponds to the first vertical slide rail 43, and the supporting mechanism 6 is transmission connected to the transmission chain device 44; the lifting mechanism 4 operates under the instruction of the PLC controller, the second installation motor 41 is started, driving the ninety-degree transmission gear set 42 to operate, and then driving the transmission chain device 44 to operate, so that the transmission chain device 44 drives the supporting mechanism 6 to move up and down along the first vertical slide rail 43.

[0030] Among them, the supporting mechanism 6 includes a fixed frame 61, a movable frame 62, and a rolling pulley 63; the fixed frame 61 is slidably connected to the first vertical slide rail 43 through rollers, the movable frame 62 is fixed to the top of the fixed frame 61, the movable frame 62 is transmission-connected to the conveying chain device 44, and multiple groups of rolling pulleys 63 are fixed to the top of the movable frame 62 at equal intervals; the traveling frame 23 slides on the multiple groups of rolling pulleys 63 so that the traveling frame 23 can operate stably.

[0031] Among them, the 90-degree transmission gear set 42 is composed of a rotating shaft, a bearing and a 90-degree changing bevel gear box; the second installation motor 41 is started, and the second rotation start drives the rotating shaft to rotate, and then the rotating shaft drives the 90-degree changing bevel gear box to rotate, so that the rotation angle changes direction by 90 degrees, thereby driving the transmission chain device 44 to start.

[0032] Among them, the first conveyor belt device 24 and the second conveyor belt device 55 are both composed of a driving wheel, a driven wheel, and a conveyor belt; the driving wheel and the driven wheel are connected by a transmission belt, and then the driving wheel rotates under the operation of the first installation motor 21 or the third installation motor 54, so that the conveyor belt can perform the conveying operation.

[0033] The transmission chain device 44 is composed of a main sprocket, a slave sprocket and a chain; the 90-degree bevel gearbox rotates to drive the main sprocket to rotate, and since the main sprocket and the slave sprocket are connected by a chain transmission, the chain can be lifted and lowered.

[0034] Among them, the second vertical slide rail 101 is fixedly connected to the inner side of the four columns of the first cleaning bin frame 1, and the slide 22 is fixed to the second vertical slide rail 101 by screws and threaded holes; the above arrangement is to be able to adjust the distance between the slides 22 to meet the requirements of each layer of the kiln car.

[0035] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0036] Although the present disclosure has been described in detail with reference to the exemplary embodiments, the present disclosure is not limited thereto, and it will be apparent to those skilled in the art that various modifications and changes may be made thereto without departing from the scope of the present disclosure.

Claims

1. An environmentally friendly fully automatic cleaning machine for the production of foamed ceramic panels, characterized in that: The invention comprises a first cleaning bin frame (1), a cleaning travel mechanism (2), a second cleaning bin frame (3), a lifting mechanism (4), a cleaning mechanism (5) and a supporting and discharging mechanism (6); the first cleaning bin frame (1) is connected to the second cleaning bin frame (3); the first cleaning bin frame (1) and the second cleaning bin frame (3) are four-column structures; a plurality of cleaning travel mechanisms (2) are detachably mounted on the first cleaning bin frame (1); the cleaning mechanism (5) is transmission-connected to the cleaning travel mechanism (2); the lifting mechanism (4) is mounted on the top of the second cleaning bin frame (3); a plurality of supporting and discharging mechanisms (6) are transmission-connected to the lifting mechanism (4); the plurality of supporting and discharging mechanisms (6) are located in the second cleaning bin frame (3); and the supporting and discharging mechanisms (6) correspond to the cleaning travel mechanisms (2); The cleaning travel mechanism (2) comprises a first installation motor (21), a slide (22), a travel frame (23) and a first transmission belt device (24); the slide (22) is detachably installed in the first cleaning bin frame (1), the travel frame (23) is slidably connected to the slide (22), the first installation motor (21) is fixed to the slide (22), a first transmission belt device (24) is provided in the slide (22), the first transmission belt device (24) is transmission-connected to the output end of the first installation motor (21), and the travel frame (23) is transmission-connected to the first transmission belt device (24); The cleaning mechanism (5) comprises a dust collecting hood (51), a cleaning rod (52), a collecting port (53), a third mounting motor (54) and a second conveying belt device (55); the dust collecting hood (51) is fixedly connected to the left end of the bottom of the traveling frame (23); the side of the dust collecting hood (51) is provided with a third mounting motor (54) and a second conveying belt device (55); the second conveying belt device (55) is connected in a transmission manner to the output end of the third mounting motor (54); the cleaning rod (52) is installed in the dust collecting hood (51); the cleaning rod (52) is connected in a transmission manner to the second conveying belt device (55); The lifting mechanism (4) comprises a second mounting motor (41), a ninety-degree transmission gear set (42), a first vertical slide rail (43) and a transmission chain device (44); the second mounting motor (41) is fixedly connected to the top of the second cleaning bin frame (3); four first vertical slide rails (43) are provided, and the four first vertical slide rails (43) are fixedly connected to the inner sides of four columns of the second cleaning bin frame (3); the supporting mechanism (6) is slidably connected to the first vertical slide rail (43); the ninety-degree transmission gear set (42) is fixedly connected to the top of the second cleaning bin frame (3); the ninety-degree transmission gear set (42) is transmission-connected to the second mounting motor (41); the transmission chain device (44) is transmission-connected to the ninety-degree transmission gear set (42); the transmission chain device (44) corresponds to the first vertical slide rail (43); and the supporting mechanism (6) is transmission-connected to the transmission chain device (44); The supporting mechanism (6) comprises a fixed frame (61), a movable frame (62), and a rolling pulley (63); the fixed frame (61) is slidably connected to the first vertical slide rail (43) via a roller, the movable frame (62) is fixed to the top of the fixed frame (61), the movable frame (62) is transmission-connected to the conveying chain device (44), and a plurality of groups of rolling pulleys (63) are fixed to the top of the movable frame (62) at equal intervals.

2. The environmentally friendly fully automatic cleaning machine for foamed ceramic board production according to claim 1 is characterized in that: The cleaning travel mechanism (2) and the lifting mechanism (4) are electrically connected to a PLC controller.

3. The environmentally friendly fully automatic cleaning machine for foamed ceramic board production according to claim 2 is characterized in that: The 90-degree transmission gear set (42) consists of a rotating shaft, a bearing and a 90-degree bevel gear box.

4. The environmentally friendly fully automatic cleaning machine for foamed ceramic board production according to claim 1, characterized in that: The first conveyor belt device (24) and the second conveyor belt device (55) are both composed of a driving wheel, a driven wheel, and a conveyor belt.

5. The environmentally friendly fully automatic cleaning machine for foamed ceramic board production according to claim 2, characterized in that: The transmission chain device (44) consists of a main sprocket, a slave sprocket and a chain.

6. The environmentally friendly fully automatic cleaning machine for foamed ceramic board production according to claim 1, characterized in that: A second vertical slide rail (101) is fixedly connected to the inner side of the four upright columns of the first cleaning bin frame (1), and the slide frame (22) is fixed to the second vertical slide rail (101) by means of screws and threaded holes.

Images