Cutting system and cutting method

By designing a cutting system combining press rollers and encoder, the problems of low cutting efficiency and low precision in the prior art are solved, and a more efficient and accurate cutting process of the sheet is achieved.

CN111590128BActive Publication Date: 2025-03-14ZHUHAI GRAND KITCHENWARE CO LTD
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Patent Information

Application Number
CN202010376374.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-05-07
Publication Date
2025-03-14
Estimated Expiration
2040-05-07

AI Technical Summary

Technical Problem

In the prior art, the cutting efficiency of the sheet material is low and the cutting accuracy is not high, which is mainly due to the large manual measurement error, resulting in low production efficiency.

Method used

A cutting system is designed, including a cutting device and a feeding device, and precise filming and fixed length cutting of the sheet is achieved using a press roller and an encoder. The pressing roller rolls the plate and combines it with the encoder to detect the plate transfer amount and the amount of film used, simplifying the equipment structure to synchronize filming and cutting.

Benefits of technology

It improves the cutting efficiency and cutting accuracy of the board material, reduces manual errors, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a material cutting system and a material cutting method. The cutting device includes a first bracket, a cutting knife, a film roller and a pressure roller. The first bracket is provided with a cutting platform. The cutting knife is provided above the front end of the cutting platform. The film roller is used to provide a film piece attached to a plate. The pressure roller is provided above the cutting platform. The pressure roller and the cutting knife are provided in sequence from back to front. The pressure roller can roll the plate with the film piece attached, and the pressure roller is connected to an encoder. The pressure roller rolls the plate, and rotates with the plate or is used to drive the plate to be transmitted. It can be used to drive the film piece to be attached to the plate, and can also be combined with the encoder to detect the transmission amount of the plate and the amount of the film piece used; the simplified equipment structure can simultaneously perform film attachment and fixed-length cutting of the plate.
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Description

Technical Field

[0001] The invention relates to plate processing equipment, in particular to a material cutting system for plates. Background Art

[0002] Metal sinks are commonly used in our daily kitchens and bathrooms. They are usually formed by punching and drawing stainless steel sheets, which are usually cut from a large roll of sheet material. The sheet material is pulled out from the roll and then cut.

[0003] In the prior art, manual measurement is used before cutting, which has low production efficiency and large errors in manual measurement. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a cutting system that can improve cutting efficiency and cutting accuracy.

[0005] According to a first aspect of an embodiment of the present invention, a cutting system is provided for cutting a sheet material, comprising a cutting device, wherein the cutting device comprises a first bracket, a cutting knife, a film roller and a pressure roller, wherein the first bracket is provided with a cutting platform, the cutting knife is provided above the front end of the cutting platform, the film roller is used to provide a film member adhered to the sheet material, the pressure roller is provided above the cutting platform, the pressure roller and the cutting knife are provided in sequence from back to front, the pressure roller can roll the sheet material adhered to the film member, and the pressure roller is connected to an encoder.

[0006] A material cutting system according to an embodiment of the present invention has at least the following beneficial effects: the pressure roller rolls the plate material, and it rotates along with the plate material or is used to drive the plate material to be transmitted. It can be used to drive the film to be tightly attached to the plate material, and can also be combined with an encoder to detect the transmission amount of the plate material and the amount of film material used; the simplified version of the equipment structure can simultaneously perform film application and fixed-length cutting of the plate material.

[0007] According to some embodiments of the present invention, the cutting device also includes a pressure plate assembly, the pressure roller, the pressure plate assembly and the cutter are arranged in sequence from back to front, the pressure plate assembly includes a pressure block and a first lifting power component, at least one of the pressure blocks is arranged in the left and right directions and is connected to the corresponding first lifting power component.

[0008] According to some embodiments of the present invention, the material receiving device is further included in front of the cutting device, the material receiving device includes a stacking mechanism and a positioning frame, the stacking mechanism includes a stacking table and a second lifting power member for driving the stacking table to rise and fall; the positioning frame surrounds the stacking mechanism, and the upper end of the positioning frame is provided with guide slopes at the rear end, left end and right end, so that the upper end of the positioning frame is narrowed from top to bottom.

[0009] According to some embodiments of the present invention, the material receiving device also includes a material receiving mechanism that is higher than the positioning frame, the material receiving mechanism includes a second bracket, a material receiving power piece, and a supporting frame connected to the left and right ends of the second bracket, the material receiving power piece is used to drive the supporting frame to move in the left and right directions to make the two supporting frames closer or farther away.

[0010] According to some embodiments of the present invention, it further includes a flattening transmission platform and a feeding device, wherein the feeding device, the flattening transmission platform and the cutting device are arranged in sequence from back to front.

[0011] According to some embodiments of the present invention, a feeding device is further included behind the cutting device, and the feeding device includes a first base, a movable base and a raw material roller. One end of the raw material roller is rotatably connected to the first base, and the other end is detachably connected to the movable base. The raw material roller is used to pass through the winding drum of the coil, and the plate on the coil can be pulled forward.

[0012] According to some embodiments of the present invention, the mobile base includes a seat block, a turntable and a lifting frame, two supporting rollers are arranged side by side in the front-to-back direction on the lifting frame, the ends of the raw material roller are supported on the two supporting rollers, the turntable is rotatably connected to the upper end of the seat block, the turntable can rotate around a vertical axis, and a vertical screw connected to the turntable is arranged at the lower end of the lifting frame.

[0013] According to some embodiments of the present invention, the feeding device also includes a damping mechanism, which includes a reference rod, a pressure rod and an adjusting rod, the reference rod is connected to the first base, the adjusting rod is divided into a screw section and a hinge section, the hinge section is rotatably connected to the screw section and hinged to the reference rod, one end of the pressure rod is hinged to the first base, and the other end is provided with a threaded through hole for connecting the screw section, and the pressure rod is used to abut the raw material roller.

[0014] A material cutting method according to a second aspect of an embodiment of the present invention comprises the following steps:

[0015] Sheet feeding: Sheets are fed to the rear end of the cutting platform;

[0016] Film pasting and feeding amount detection, the plate is placed under the pressing roller, a film roll is installed on the film roller, the film pulled out from the film roller is also placed under the pressing roller, and the film is attached to the upper end of the plate, the pressing roller rolls the film and the plate to make the film pasted on the plate, and the encoder connected to the pressing roller is used to detect the amount of the plate fed to the bottom of the cutter;

[0017] To cut the board, the board is fed a predetermined amount L under the cutter each time, then the feeding is stopped and the cutter moves down to cut the board.

[0018] A material cutting method according to an embodiment of the present invention has at least the following beneficial effects: the pressure roller rolls, and it is accompanied by the rotation of the plate or is used to drive the transmission of the plate, which can be used to drive the film to be tightly attached to the plate, and can also be combined with an encoder to detect the transmission amount of the plate and the amount of film used; the simplified version of the equipment structure can simultaneously perform film sticking and fixed-length cutting of the plate.

[0019] According to some embodiments of the present invention, in the board cutting step, two supporting frames are close to each other, and the board extends out from the output end of the cutting device, and the two supporting frames respectively drag the left and right ends of the board, and the center of gravity of the board is located between the two supporting frames and is suspended without support. The board is paused and cut, and the upper end or the topmost board on the stacking table is aligned with the lower end of the guide slope. The two supporting frames move away from each other, and the left or right end of the board first detaches from the corresponding supporting frame, and the board detaches from the other supporting frame under its own gravity. The rear end, left end and right end of the board are stopped by the corresponding guide slopes on the positioning frame, and the board finally falls neatly on the stacking table.

[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0022] Figure 1 It is a schematic diagram of a cutting system according to an embodiment of the present invention;

[0023] Figure 2 for Figure 1 A schematic diagram showing the structure of a feeding device of a material cutting system;

[0024] Figure 3 for Figure 1 A left view showing the raw material drawing mechanism of the cutting system;

[0025] Figure 4 for Figure 1 A rear view showing a raw material pull-out mechanism of the cutting system;

[0026] Figure 5 for Figure 1 A rear view showing the damping mechanism of the material cutting system;

[0027] Figure 6 for Figure 1 A left side view showing the damping mechanism of the material cutting system;

[0028] Figure 7 for Figure 1 A three-dimensional view distribution diagram showing a material receiving device and a cutting device of a material cutting system;

[0029] Figure 8 for Figure 1 The main viewing angle distribution diagram of the material receiving device and the cutting device of the material cutting system is shown;

[0030] Fig. 9 Instructions for removing the temporary protective film Figure 1 ;

[0031] Fig.10 Instructions for removing the temporary protective film Figure 2 .

[0032] Feeding device 100, raw material pulling mechanism 110, first base 111, raw material roller 112, moving base 113, supporting roller 113a, seat block 113b, turntable 113c, lifting frame 113d, vertical screw 113e, wrench 114, winding mechanism 120, second base 121, winding roller 122, winding power member 123, damping mechanism 130, reference rod 131, pressure rod 132, adjusting rod 133, screw section 133a, hinge section 133b, turntable 134;

[0033] A flat transmission platform 200, a third bracket 210, and a supporting wheel 220;

[0034] Cutting device 300, cutting platform 310, cutting knife 320, pressing roller 330, film roller 340, first bracket 350, cutting power member 360, pressing plate assembly 370, pressing block 371, first lifting power member 372, and limiting plate 380;

[0035] The material receiving device 400, the stacking mechanism 410, the stacking platform 411, the second lifting power member 412, the positioning frame 420, the inclined rod 421, the guide slope 421a, the material receiving mechanism 430, the second bracket 431, the material receiving power member 432, the supporting frame 433, the supporting arm 433a, and the ball 434. DETAILED DESCRIPTION

[0036] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0037] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0038] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0039] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0040] Reference Figure 1 The cutting system is used for cutting the sheet material, and includes a cutting device 300. The cutting device 300 includes a first bracket 350, a cutter 320, a film roller 340 and a pressure roller 330. The first bracket 350 is provided with a cutting platform 310. The cutter 320 is arranged above the front end of the cutting platform 310. The film roller 340 is used to provide a film member adhered to the sheet material. The pressure roller 330 is arranged above the cutting platform 310. The pressure roller 330 and the cutter 320 are arranged in sequence from back to front. The pressure roller 330 can roll the sheet material with the film member adhered, and the pressure roller 330 is connected to an encoder.

[0041] Figure 1 In the simple schematic diagram, the structure of the first bracket 350 for connecting the cutter 320 is omitted. The cutter 320 is movably connected to the first bracket 350 and can move up and down. The cutter 320 is connected to a material cutting power member 360. For example, the material cutting power member 360 includes a crank articulated with a frame, a connecting rod connected to the crank at one end and connected to the cutter at the other end, and the crank, the connecting rod and the cutter 320 that moves up and down form a crank slider mechanism. Generally, the crank is driven to rotate by a corresponding motor, see Figure 7 The cutting power member 360 can also be simply a cylinder body, which directly drives the cutter 320 to move up and down. The cylinder body is a common air cylinder, hydraulic cylinder and electric cylinder.

[0042] Encoders are common knowledge for those skilled in the art. They are usually connected to the shaft end, detect the angular displacement of the shaft, and then convert the linear displacement of the shaft wall according to a physical formula: linear displacement = angular displacement × radius.

[0043] Reference Figure 1 , the sheet material transmission direction is V1, and the film piece winding direction is V2. A material cutting method comprises the following steps:

[0044] Plate feeding, the plate is fed to the rear end of the cutting platform 310;

[0045] Film lamination and feeding amount detection, the sheet is placed under the pressing roller 330, a film roll is mounted on the film roller 340, the film pulled out from the film roller 340 is also placed under the pressing roller 330, and the film is attached to the upper end of the sheet, the pressing roller 330 rolls the film and the sheet to make the film lamination on the sheet, the encoder connected to the pressing roller 330 is used to detect the amount of the sheet feeding under the cutter 320;

[0046] To cut the plate, the plate is fed a predetermined amount L below the cutter 320 each time, and then the feeding is stopped and the cutter 320 moves down to cut the plate.

[0047] It is understandable that after the equipment is designed, the distance between the pressure roller and the cutter in the front-to-back direction is fixed. If a plate of length L passes through the pressure roller, a plate of length L must pass under the cutter. Each time the plate is fed under the cutter 320 by a predetermined amount L, the feeding is stopped, and the cutter 320 moves down to cut the plate.

[0048] Therefore, the pressure roller 330 rolls the plate and rotates with the plate or is used to drive the plate to be transmitted. It can be used to drive the film to be tightly attached to the plate, and can also be combined with an encoder to detect the transmission amount of the plate and the amount of film used. The simplified equipment structure can simultaneously perform film pasting and fixed-length cutting of the plate.

[0049] In the material cutting method, the first one cut from the coil is generally discarded. For example, for a new sheet coil that has just started to be cut, the first end is generally manually pasted with film; that is, in the material cutting method, the film is manually pressed and scraped toward the first end of the sheet, and the film is pasted to the first end of the sheet based on its own softness and adsorption. The first end begins to be placed in the pressing roller 330, and thereafter the sheet and the film are automatically placed in the pressing roller 330 and lowered due to the pulling of the front section of themselves. The first sheet cut is mainly manually pasted with film, and the size may be shorter, so it is generally discarded. If the material cutting is suspended due to lunch break / shift work, etc., when the material cutting is restarted, the first sheet is still mechanically automatically pasted with film, and the sheet continues to be fed from the paused position. The size deviation is not large, and it is determined whether it is a qualified product after product inspection.

[0050] Reference Figure 1 In some embodiments of the present invention, the cutting device 300 further includes a pressing plate assembly 370. The pressing roller 330, the pressing plate assembly 370 and the cutter 320 are arranged in sequence from the back to the front. The pressing plate assembly 370 includes a pressing block 371 and a first lifting power member 372. At least one pressing block 371 is arranged in the left-right direction and connected to the corresponding first lifting power member 372. It can be understood that in the plate cutting method, when the plate stops feeding below the cutter 320, the pressing block 371 presses the plate. During the process of the cutter 320 cutting the plate, the plate is not easy to move, and the plate behind the cutter 320 is not easy to tilt. Figure 1In the simplified diagram, part of the structure on the first bracket 350 for mounting the pressure plate assembly 370 is omitted; a horizontal bar is provided on the first bracket 350, and a plurality of first lifting power members 372 are arranged side by side on the horizontal bar along the left-right direction.

[0051] Reference Figure 1 In some embodiments of the present invention, the cutting device 300 further includes a limit plate 380 disposed above the cutting platform 310. The limit plate 380 and the cutter 320 are disposed sequentially from the back to the front, and a limit channel is formed between the limit plate 380 and the cutting platform 310 to allow the plate to pass through. It can be understood that in the plate cutting method, the plate is transferred to the bottom of the cutter 320, and the limit channel is used to straighten the plate. When the cutter 320 cuts the plate, the plate behind the cutter 320 is not easy to bend. Figure 1 In the simplified diagram, part of the structure of the limiting plate 380 on the first bracket 350 is omitted; the left and right ends of the limiting plate 380 are connected to the first bracket 350 .

[0052] Reference Figure 1 , Figure 7 and Figure 8 In some embodiments of the present invention, it also includes a material receiving device 400 arranged in front of the cutting device 300, the material receiving device 400 includes a stacking mechanism 410 and a positioning frame 420, the stacking mechanism 410 includes a stacking table 411 and a second lifting power member 412 for driving the stacking table 411 to rise and fall; the positioning frame 420 surrounds the stacking mechanism 410, and the upper end of the positioning frame 420 is provided with a guide slope 421a at the rear end, left end and right end, so that the upper end of the positioning frame 420 is narrowed from top to bottom. The sheet material is mechanically connected. In the material cutting method, the sheet material can extend from the output end of the cutting device 300, the stacking table 411 rises to support the protruding part of the sheet material, and then the sheet material of the protruding part is cut off, the stacking table 411 descends and the sheet material is stopped by the guide slopes 421a at the rear end, left end and right end of the positioning frame 420. The sheet material moves horizontally during the falling process and then aligns with other stacked sheets to become the top sheet material; in the material cutting method, the stacking table 411 can also be aligned with the lower end of the guide slope 421a, the cut sheet material falls and is stopped by the guide slope 421a, so the sheet material moves horizontally during the falling process and is finally neatly stacked on the stacking table 411; the sheet material is already in a state of suspended forward movement during cutting, the corresponding guide slope 421a is not set at the front end of the positioning frame 420, and the corresponding guide slope 421a is set at the rear end of the positioning frame 420, the sheet material is aligned forward, and forklifts and other equipment can also transfer several stacked sheets at the front end of the positioning frame 420.

[0053] Reference Figure 7 and Figure 8In some embodiments of the present invention, the receiving device 400 further includes a receiving mechanism 430 higher than the positioning frame 420, the receiving mechanism 430 includes a second bracket 431, a receiving power member 432, and support brackets 433 connected to the left and right ends of the second bracket 431, and the receiving power member 432 is used to drive the support brackets 433 to move in the left and right directions, so that the two support brackets 433 are close to or far away from each other. In the cutting method, the plate is supported by the support brackets 433 during cutting, and the plate is not easy to crack automatically during the cutting process, ensuring the neatness and correctness of the cutting edge line; the support brackets 433 are far away from each other, and the cut plate is more likely to lose support at both ends, and the plate is closer to falling as a whole plate during the falling process.

[0054] Reference Figure 7 In some embodiments of the present invention, the material receiving power member 432 is two material receiving cylinders arranged on a bracket, and the material receiving cylinders are connected to the corresponding support brackets 433. The cylinder power mode is adopted, and the structure is simpler. In some embodiments, the material receiving power member adopts a combination structure of a motor and a screw nut pair, a combination structure of a motor and a belt, or a combination structure of a motor and a gear rack, etc.

[0055] Reference Figure 7 In some embodiments of the present invention, at least two supporting arms 433a are arranged in a front-to-back direction at the opposite ends of the two supporting brackets 433, at least two inclined rods 421 are arranged in a front-to-back direction at the left and right ends of the upper end of the positioning frame 420, the guide slope 421a is formed by the corresponding at least two inclined rods 421, and the supporting arms 433a and the corresponding inclined rods 421 are misaligned in the front-to-back direction. Even if the plate is temporarily difficult to separate from the supporting arms 433a, when the supporting arms 433a are evacuated outwards in the left-right direction between the two corresponding inclined rods 421, the plate will be stopped by the inclined rods 421, and the plate will be scraped off the supporting arms 433a.

[0056] In some embodiments of the present invention, the material receiving power member 432 is connected to the second bracket 431 through the third lifting power member, and the support bracket 433 can move up and down. Therefore, the two support brackets 433 can be lifted and lowered and can move away from or close to each other in the left and right directions. After the cut plates are connected, the support brackets 433 can first be lowered and then moved away from each other. After the cut plates are lowered to a lower level, they can be lowered along the guide slope 421a. The support brackets 433 drive the plates to a certain height and then move away from each other. The plates can be dragged down by their own gravity or scraped away by the inclined rods 421.

[0057] Reference Figure 7 In some embodiments of the present invention, a ball 434 is disposed at the upper end of the support frame 433, and the ball 434 partially protrudes upward from the support frame 433 to support the plate. The plate can be smoothly separated from the support frame 433.

[0058] In some embodiments of the present invention, an industrial pallet is placed on the upper end of the stacking platform 411. The stacking platform 411 can directly place the industrial pallet, and the front end of the positioning frame 420 is not provided with a diagonal rod 421 and other structures. After a sufficient amount of plates are stacked on the industrial pallet, a forklift directly forks the industrial pallet in front of the positioning frame 420.

[0059] Reference Figure 7 and Figure 8 In some embodiments of the present invention, the first lifting power member 372 is a lifting cylinder connected to the lower end of the stacking platform 411. With the cylinder structure, the first lifting power member 372 will not partially protrude toward the upper end of the stacking platform 411. This structure is simpler and there are no many obstacles when the plates are stacked on the stacking platform 411. In some embodiments, the material receiving power member adopts a combination structure of a motor and a lead screw nut pair, a combination structure of a motor and a belt, or a combination structure of a motor and a gear rack, etc. In these structures, the lead screw, belt, and rack extend above and below the stacking platform.

[0060] In some embodiments of the present invention, a high-position detection switch and a low-position detection switch are provided on the positioning frame 420. The high-position detection switch is used to detect the topmost plate on the stacking platform 411, and the low-position detection switch is used to detect the lower end of the stacking platform 411. The high-position detection switch can detect the topmost plate on the stacking platform 411 or the upper end of the stacking platform 411, so that the topmost plate or the upper end of the stacking platform 411 is aligned with the lower end of the guide slope 421a, and the plate falls along the guide slope 421a, and the falling height is small, the inertia generated is small, and it is not easy to fall in a mess; when the stacking platform 411 drops to an appropriate height, the low-position detection switch is detected, which also means that a sufficient amount of plates are stacked on the stacking platform 411.

[0061] Reference Figures 1 to 4A feeding device 100 is used to pull out a coil and feed it to other processing equipment, including a raw material pulling-out mechanism 110 and a winding mechanism 120. The raw material pulling-out mechanism 110 includes a first base 111 and a raw material roller 112 rotatably connected to the first base 111. The raw material roller 112 is used to pass through the winding drum of the coil, and the material on the coil can be pulled out forward; the winding mechanism 120 is arranged behind the raw material pulling-out mechanism 110, and the winding mechanism 120 includes a second base 121, a winding roller 122 and a winding power member 123 that is transmission-connected to the winding roller 122, and the winding roller 122 and the winding power member 123 are both arranged on the second base 121. On the sheet cutting and film cutting equipment, a roll of material (sheet / film) is placed on the material roller 112, and the winding drum of the roll is fixed on the material roller 112 by screw tightening or cylinder tightening. The material is pulled forward from the material roller 112, and the temporary protective film originally attached to the material will be wound and recovered by the reel-up roller 122 at the rear. In this set of devices, the reel-up roller 122 is equipped with the material roller 112, and the temporary protective film is mechanically rolled up to reduce labor costs. The temporary protective film is neatly rolled up to avoid the temporary protective film being randomly piled up in the workshop. For tearing off the temporary protective film, please refer to Fig. 9 and Fig.10 , the sheet transmission direction is V1 direction, and the temporary protective film winding direction is V2 direction.

[0062] In some embodiments of the present invention, the material cutting system includes the aforementioned feeding device 100, and the feeding device 100 is arranged behind the cutting device 300. It can be understood that in the plate material cutting method, the plate is pulled forward from the raw material roller 112, and the temporary protective film originally attached to the plate will be wound and recovered by the reeling roller 122 at the rear. In this set of devices, the reeling roller 122 is equipped with the raw material roller 112, and the temporary protective film is mechanically rolled up, which reduces labor costs, and the temporary protective film is neatly rolled up, avoiding the temporary protective film from being randomly piled up in the workshop.

[0063] Reference Figure 4 The raw material roller 112 can be connected to a feed motor, and the feed motor drives the raw material roller 112 to rotate. Therefore, the feed motor and / or the pressure roller 330 give the sheet material forward transmission power, one of which pushes forward and the other pulls.

[0064] Reference Figure 1In some embodiments of the present invention, the cutting system further includes a flattening transmission platform 200 and a feeding device 100, and the feeding device 100, the flattening transmission platform 200 and the cutting device 300 are arranged in sequence from back to front. The feeding device 100 may be the aforementioned structure, or may be without a winding mechanism 120, or may have other structural forms. It can be understood that in the sheet material cutting method, the sheet material is pulled out from the raw material roller 112, and then unfolded on the flattening transmission platform 200, one end of the pulled out sheet material is pressed by the pressing roller 330, and the other end is still connected to the raw material roller 112, so that the pulled out sheet material is unfolded, which plays a role of straightening, and the curling degree is reduced and becomes relatively flat.

[0065] In some embodiments, the flat transfer platform 200 is a flat table surface. Figure 1 In some embodiments of the present invention, the flat transport platform 200 includes a third bracket 210 and a plurality of supporting wheels 220 disposed on the upper portion of the third bracket 210 . The supporting wheels 220 can support the plates, and the plates are transported on the supporting wheels 220 .

[0066] Reference Figures 1 to 4 In some embodiments of the present invention, the raw material pulling mechanism 110 further includes a mobile base 113, one end of the raw material roller 112 is connected to the first base 111, and the other end is detachably connected to the mobile base 113. It can be understood that in the plate material cutting method, when the raw material roller 112 is in a rotating working state, both ends are supported and present a simply supported beam, and the raw material roller 112 rotates smoothly; when a new coil needs to be replaced, the mobile base 113 is moved away, and the mobile base 113 leaves the raw material roller 112, so that the raw material roller 112 presents a cantilever beam, at which time the old coil can be removed and replaced with a new coil.

[0067] In some embodiments of the present invention, the upper end of the movable base 113 is provided with a flat surface or a concave surface for supporting the end of the raw material roller 112. In some embodiments of the present invention, the upper end of the movable base 113 is provided with two supporting rollers 113a arranged side by side in the front-to-back direction, and the end of the raw material roller 112 is supported on the two supporting rollers 113a, so that the raw material roller 112 rotates more smoothly.

[0068] Reference Figures 1 to 4 In some embodiments of the present invention, the mobile base 113 includes a seat block 113b, a turntable 113c rotatably connected to the upper end of the seat block 113b, and a lifting frame 113d installed with two supporting rollers 113a. The turntable 113c can rotate around a vertical axis, and a vertical screw 113e connected to the turntable 113c is provided at the lower end of the lifting frame 113d. Figures 1 to 3It can be understood that: the two supporting rollers 113a support the end of the raw material roller 112 at the same time, or it can be said that the end of the raw material roller 112 is stuck between the two supporting rollers 113a, the lifting frame 113d cannot rotate, and the turntable 113c is affected by the gravity of the raw material roller and the support force of the seat block 113b, so the turntable 113c cannot be raised or lowered. Therefore, in the material cutting method, when the coil needs to be replaced or removed, the turntable 113c is rotated forward or reversely, the lifting frame 113d rises or falls, and the two supporting rollers 113a leave or support the end of the raw material roller.

[0069] Reference Figures 1 to 3 In some embodiments of the present invention, the outer wall of the turntable 113c is detachably connected with a wrench 114. The wrench 114 is a tool / component that acts as a lever to save effort, and cannot be directly understood as the common wrench 114 in life; it can be understood that: the wrench 114 can be just a rod / bar. In some embodiments, the wrench 114 is a rod, and a socket for connecting the rod is provided on the peripheral wall of the turntable 113c.

[0070] Reference Figures 4 to 6 In some embodiments of the present invention, the feeding device 100 further includes a damping mechanism 130, which is used to hinder the rotation of the raw material roller 112. If the sheet is stopped from being pulled forward, the coil cannot continue to rotate under inertia, the sheet cannot continue to be pulled out under inertia, the sheet is not easy to bend or fall on the transmission path, and the sheet will not be overfed to the cutter 320 due to the forward movement of inertia.

[0071] In some embodiments of the present invention, the damping mechanism 130 includes a damping motor that is transmission-connected to the raw material roller 112, or a simple brake lever, the brake lever includes a pressing section and a counterweight section, the pressing section is hinged to the first base 111, and the counterweight section can drive the pressing section to abut against the raw material roller 112, and the abutment acts as a damping agent.

[0072] Reference Figures 4 to 6In some embodiments of the present invention, the damping mechanism 130 includes a reference rod 131, a pressure rod 132 and an adjustment rod 133. The reference rod 131 is connected to the first base 111. The adjustment rod 133 is divided into a screw segment 133a and a hinge segment 133b. The hinge segment 133b is rotatably connected to the screw segment 133a and hinged to the reference rod 131. One end of the pressure rod 132 is hinged to the first base 111, and the other end is provided with a threaded through hole for connecting the screw segment 133a. The pressure rod 132 is used to abut against the raw material roller 112. The adjustment rod 133 is divided into a screw segment 133a and a hinge segment 133b. It can be understood that: the screw segment 133a and the hinge segment 133b are coaxial, and the two remain coaxial when the screw segment 133a rotates; the hinge segment 133b and the screw segment 133a, one end of which embraces the other end. A special crank slider mechanism is specially made, and the rotating screw segment 133a can easily control the damping force. The damping force given by the pressing rod 132 during the anti-damping rotation of the raw material roller 112 is not easy to change, and the raw material roller 112 rotates stably in the working state.

[0073] Reference Figures 4 to 6 In some embodiments of the present invention, the screw segment 133a is connected to a turntable 134. The turntable 134 is used to rotate the screw segment 133a. This method of rotating the screw segment 133a is more labor-saving.

[0074] In addition to the cylinder, the object used for the straight movement can also be a combination of a motor and other structures. The first, second and third lifting power members can be cylinders, that is, air cylinders, hydraulic cylinders and electric cylinders, etc., or a combination of motors and other structures.

[0075] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A material cutting system for cutting plates, characterized in that: The invention comprises a cutting device (300), wherein the cutting device (300) comprises: A first bracket (350) is provided with a cutting platform (310); A cutting knife (320) is arranged above the front end of the cutting platform (310); A film roller (340) is used to provide a film member to be attached to the plate; A pressing roller (330) is arranged above the cutting platform (310), the pressing roller (330) and the cutting knife (320) are arranged in sequence from back to front, the pressing roller (330) can roll the plate material that has been coated with the film, and the pressing roller (330) is connected to an encoder; It also includes a flattening transmission platform (200) and a feeding device (100), wherein the feeding device (100), the flattening transmission platform (200) and the cutting device (300) are arranged in sequence from the back to the front; It also includes a feeding device (100) arranged behind the cutting device (300), the feeding device (100) including a first base (111), a movable base (113) and a raw material roller (112), one end of the raw material roller (112) is rotatably connected to the first base (111), and the other end is detachably connected to the movable base (113), the raw material roller (112) is used to pass through the winding drum of the coiled material, and the plate material on the coiled material can be pulled forward; The feeding device (100) further comprises a damping mechanism (130), the damping mechanism (130) comprising a reference rod (131), a pressure rod (132) and an adjusting rod (133), the reference rod (131) being connected to the first base (111), the adjusting rod (133) being divided into a screw section (133a) and a hinge section (133b), the hinge section (133b) being rotatably connected to the screw section (133a) and being hinged to the reference rod (131), one end of the pressure rod (132) being hinged to the first base (111), and the other end being provided with a threaded through hole for connecting the screw section (133a), the pressure rod (132) being used for abutting against the raw material roller (112).

2. The material cutting system according to claim 1, characterized in that: The cutting device (300) further comprises a pressure plate assembly (370), wherein the pressure roller (330), the pressure plate assembly (370) and the cutter (320) are arranged in sequence from the back to the front, and the pressure plate assembly (370) comprises a pressure block (371) and a first lifting power member (372), wherein at least one of the pressure blocks (371) is arranged in a left-right direction and connected to a corresponding first lifting power member (372).

3. The material cutting system according to claim 1 or 2, characterized in that: It also includes a material receiving device (400) arranged in front of the cutting device (300), the material receiving device (400) including a stacking mechanism (410) and a positioning frame (420), the stacking mechanism (410) including a stacking table (411) and a second lifting power member (412) for driving the stacking table (411) to rise and fall; the positioning frame (420) surrounds the stacking mechanism (410), and the upper end of the positioning frame (420) is provided with guide slopes (421a) at the rear end, left end and right end, so that the upper end of the positioning frame (420) is narrowed from top to bottom.

4. The material cutting system according to claim 3, characterized in that: The material receiving device (400) further comprises a material receiving mechanism (430) which is higher than the positioning frame (420), the material receiving mechanism (430) comprising a second bracket, a material receiving power member (432), and support frames (433) connected to the left and right ends of the second bracket, the material receiving power member (432) being used to drive the support frames (433) to move in the left and right directions so that the two support frames (433) are moved closer to or farther away from each other.

5. The material cutting system according to claim 1, characterized in that: The movable base (113) comprises a seat block (113b), a turntable (113c) and a lifting frame (113d); two supporting rollers (113a) are arranged side by side on the lifting frame (113d) in a front-to-rear direction; the ends of the raw material roller (112) are supported on the two supporting rollers (113a); the turntable (113c) is rotatably connected to the upper end of the seat block (113b); the turntable (113c) can rotate around a vertical axis; and a vertical screw (113e) connected to the turntable (113c) is arranged at the lower end of the lifting frame (113d).

Citation Information

Patent Citations

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    CN110103032A

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    CN212551957U