Semi-automatic folding mask making machine
By designing a semi-automatic filmmaker for folding masks, the mask production process is automated, and the problems of low efficiency and high cost of traditional production methods are solved, and the production efficiency and product quality consistency is improved. It is suitable for small enterprises.
Patent Information
- Application Number
- CN202010525687.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-10
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2040-06-10
AI Technical Summary
Traditional mask production methods are low efficiency, poor product quality consistency, consume a lot of labor, high production costs for enterprises, and the fully automatic equipment has a complex structure, large space and high manufacturing costs, so it is not suitable for small enterprises.
A semi-automatic film making machine for folding masks is designed to realize the automatic nose wire on the cover body, molding and welding and cutting of finished products, and separation of finished products and edge materials. Through the fabric feeding mechanism, guide mechanism, nose wire push mechanism, welding mechanism, material cutting mechanism and edge material separation mechanism on the frame, the automation of multiple processes is achieved.
It improves production efficiency, ensures consistency in product quality, saves labor, and reduces enterprise production costs. It also has a simple equipment structure, small space and low manufacturing costs, making it suitable for small enterprises.
Smart Images

Figure CN111645326B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mask production equipment, and in particular to a semi-automatic film-making machine for folding masks. Background Art
[0002] The cloth mask includes a mask body and ear straps on both sides of the mask body. The mask body is made of multiple layers of fabric, such as non-woven fabric. The nose bridge of the mask body is provided with a nose wire, which is a plastic-coated iron core strip with a certain toughness. Its function is to make the mask body fit the user's face more closely. The traditional mask body production requires multiple processes such as nose wire attachment, molding and welding, ear strap attachment, ear strap welding, and finished product cutting. According to different processes, workers operate different equipment for production. After the finished product is cut, the finished product and the edge material need to be manually separated. This production method is inefficient, has poor product quality consistency, consumes a lot of labor, and has high production costs for enterprises. In addition, some fully automatic mask machine equipment has a complex structure, occupies a large space, and has high manufacturing costs, which are not suitable for promotion and use by small enterprises. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a semi-automatic folding mask making machine, which can realize multiple processes such as automatic nose line putting on the mask body, molding welding and finished product cutting, and separation of finished products from edge materials, etc., has high production efficiency, good product quality consistency, saves labor, and reduces enterprise production costs. At the same time, the equipment has a simple structure, occupies a small space, has a low manufacturing cost, and is suitable for promotion and use by small enterprises.
[0004] To achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A semi-automatic folding mask making machine comprises a frame, on which a cloth feeding mechanism, a first guiding mechanism, a nose wire pushing mechanism, a second guiding mechanism, a welding mechanism, a material cutting mechanism and a semi-finished product output mechanism are sequentially arranged, a nose wire feeding mechanism is arranged on one side of the nose wire pushing mechanism, and a side material separation mechanism is arranged below the semi-finished product output mechanism.
[0006] As a preferred scheme, the nose wire feeding mechanism includes a nose wire feeding rack, a nose wire unwinding disk and a nose wire guide wheel, the nose wire feeding rack is provided with a first rotating shaft and a second rotating shaft rotatably connected thereto, the first rotating shaft is located above the second rotating shaft, the nose wire unwinding disk is installed at one end of the first rotating shaft, a brake wheel is provided at the other end of the first rotating shaft, a swing arm is provided on the second rotating shaft, the nose wire guide wheel is rotatably installed on the swing arm, a support block is provided at one end of the second rotating shaft, a movable rod which can be controlled to move up and down by the support block is provided between the brake wheel and the support block, a pushing part which cooperates with the brake wheel to control the rotation of the first rotating shaft is provided at the upper end of the movable rod, when the swing arm swings up, the support block drives the movable rod to move downward so that a distance is maintained between the pushing part and the brake wheel, and when the swing arm swings down, the support block drives the movable rod to move upward so that the pushing part is pressed and contacted with the brake wheel.
[0007] As a preferred solution, a accommodating groove is provided on the nose wire feeding rack, the brake wheel and the support block are arranged in the accommodating groove, a limit block is provided in the accommodating groove, the limit block is provided with a limit hole corresponding to the movable rod, the movable rod can be movably installed in the limit hole up and down, and the lower end of the movable rod extends downward through the limit hole to press and contact with the support block.
[0008] As a preferred scheme, a nose wire feeding mechanism is provided between the nose wire feeding mechanism and the nose wire pushing mechanism, the nose wire feeding mechanism includes a mounting plate, one side of the mounting plate is provided with a nose wire feeding active wheel and a nose wire feeding driven wheel which are arranged opposite to each other up and down, and a nose wire feeding driving assembly which drives the nose wire feeding active wheel to rotate, the nose wire feeding driving assembly includes a nose wire feeding driving shaft, the nose wire feeding driving shaft is rotatably connected to the mounting plate, one end of the nose wire feeding driving shaft is provided with a nose wire feeding driving block which is driven to rotate by the nose wire feeding driving shaft, the nose wire feeding driving block is provided with an arc-shaped pressing surface corresponding to the nose wire feeding length, when feeding the wire, the pressing surface is in pressing contact with the nose wire feeding active wheel and drives the nose wire feeding active wheel to rotate.
[0009] As a preferred solution, a nose wire cutting mechanism is provided between the nose wire feeding mechanism and the nose wire pushing mechanism, the nose wire cutting mechanism comprises an upper cutter, a lower cutter and a nose wire cutting driving assembly for controlling the movement of the upper cutter, the nose wire cutting driving assembly comprises a nose wire cutting driving shaft, the nose wire cutting driving shaft is rotatably connected to the mounting plate, one end of the nose wire cutting driving shaft is provided with a rocker arm driven to rotate by the nose wire cutting driving shaft, one end of the rocker arm is provided with a pressing portion for controlling the upper cutter to move up and down, a nose wire clamping block is provided on the frame, the nose wire clamping block comprises an upper clamping block and a lower clamping block arranged relatively to each other, the upper clamping block is provided with an upper cutter hole corresponding to the upper cutter, the upper cutter can be movably installed in the upper cutter hole up and down, the lower clamping block is provided with a lower cutter hole corresponding to the lower cutter, and the lower cutter is installed in the lower cutter hole. The lower clamping block is provided with a punching groove for the upper cutter to move downward, the punching groove is connected with the lower cutter hole, a reset component for pushing the upper cutter to move upward is provided in the punching groove, the reset component includes an upper push block and a pressure spring that makes the upper push block always have a tendency to move upward, the lower end of the upper cutter has a notch opening downward, a nose wire conveying hole corresponding to the notch is provided on one side of the nose wire clamping block, a nose wire pushing hole is provided in the nose wire clamping block, the nose wire pushing hole extends along the pushing direction, the nose wire conveying hole is connected with the nose wire pushing hole, the nose wire pushing mechanism includes a nose wire pushing plate and a crank mechanism connected with the nose wire pushing plate, the nose wire pushing plate is movably arranged in the nose wire pushing hole, and a divider for controlling the activities of the nose wire feeding drive shaft, the nose wire cutting drive shaft and the crank mechanism is provided on the frame.
[0010] As a preferred solution, the welding mechanism includes two relatively arranged welding support frames, and a welding wheel and an ultrasonic welding block are arranged upper and lower between the two welding support frames. The two ends of the welding wheel are respectively rotatably connected to the corresponding welding support frames, and the frame is provided with a welding drive motor for controlling the rotation of the welding wheel, and the lower end of the ultrasonic welding block is connected to an ultrasonic generator.
[0011] As a preferred scheme, the welding support frame is provided with a first mounting groove opening upward, and a first mounting slide for installing the welding wheel is provided in the first mounting groove, and both side walls of the first mounting groove are provided with vertically arranged first slide rails, the first mounting slide is slidably connected to the first slide rails, and the two ends of the welding wheel are rotatably connected to the corresponding first mounting slides, and an upper adjusting screw and a lower adjusting screw are respectively provided on the upper and lower sides of the first mounting slide, and the free ends of the upper and lower adjusting screws are respectively pressed and contacted with the upper and lower surfaces of the first mounting slide, and a first return spring is provided between the first mounting slide and the bottom of the first mounting groove, which enables the first mounting slide to always have a tendency to move upward.
[0012] The cam is an angular channel formed between two portions of the second cam, and the cam is adapted to move the first and second cams together to form a cycle.
[0013] As a preferred embodiment, the edge material separation mechanism includes a first separation roller and a second separation roller arranged opposite to each other in an upper and lower direction, and the frame is provided with an edge material separation drive motor for controlling the rotation of the second separation roller, and the rotating shaft of the edge material separation drive motor is connected to an active synchronous wheel, and a driven synchronous wheel is provided at one end of the second separation roller, and the driven synchronous wheel and the active synchronous wheel are connected by a synchronous belt.
[0014] As a preferred solution, a semi-finished product unloading pull belt is provided above the edge material separation mechanism.
[0015] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically,
[0016] 1. The machine frame is provided with a cloth feeding mechanism, a first guide mechanism, a nose line pushing mechanism, a second guide mechanism, a welding mechanism, a material cutting mechanism and a semi-finished product output mechanism in sequence. A nose line feeding mechanism is provided on one side of the nose line pushing mechanism, and a side material separation mechanism is provided below the semi-finished product output mechanism, thereby realizing multiple processes such as automatic nose line feeding of the mask body, forming welding, cutting of finished products, and separation of finished products from side materials. The machine has high production efficiency, good product quality consistency, labor saving, and reduced production costs of enterprises. The equipment has a simple structure, small space occupation, and low manufacturing cost, and is suitable for promotion and use by small enterprises;
[0017] 2. A first rotating shaft and a second rotating shaft connected to the nose wire feeding rack for rotation are arranged on the nose wire feeding rack, a brake wheel is arranged at one end of the first rotating shaft, a support block is arranged at one end of the second rotating shaft, a movable rod which can be controlled to move up and down by the support block is arranged between the brake wheel and the support block, a pushing part which cooperates with the brake wheel to control the rotation of the first rotating shaft is arranged at the upper end of the movable rod, when the swing arm is swung upward, the support block drives the movable rod to move downward so that a distance is maintained between the pushing part and the brake wheel, and the nose wire unwinding disk can rotate freely, when the swing arm is swung downward, the support block drives the movable rod to move upward so that the pushing part is pressed and contacted with the brake wheel, and the nose wire unwinding disk stops rotating, thereby realizing intermittent material unwinding of the nose wire unwinding disk to avoid loosening of the coil due to inertia;
[0018] 3. By setting a mounting plate, a nose wire driving wheel, a nose wire driving wheel and a nose wire driving assembly for driving the nose wire driving wheel to rotate are set on the mounting plate. The nose wire driving assembly includes a nose wire driving shaft. A nose wire driving block is provided at one end of the nose wire driving shaft. The nose wire driving wheel and the nose wire driving wheel press the nose wire. The arc-shaped pressing surface of the nose wire driving block presses against the nose wire driving wheel and drives the nose wire driving wheel to rotate a certain angle, thereby automatically sending the nose wire a certain distance, and the production efficiency is high.
[0019] 4. By setting the upper cutter, the lower cutter and the nose line driving assembly for controlling the movement of the upper cutter, and setting the reset assembly for pushing the upper cutter upward, the reset assembly includes an upper push block and a pressure spring that makes the upper push block always have an upward movement trend. After the upper cutter cuts off the nose line downward, the reset assembly automatically pushes the upper cutter upward to return to the initial position. The structural setting is simple and reasonable, and the continuous punching stability is good;
[0020] 5. A first mounting groove is arranged on the welding support frame, a first mounting slide is arranged in the first mounting groove, an upper adjusting screw and a lower adjusting screw are respectively arranged on the upper and lower sides of the first mounting slide, the free ends of the upper adjusting screw and the lower adjusting screw are respectively pressed and contacted with the upper and lower surfaces of the first mounting slide, a first reset spring is arranged between the first mounting slide and the bottom of the first mounting groove, and the elastic force of the first reset spring is utilized to facilitate the upper adjusting rod and the lower adjusting rod to fine-tune the welding wheel.
[0021] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the assembly structure of an embodiment of the present invention;
[0023] Figure 2 It is a schematic diagram of the assembly structure of an embodiment of the present invention without the cloth feeding mechanism;
[0024] Figure 3 is a schematic structural diagram of a nose wire installation device according to an embodiment of the present invention;
[0025] Figure 4 is a schematic structural diagram of the nose wire installation device from another perspective according to an embodiment of the present invention;
[0026] Figure 5 2 is a schematic diagram of the nose wire feeding mechanism structure of an embodiment of the present invention;
[0027] Figure 6 is an exploded schematic diagram of a nose wire cutting mechanism according to an embodiment of the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the welding mechanism of an embodiment of the present invention;
[0029] Figure 8 Schematic diagram of the structure of the cutting mechanism of the embodiment of the present invention;
[0030] Fig. 9 It is a schematic diagram of the assembly of the edge material separation mechanism and the semi-finished product blanking draw belt of the embodiment of the present invention;
[0031] Fig.10 It is a schematic assembly diagram from another perspective of the edge material separation mechanism and the semi-finished product blanking drawstring of the embodiment of the present invention.
[0032] Description of the accompanying drawings:
[0033] 10-frame; 11-fabric feeding mechanism; 12-first guiding mechanism;
[0034] 121-first upper guide roller; 122-first lower guide roller; 13-second guide mechanism;
[0035] 131-second upper guide roller; 132-second lower guide roller; 133-upper transfer guide roller;
[0036] 134-lower transfer guide roller; 135-support plate; 14-divider;
[0037] 141-chain; 15-semi-finished product unloading pull belt; 20-nose wire pushing mechanism;
[0038] 21-nose wire pushing plate; 22-crank mechanism; 30-nose wire feeding mechanism;
[0039] 31-nose wire feeding rack; 311-accommodating tank; 32-nose wire unwinding reel;
[0040] 33-nose line guide wheel; 34-first rotating shaft; 341-brake wheel;
[0041] 35-second rotating shaft; 351-support block; 36-swing arm;
[0042] 37-movable rod; 371-pushing part; 38-limiting block;
[0043] 40-nose wire feeding mechanism; 41-mounting plate; 411-tensioning sprocket;
[0044] 42-nose wire driving block; 43-nose wire driving shaft; 431-nose wire sprocket;
[0045] 44- nose wire driving wheel; 45- nose wire driven wheel; 46- wire straightening device;
[0046] 47-line arranging wheel; 50-nose line cutting mechanism; 51-upper cutting knife;
[0047] 511-notch; 52-lower cutting knife; 53-nose cutting line driving shaft;
[0048] 531-nose-cutting sprocket; 54-rocker arm; 541-downward pressure part;
[0049] 55-nose wire clamp block; 56-upper clamp block; 561-upper cutting knife hole;
[0050] 562-nose wire delivery hole; 563-nose wire push hole; 57-lower clamping block;
[0051] 571-lower cutting hole; 572-punching groove; 573-baffle;
[0052] 58-upward push block; 59-pressure spring; 60-welding mechanism;
[0053] 61-welding support frame; 611-first mounting slot; 612-first slide rail;
[0054] 613-first return spring; 614-slot; 615-first fixing plate;
[0055] 62-welding wheel; 63-ultrasonic welding block; 64-ultrasonic generator;
[0056] 65-first cooling fan; 66-second cooling fan; 67-first mounting slide;
[0057] 68-upper adjusting screw rod; 69-lower adjusting screw rod; 70-cutting mechanism;
[0058] 71-cutting support frame; 72-first cutting wheel; 73-second cutting wheel;
[0059] 74-second mounting slide; 75-adjusting bolt; 76-second mounting slot;
[0060] 77-second slide rail; 78-second return spring; 79-second fixing plate;
[0061] 80-semi-finished product output mechanism; 90-edge material separation mechanism; 91-first separation roller;
[0062] 92-second separation roller; 921-driven synchronous wheel; 93-edge material separation driving motor;
[0063] 931-active synchronous wheel; 94-synchronous belt; 95-mounting bracket;
[0064] 96-Separation guide roller. DETAILED DESCRIPTION
[0065] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be constructed and operated in specific directions. Therefore, they should not be understood as limitations on the present invention.
[0066] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0067] like Figure 1-10As shown, a semi-automatic folding mask making machine includes a frame 10, on which a cloth feeding mechanism 11, a first guide mechanism 12, a nose line pushing mechanism 20, a second guide mechanism 13, a welding mechanism 60, a material cutting mechanism 70 and a semi-finished product output mechanism 80 are sequentially arranged, a nose line feeding mechanism 30 is arranged on one side of the nose line pushing mechanism 20, a side material separation mechanism 90 is arranged below the semi-finished product output mechanism 80, a semi-finished product unloading draw belt 15 is arranged above the side material separation mechanism 90, the side material separation mechanism 90 includes a first separation roller 91 and a second separation roller 92 arranged opposite to each other up and down, and a control mechanism for controlling the rotation of the second separation roller 92 is arranged on the frame 10. A driven edge material separation drive motor 93 is provided, and a rotating shaft of the edge material separation drive motor 93 is connected with an active synchronous wheel 931. A driven synchronous wheel 921 is provided at one end of the second separation roller 92. The driven synchronous wheel 921 and the active synchronous wheel 931 are connected by a synchronous belt 94. Two oppositely arranged mounting brackets 95 are provided on the frame 10. The first separation roller 91 and the second separation roller 92 are arranged between the two mounting brackets 95. Both ends of the first separation roller 91 and the second separation roller 92 are rotatably connected with the mounting brackets 95. A separation guide roller 96 is provided above the first separation roller 91. The edge material separation drive motor 93 is installed on the mounting bracket 95.
[0068] like Figure 2-5As shown, the nose wire feeding mechanism 30 includes a nose wire feeding frame 31, a nose wire unwinding disk 32 and a nose wire guide wheel 33. The nose wire feeding frame 31 is provided with a first rotating shaft 34 and a second rotating shaft 35 rotatably connected thereto, the first rotating shaft 34 is located above the second rotating shaft 35, the nose wire unwinding disk 32 is installed at one end of the first rotating shaft 34, a brake wheel 341 is provided at the other end of the first rotating shaft 34, a swing arm 36 is provided on the second rotating shaft 35, the nose wire guide wheel 33 is rotatably installed on the swing arm 36, the length direction of the swing arm 36 is perpendicular to the axial direction of the second rotating shaft 35, the axial direction of the nose wire guide wheel 33 is the same as the axial direction of the second rotating shaft 35, a support block 351 is provided at one end of the second rotating shaft 35, a movable rod 37 which can be controlled to move up and down by the support block 351 is provided between the brake wheel 341 and the support block 351, and the upper end of the movable rod 37 is provided with a brake wheel 341 to cooperate with the first rotating shaft 34 to control the rotation of the first rotating shaft The push part 371 is movable. When the nose wire unwinding disk 32 is feeding, the nose wire is in a taut state, the nose wire drives the nose wire guide wheel 33 to move up and drives the swing arm 36 to swing up, the support block 351 drives the movable rod 37 to move down so that a distance is maintained between the push part 371 and the brake wheel 341. When the nose wire unwinding disk 32 stops feeding, the swing arm 36 swings down, the support block 351 drives the movable rod 37 to move up so that the push part 371 is pressed and contacted with the brake wheel 341. The nose wire feeding frame 31 is provided with a container The accommodating groove 311, the brake wheel 341 and the support block 351 are arranged in the accommodating groove 311, a limit block 38 is arranged in the accommodating groove 311, the limit block 38 is provided with a limit hole (not shown) corresponding to the movable rod 37, the outer diameter of the pushing portion 371 is larger than the diameter of the limit hole, the movable rod 37 can be movably installed in the limit hole up and down, and two limit holes are provided, and the lower end of the movable rod 37 passes through the two limit holes in turn and extends downward to press and contact with the support block 351.
[0069] like Figure 4-5 As shown, a nose wire feeding mechanism 40 is provided between the nose wire feeding mechanism 30 and the nose wire pushing mechanism 20, and the nose wire feeding mechanism 40 includes a mounting plate 41, and one side of the mounting plate 41 is provided with a nose wire driving wheel 44 and a nose wire driven wheel 45 which are arranged opposite to each other up and down, and a nose wire driving component for driving the nose wire driving wheel 44 to rotate, and the nose wire driving component includes a nose wire driving shaft 43, and the nose wire driving shaft 43 is rotatably connected to the mounting plate 41, and the nose wire driving shaft 4 One end of the nose wire driving wheel 3 is provided with a nose wire driving block 42 driven to rotate by a nose wire driving shaft 43, and the nose wire driving block 42 is provided with an arc-shaped pressing surface (not shown) corresponding to the nose wire feeding length. When the wire is fed, the pressing surface is pressed and contacted with a nose wire driving wheel 44 and drives the nose wire driving wheel 44 to rotate. A wire straightening device 46 is also provided between the nose wire guide wheel 33 and the nose wire driving wheel 44, and the wire straightening device 46 includes a plurality of wire straightening wheels 47, and the plurality of wire straightening wheels 47 are all provided on the mounting plate 41.
[0070] like Figure 3 , 4As shown in Figure 6, a nose wire cutting mechanism 50 is provided between the nose wire feeding mechanism 40 and the nose wire pushing mechanism 20, and the nose wire cutting mechanism 50 includes an upper cutter 51, a lower cutter 52 and a nose wire cutting driving assembly that controls the movement of the upper cutter 51, and the nose wire cutting driving assembly includes a nose wire cutting driving shaft 53, and the nose wire cutting driving shaft 53 is rotatably connected to the mounting plate 41, and one end of the nose wire cutting driving shaft 53 is provided with a rocker arm 54 driven to rotate by the nose wire cutting driving shaft 53, and one end of the rocker arm 54 is provided with a pressing portion 541 that controls the upper cutter 51 to move up and down, and the pressing portion 541 is a bearing rotatably connected to the rocker arm 54, and the axial direction of the bearing is the same as the axial direction of the nose wire cutting driving shaft 53, and a nose wire clamping block 55 is provided on the frame 10. The nose wire clamp block 55 includes an upper clamp block 56 and a lower clamp block 57 which are arranged relatively to each other. The upper clamp block 56 is provided with an upper cutter hole 561 corresponding to the upper cutter 51. The upper cutter 51 can be installed in the upper cutter hole 561 for moving up and down. The lower clamp block 57 is provided with a lower cutter hole 571 corresponding to the lower cutter 52. The lower cutter 52 is installed in the lower cutter hole 571. The lower clamp block 57 is provided with a punching groove 572 for the upper cutter 51 to move downward. The punching groove 572 is connected to the lower cutter hole 571. A reset component for pushing the upper cutter 51 to move upward is provided in the punching groove 572. The reset component includes an upper push block 58 and a pressure spring 59 which makes the upper push block 58 always have a tendency to move upward. The punching groove 57 2 and the lower cutting knife hole 571 572 penetrate the lower surface of the lower clamping block 57, the lower end of the punching groove 572 is provided with a baffle 573, the baffle 573 is fixedly connected to the lower clamping block 57, the upper and lower ends of the pressure spring 59 are respectively pressed and contacted with the upper push block 58 and the baffle 573, when assembled, the lower end of the lower cutting knife 52 is in contact with the baffle 573, the lower end of the upper cutting knife 51 has a notch 511 opening downward, one side of the nose wire clamping block 55 is provided with a nose wire conveying hole 562 corresponding to the notch 511, the nose wire clamping block 55 is provided with a nose wire pushing hole 563, the nose wire pushing hole 563 extends along the pushing direction, the nose wire conveying hole 562 is connected with the nose wire pushing hole 563, the nose wire pushing mechanism 20 includes a nose wire A pushing plate 21 and a crank mechanism 22 connected to the nose wire pushing plate 21, the nose wire pushing plate 21 is movably arranged in the nose wire pushing hole 563, the frame 10 is provided with a divider 14 for controlling the movement of the nose wire feeding drive shaft 43, the nose wire cutting drive shaft 53 and the crank mechanism 22, the nose wire feeding drive shaft 43 and the nose wire cutting drive shaft 53 are respectively provided with a nose wire feeding sprocket 431 and a nose wire cutting sprocket 531, the mounting plate 41 is provided with a tensioning sprocket 411, the nose wire feeding sprocket 431, the nose wire cutting sprocket 531 and the tensioning sprocket 411 are arranged on the same side of the mounting plate 41, the divider 14 is provided with a driving sprocket, the nose wire feeding sprocket 431, the nose wire cutting sprocket 531, the tensioning sprocket 411 and the driving sprocket are connected by a chain 141,The divider 14 is connected to a motor (not shown), the first guide mechanism 12 includes a first upper guide roller 121 and a first lower guide roller 122, the second guide mechanism 13 includes two second upper guide rollers 131 and a second lower guide roller 132 arranged opposite to each other, an upper transfer guide roller 133 is arranged above the second upper guide roller 131, and a lower transfer guide roller 134 is arranged below the second lower guide roller 132. The second upper guide roller 131 and the second lower guide roller 132 are located at the front end of the nose wire pushing hole 563. Two support plates 135 arranged opposite to each other are arranged on the frame 10, and the second upper guide roller 131, the second lower guide roller 132, the upper transfer guide roller 133 and the lower transfer guide roller 134 are rotatably installed between the two support plates 135.
[0071] like Figure 2 and 7As shown, the welding mechanism 60 includes two welding support frames 61 arranged opposite to each other, and a welding wheel 62 and an ultrasonic welding block 63 arranged up and down are arranged between the two welding support frames 61. The surface of the welding wheel 62 has welding convex points corresponding to the welding positions, and the two ends of the welding wheel 62 are respectively rotatably connected to the corresponding welding support frames 61. The frame 10 is provided with a welding drive motor (not shown) for controlling the rotation of the welding wheel 62. The lower end of the ultrasonic welding block 63 is connected to an ultrasonic generator 64. The ultrasonic welding A first cooling fan 65 is provided on one side of the block 63, and a second cooling fan 66 is provided on one side of the ultrasonic generator 64. The first cooling fan 65 and the second cooling fan 66 are installed on the frame 10. The welding support frame 61 is provided with a first mounting groove 611 with an upward opening, and a first mounting slide 67 for mounting the welding wheel 62 is provided in the first mounting groove 611. Both side walls of the first mounting groove 611 are provided with vertically arranged first slide rails 612, and the first mounting slide 67 is slidably connected to the first slide rails 612. The two ends of the welding wheel 62 are rotatably connected with the corresponding first mounting slide 67, and the upper and lower sides of the first mounting slide 67 are respectively provided with an upper adjusting screw 68 and a lower adjusting screw 69, and the free ends of the upper adjusting screw 68 and the lower adjusting screw 69 are respectively pressed against the upper and lower surfaces of the first mounting slide 67, and a first return spring 613 is provided between the first mounting slide 67 and the bottom of the first mounting groove 611 to make the first mounting slide 67 always have a tendency to move upward, and the opening of the first mounting groove 611 is provided with a first return spring 613. A first fixed plate 615 is provided, and the upper adjusting screw 68 is threadedly connected to the first fixed plate 615, and the free end of the upper adjusting screw 68 extends downward into the first mounting groove 611 and is pressed against the upper surface of the first mounting slide 67. A missing groove 614 is provided below the first mounting groove 611, and the lower adjusting screw 69 is arranged in the missing groove 614. The lower adjusting screw 69 is threadedly connected to the welding support frame 61, and the free end of the lower adjusting screw 69 extends upward into the first mounting groove 611 and is pressed against the lower surface of the first mounting slide 67.
[0072] like Figure 2 and 8As shown, the cutting mechanism 70 includes two cutting support frames 71 arranged opposite to each other, a first cutting wheel 72 and a second cutting wheel 73 arranged up and down are arranged between the two cutting support frames 71, a second mounting groove 76 with an opening facing upward is provided on the cutting support frame 71, a second mounting slide 74 for mounting the first cutting wheel 72 is provided in the second mounting groove 76, both side walls of the second mounting groove 76 are provided with second vertically arranged slide rails 77, the second mounting slide 74 is slidably connected to the second slide rails 77, the two ends of the first cutting wheel 72 are respectively rotatably connected to the corresponding second mounting slide 74, an adjusting bolt 75 is provided above the second mounting slide 74, and the adjusting bolt 75 is provided above the second mounting slide 74. The free end of the joint bolt 75 is pressed and contacted with the upper surface of the second mounting slide 74. A second return spring 78 is provided between the second mounting slide 74 and the bottom of the second mounting groove 76 to ensure that the second mounting slide 74 always has a tendency to move upward. The two ends of the second cutting wheel 73 are respectively rotatably connected with the corresponding welding support frame 61. The frame 10 is provided with a cutting drive motor (not shown) for controlling the rotation of the first cutting wheel 72. A second fixing plate 79 is provided at the opening of the second mounting groove 76. The adjusting bolt 75 is threadedly connected with the second fixing plate 79. The free end of the adjusting bolt 75 extends downward into the second mounting groove 76 and is pressed and contacted with the upper surface of the second mounting slide 74.
[0073] The working principle of the present invention is as follows: the upper layer of fabric passes through the first upper guide roller 121, the upper transfer guide roller 133 and the second upper guide roller 131 in sequence, and the lower layer of fabric passes through the first lower guide roller 122, the lower transfer guide roller 134 and the second lower guide roller 132 in sequence, the nose line driving block 42 rotates and drives the nose line driving wheel 44 to rotate, the nose line driving wheel 44 and the nose line driven wheel 45 press the nose line and pull it out, and the nose line is in a taut state during the pulling process, so that the nose line guide wheel 33 drives the swing arm 36 to move up, the support block 351 supports the position of the movable rod 37 to move down, the movable rod 37 moves down due to gravity, and the push part 371 and the brake wheel There is a spacing between 341, the nose wire unwinding disk 32 rotates to release the nose wire, and the pulled nose wire passes through the nose wire conveying hole 562 and the notch 511 in turn, the rocker arm 54 rotates and presses down the upper cutter 51 to make the upper cutter 51 move downward to cut the nose wire, the crank mechanism 22 controls the nose wire pushing plate 21 to push the nose wire out from the nose wire pushing hole 563, and the nose wire enters between the cloths, and the cloths are output from between the second upper guide roller 131 and the second lower guide roller 132 and then pass through the welding mechanism 60, the cutting mechanism 70 and the semi-finished product output mechanism 80 in turn, and the semi-finished product is transported to the semi-finished product unloading pull belt 15, and the edge material is output from the edge material separation mechanism 90.
[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical practice of the present invention still falls within the scope of the technical solution of the present invention.
Claims
1. A semi-automatic folding mask making machine, It is characterized in that It comprises a frame, on which a cloth feeding mechanism, a first guide mechanism, a nose wire pushing mechanism, a second guide mechanism, a welding mechanism, a material cutting mechanism and a semi-finished product output mechanism are sequentially arranged, a nose wire feeding mechanism is arranged on one side of the nose wire pushing mechanism, and a side material separation mechanism is arranged below the semi-finished product output mechanism; The nose wire feeding mechanism comprises a nose wire feeding rack, a nose wire unwinding disk and a nose wire guide wheel, the nose wire feeding rack is provided with a first rotating shaft and a second rotating shaft rotatably connected thereto, the first rotating shaft is located above the second rotating shaft, the nose wire unwinding disk is installed at one end of the first rotating shaft, a brake wheel is provided at the other end of the first rotating shaft, a swing arm is provided on the second rotating shaft, the nose wire guide wheel can be rotatably installed on the swing arm, a support block is provided at one end of the second rotating shaft, a movable rod which can be controlled to move up and down by the support block is provided between the brake wheel and the support block, a pushing part which cooperates with the brake wheel to control the rotation of the first rotating shaft is provided at the upper end of the movable rod, when the swing arm is swung up, the support block drives the movable rod to move down so that a distance is maintained between the pushing part and the brake wheel, and when the swing arm is swung down, the support block drives the movable rod to move up so that the pushing part is pressed and contacted with the brake wheel; The edge material separation mechanism comprises a first separation roller and a second separation roller which are arranged opposite to each other up and down, and the frame is provided with an edge material separation driving motor for controlling the rotation of the second separation roller.
2. The semi-automatic folding mask making machine according to claim 1, It is characterized in that The nose wire feeding rack is provided with a receiving groove, the brake wheel and the support block are arranged in the receiving groove, a limit block is provided in the receiving groove, the limit block is provided with a limit hole corresponding to the movable rod, the movable rod can be movably installed in the limit hole up and down, and the lower end of the movable rod extends downward through the limit hole to press and contact with the support block.
3. The semi-automatic folding mask making machine according to claim 1, It is characterized in that A nose wire feeding mechanism is provided between the nose wire feeding mechanism and the nose wire pushing mechanism, the nose wire feeding mechanism comprises a mounting plate, one side of the mounting plate is provided with a nose wire feeding active wheel and a nose wire feeding driven wheel which are arranged opposite to each other up and down, and a nose wire feeding driving assembly which drives the nose wire feeding active wheel to rotate, the nose wire feeding driving assembly comprises a nose wire feeding driving shaft, the nose wire feeding driving shaft is rotatably connected to the mounting plate, one end of the nose wire feeding driving shaft is provided with a nose wire feeding driving block which is driven to rotate by the nose wire feeding driving shaft, the nose wire feeding driving block is provided with an arc-shaped pressing surface corresponding to the nose wire feeding length, and when feeding the wire, the pressing surface is in pressing contact with the nose wire feeding active wheel and drives the nose wire feeding active wheel to rotate.
4. The semi-automatic folding mask making machine according to claim 3, It is characterized in that A nose wire cutting mechanism is provided between the nose wire feeding mechanism and the nose wire pushing mechanism, the nose wire cutting mechanism comprises an upper cutter, a lower cutter and a nose wire cutting driving assembly for controlling the movement of the upper cutter, the nose wire cutting driving assembly comprises a nose wire cutting driving shaft, the nose wire cutting driving shaft is rotatably connected to the mounting plate, one end of the nose wire cutting driving shaft is provided with a rocker arm driven to rotate by the nose wire cutting driving shaft, one end of the rocker arm is provided with a pressing portion for controlling the upper cutter to move up and down, a nose wire clamping block is provided on the frame, the nose wire clamping block comprises an upper clamping block and a lower clamping block which are relatively arranged, the upper clamping block is provided with an upper cutter hole corresponding to the upper cutter, the upper cutter can be movably installed in the upper cutter hole up and down, the lower clamping block is provided with a lower cutter hole corresponding to the lower cutter, the lower cutter is installed in the lower cutter hole, and the lower clamping block The block is provided with a punching groove for the upper cutter to move downward, the punching groove is connected with the lower cutter hole, a reset component for pushing the upper cutter upward is provided in the punching groove, the reset component includes an upper push block and a pressure spring that makes the upper push block always have a tendency to move upward, the lower end of the upper cutter has a notch opening downward, a nose wire conveying hole corresponding to the notch is provided on one side of the nose wire clamp block, a nose wire pushing hole is provided in the nose wire clamp block, the nose wire pushing hole extends along the pushing direction, the nose wire conveying hole is connected with the nose wire pushing hole, the nose wire pushing mechanism includes a nose wire pushing plate and a crank mechanism connected with the nose wire pushing plate, the nose wire pushing plate is movably arranged in the nose wire pushing hole, and a divider for controlling the activities of the nose wire feeding drive shaft, the nose wire cutting drive shaft and the crank mechanism is provided on the frame.
5. The semi-automatic folding mask making machine according to claim 1, It is characterized in that The welding mechanism includes two relatively arranged welding support frames, and a welding wheel and an ultrasonic welding block are arranged upper and lower between the two welding support frames. The two ends of the welding wheel are respectively rotatably connected to the corresponding welding support frames. A welding drive motor for controlling the rotation of the welding wheel is provided on the frame, and the lower end of the ultrasonic welding block is connected to an ultrasonic generator.
6. The semi-automatic folding mask making machine according to claim 5, It is characterized in that The welding support frame is provided with a first mounting groove opening upward, and a first mounting slide for mounting a welding wheel is provided in the first mounting groove, and both side walls of the first mounting groove are provided with vertically arranged first slide rails, the first mounting slide is slidably connected to the first slide rails, and both ends of the welding wheel are rotatably connected to the corresponding first mounting slides, and upper and lower sides of the first mounting slide are respectively provided with an upper adjusting screw and a lower adjusting screw, and the free ends of the upper adjusting screw and the lower adjusting screw are respectively pressed and contacted with the upper and lower surfaces of the first mounting slide, and a first return spring is provided between the first mounting slide and the bottom of the first mounting groove, which enables the first mounting slide to always have a tendency to move upward.
7. The semi-automatic folding mask making machine according to claim 1, It is characterized in that The cam is an angular channel formed between two planks and a second channel is provided with a second camshaft for camming the first and second moving parts.
8. The semi-automatic folding mask making machine according to claim 1, It is characterized in that The rotating shaft of the edge material separation driving motor is connected with a driving synchronous wheel, one end of the second separation roller is provided with a driven synchronous wheel, and the driven synchronous wheel and the driving synchronous wheel are connected by a synchronous belt.
9. The semi-automatic folding mask making machine according to claim 1, It is characterized in that A semi-finished product unloading belt is arranged above the edge material separation mechanism.
Citation Information
Patent Citations
Semi-automatic sheet making machine for folding mask
CN212266710U