A low temperature resistant coating device for railway hexagonal nuts
By designing an automated railway hexagon nut low-temperature coating device, the stability problem caused by temperature changes in the nut in a low-temperature environment is solved, and the low-temperature resistance performance and production efficiency of the nut are improved.
Patent Information
- Application Number
- CN202010659894.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-10
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2040-07-10
AI Technical Summary
Railway hexagon nuts are prone to shrink and deformation due to temperature changes in low temperature environments, resulting in loosening or falling off the coordination between the bolt and the nut. The existing technology is difficult to effectively solve this problem.
A low-temperature resistant coating device for railway hexagon nuts is designed, including an electrophoresis pool, lifting bracket, rotating motor, rotating limit disk, nut limit column, cathode column, cover baffle, translational guide rail, electric slider, anode plate and control center. Through an automated coating device, a dense low-temperature resistant coating is uniformly applied to the outside of the nut.
It achieves the improvement of the durability of nuts in low temperature environments, ensures the stable connection between nuts and bolts, improves production efficiency and coating stability, and is suitable for practical applications in railway track installation.
Smart Images

Figure CN111647928B_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of nut production equipment, in particular to the technical field of a low-temperature resistant coating device for railway hexagonal nuts. [Background technology]
[0002] A nut is a nut that is screwed together with a bolt or a screw for fastening. It is a component that all manufacturing machinery must use. According to the different materials, it is divided into several types, such as carbon steel, stainless steel, and non-ferrous metals (such as copper). During the installation of railway tracks, construction workers need to use bolts and nuts to fix the railway tracks on sleepers so that the railway tracks can be installed firmly. Railway tracks are installed outdoors and are easily affected by the low temperature external environment and produce expansion and contraction deformation, which causes the fit between the bolts and nuts to loosen or even fall off. Coating a low-temperature resistant coating on the surface of the nut can effectively reduce the impact of temperature changes on the nut structure and improve the connection stability of the nut in a low-temperature environment. Therefore, it is extremely necessary to design a low-temperature resistant coating device for railway hexagonal nuts. [Summary of the invention]
[0003] The purpose of the present invention is to solve the problems in the prior art and to propose a low-temperature resistant coating device for railway hexagonal nuts, which can enable the coating device to automatically and evenly coat a layer of dense low-temperature resistant coating on the outer side of the nut, thereby improving the low-temperature resistance of the nut. The device has a high degree of automation, is easy to operate, has high production efficiency, and has strong coating stability, which is conducive to promotion and application in production.
[0004] To achieve the above-mentioned purpose, the present invention proposes a low-temperature resistant coating device for railway hexagonal nuts, comprising an electrostatic pool, a lifting bracket, a rotating motor, a rotating limit plate, a nut limit column, a cathode column, a covering baffle, a translation guide rail, an electric slider, an anode plate and a control center, wherein a lifting bracket is vertically arranged at the bottom of the electrostatic pool, a rotating limit plate is installed at the top of the lifting bracket, a rotating motor is installed at the bottom of the rotating limit plate, a plurality of nut limit columns are obliquely arranged outward on the top of the rotating limit plate, a cathode column is vertically arranged at the center position of the top of the rotating limit plate, a covering baffle is arranged on the top of the rotating limit plate, and the covering baffle is detachably installed on the rotating limit plate through the cathode column, a translation guide rail is arranged on the right side of the lifting bracket, an anode plate is vertically arranged on the translation guide rail through an electric slider, and the electric slider, cathode column and anode plate are connected one by one to the control center.
[0005] Preferably, there are multiple nut limiting columns, which are evenly distributed around the top of the rotating limiting disk, and the diameter of the nut limiting columns is smaller than the minimum inner diameter of the nut workpiece, and the height of the nut limiting columns is greater than the height of the nut workpiece.
[0006] Preferably, the inclination angle of the nut limiting column obliquely outward is 45-60°.
[0007] Preferably, a plurality of limiting sockets corresponding one-to-one to the nut limiting columns are provided at the bottom of the covering baffle.
[0008] Preferably, the rotation limiting disk and the covering baffle are both hollow circular plates, and the rotation limiting disk, the covering baffle and the nut limiting column are all conductive metals and are electrically connected to the cathode column.
[0009] Preferably, a heating plate is provided at the bottom of the electrothermal pool, and a temperature sensor is provided at the side wall of the electrothermal pool. Both the heating plate and the temperature sensor are connected to a control center.
[0010] Preferably, a distance sensor is provided at the position of the anode plate directly opposite to the rotation limit plate, and the distance sensor is connected to the control center.
[0011] Beneficial effects of the present invention: The present invention combines an electric pool, a lifting bracket, a rotating motor, a rotating limit plate, a nut limit column, a cathode column, a covering baffle, a translation guide rail, an electric slider, an anode plate and a control center together, and after experimental optimization, can enable the coating device to automatically and evenly coat a layer of dense low-temperature resistant coating on the outer side of the nut, thereby improving the low-temperature resistance of the nut. The device has a high degree of automation, is easy to operate, has high production efficiency, and has strong coating stability, which is conducive to promotion and application in production.
[0012] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
Brief Description of the Drawings
[0013] Figure 1 The present invention is a schematic structural diagram of a low-temperature resistant coating device for railway hexagonal nuts.
[0014] In the figure: 1-electric pool, 2-lifting bracket, 3-rotating motor, 4-rotating limit plate, 5-nut limit column, 6-cathode column, 7-cover baffle, 8-translation guide rail, 9-electric slider, 10-anode plate, 11-control center, 12-limiting jack, 13-temperature sensor, 14-heating plate, 15-distance sensor. [Specific implementation method]
[0015] See also Figure 1The present invention discloses a low-temperature resistant coating device for railway hexagonal nuts, comprising an electrochemical pool 1, a lifting bracket 2, a rotating motor 3, a rotating limit plate 4, a nut limit column 5, a cathode column 6, a covering baffle 7, a translation guide rail 8, an electric slider 9, an anode plate 10 and a control center 11. The bottom of the electrochemical pool 1 is vertically provided with a lifting bracket 2, the top of the lifting bracket 2 is provided with a rotating limit plate 4, the bottom of the rotating limit plate 4 is provided with a rotating motor 3, the top of the rotating limit plate 4 is obliquely provided with a plurality of nut limit columns 5, the top center of the rotating limit plate 4 is vertically provided with a cathode column 6, the top of the rotating limit plate 4 is provided with a covering baffle 7, the covering baffle 7 is detachably installed on the rotating limit plate 4 through the cathode column 6, the right side of the lifting bracket 2 is provided with a translation guide rail 8, the translation guide rail 8 is vertically provided with an anode plate 10 through the electric slider 9, the electric slider 9, the cathode column 6 and the anode plate 10 are connected to the control center 11. One to one, there are multiple nut limiting columns 5, and the nut limiting columns 5 are evenly distributed around the top of the rotation limiting disk 4. The diameter of the nut limiting column 5 is smaller than the minimum inner diameter of the nut workpiece, and the height of the nut limiting column 5 is greater than the height of the nut workpiece. The inclination angle of the nut limiting column 5 obliquely outward is 45-60°. The bottom of the covering baffle 7 is provided with a plurality of limiting sockets 12 corresponding to the nut limiting columns 5 one by one. The rotation limiting disk 4 and the covering baffle 7 are both hollow circular plates. The rotation limiting disk 4, the covering baffle 7 and the nut limiting column 5 are all conductive metals and are electrically connected to the cathode column 6. A heating plate 14 is provided at the bottom of the electrochemical pool 1, and a temperature sensor 13 is provided on the side wall of the electrochemical pool 1. The heating plate 14 and the temperature sensor 13 are both connected to the control center 11. The anode plate 10 is provided with a distance sensor 15 at the position opposite to the rotation limiting disk 4, and the distance sensor 15 is connected to the control center 11.
[0016] The present invention combines an electrostatic pool 1, a lifting bracket 2, a rotating motor 3, a rotating limit plate 4, a nut limit column 5, a cathode column 6, a covering baffle 7, a translation guide rail 8, an electric slider 9, an anode plate 10 and a control center 11 together, and after experimental optimization, can enable a coating device to automatically and evenly coat a layer of dense low-temperature resistant coating on the outer side of the nut, thereby improving the low-temperature resistance of the nut. The device has a high degree of automation, is easy to operate, has high production efficiency, and has strong coating stability, which is conducive to promotion and application in production.
[0017] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims
1. A low temperature resistant coating device for railway hexagonal nuts, characterized in that: The invention comprises an electrochemical pool (1), a lifting bracket (2), a rotating motor (3), a rotating limit plate (4), a nut limit column (5), a cathode column (6), a covering baffle (7), a translation guide rail (8), an electric slider (9), an anode plate (10) and a control center (11), wherein the bottom of the electrochemical pool (1) is vertically provided with a lifting bracket (2), the top of the lifting bracket (2) is provided with a rotating limit plate (4), the bottom of the rotating limit plate (4) is provided with a rotating motor (3), the top of the rotating limit plate (4) is provided with a plurality of nut limit columns (5) obliquely outwardly, the top of the rotating limit plate (4) is vertically provided with a cathode column (6), the top of the rotating limit plate (4) is provided with a covering baffle (7), the covering baffle (7) passes through the cathode column (6) and is detachably installed on the rotating limit plate (4), and the lifting bracket (2) is provided with a rotating limit plate (4). A translation guide rail (8) is arranged on the right side of the bracket (2), and an anode plate (10) is vertically arranged on the translation guide rail (8) via an electric slider (9). The electric slider (9), the cathode column (6) and the anode plate (10) are connected to a control center (11) one by one. The nut limiting column (5) is inclined outward at an angle of 45-60 degrees. The bottom of the cover baffle (7) is provided with a plurality of limiting holes (12) corresponding to the nut limiting columns (5) one by one. The rotation limiting disk (4) and the cover baffle (7) are both hollow circular plates. The rotation limiting disk (4), the cover baffle (7) and the nut limiting column (5) are all made of conductive metal and are electrically connected to the cathode column (6). A distance sensor (15) is arranged on the anode plate (10) at a position directly opposite to the rotation limiting disk (4), and the distance sensor (15) is connected to the control center (11).
2. A low temperature resistant coating device for railway hexagonal nuts as claimed in claim 1, characterized in that: There are a plurality of nut limiting columns (5), and the nut limiting columns (5) are evenly distributed around the top of the rotating limiting disk (4). The diameter of the nut limiting columns (5) is smaller than the minimum inner diameter of the nut workpiece, and the height of the nut limiting columns (5) is greater than the height of the nut workpiece.
3. A low temperature resistant coating device for railway hexagonal nuts as claimed in claim 1, characterized in that: A heating plate (14) is provided at the bottom of the electrothermal pool (1), and a temperature sensor (13) is provided on the side wall of the electrothermal pool (1). Both the heating plate (14) and the temperature sensor (13) are connected to a control center (11).
Citation Information
Patent Citations
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