Light-emitting mechanism, flexible filament lamp, and processing method of light-emitting device

Abstract

The present invention discloses a light-emitting mechanism, a flexible filament lamp, and a processing method for a light-emitting device. The light-emitting mechanism includes two support parts and a plurality of flexible lamp strips. The plurality of flexible lamp strips are arranged at intervals, and both ends of each flexible lamp strip are respectively fixed to the two support parts. A plurality of connecting parts are fixedly arranged on one support part. The plurality of flexible lamp strips surround the two support parts, and the plurality of flexible lamp strips are respectively connected to the plurality of connecting parts of the one support part to support the flexible lamp strips through the connecting parts of the support part. It has the following advantages: By means of the pre-set support parts, the process is simplified, automated production can be achieved, the production efficiency is greatly improved, the labor cost and the manufacturing cost are reduced, and the characteristics of multi-level uniform light emission, large angle, and high luminous efficiency of the flexible filament lamp are ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of lamps, and particularly to a light-emitting mechanism, a flexible filament lamp, and a processing method for a light-emitting device. Background Art

[0002] LED flexible filament lamps, with their 360-degree light-emitting angle and multi-level soft light-emitting effect, are applied to various different occasions and are widely favored by consumers. Currently, flexible filament lamps on the market, such as CN107420769A, generally use 1 long lamp strip, which is spot-welded to the conductive wire at both ends, and the flexible lamp strip is fixed by manually bending the "molybdenum wire" inserted on the core column. Generally, 8 - 10 groups or even more "molybdenum hooks" are required to fix it according to the length of the lamp strip. Due to the soft and long characteristics of the flexible lamp strip, this method cannot achieve automated production, resulting in low production efficiency and high labor costs. Summary of the Invention

[0003] The present invention provides a light-emitting mechanism, a flexible filament lamp, and a processing method for a light-emitting device, which overcome the deficiencies existing in the processing methods of flexible filament lamps and light-emitting mechanisms in the background art.

[0004] One of the technical solutions adopted by the invention to solve its technical problems is: a light-emitting mechanism, including two support parts and a plurality of flexible lamp strips. The plurality of flexible lamp strips are arranged at intervals, and both ends of each flexible lamp strip are respectively fixed on the two support parts. A plurality of connection parts are fixedly arranged on one support part. The distance between the two support parts is less than the length of the flexible lamp strip. The plurality of flexible lamp strips surround the two support parts, and the plurality of flexible lamp strips are respectively connected to the plurality of connection parts on the one support part to support the flexible lamp strip through the connection parts of the support part.

[0005] In one embodiment: the plurality of flexible lamp strips are arranged in parallel.

[0006] In one embodiment: the plurality of flexible lamp strips surround the two support parts and form a spiral structure.

[0007] In one embodiment: the plurality of flexible lamp strips surround the two support parts and form an arc structure.

[0008] In one embodiment: the two support parts are respectively a first support part and a second support part. The first support part is provided with the above-mentioned plurality of connection parts, and the fixed connection positions of the plurality of flexible lamp strips on the first support part and the plurality of connection parts are arranged at the same height one by one.

[0009] In one embodiment: the two support parts are arranged at the same height, and the plurality of flexible lamp strips surround the two support parts and form an arc structure.

[0010] In one embodiment: the two support parts are arranged at different heights, and the plurality of flexible lamp strips surround the two support parts and form a spiral structure.

[0011] In one embodiment, the two support parts are respectively a first support part and a second support part. The above-mentioned plurality of connecting parts are provided on the first support part, and the plurality of flexible light strips are fixedly connected to the fixing positions of the first support part and the plurality of connecting parts in a staggered up-and-down manner one by one.

[0012] In one embodiment, a plurality of first protruding parts arranged at intervals along the height of the support part are fixedly provided on both of the two support parts, and the ends of the plurality of flexible light strips are respectively fixedly connected to the plurality of first protruding parts on the support parts.

[0013] In one embodiment, the two support parts are respectively a first support part and a second support part. The above-mentioned plurality of connecting parts are provided on the first support part. A plurality of second protruding parts arranged at intervals along the height of the support part are fixedly provided on the first support part. The above-mentioned connecting parts are provided on each of the second protruding parts. The first protruding parts and the second protruding parts are respectively arranged on both sides of the first support part.

[0014] In one embodiment, the two support parts are respectively a first support part and a second support part. The above-mentioned plurality of connecting parts are provided on the first support part. A plurality of second protruding parts arranged at intervals along the height of the support part are fixedly provided on the first support part. The above-mentioned connecting parts are provided on each of the second protruding parts.

[0015] In one embodiment, the connecting part is a clamping groove or a snap or a hook.

[0016] In one embodiment, the two support parts have electrical conductivity, and the two support parts are respectively electrically connected to two poles of the flexible light strip through the fixed connection between the support part and the end of the flexible light strip.

[0017] In one embodiment, two conducting wires are further provided. The two conducting wires are respectively fixedly provided on the two support parts, and the two conducting wires are respectively electrically connected to two poles of the flexible light strip.

[0018] The second technical solution adopted by the invention to solve its technical problems is: a flexible filament lamp, including the above-mentioned light-emitting mechanism, a core column, a lamp head, a bulb shell, and a driving circuit for driving the flexible light strip to emit light. The two support parts of the light-emitting mechanism are fixedly connected to the core column. The bulb shell is assembled to the lamp head and covers the light-emitting mechanism and the core column. There is an electrical connection among the lamp head, the driving circuit, and the flexible light strip.

[0019] In one embodiment, the two support parts have electrical conductivity, and the two support parts are respectively electrically connected to two poles of the flexible light strip through the fixed connection between the support part and the end of the flexible light strip; the driving circuit is arranged inside the lamp head or / and the flexible light strip, and a conducting wire is additionally arranged to electrically connect the driving circuit and the support part.

[0020] The third technical solution adopted by the present invention to solve its technical problems is: a method for manufacturing a light-emitting device, including:

[0021] Step 1: Prepare two supporting parts and at least one flexible light strip. There is a connecting part fixedly arranged on one of the supporting parts. Fix the two ends of the flexible light strip on the two supporting parts respectively.

[0022] Step 2: Fix the two supporting parts on the core column. The distance between the two supporting parts is less than the length of the flexible light strip. Connect the flexible light strip to the connecting part so that the flexible light strip surrounds the two supporting parts.

[0023] The fourth technical solution adopted by the present invention to solve its technical problems is: a processing method of a light-emitting device, including:

[0024] Step 1: Integrally form a light-emitting mechanism. The light-emitting mechanism includes two supporting parts and at least one flexible light strip. There is a connecting part fixedly arranged on one of the supporting parts. Fix the two ends of the flexible light strip on the two supporting parts respectively.

[0025] Step 2: Fix the two supporting parts on the core column. The distance between the two supporting parts is less than the length of the flexible light strip. Connect the flexible light strip to the connecting part so that the flexible light strip surrounds the two supporting parts.

[0026] Compared with the background technology, this technical solution has the following advantages:

[0027] Multiple flexible light strips are arranged in parallel, and both ends of each flexible light strip are fixedly connected to the two supporting parts respectively. There are multiple connecting parts fixedly arranged on one of the supporting parts. The multiple flexible light strips surround the two supporting parts, and the multiple flexible light strips are respectively connected to the multiple connecting parts of the one supporting part to support the flexible light strips through the connecting parts of the supporting part, which can realize automated production (such as simplifying the process through the pre-set supporting parts), greatly improve production efficiency, reduce labor costs and manufacturing costs, and ensure the characteristics of multi-level uniform light emission, large angle, and high luminous efficiency of the flexible filament lamp. Brief Description of the Drawings

[0028] The present invention will be further described below in conjunction with the drawings and specific embodiments.

[0029] Figure 1 It is a schematic structural diagram of the light-emitting mechanism of the first embodiment.

[0030] Figure 2 It is one of the schematic structural diagrams of the light-emitting device of the first embodiment.

[0031] Figure 3 It is the second of the schematic structural diagrams of the light-emitting device of the first embodiment.

[0032] Figure 4 It is a schematic structural diagram of the flexible filament lamp of the first embodiment.

[0033] Figure 5 It is a three-dimensional exploded schematic diagram of the flexible filament lamp of the first embodiment.

[0034] Figure 6 It is a schematic structural diagram of the light-emitting device of the second embodiment.

[0035] Figure 7 It is a schematic structural diagram of the light-emitting mechanism of the third embodiment.

[0036] Figure 8 It is a schematic structural diagram of the light-emitting device of the third embodiment.

[0037] Figure 9 It is a schematic structural diagram of the light-emitting mechanism of the fourth embodiment.

[0038] Figure 10 It is a schematic structural diagram of the light-emitting device of the fourth embodiment. Specific embodiments

[0039] Embodiment 1

[0040] Please refer to Figures 1 to 5 , the light-emitting mechanism includes two support parts 1, 1' and N flexible light strips 2 of LEDs. The N flexible light strips 2 are arranged in parallel, and both ends of each flexible light strip 2 are fixedly connected to the two support parts 1, 1' respectively. N connecting parts 13 are fixedly arranged on one support part 1, and N is a natural number greater than or equal to 2. N first protruding parts 11, 11' are fixedly arranged on the two support parts 1, 1' at equal intervals along the height of the support part. The ends of the N flexible light strips 2 are respectively fixedly connected to the N first protruding parts 11, 11' on the support parts 1, 1'. The two support parts 1, 1' are respectively the first support part 1 and the second support part 1'. A plurality of second protruding parts 12 are fixedly arranged on the first support part 11 at equal intervals along the height of the support part. The N first protruding parts 11 and the N second protruding parts 12 are arranged on both sides of the first support part 11 at the same height. Each end of the second protruding part 12 is provided with the above-mentioned connecting part 13, and the connecting part 13 is such as a card slot or a snap or a hook. The two support parts 1, 1' are in a rod structure and are made of a conductive metal material to have electrical conductivity. Through the fixed connection of the support parts 1, 1' and the ends of the flexible light strips 2, the two support parts 1, 1' are respectively electrically connected to the two poles of the flexible light strips 2, and the fixed connection is such as welding. The material of the flexible light strip 2 includes but is not limited to FPC / ceramics / metal. In this embodiment, the N flexible light strips 2 are arranged in parallel, but this is not a limitation. According to needs, a non-parallel manner can also be adopted.

[0041] The light-emitting device includes a light-emitting mechanism as described above, a stem 3, and two conductive wires 4. The two support portions 1 and 1' of the light-emitting mechanism are fixedly connected to the stem 3. By the fixed connection, the distance between the two support portions 1 and 1' is smaller than the length of the flexible light strip 2. The N flexible light strips 2 surround the two support portions 1 and 1', and the N flexible light strips 2 are respectively mounted on N connecting portions 13 of the first support portion 1 to support the flexible light strip 2 through the connecting portions 13 of the support portion 1 and the two support portions 1 and 1', such as clamping the flexible light strip 2 in a card slot or a snap or a hook. The two conductive wires 4 are fixedly inserted into the stem 3. The two support portions 1 and 1' are fixedly inserted into the stem 3, and the two support portions 1 and 1' and the two conductive wires 4 are electrically connected respectively. In this embodiment, the two support portions 1 and 1' are arranged at the same height. The N flexible light strips 2 surround the two support portions 1 and 1' and form an arc structure with a central angle greater than 180 degrees. This embodiment is not limited to the arc structure. According to needs, a similar internal and external spiral structure like a torsion spring can also be set.

[0042] The flexible filament lamp includes a light-emitting mechanism as described above, a stem 3, two conductive wires 4, a lamp cap 5 for installing the stem 3, a bulb shell 6, and a driving circuit 7 for driving the flexible light strip 2 to emit light. The two support portions 1 and 1' of the light-emitting mechanism are fixedly connected to the stem 3. The bulb shell 6 is mounted on the lamp cap 5 and covers the light-emitting device. The driving circuit 7 is arranged inside the lamp cap 5. The lamp cap 5 and the driving circuit 7 are electrically connected. The driving circuit 7 and the two conductive wires 4 are electrically connected.

[0043] A processing method for a light-emitting device includes:

[0044] Step 1: Prepare two support portions and N flexible light strips. A connecting portion is fixedly provided on one support portion. Fix the two ends of the flexible light strip to the two support portions respectively, or directly integrally form the two support portions and the N flexible light strips.

[0045] Step 2: Fix the two support portions to the stem. The distance between the two support portions is smaller than the length of the flexible light strip. Mount the flexible light strip on the connecting portion so that the flexible light strip surrounds the two support portions.

[0046] In the technical solution of the present invention, first, the support part and the flexible light strip are connected into a whole, or directly integrally formed. Then, it is assembled on the core column, and the flexible light strip is hung on the connecting part to form a spiral, arc or other shaped light-emitting device around the support part. Firstly, it can realize automatic production, greatly improve production efficiency, reduce labor costs and manufacturing costs. Secondly, the whole can be designed modularly. By different mounting heights, such as in Embodiment 1 and Embodiment 2, it can be assembled into an arc, spiral or other structures. That is, the arc, spiral or other structures can share the above whole. Thirdly, it can ensure the multi-level uniform light emission of the flexible filament lamp, with the characteristics of large angle and high luminous efficiency. In the technical solution of the present invention, the flexible light strip adopts the "panel splicing" method to divide the conventional long filament into several short light strips and arrange them in parallel. The length of the light strip depends on the size of the formed spiral (or circular) diameter. This is beneficial for the existing bracket to pre-fix the light strip, greatly reducing the number of spot welds and facilitating the shaping of the arc, spiral or other structures of the flexible light strip, and can ensure a perfect light output effect. Moreover, the support part not only plays a role in supporting and fixing but also plays a role in conductive connection, simplifying the structure.

[0047] Embodiment 2

[0048] Please refer to Figure 6 , the difference from Embodiment 1 is that the two support parts 1, 1' are arranged staggered up and down, and the N flexible light strips 2 surround the two support parts 1, 1' and form an up-and-down spiral structure. According to needs, the two support parts 1, 1' are inclined and staggered up and down, and the lengths of the N flexible light strips 2 are designed to be unequal, then a conical thread structure can be designed.

[0049] Embodiment 3

[0050] Please refer to Figure 7 and Figure 8 , the difference from Embodiment 1 is that a plurality of second protruding parts 12 are fixedly arranged on the first support part 11 at uniform intervals along the height of the support part. The N first protruding parts 11 and the N second protruding parts 12 are respectively arranged staggered up and down on both sides of the first support part 11, so that the N flexible light strips are fixedly connected to the fixed positions of the first support part and the N connecting parts are arranged staggered up and down one by one. The two support parts 1, 1' are arranged at the same height, and the N flexible light strips 2 surround the two support parts 1, 1' and form a spiral structure. According to needs, they can also be arranged at different heights. By setting appropriate heights, the N flexible light strips 2 can surround the two support parts 1, 1' and form an arc structure with a central angle greater than 180 degrees.

[0051] Embodiment 4

[0052] Please refer to Figure 9 and Figure 10, the difference from the third embodiment is as follows: the first support portion 1 has a wide plate-like structure, the flexible light strip 2 is directly fixed to the inner side of the first support portion 1, the second protruding portion 12 as described above protrudes from the outer side of the first support portion 11, and the connecting portion 13 as described above is provided at the end of the second protruding portion 12. The second support portion 1' has a narrow plate-like structure, and the flexible light strip 2 is directly fixed to the inner side of the second support portion 1'. The fixing positions of the N flexible light strips fixed to the first support portion and the N connecting portions are arranged in a staggered manner up and down one by one. The two support portions 1 and 1' are arranged at the same height, and the N flexible light strips 2 surround the two support portions 1 and 1' and form a spiral structure. The first support portion 1 and the second support portion 1' have a plate-like structure, which not only plays a role in conducting electricity and fixing, but also can play a role in heat dissipation.

[0053] As described above, it is only a preferred embodiment of the invention, so the scope of implementation of the invention cannot be limited thereby. That is, equivalent changes and modifications made according to the scope of the invention patent and the content of the specification should still fall within the scope covered by the invention.

Claims

1. The light-emitting mechanism includes two support parts and multiple flexible light strips, and is characterized in that: The multiple flexible light strips are arranged at intervals, and both ends of each flexible light strip are fixedly connected to two supporting parts respectively. A plurality of connecting parts are fixedly arranged on one supporting part. The multiple flexible light strips surround the two supporting parts, and the multiple flexible light strips are respectively connected to the multiple connecting parts of the one supporting part to support the flexible light strips through the connecting parts of the supporting part; A plurality of first protruding parts are fixedly arranged on both of the two supporting parts at intervals along the height of the supporting part. The ends of the multiple flexible light strips are respectively fixedly connected to the multiple first protruding parts on the supporting part; The two supporting parts are respectively a first supporting part and a second supporting part. The first supporting part is provided with the multiple connecting parts described above. A plurality of second protruding parts are fixedly arranged on the first supporting part at intervals along the height of the supporting part. The connecting parts described above are arranged on the second protruding parts. The first protruding part and the second protruding part are respectively arranged on both sides of the first supporting part.

2. The light-emitting mechanism according to claim 1, wherein: The multiple flexible light strips are arranged in parallel.

3. The light-emitting mechanism according to claim 1, characterized in that: The multiple flexible light strips surround the two supporting parts and form a spiral structure.

4. The light-emitting mechanism according to claim 1, wherein: The multiple flexible light strips surround the two supporting parts and form an arc structure.

5. The light-emitting mechanism according to claim 1, wherein: The fixed connection positions of the multiple flexible light strips on the first supporting part and the multiple connecting parts are arranged at the same height one by one.

6. The light-emitting mechanism according to claim 5, wherein: The two supporting parts are arranged at the same height. The multiple flexible light strips surround the two supporting parts and form an arc structure.

7. The light-emitting mechanism according to claim 5, wherein: The two supporting parts are arranged at different heights. The multiple flexible light strips surround the two supporting parts and form a spiral structure.

8. The light-emitting mechanism according to claim 1, characterized in that: The fixed connection positions of the multiple flexible light strips on the first supporting part and the multiple connecting parts are arranged staggeredly up and down one by one.

9. The light-emitting mechanism according to claim 1, wherein: Each second protruding part is provided with the connecting part described above.

10. The light-emitting mechanism according to claim 1, characterized in that: The connecting part is a clamping groove or a buckle or a hook.

11. The light-emitting mechanism according to claim 1, characterized in that: The two supporting parts have electrical conductivity. The two supporting parts are respectively electrically connected to the two poles of the flexible light strip through the fixed connection between the supporting part and the end of the flexible light strip.

12. The light-emitting mechanism according to claim 1, characterized in that: Two conducting wires are also provided. The two conducting wires are respectively fixedly arranged on the two supporting parts. The two conducting wires are respectively electrically connected to the two poles of the flexible light strip.

13. Flexible filament lamp, characterized in that: It includes the light-emitting mechanism, the core column, the lamp cap, the bulb shell and the driving circuit for driving the flexible light strip to emit light according to claim 1. The two supporting parts of the light-emitting mechanism are fixedly connected to the core column. The distance between the two supporting parts is less than the length of the flexible light strip. The bulb shell is connected to the lamp cap and covers the light-emitting mechanism and the core column. There is an electrical connection among the lamp cap, the driving circuit and the flexible light strip.

14. The flexible filament lamp according to claim 13, wherein: The two supporting parts have electrical conductivity. The two supporting parts are respectively electrically connected to the two poles of the flexible light strip through the fixed connection between the supporting part and the end of the flexible light strip; The driving circuit is arranged inside the lamp cap or / and the flexible light strip, and conducting wires are additionally arranged to electrically connect the driving circuit and the supporting part.

15. A method for processing a light-emitting device, characterized in that: It includes: Step 1, prepare two supporting parts and multiple flexible light strips. A connecting part is fixedly arranged on one supporting part. A plurality of first protruding parts are fixedly arranged on both of the two supporting parts at intervals along the height of the supporting part. The ends of the multiple flexible light strips are respectively fixedly connected to the multiple first protruding parts on the supporting part; The two supporting parts are respectively a first supporting part and a second supporting part. The first supporting part is provided with a plurality of the connecting parts described above. A plurality of second protruding parts are fixedly arranged on the first supporting part at intervals along the height of the supporting part. The connecting parts described above are arranged on the second protruding parts. The first protruding part and the second protruding part are respectively arranged on both sides of the first supporting part; Fix the two ends of the flexible light strip to the first protruding parts of the two supporting parts respectively. Step 2: Fix the two supporting parts on the core column. The distance between the two supporting parts is less than the length of the flexible light strip. Connect the flexible light strip to the connecting part so that the flexible light strip surrounds the two supporting parts.

16. A method for processing a light-emitting device, characterized in that: It includes: Step 1: Integrally form a light-emitting mechanism. The light-emitting mechanism includes two supporting parts and multiple flexible light strips. A connecting part is fixedly arranged on one of the supporting parts. A plurality of first protruding parts are fixedly arranged on the two supporting parts at intervals along the height of the supporting parts. The ends of the multiple flexible light strips are respectively fixedly connected to the multiple first protruding parts on the supporting parts. The two supporting parts are respectively a first supporting part and a second supporting part. A plurality of the above-mentioned connecting parts are arranged on the first supporting part. A plurality of second protruding parts are fixedly arranged on the first supporting part at intervals along the height of the supporting part. The above-mentioned connecting part is arranged on the second protruding part. The first protruding part and the second protruding part are respectively arranged on both sides of the first supporting part. Fix the two ends of the flexible light strip to the first protruding parts of the two supporting parts respectively. Step 2: Fix the two supporting parts on the core column. The distance between the two supporting parts is less than the length of the flexible light strip. Connect the flexible light strip to the connecting part so that the flexible light strip surrounds the two supporting parts.

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