A modification device for a card clothing back cloth machine

Abstract

The invention discloses a device for transforming a card clothing backing machine, which includes support legs. One end of the support legs is fixedly connected with a connecting rod, and one end of the connecting rod is fixedly connected with the surface of a winding machine. The top of the support legs is fixedly connected with a mounting plate, and one side of the mounting plate is fixedly connected with the surface of the winding machine. With this device for transforming the card clothing backing machine, it is thus achieved that the motor drives, the spray gun is installed on the guide rail, and the moving speed of the glue gun is synchronized with the rotation speed of the roller. After the transformation, it takes 5 minutes to complete with the Rong Chen WA-200 spray gun, and the compression time is 10 minutes; the rotation speed is increased, it takes 2 minutes to complete the backing, which is 23 minutes faster, and there is no uneven stress situation. Moreover, the operation can be realized without stopping the machine, reducing the time. It takes more than 1 minute to complete the compaction, saving more than 13 minutes. In total, 46 minutes are saved per strip. Now it basically takes 17 minutes to complete, while it originally took more than one hour, and the efficiency is increased by 3 times, and the effect is very obvious.

Description

Technical Field

[0001] The present invention relates to a device for reforming a card clothing backing machine, and particularly to the technical field of card clothing backing machines. Background Art

[0002] As Figure 1 shown, originally, the operator manually wound the card clothing with a length of 120 meters and a width of 51 millimeters spirally around a roller with a diameter of 2 meters and a width of 1.8 meters, sprayed glue on the back surface of the card clothing with a spray gun, then manually attached the backing cloth to the card clothing, and also had to compact and press it firmly to prevent the backing cloth from falling off and causing quality problems. It took about 1.5 hours to finish attaching the backing cloth to one piece of card clothing. The disadvantages are high labor intensity, uneven glue spraying caused by human factors, and poor bonding due to insufficient pressing of the backing cloth. With the increase in production, it can no longer meet the production needs, so the reform requirements are put forward, aiming to increase the production and reduce the labor intensity on the premise of ensuring the quality of the backing cloth. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a device for reforming a card clothing backing machine.

[0004] To solve the above technical problems, the present invention provides the following technical solutions:

[0005] A device for reforming a card clothing backing machine of the present invention includes support legs. One end of the support legs is fixedly connected with a connecting rod, and one end of the connecting rod is fixedly connected with the surface of a winding machine. The top of the support legs is fixedly connected with a mounting plate, and one side of the mounting plate is fixedly connected with the surface of the winding machine. The upper surface of the mounting plate is respectively provided with a glue spraying device, a cloth feeding device, and a cloth pressing device. The glue spraying device includes a spray gun, and the spraying surface of the spray gun corresponds to the surface of the roller.

[0006] The cloth feeding device includes a steel sheet, and the surface of the steel sheet is slidably inserted into the inner wall of the spiral seam.

[0007] The cloth pressing device includes a cloth pressing spring piece, and the surface of the cloth pressing spring piece is slidably inserted into the surface of the backing cloth.

[0008] Preferably, a mounting seat is fixedly connected to the upper surface of the mounting plate, and a guide rail is fixedly installed on the surface of the mounting seat.

[0009] Preferably, the surface of the slider on the guide rail is fixedly connected with a spray gun mounting seat, and the surface of the spray gun mounting seat is fixedly connected with the surface of the spray gun.

[0010] Preferably, the slider on the surface of the guide rail is driven by a motor, and the spray gun adopts Rong Chen WA-200 spray gun.

[0011] Preferably, the upper surfaces of both sides of the guide rail are fixedly connected with feeding support plates, and support rods are fixedly connected to the upper surfaces of the feeding support plates.

[0012] Preferably, a connecting rod is threadedly connected to the surface of the support rod by screws. Rotating shafts are rotatably connected to opposite ends of the two connecting rods. A roller is fixedly connected to the surface of the rotating shaft, and the surface of the roller is wound around the surface of the backing cloth.

[0013] Preferably, an inclined plate is fixedly connected to the top end of the support rod. A guide wheel is fixedly connected to the surface of the inclined plate. The surface of the guide wheel is slidably inserted into the surface of the backing cloth. The top of the inclined plate is fixedly connected to the surface of the steel sheet.

[0014] Preferably, a feeding air cylinder is fixedly connected to the upper surface of the feeding support plate. A hinged rod is fixedly connected to the telescopic end of the feeding air cylinder. One end of the hinged rod is fixedly connected to the surface of the cloth pressing spring piece.

[0015] Preferably, in step one, the spray gun is driven by a motor to move back and forth on the guide rail for uniform spraying of glue.

[0016] In step two, at the same time, according to the spiral winding characteristic, we insert the steel sheet into the spiral seam. While the roller rotates, it drives the steel sheet to move horizontally, and at the same time, the backing cloth adheres to the card clothing based on this.

[0017] In step three, when compacting the backing cloth, pressure is applied synchronously close to the surface of the backing cloth by the feeding air cylinder. Since the air pressure is adjustable to a fixed pressure, the cloth will adhere with the same pressure, and there is no uneven stress situation, and the operation can be realized without stopping the machine.

[0018] The beneficial effects achieved by the present invention are:

[0019] For this modified device of the card clothing backing machine, a glue spraying device, a cloth feeding device, and a cloth pressing device are respectively arranged on the upper surface of the mounting plate. The glue spraying device includes a spray gun, and the spraying surface of the spray gun corresponds to the surface of the roller; the cloth feeding device includes a steel sheet, and the surface of the steel sheet is slidably inserted into the inner wall of the spiral seam; the cloth pressing device includes a cloth pressing spring piece, and the surface of the cloth pressing spring piece is slidably inserted into the surface of the backing cloth. Thus, it is achieved that the motor drives, the spray gun is installed on the guide rail, and the moving speed of the glue gun is synchronized with the rotation speed of the roller. After the modification, it takes 5 minutes to complete with the Rong Chen WA-200 spray gun, saving 10 minutes in compression time; the rotation speed is increased, it takes 2 minutes to complete the backing cloth, saving 23 minutes. There is no uneven stress situation, and the operation can be realized without stopping the machine. It takes more than 1 minute to complete the compaction, saving more than 13 minutes in time. A total of 46 minutes per strip is saved. Now it basically takes 17 minutes to complete, while it originally took more than one hour, and the efficiency is increased by 3 times, and the effect is very obvious. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, and do not constitute a limitation to the present invention. In the drawings:

[0021] Figure 1 It is a schematic diagram of the prior art structure of the present invention;

[0022] Figure 2 It is a structural stereogram of the present invention;

[0023] Figure 3 It is a front view of the glue spraying device of the present invention;

[0024] Figure 4 It is a front view of the structure of the cloth loading device of the present invention;

[0025] Figure 5 It is a front view of the cloth pressing device structure of the present invention.

[0026] As shown in the figure: 1. Support leg; 2. Connecting rod; 3. Mounting plate; 4. Spray gun; 41. Mounting seat; 42. Guide rail; 43. Spray gun mounting seat; 5. Steel sheet; 51. Feed support plate; 52. Support rod; 53. Connecting rod; 54. Rotating shaft; 55. Roller; 56. Inclined plate; 57. Guide wheel; 6. Cloth pressing spring sheet; 61. Feed cylinder; 62. Articulated rod. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0028] like Figures 1-5 As shown, a modification device for a card clothing backing machine comprises a supporting leg 1, one end of the supporting leg 1 is fixedly connected to a connecting rod 2, one end of the connecting rod 2 is fixedly connected to the surface of a winding machine, a mounting plate 3 is fixedly connected to the top of the supporting leg 1, one side of the mounting plate 3 is fixedly connected to the surface of the winding machine, a glue spraying device, a cloth feeding device and a cloth pressing device are respectively arranged on the upper surface of the mounting plate 3, the glue spraying device comprises a spray gun 4, the spraying surface of the spray gun 4 corresponds to the surface of a roller; a mounting seat 41 is fixedly connected to the upper surface of the mounting plate 3, a guide rail 42 is fixedly installed on the surface of the mounting seat 41; a spray gun mounting seat 43 is fixedly connected to the surface of the guide rail 42, and the surface of the spray gun mounting seat 43 is fixedly connected to the surface of the spray gun 4; the slider on the surface of the guide rail 42 is driven by a motor, and the spray gun 4 adopts a Rongchen WA-200 spray gun;

[0029] The upper cloth device includes a steel sheet 5, and the surface of the steel sheet 5 is slidably inserted into the inner wall of the spiral seam; on the upper surfaces of both sides of the guide rail 42, there are fixedly connected feed supporting plates 51, and on the upper surface of the feed supporting plate 51, there is fixedly connected a support rod 52; on the surface of the support rod 52, there is a connecting rod 53 threadedly connected by screws, and at the opposite ends of the two connecting rods 53, there are rotatably connected rotating shafts 54, and on the surface of the rotating shaft 54, there is fixedly connected a roller 55, and the surface of the roller 55 is wound around the surface of the back cloth; at the top of the support rod 52, there is fixedly connected an inclined plate 56, and on the surface of the inclined plate 56, there is fixedly connected a guide wheel 57, and the surface of the guide wheel 57 is slidably inserted into the surface of the back cloth, and the top of the inclined plate 56 is fixedly connected to the surface of the steel sheet 5;

[0030] The cloth pressing device includes a cloth pressing spring piece 6, and the surface of the cloth pressing spring piece 6 is slidably inserted into the surface of the back cloth; on the upper surface of the feed supporting plate 51, there is fixedly connected a feed cylinder 61, and at the telescopic end of the feed cylinder 61, there is fixedly connected a hinge rod 62, and one end of the hinge rod 62 is fixedly connected to the surface of the cloth pressing spring piece 6;

[0031] For this card clothing back cloth machine transformation device, on the upper surface of the installation plate 3, there are respectively arranged a glue spraying device, an upper cloth device and a cloth pressing device. The glue spraying device includes a spray gun 4, and the spraying surface of the spray gun 4 corresponds to the surface of the roller; the upper cloth device includes a steel sheet 5, and the surface of the steel sheet 5 is slidably inserted into the inner wall of the spiral seam; the cloth pressing device includes a cloth pressing spring piece 6, and the surface of the cloth pressing spring piece 6 is slidably inserted into the surface of the back cloth, so as to achieve that the motor drives, the spray gun is installed on the guide rail, and the moving speed of the glue gun is synchronized with the rotation speed of the roller. After the transformation, it takes 5 minutes to complete with the Rong Chen WA-200 spray gun, and the compression time is 10 minutes; the rotation speed is increased, it takes 2 minutes to complete the back cloth, which is 23 minutes faster. There is no uneven stress situation, and it can be operated without stopping the machine, reducing the time. It takes more than 1 minute to complete the compaction, saving more than 13 minutes. In total, 46 minutes are saved per strip. Now it basically takes 17 minutes to complete, while it originally took more than one hour, and the efficiency is increased by 3 times, and the effect is very obvious;

[0032] Step 1: Control the spray gun 4 to move back and forth on the guide rail 42 through the drive of the motor to perform uniform spraying and gluing;

[0033] Step 2: At the same time, according to the spiral winding characteristics, we insert the steel sheet 5 into the spiral seam. While the roller rotates, it drives the steel sheet 5 to move horizontally, and at the same time, the back cloth is attached to the card clothing based on this;

[0034] Step 3: When compacting the back cloth, apply pressure to the back cloth surface synchronously by pressing through the feed cylinder 61. Since the air pressure is adjustable to a fixed pressure, the cloth will be attached with the same pressure, and there is no uneven stress situation, and it can be operated without stopping the machine.

[0035] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. A device for transforming a card clothing backing machine, comprising a support leg (1), characterized in that: One end of the support leg (1) is fixedly connected with a connecting rod (2). One end of the connecting rod (2) is fixedly connected to the surface of the winding machine. The top of the support leg (1) is fixedly connected with a mounting plate (3). One side of the mounting plate (3) is fixedly connected to the surface of the winding machine. The upper surface of the mounting plate (3) is respectively provided with a glue spraying device, a cloth feeding device and a cloth pressing device. The glue spraying device includes a spray gun (4), and the spraying surface of the spray gun (4) corresponds to the surface of the drum; The cloth feeding device includes a steel sheet (5), and the surface of the steel sheet (5) is slidably inserted into the inner wall of the spiral seam; The cloth pressing device includes a cloth pressing spring piece (6), and the surface of the cloth pressing spring piece (6) is slidably inserted into the surface of the backing cloth; The upper surface of the mounting plate (3) is fixedly connected with a mounting seat (41), and a guide rail (42) is fixedly installed on the surface of the mounting seat (41); The upper surfaces of both sides of the guide rail (42) are fixedly connected with feeding support plates (51), and a support rod (52) is fixedly connected to the upper surface of the feeding support plates (51); A connecting rod (53) is threadedly connected to the surface of the support rod (52) by screws. The opposite ends of the two connecting rods (53) are rotatably connected with a rotating shaft (54), and a drum (55) is fixedly connected to the surface of the rotating shaft (54). The surface of the drum (55) is wound around the surface of the backing cloth; The top end of the support rod (52) is fixedly connected with an inclined plate (56), and a guide wheel (57) is fixedly connected to the surface of the inclined plate (56). The surface of the guide wheel (57) is slidably inserted into the surface of the backing cloth, and the top of the inclined plate (56) is fixedly connected to the surface of the steel sheet (5).

2. The retrofit device for a card clothing backing machine according to claim 1, characterized in that: The surface of the slider on the guide rail (42) is fixedly connected with a spray gun mounting seat (43), and the surface of the spray gun mounting seat (43) is fixedly connected to the surface of the spray gun (4).

3. The modification device for a card clothing backing machine according to claim 2, wherein: The slider on the surface of the guide rail (42) is driven by a motor, and the spray gun (4) adopts a Rong Chen WA-200 spray gun.

4. A device for modifying a card clothing backing machine according to claim 1, characterized in that: A feeding air cylinder (61) is fixedly connected to the upper surface of the feeding support plate (51). The telescopic end of the feeding air cylinder (61) is fixedly connected with a hinge rod (62), and one end of the hinge rod (62) is fixedly connected to the surface of the cloth pressing spring piece (6).

5. An operating method of a device for transforming a card clothing backing machine according to any one of claims 1-4: Step 1: Control the spray gun (4) to move back and forth on the guide rail (42) by motor drive to perform uniform spraying and gluing; Step 2: At the same time, according to the spiral winding characteristics, we insert the steel sheet (5) into the spiral seam. When the drum rotates, it drives the steel sheet (5) to move horizontally, and at the same time, the backing cloth adheres to the card clothing based on this; Step 3: When compacting the backing cloth, apply pressure by pressing the feeding air cylinder (61) to approach the backing cloth surface synchronously. Since the air pressure can be adjusted to a fixed pressure, the cloth will adhere with the same pressure, and there is no uneven stress situation, and the operation can be realized without stopping the machine.

Images