A sizing machine with automatic sizing rate measurement structure

Abstract

The present invention discloses a sizing machine with an automatic sizing rate measurement structure, comprising a creel, a twisting box, a slurry tank and a drying room, wherein the twisting box comprises a first twisting box and a second twisting box, wherein the input end of the first twisting box is connected to the creel, the output end of the first twisting box is connected to the slurry tank, the output end of the slurry tank is connected to the drying room, the output end of the drying room is connected to the second twisting box, and the output end of the second twisting box is connected to a warping device. The sizing machine with an automatic sizing rate measurement structure has an inlet roller and an outlet roller respectively arranged at both ends of the slurry tank, a driving motor is arranged at one end of the inlet roller and the outlet roller, a rotary encoder is connected to the output end of the driving motor to calculate the length of the yarn, a slurry barrel is arranged below the slurry tank, and a weighing sensor is arranged below the slurry barrel, and as the slurry in the slurry barrel is consumed, the weight value measured in real time by the weighing sensor will continue to decrease.

Description

Technical Field

[0001] The invention relates to the technical field of textiles, in particular to a sizing machine with an automatic sizing rate measuring structure. Background Art

[0002] The sizing machine is to warp the silk on the creel rack into a warp beam, and then size and dry it to make a sizing beam, or the silk on the creel rack is evenly arranged and then directly sized and dried to make a sizing beam. The sizing beams are combined to make a weaving beam, which can be used as pre-weaving preparation equipment for shuttleless looms such as air jet, water jet, rapier, and shuttle. Existing sizing machines are generally only able to perform simple sizing functions, and during the production process, they need to be manually checked by staff. However, due to the many uncontrollable factors of humans, some detailed problems may occur in the specific production process, and the staff cannot accurately know them at all.

[0003] Chinese patent CN205420796U discloses a sizing machine with a self-checking function, an unwinding roller, a sizing tank, a wet splitting, an oven, a drying room, a waxing mechanism, a cooling box, a winding and a control system, wherein a detection device, a temperature control device, a tension adjustment device and a control device are provided in the control system, the detection device is provided on the unwinding roller, the oven and the winding, the temperature control device is provided in the oven, the drying room and the cooling box, and the tension adjustment device is provided on the unwinding roller, the drying room and the winding. The sizing machine with a self-checking function of the invention detects the operation of the sizing machine by providing a detection device in the control system, and adjusts the temperature in the oven, the drying room and the cooling box by a temperature control device; at the same time, the tension of the filaments at different positions is monitored by a tension adjustment device, and the tension is adjusted according to the actual situation, thereby improving the quality and effect of the sizing of the yarn.

[0004] Although this application solves the problems in the background technology to a certain extent, the sizing tank structure in this application is simple, and the sizing rate cannot be known. Manual measurement and calculation are required to determine the sizing rate, and the work efficiency is low. Summary of the invention

[0005] The object of the present invention is to provide a sizing machine with an automatic sizing rate measuring structure, which has the advantages of easy adjustment and automatic acquisition of the sizing rate, thus solving the problems in the prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sizing machine with an automatic sizing rate measurement structure, comprising a creel, a twisting box, a slurry tank and a drying room, the twisting box comprising a first twisting box and a second twisting box, the input end of the first twisting box is connected to the creel, the output end of the first twisting box is connected to the slurry tank, the output end of the slurry tank is connected to the drying room, the output end of the drying room is connected to the second twisting box, the output end of the second twisting box is connected to a warping device, the output end of the warping device is connected to a winding device, a slurry barrel is arranged inside the slurry tank, an introduction roller is installed at one end of the slurry tank, a notch is opened at the other end of the slurry tank, a lead-out roller is installed on the inner side of the notch, and the slurry tank is close to the introduction roller. A display screen is connected to one end of the roller, and an immersion roller is arranged inside the pulp tank. The immersion roller includes a roller body, a mounting bracket, a guide column and a fixed plate. The lower end of the fixed plate is fixedly connected to the upper end of the side wall of the pulp tank, and the upper ends of the guide columns are respectively fixedly connected to the side walls of the fixed plate. The upper end of the guide column is fixedly connected to a first limit plate, and the lower surface of the first limit plate is connected to a spring, which is sleeved on the guide column, and the lower end of the spring is connected to the upper surface of the mounting bracket. The lower end of the guide column passes through the mounting bracket, and the lower end of the guide column is connected to a second limit plate. The roller body is movably connected between the mounting brackets through bearings. A weighing sensor is arranged at the bottom of the pulp barrel, and a pulp inlet pipe is connected to the side wall of the pulp barrel.

[0007] Preferably, a slide groove is provided on one side of the slurry trough close to the slurry inlet pipe.

[0008] Preferably, one end of the introduction roller and the outlet roller is provided with a driving motor, and the output end of the driving motor is connected to a rotary encoder.

[0009] Preferably, a control chip is provided in the display screen, and the control chip is electrically connected to the rotary encoder and the weighing sensor respectively.

[0010] Preferably, a solenoid valve is installed in the slurry inlet pipe, and the solenoid valve is electrically connected to the weighing sensor.

[0011] Preferably, an outer wall at the lower end of the guide column is provided with an external thread, and an adjusting nut is engaged with the external thread.

[0012] Preferably, the lower end of the guide column extends to the interior of the pulp vat, and the roller body is arranged in the pulp vat.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The sizing machine with an automatic sizing rate measuring structure is respectively provided with an inlet roller and an outlet roller at both ends of the sizing tank, one end of the inlet roller and the outlet roller are both provided with a driving motor, the output end of the driving motor is connected with a rotary encoder to calculate the length of the yarn, a sizing bucket is provided below the sizing tank, a weighing sensor is provided below the sizing bucket, as the sizing material in the sizing bucket is consumed, the weight value measured by the weighing sensor in real time will continue to decrease, the control chip automatically records the corresponding number of meters of yarn product output while recording the weight value of the consumed sizing material, and according to the calculation formula of the sizing rate, the equipment control system automatically completes the calculation of the corresponding sizing rate value, and finally displays the sizing rate value on the display screen, which is easy to use, and the mounting bracket can drive the roller body to move up and down, and is easy to adjust. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the overall structure diagram of the present invention;

[0016] Figure 2 This is a diagram of the slurry tank installation structure of the present invention;

[0017] Figure 3 It is a slurry tank structure diagram of the present invention;

[0018] Figure 4 It is the structural diagram of the immersion roller of the present invention;

[0019] Figure 5 It is a structural diagram of the slurry barrel of the present invention.

[0020] In the figure: 1. creel; 2. twisting box; 21. first twisting box; 22. second twisting box; 3. pulp tank; 31. introduction roller; 311. drive motor; 312. rotary encoder; 32. notch; 33. lead-out roller; 34. display screen; 35. slide; 4. drying room; 5. warping device; 6. winding device; 7. pulp barrel; 71. weighing sensor; 72. pulp inlet pipe; 8. immersion roller; 81. roller body; 82. mounting bracket; 83. guide column; 831. first limit plate; 832. spring; 833. second limit plate; 834. adjusting nut; 84. fixing plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1A sizing machine with an automatic sizing rate measurement structure includes a creel 1, a stranding box 2, a slurry tank 3 and a drying room 4. The stranding box 2 includes a first stranding box 21 and a second stranding box 22. The input end of the first stranding box 21 is connected to the creel 1, the output end of the first stranding box 21 is connected to the slurry tank 3, the output end of the slurry tank 3 is connected to the drying room 4, the output end of the drying room 4 is connected to the second stranding box 22, the output end of the second stranding box 22 is connected to a warping device 5, and the output end of the warping device 5 is connected to a winding device 6.

[0023] See also Figure 2-3 A slurry barrel 7 is arranged inside the slurry tank 3, an introduction roller 31 is installed at one end of the slurry tank 3, a notch 32 is opened at the other end of the slurry tank 3, and an outlet roller 33 is installed on the inner side of the notch 32. One end of the introduction roller 31 and the outlet roller 33 are both provided with a driving motor 311, and a rotary encoder 312 is connected to the output end of the driving motor 311. By the two rotary encoders 312 working simultaneously, the yarn lengths respectively counted are averaged to obtain the sizing length of the yarn, a display screen 34 is connected to the end of the slurry tank 3 close to the introduction roller 31, and a control chip is arranged in the display screen 34, and the control chip is electrically connected to the rotary encoder 312 and the weighing sensor 71 respectively, and the sizing yarn length is calculated by the control chip and displayed on the display screen 34, and an immersion roller 8 is arranged inside the slurry tank 3.

[0024] See also Figure 4 The immersion roller 8 includes a roller body 81, a mounting bracket 82, a guide column 83 and a fixing plate 84. The lower end of the fixing plate 84 is fixedly connected to the upper end of the side wall of the slurry tank 3. The upper ends of the guide columns 83 are respectively fixedly connected to the side walls of the fixing plate 84. The upper ends of the guide columns 83 are fixedly connected to the first limiting plate 831. The lower surface of the first limiting plate 831 is connected to a spring 832. The spring 832 is sleeved on the guide column 83, and the lower end of the spring 832 is connected to the upper surface of the mounting bracket 82. The lower end of the guide column 83 passes through the mounting bracket. 82, the lower end of the guide column 83 is connected to the second limit plate 833, the mounting bracket 82 is movably connected with the roller body 81 through the bearing, the outer wall of the lower end of the guide column 83 is provided with an external thread, and the external thread is engaged with an adjusting nut 834, by screwing the adjusting nut 834, the upper and lower positions of the mounting bracket 82 can be adjusted, the lower end of the guide column 83 extends to the interior of the slurry barrel 7, the roller body 81 is arranged in the slurry barrel 7, the yarn passes from the bottom of the roller body 81, and the roller body 81 controls the yarn to be immersed in the slurry to achieve sizing.

[0025] See also Figure 5A weighing sensor 71 is arranged at the bottom of the pulp barrel 7, and a pulp inlet pipe 72 is connected to the side wall of the pulp barrel 7. A slide groove 35 is provided on the side of the pulp trough 3 close to the pulp inlet pipe 72 to facilitate the installation of the pulp inlet pipe 72. A solenoid valve is installed in the pulp inlet pipe 72, and the solenoid valve is electrically connected to the weighing sensor 71. When the overall weight of the pulp barrel 7 is lower than the lower limit weight set by the weighing sensor 71, the solenoid valve opens to transport the slurry into the pulp trough 3. When the weight of the pulp barrel 7 is greater than the upper limit weight set by the weighing sensor 71, the solenoid valve closes.

[0026] Working process: When in use, the yarn passes through the creel 1, passes through the first twisting box 21 and enters the pulp tank 3, and the yarn is bypassed from the introduction roller 31. The mounting bracket 82 is manually pulled up to drive the roller body 81 to move upward as a whole, so as to facilitate the yarn to pass from the bottom of the roller body 81, and then the yarn is bypassed from the lead-out roller 33, and then passes through the drying room 4, the second twisting box 22, and the warping device 5 in sequence, and finally connected to the winding device 6, the display screen 34 is turned on, and the weighing sensor 71 weighs the pulp bucket 7. When the overall weight of the pulp bucket 7 is lower than the lower limit weight set by the weighing sensor 71, the solenoid valve is opened to transport the pulp into the pulp tank 3. When the weight of the pulp bucket 7 is greater than the upper limit weight set by the weighing sensor 71, the solenoid valve is closed, and the drive motor 311 works to drive the introduction The roller 31 and the outlet roller 33 rotate simultaneously, driving the yarn to move. The two rotary encoders 312 work simultaneously, and the average of the yarn lengths counted by each is calculated to obtain the length of the yarn sizing. The end of the slurry groove 3 close to the inlet roller 31 is connected to a display screen 34, and a control chip is arranged in the display screen 34. The control chip is electrically connected to the rotary encoder 312 and the weighing sensor 71 respectively. As the slurry in the slurry barrel 7 is consumed, the weight value measured in real time by the weighing sensor 71 will continue to decrease. While recording the weight value of the consumed slurry, the control chip automatically records the corresponding number of meters of yarn product output, and according to the calculation formula of the sizing rate, the equipment control system automatically completes the calculation of the corresponding sizing rate value, and finally displays the sizing rate value through the display screen 34.

[0027] In summary, the sizing machine with an automatic sizing rate measurement structure is provided with an inlet roller 31 and an outlet roller 33 at both ends of the slurry tank 3, and one end of the inlet roller 31 and the outlet roller 33 are provided with a driving motor 311. The output end of the driving motor 311 is connected to a rotary encoder 312 to calculate the length of the yarn. A slurry bucket 7 is provided below the slurry tank 3, and a weighing sensor 71 is provided below the slurry bucket 7. As the slurry in the slurry bucket 7 is consumed, the weight value measured in real time by the weighing sensor 71 will continue to decrease. While recording the weight value of the consumed slurry, the control chip automatically records the corresponding number of meters of yarn product output, and according to the calculation formula of the sizing rate, the equipment control system automatically completes the calculation of the corresponding sizing rate value, and finally displays the sizing rate value through the display screen 34. It is easy to use, and the mounting bracket 82 can drive the roller body 81 to move up and down, which is easy to adjust.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sizing machine with an automatic sizing rate measuring structure, comprising a creel (1), a sizing box (2), a sizing tank (3) and a drying room (4), characterized in that: The stranding box (2) comprises a first stranding box (21) and a second stranding box (22), the input end of the first stranding box (21) is connected to the creel (1), the output end of the first stranding box (21) is connected to the pulp tank (3), the output end of the pulp tank (3) is connected to the drying room (4), the output end of the drying room (4) is connected to the second stranding box (22), the output end of the second stranding box (22) is connected to a warping device (5), the output end of the warping device (5) is connected to a winding device (6), a pulp bucket (7) is arranged inside the pulp tank (3), an introduction roller (31) is installed at one end of the pulp tank (3), a notch (32) is opened at the other end of the pulp tank (3), an outlet roller (33) is installed inside the notch (32), a display screen (34) is connected to the end of the pulp tank (3) close to the introduction roller (31), an immersion roller (8) is arranged inside the pulp tank (3), and the immersion roller (8) comprises a roller The invention relates to a body (81), a mounting bracket (82), a guide column (83) and a fixing plate (84), wherein the lower end of the fixing plate (84) is fixedly connected to the upper end of the side wall of the slurry tank (3), the upper end of the guide column (83) is fixedly connected to the side wall of the fixing plate (84), the upper end of the guide column (83) is fixedly connected to the first limit plate (831), the lower surface of the first limit plate (831) is connected to a spring (832), and the spring (832) is sleeved on the guide column (83), and the lower end of the spring (832) is connected to the upper surface of the mounting bracket (82), the lower end of the guide column (83) passes through the mounting bracket (82), the lower end of the guide column (83) is connected to the second limit plate (833), the mounting bracket (82) is movably connected with a roller body (81) through a bearing, the bottom of the pulp barrel (7) is provided with a weighing sensor (71), and the side wall of the pulp barrel (7) is connected to a pulp inlet pipe (72); One end of each of the introduction roller (31) and the outlet roller (33) is provided with a driving motor (311), and the output end of the driving motor (311) is connected to a rotary encoder (312); The display screen (34) is provided with a control chip, and the control chip is electrically connected to the rotary encoder (312) and the weighing sensor (71) respectively; A solenoid valve is installed in the slurry inlet pipe (72), and the solenoid valve is electrically connected to the weighing sensor (71); The rotary encoder (312) calculates the length of the yarn. As the slurry in the slurry bucket (7) is consumed, the weight value measured in real time by the weighing sensor (71) will continue to decrease. The control chip automatically records the corresponding number of meters of yarn product output while recording the weight value of the consumed slurry.

2. The sizing machine with an automatic sizing rate measuring structure according to claim 1, characterized in that: A sliding groove (35) is provided on one side of the pulp trough (3) close to the pulp inlet pipe (72).

3. The sizing machine with an automatic sizing rate measuring structure according to claim 1, characterized in that: An external thread is formed on the outer wall of the lower end of the guide column (83), and an adjusting nut (834) is engaged with the external thread.

4. The sizing machine with an automatic sizing rate measuring structure according to claim 1, characterized in that: The lower end of the guide column (83) extends to the interior of the pulp vat (7), and the roller body (81) is arranged in the pulp vat (7).

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