An online angle-adjustable soot blower

Through the design of the online angle adjustable soot blower, the problems of water accumulation, deformation and rust caused by the fixed angle of the soot blower are solved, and the stable and efficient soot blowing effect of the boiler is achieved.

CN111678157BActive Publication Date: 2025-07-11国家能源集团泰州发电有限公司
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Patent Information

Application Number
CN202010683432.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-16
Publication Date
2025-07-11
Estimated Expiration
2040-07-16

AI Technical Summary

Technical Problem

The existing soot blowers have fixed installation angles and cannot be adjusted, resulting in problems such as water accumulation, deformation, and rust, which affects the safety and efficiency of the boiler operation.

Method used

An online angle adjustable soot blower is designed, including a height adjustment mechanism and an angle adjustment mechanism, which can achieve flexible adjustment of the main soot blower tube through synchronous drive device and limit chute to ensure stability and flexibility.

Benefits of technology

The angle and position of the soot blower are adjustable, reducing the problems of water accumulation, deformation and rust, and improving the soot blowing effect and operation safety of the boiler.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111678157B_ABST
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Abstract

The present invention relates to the field of boiler soot blowers, and particularly to an on-line angle-adjustable soot blower, which includes a main soot blowing pipe, a height adjustment mechanism located on the upper side of the middle part of the main soot blowing pipe, and an angle adjustment mechanism located on the lower side of the tail end of the main soot blowing pipe; the height adjustment mechanism includes a bracket hinged to the upper side of the middle part of the main soot blowing pipe. The bracket is a hollow "door" type structure, including a horizontal section and a vertical section. On the left and right sides of the bracket, threaded rods rotatably connected inside are respectively arranged along the length direction of the vertical section. A synchronous driving device for driving the two threaded rods is arranged inside the bracket, and the lower ends of the threaded rods are threadedly connected with a connecting main pipe. The soot blower can adjust the angle and position according to the use requirements, is convenient to use, ensures the stability of the soot blower, reduces the problems of water accumulation, deformation and rust of the soot blower, and makes the soot blowing effect of the unit better.
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Description

Technical Field

[0001] The present invention relates to the technical field of boiler soot blowers, and particularly to an on-line angle-adjustable soot blower. Background Art

[0002] A soot blower is a device used to remove the ash deposited on the heating surface of a boiler, usually composed of a soot blowing pipe and operating valves and other components. Regularly using a soot blower to timely remove the ash on various heating surfaces plays an important role in ensuring the safe and economic operation of the boiler.

[0003] The existing soot blowers are installed and configured at a fixed installation angle and cannot adjust the angle and position according to the usage requirements. The soot blowers are prone to problems such as water accumulation, deformation, and rust, which affect the soot blowing effect of the unit, increase the probability of blowing damage to the heating surface, pose a great potential safety hazard, and delay the normal progress of the work. Summary of the Invention

[0004] The purpose of the present invention is to solve the deficiencies existing in the prior art and propose an on-line angle-adjustable soot blower.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] An on-line angle-adjustable soot blower, comprising a main soot blowing pipe, a height adjustment mechanism located on the upper side of the middle part of the main soot blowing pipe, and an angle adjustment mechanism located on the lower side of the tail end of the main soot blowing pipe; the height adjustment mechanism includes a bracket hinged to the upper side of the middle part of the main soot blowing pipe, the bracket is a hollow "door" type structure, including a horizontal section and a vertical section, threaded rods rotatably connected inside the bracket are respectively arranged on the left and right sides of the bracket along the length direction of its vertical section, a synchronous drive device for driving the two threaded rods is arranged inside the bracket, and the lower end of the threaded rod is threadedly connected with a connecting main pipe; the angle adjustment mechanism includes an inner pipe and an outer pipe, the upper end of the inner pipe is hinged to the lower side of the tail end of the main soot blowing pipe, the outer pipe is sleeved outside the lower end of the inner pipe, a limiting chute is arranged on the inner wall of the outer pipe along its length direction, a plurality of fixing grooves communicated with the chute are equally spaced on one side of the chute, and a limiting block matching the corresponding fixing groove is arranged on the outside of the inner pipe.

[0007] Preferably, the synchronous drive device includes a driven gear, a driving gear, two connecting rods, a transmission gear a and a transmission gear b. The axis of the driving gear rotates and is connected to the middle of the horizontal section of the bracket in the vertical direction. The two connecting rods are respectively arranged on both sides of the driving gear along the length direction of the horizontal section of the bracket. A transmission gear a meshing with the driving gear is fixed at the inner end of the connecting rod, a transmission gear b is fixed at the outer end of the connecting rod, the threaded rod is connected inside the bracket through a bearing, and a driven gear meshing with the transmission gear b is fixed on the threaded rod.

[0008] Preferably, a handwheel is fixed on the upper side of the driving gear, and a suspension bolt is fixed on the handwheel.

[0009] Preferably, the fixing groove is L-shaped, one end of the fixing groove perpendicular to the sliding groove communicates with the sliding groove, and the end of a section of the fixing groove parallel to the sliding groove extends downward.

[0010] Preferably, the cross section of the limiting block is circular.

[0011] Preferably, the bottom of the outer pipe is rotatably connected with an outer pipe seat.

[0012] Preferably, a communication hole is formed in the top of the inner pipe.

[0013] The beneficial effects of the present invention are as follows:

[0014] 1. The soot blower can adjust the angle and position according to the use requirements, is convenient to use, ensures the stability of the soot blower, reduces the problems of water accumulation, deformation and corrosion of the soot blower, makes the soot blowing effect of the unit better, and ensures the smooth progress of the work.

[0015] 2. The setting of the fixed gear and the connecting gear makes it convenient to adjust the height of the bracket, increases the flexibility while ensuring the stability of the soot blower, and reduces the working difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of an on-line angle-adjustable soot blower proposed by the present invention;

[0017] Figure 2 is a top view of the main soot blowing pipe of an on-line angle-adjustable soot blower proposed by the present invention;

[0018] Figure 3 is a sectional view of the inner pipe of an on-line angle-adjustable soot blower proposed by the present invention;

[0019] Figure 4 is a three-dimensional view of the fixing groove of an on-line angle-adjustable soot blower proposed by the present invention;

[0020] Figure 5 is a sectional view of the outer pipe of an on-line angle-adjustable soot blower proposed by the present invention;

[0021] Figure 6 is a sectional view of the bracket of an on-line angle-adjustable soot blower proposed by the present invention.

[0022] In the figure:

[0023] 1 - Furnace, 2 - Suspension bolt, 3 - Handwheel, 4 - Inner pipe, 5 - Outer pipe, 6 - Communication hole, 7 - Bracket, 8 - Main soot blower pipe, 9 - Limit chute, 10 - Fixed groove, 11 - Outer pipe seat, 12 - Limit block, 13 - Driven gear, 14 - Driving gear, 15 - Connecting rod, 161 - Driving gear a, 162 - Driving gear b, 17 - Threaded rod, 18 - Connecting main pipe. Detailed implementation manner

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Refer to Figures 1-6 , an online angle - adjustable soot blower, including a main soot blower pipe 8, a height - adjusting mechanism located on the upper side of the middle part of the main soot blower pipe 8, and an angle - adjusting mechanism located on the lower side of the tail end of the main soot blower pipe 8; the head end of the main soot blower pipe 8 extends into the furnace 1.

[0026] The height - adjusting mechanism includes a bracket 7 hinged to the upper side of the middle part of the main soot blower pipe 8. The bracket 7 is a hollow "door" - shaped structure, including a horizontal section and a vertical section. The middle of the horizontal section of the bracket 7 is rotatably connected with a driving gear 14 whose axis is along the vertical direction. On the left and right sides of the driving gear 14, connecting rods 15 are respectively arranged along the length direction of the horizontal section of the bracket 7, and the middle of the connecting rod 15 is connected to the bracket 7 through a bearing. The inner end of the connecting rod 15 is fixed with a driving gear a 161 meshing with the driving gear 14, the outer end of the connecting rod 15 is fixed with a driving gear b 162, and threaded rods 17 are respectively arranged along the length direction of the vertical sections on the left and right sides inside the bracket 7. The threaded rods 17 are connected to the inside of the bracket 7 through bearings, and a driven gear 13 meshing with the driving gear b162 is fixed on the threaded rod 17. The lower end of the threaded rod 17 is threadedly connected with a connecting main pipe 18, and the lower end of the connecting main pipe 18 contacts the ground.

[0027] Further, in order to facilitate the rotation of the driving gear 14, a handwheel 3 is fixed on the upper side of the driving gear 14, and a suspension bolt 2 is fixed on the handwheel 3.

[0028] The angle - adjusting mechanism includes an inner pipe 4 and an outer pipe 5. The upper end of the inner pipe 4 is hinged to the lower side of the tail end of the main soot blower pipe 8. The outer pipe 5 is sleeved on the outside of the lower end of the inner pipe 4. A limit chute 9 is arranged along the length direction of the inner wall of the outer pipe 5. On one side of the chute 9, a plurality of L - shaped fixed grooves 10 communicated with it are arranged at equal intervals. The end of the fixed groove 10 perpendicular to the chute 9 is communicated with the chute 9, and the end of the section of the fixed groove 10 parallel to the chute 9 extends downward. A limit block 12 matching the fixed groove 10 is arranged on the outside of the inner pipe 4. In order to make the limit block 12 move more conveniently, the cross - section of the limit block 12 is circular;

[0029] The bottom of the outer tube 5 is rotatably connected to an outer tube base 11, and the outer tube base 11 contacts the ground. A communication hole 6 is provided at the top of the inner tube 4, which can connect the air inside and outside the communication hole 6, enabling the inner tube 4 to smoothly expand and contract along the outer tube 5.

[0030] Working principle and usage process: The bracket 7 is used to suspend and fix the main soot blower, and the connecting main pipe 18 contacts the ground. When adjusting the height of the main soot blowing pipe 8, rotate the handwheel 3. The handwheel 3 drives the driving gear 14 to rotate, and the driving gear 14 drives the driving gear a 161 at the inner end of the two connecting rods 15 to rotate, thereby driving the two connecting rods 15 to rotate. The driving gear b 162 at the outer end of the two connecting rods 15 drives the driven gear 13 engaged therewith to rotate, thereby driving the threaded rod 17 to rotate. With the connecting main pipe 18 stationary, the threaded rod 17 spirally extends out of the connecting main pipe 18, causing the main soot blowing pipe 8 to move up and down;

[0031] When adjusting the angle of the main soot blowing pipe 8, lift the inner tube 4 to move the limiting block 12 on the outside of the inner tube 4 to the corner of the fixing groove 10, and then rotate the outer tube 5 to move the limiting block 12 on the outside of the inner tube 4 into the limiting sliding groove 9. Then, the inner tube 4 can be slid up and down. When the inner tube 4 slides to the required position, rotate the inner tube 4 in the reverse direction to make the limiting block 12 on the outside of the inner tube 4 enter the corresponding fixing groove 10. Release the inner tube 4, and the inner tube 4 drops due to gravity. The limiting block 12 then moves along the fixing groove 10 to its end, and the relative position of the inner tube 4 and the outer tube 5 is fixed. The bottom of the outer tube base 11 contacts the ground. When the inner tube 4 retracts into the outer tube 5, the tail end of the main soot blowing pipe 8 drops and the head end rises. When the inner tube 4 extends out of the outer tube 5, the tail end of the main soot blowing pipe 8 is raised and the head end drops.

[0032] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. An online angle-adjustable soot blower, characterized in that, It includes a main soot blower pipe (8), a height adjustment mechanism located on the upper side of the middle part of the main soot blower pipe (8), and an angle adjustment mechanism located on the lower side of the tail end of the main soot blower pipe (8). The height adjustment mechanism includes a bracket (7) hinged to the upper side of the middle part of the main soot blower pipe (8). The bracket (7) is a hollow "door"-shaped structure, including a horizontal section and a vertical section. On the left and right sides of the bracket (7), threaded rods (17) rotatably connected inside are respectively arranged along the length direction of its vertical section. A synchronous drive device for driving the two threaded rods (17) is arranged inside the bracket (7). The lower end of the threaded rod (17) is threadedly connected to a connecting main pipe (18). The angle adjustment mechanism includes an inner pipe (4) and an outer pipe (5). The upper end of the inner pipe (4) is hinged to the lower side of the tail end of the main soot blower pipe (8). The outer pipe (5) is sleeved on the outer side of the lower end of the inner pipe (4). A limiting chute (9) is arranged on the inner wall of the outer pipe (5) along its length direction. A plurality of fixing grooves (10) communicating with it are equally spaced on one side of the limiting chute (9). A limiting block (12) matching the corresponding fixing groove (10) is arranged on the outer side of the inner pipe (4).

2. The on-line angle-adjustable soot blower according to claim 1, characterized in that, The synchronous drive device includes a driven gear (13), a driving gear (14), two connecting rods (15), a transmission gear a (161), and a transmission gear b (162). The axis of the driving gear (14) is rotatably connected to the middle of the horizontal section of the bracket (7) along the vertical direction. The two connecting rods (15) are respectively arranged on both sides of the driving gear (14) along the length direction of the horizontal section of the bracket (7). A transmission gear a (161) meshing with the driving gear (14) is fixed at the inner end of the connecting rod (15). A transmission gear b (162) is fixed at the outer end of the connecting rod (15). The threaded rod (17) is connected inside the bracket (7) through a bearing. A driven gear (13) meshing with the transmission gear b (162) is fixed on the threaded rod (17).

3. The on-line angle-adjustable soot blower according to claim 2, characterized in that, A hand wheel (3) is fixed on the upper side of the driving gear (14), and a suspension bolt (2) is fixed on the hand wheel (3).

4. An on-line angle-adjustable soot blower according to claim 1, characterized in that, The fixing groove (10) is L-shaped. The end perpendicular to the limiting chute (9) of the fixing groove (10) communicates with the limiting chute (9), and the end of the section parallel to the limiting chute (9) of the fixing groove (10) extends downward.

5. An online angle-adjustable soot blower according to claim 1, characterized in that, The cross section of the limiting block (12) is circular.

6. The on-line angle adjustable soot blower according to claim 1, characterized in that , The bottom of the outer pipe (5) is rotatably connected to an outer pipe seat (11).

7. An on-line angle-adjustable soot blower according to claim 6, characterized in that , A communication hole (6) is opened at the top of the inner pipe (4).

Citation Information

Patent Citations

  • Multifunctional boiler ash blowing device and ash blowing method

    CN110131735A

  • Novel pressure-reducing soot blower for thermal power plant boiler

    CN209484630U

  • Online angle-adjustable soot blower

    CN212252666U