A light-touch magnetically controlled valve switch

By designing a light-touch magnetron valve switch controlled by magnetic force and magnetic objects, the existing valve pressure relief switch mechanism is solved, and the light-touch operation and long life are achieved, reducing water leakage and resource waste.

CN111692409BActive Publication Date: 2025-04-04ZHONGSHAN ZOENS ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202010746569.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-30
Publication Date
2025-04-04
Estimated Expiration
2040-07-30

AI Technical Summary

Technical Problem

The existing valve pressure relief switch mechanism is complex, has poor stability, short life, and is difficult to press the switch under high water pressure environment, which can easily lead to water leakage and safety hazards.

Method used

A light-touch magnetron valve switch is designed to control the valve switch using magnetic force and magnetic objects. It has a simple structure and few parts to avoid wear of the seal ring and contact with the medium. A light-touch switch is achieved using a return spring.

Benefits of technology

The switch is light-touch operation, extends the service life, reduces water leakage and resource waste, and improves stability and sense of use.

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Abstract

The present invention discloses a light-touch magnetic control valve switch, including a switch cover, a metal magnetic cover, a magnetic material, a reset spring, a switch seat, a moving iron core spring, a moving iron core and a sealing rubber particle. A moving iron core movable cavity is also provided at the center of the switch seat. The outer top of the moving iron core movable cavity is the movable cavity top. The inner wall of the moving iron core movable cavity is provided with a plurality of movable cavity guide columns extending toward the movable cavity top of the moving iron core. The extended surface of the movable cavity guide column matches the side of the moving iron core. The moving iron core is placed in the movable cavity of the moving iron core of the switch seat. The moving iron core supports the moving iron core spring. The top of the moving iron core spring supports the inner top of the movable cavity of the moving iron core. A sealing rubber particle is also fixed to the bottom of the moving iron core. The bottom plane of the sealing rubber particle is used to press against the top surface of the valve pressure relief hole used in conjunction. The present invention has a reasonable structural design, is convenient and reliable to use, greatly reduces or eliminates the phenomenon of water leakage due to wear of the switch sealing ring, has a good feel in use, and has a long service life.
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Description

Technical Field

[0001] The present invention relates to the technical field of magnetically controlled pressure relief switches for valves, and in particular to a light-touch magnetically controlled valve switch. Background Art

[0002] The valve pressure relief switches currently on the market mainly use electric valve switches, mechanical manual switches, lever-based mechanical switches, pneumatic pressure switches and other switches to assist in pressure relief to achieve the effect of valve opening. The overall structure is relatively complex, with poor stability and short life. In particular, the valve mechanical manual control switch used with the solenoid valve in the water pipeline is prone to the situation that it needs to be pressed hard or even cannot be pressed to open when the water pressure is high. The use experience is poor. During the long-term reciprocating switch process, it will not be able to bounce back and close, and the sealing ring will be damaged during the friction process and leak. There are safety hazards such as the inability to close the valve due to damage to the mechanical manual switch and long-term water leakage and flooding. The above uncontrollable factors lead to waste of water resources.

[0003] Most of the manual control switches of valve machines on the market have a relatively complex structure and many parts, which leads to increased material and production costs, and indirectly causes a waste of social resources; Most of the manual control switches of valve machines on the market have a relatively complex structure and many parts, which leads to increased material and production costs, and indirectly causes a waste of social resources.

[0004] The traditional mechanical manual control switch is affected by the internal pressure of the valve, resulting in different opening and closing times for each mechanical switch. The valve opening time is uncontrollable and cannot achieve the desired use effect. The traditional pneumatic valve switch has the disadvantage of easy damage of the diaphragm, which causes leakage and cannot be opened and closed normally, and generally has the disadvantage of short life.

[0005] In summary, the present invention designs a simple magnetically controlled valve switch structure. Summary of the invention

[0006] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a light-touch magnetically controlled valve switch, which has a reasonable structural design, is easy and reliable to use, and greatly reduces or eliminates the phenomenon of water leakage due to wear of the switch sealing ring; it has a good feel in use and a long service life.

[0007] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a light-touch magnetically controlled valve switch, comprising a switch cover, a metal magnetic cover, a magnetic substance, a reset spring, a switch seat, a moving iron core spring, a moving iron core and sealing rubber particles, wherein the bottom end of the switch cover is provided with a switch cover movable undercut, the switch cover is a switch cover inner cavity, a metal magnetic cover fixing boss is provided at the top of the switch cover inner cavity, the metal magnetic cover fixing boss is fixed with the metal magnetic cover in a limited position, the metal magnetic cover is inside the metal magnetic cover inner cavity, the top of the metal magnetic cover inner cavity is fitted and fixed with the magnetic substance through magnetic attraction; a reset spring is also placed in the metal magnetic cover inner cavity, the top of the reset spring bears against the bottom of the magnetic substance, and the bottom of the reset spring is pressed against the bottom of the switch seat inner cavity of the switch seat; the outer wall of the switch seat is provided with a guide groove, the top of the guide groove A buckle fixing position higher than the guide groove is provided, the groove position of the guide groove of the switch seat matches the raised position of the switch cover movable buckle of the switch cover, the buckle top surface of the switch cover movable buckle of the switch cover also matches the bottom surface of the buckle fixing position of the switch seat, and a movable cavity of a moving iron core is also provided at the center position of the switch seat, the outer top of the movable cavity of the moving iron core is the top of the movable cavity, and the inner wall of the movable cavity of the moving iron core is provided with a plurality of movable cavity guide columns extending toward the top of the movable cavity of the moving iron core, the extension surface of the movable cavity guide column matches the side surface of the moving iron core, the moving iron core is placed in the movable cavity of the moving iron core of the switch seat, the moving iron core supports the moving iron core spring, the top of the moving iron core spring supports the inner top of the movable cavity of the moving iron core, and a sealing rubber particle is also fixed to the bottom of the moving iron core, and the bottom plane of the sealing rubber particle is used to press against the top surface of the pressure relief hole of the matching valve.

[0008] Preferably, the magnetic object is a magnetic object such as a magnet, a metal magnetic object, or a non-metal magnetic object.

[0009] Preferably, a plurality of guide grooves are provided.

[0010] Preferably, the bottom edge of the switch seat is also provided with a plurality of fixing holes for installation with the water valve.

[0011] Preferably, the magnetic object is fixed on the top of the inner cavity of the metal magnetic conductive cover.

[0012] Preferably, a plurality of movable undercuts are provided.

[0013] The switch cover of the present invention is provided with a metal magnetic cover fixing boss in the inner cavity, and the metal magnetic cover fixing boss is used to fix the metal magnetic cover to prevent the metal magnetic cover from deviating from the center position; the switch cover shell is also provided with two or more switch cover movable undercuts, and the switch cover movable undercuts are used to be fastened in the guide grooves of the outer wall of the switch base, and cooperate with the guide grooves of the outer wall of the switch base to prevent the two components from loosening and misaligned movement; a magnetic object is placed on the top of the inner cavity of the metal magnetic cover in the switch cover, and the magnetic object is automatically magnetically attracted to the top of the inner cavity of the metal magnetic cover through magnetism; a return spring is also placed in the inner cavity of the metal magnetic cover, and the return spring supports the top of the inner cavity of the magnetic cover or the bottom of the magnetic object; the bottom of the return spring fits the bottom of the switch base Two or more guide grooves are provided on the periphery of the switch seat, and a distance is left between the top of the guide groove and the top of the periphery of the switch seat to form an inverted fixing position. The guide groove and the inverted fixing position cooperate with the movable inverted buckle of the switch cover of the switch cover to fix the switch cover and guide the switch cover to move without misalignment; the inner cavity of the metal magnetic cover in the switch seat surrounds the outer wall of the movable cavity of the moving iron core in the switch seat; the inner wall of the movable cavity of the moving iron core is provided with two or more movable cavity guide columns for fixing and guiding the movement of the moving iron core, the movable cavity guide columns surround the moving iron core, and the moving iron core supports the moving iron core spring. A sealing rubber particle is also fixed at the bottom of the moving iron core for the switch of the matching valve pressure relief hole, so that the matching valve is opened and closed by the switch pressure relief.

[0014] The present invention has the following beneficial effects:

[0015] 1. The light-touch magnetically controlled valve switch of the present invention has the advantages of simple structure, few components, and low production process requirements, thereby achieving the effects of low production cost, high production speed, and long service life, greatly saving social resources such as manpower and material resources.

[0016] 2. The light-touch magnetically controlled valve switch of the present invention does not contact the medium used by the valve when it is switched, and each cavity is independently separated, so the seal will not be damaged due to increased use times, thereby greatly extending the service life of the product and reducing the waste of human, material and other social resources caused by it.

[0017] 3. The light-touch magnetically controlled valve switch of the present invention has a tight pressing force and is affected by the elastic force of the return spring, but is not affected by the medium used inside the valve and the size of the pressure used. Therefore, the valve can be easily opened and closed with less force, reducing the damage to the valve switch caused by violent pressing of the switch, thereby greatly improving the service life and stability of the valve switch. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments;

[0019] Figure 1 It is a structural cross-sectional view of the present invention;

[0020] Figure 2 It is an overall oblique top view of the present invention;

[0021] Figure 3 It is an overall oblique upward view of the present invention;

[0022] Figure 4 for Figure 2 Schematic diagram of the decomposition structure;

[0023] Figure 5 for Figure 3 Schematic diagram of the decomposition structure;

[0024] Figure 6 A cross-sectional structural diagram showing an example of the use of a water valve and a solenoid valve in accordance with the present invention (the structural example of the drawing is a cross-sectional structural diagram when the valve is in a closed state);

[0025] Figure 7 This is a cross-sectional structural diagram showing an example of the use of a water valve and a solenoid valve supporting the present invention (the structural example of this drawing is a cross-sectional structural diagram when the valve is in an open state). DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0027] Reference Figure 1-5The present specific implementation adopts the following technical scheme: a light-touch magnetic control valve switch, comprising a switch cover 1, a metal magnetic cover 2, a magnetic material 3, a reset spring 4, a switch seat 5, a moving iron core spring 6, a moving iron core 7 and a sealing rubber particle 8, wherein the bottom end of the switch cover 1 is provided with a switch cover movable undercut 12, the switch cover 1 is inside a switch cover inner cavity 13, a metal magnetic cover fixing boss 11 is provided on the top of the switch cover inner cavity 13, the metal magnetic cover fixing boss 11 is fixed with the metal magnetic cover 2 to prevent the metal magnetic cover 2 from deviating from the center position when moving; the metal magnetic cover 2 is inside a metal magnetic cover inner cavity 21, the top of the metal magnetic cover inner cavity 21 is provided with a metal magnetic cover inner cavity 21, and the metal magnetic cover inner cavity 21 is provided with a metal magnetic cover fixing boss 11, and the metal magnetic cover fixing boss 11 is fixed with the metal magnetic cover 2 to prevent the metal magnetic cover 2 from deviating from the center position when moving; the metal magnetic cover 2 is inside a metal magnetic cover inner cavity 21, and the top of the metal magnetic cover inner cavity 21 is provided with a metal magnetic cover inner cavity 21. The switch cover 1 is fixed to the magnetic object 3 by magnetic attraction; a reset spring 4 is also placed in the inner cavity 21 of the metal magnetic conductive cover, the top of the reset spring 4 is against the bottom of the magnetic object 3, and the bottom of the reset spring 4 is pressed against the bottom of the switch seat inner cavity 57 of the switch seat 5; the outer wall of the switch seat 5 is provided with a guide groove 53, and the top of the guide groove 53 is provided with an undercut fixing position 54 higher than the guide groove, and the groove position of the guide groove 53 of the switch seat 5 cooperates with the raised position of the switch cover movable undercut 12 of the switch cover 1, which is used to fix and guide the switch cover 1 without deviating from the center when it moves up and down; the undercut top surface of the switch cover movable undercut 12 of the switch cover 1 is also connected to the switch seat 5 cooperates with the bottom surface of the inverted fixing position 54 (the top of the guide groove) of the switch cover 1 to fix the switch cover 1 to prevent the switch cover 1 and the switch seat 5 from loosening due to the force of the reset spring 4; the center position of the switch seat 5 is also provided with a movable iron core active cavity 51, and the outer top of the movable iron core active cavity 51 is an active cavity top 56, which is used to isolate the internal use pressure and the use medium of the movable iron core active cavity 51, and push the magnetic object 3 to fit with the active cavity top 56 when the switch cover 1 is pressed, so as to play a limiting role; the inner wall of the movable iron core active cavity 51 is provided with a plurality of active cavity guide columns 52 extending toward the top of the movable iron core active cavity 51, and the extension of the active cavity guide columns 52 The extended surface cooperates with the side surface of the moving iron core 7 to guide the moving iron core 7 to move up and down without deviating from the center, thereby reducing the resistance of the medium used; the moving iron core 7 is placed in the moving iron core active cavity 51 of the switch seat 5, and the moving iron core 7 supports the moving iron core spring 6. The top of the moving iron core spring 6 presses against the inner top of the moving iron core active cavity 51, thereby pushing the moving iron core 7 to move downward; a sealing rubber particle 8 is also fixed to the bottom of the moving iron core 7, and the bottom plane of the sealing rubber particle 8 is used to press against the top surface of the matching valve pressure relief hole to block or open the pressure relief hole; the bottom edge of the switch seat is also provided with a plurality of fixing holes 55 for installation with the water valve.

[0028] This specific implementation method uses the principle of magnetism and magnetic objects or magnetic objects attracting each other, and controls the valve switch by the magnetic object approaching or moving away from the moving iron core of the attracted object. Since the two are completely independent and in different spaces, the sealing effect of the switch will not be affected by the number of times they are used, which greatly reduces or eliminates the phenomenon of water leakage due to wear of the switch sealing ring;

[0029] This specific embodiment achieves the valve switch function by magnetic force in air-space attraction, thereby solving the problem that the traditional valve switch has different switch pressing forces due to different pressures inside the valve. The pressing force of the light-touch magnetic control valve switch of the invention depends on the elastic force of the internal reset spring and is not affected by the use pressure inside the valve, so that it can be pressed with a lighter force, which greatly improves the use feel;

[0030] This specific implementation method controls the opening and closing of the valve by moving the magnetic object close to or away from the moving iron core of the attracted object. Since the two are completely independent in different cavity spaces, they are not affected by the internal pressure of the valve and do not rub against the sealing ring, thereby greatly extending the life of the valve.

[0031] like Figure 6 As shown, the switch of the water circuit valve 9 is to push the valve diaphragm or piston 92 to move in the low pressure direction through the pressure difference between the pressure in the pressure balance chamber 93 and the inlet end to control the switch water of the valve (this example is a water circuit valve, and the medium used in this embodiment is water for illustration). For example, when the pressure inside the pressure balance chamber 93 is less than the pressure in the water inlet 100 direction of the water circuit valve 9, the water pressure in the inlet 100 direction will move the valve diaphragm or piston 92 in the direction of the valve cover 99. When the bottom of the valve diaphragm or piston 92 leaves the top of the valve water inlet 100, the water inlet 100 of the valve and the water outlet 97 form a passage, so that water can flow from the inlet end of the valve to the outlet end, thereby achieving the effect of opening the valve; the pressure relief hole 94 of the pressure balance chamber 93 uses an electric valve 91 or a mechanical manual switch to control the switch of the pressure relief hole 94 to achieve the effect of pressure relief or pressure replenishment.

[0032] like Figure 6As shown, the waterway valve 9 is controlled to open or close by the pressure balance or pressure difference between the pressure balance chamber 93 and the water inlet 100. The pressure of the pressure balance chamber 93 is discharged by opening the pressure relief hole 94 through the electric valve 91 or the light-touch magnetic switch. When the light-touch magnetic switch cover 1 is pressed, the switch cover 1 will move the metal magnetic cover 2 toward the switch seat 5. Since the magnetic object 3 is built into the top of the metal magnetic cover inner cavity 21 of the metal magnetic cover 2, the magnetic object 3 will move synchronously with the movement of the switch cover 1. When the switch cover 1 is pressed, the reset spring 6 will be compressed synchronously. When the magnetic object 3 is pushed by the switch cover 1, it will slowly approach the top 56 of the active cavity of the switch seat 5. Since the distance between the magnetic object 3 and the top 56 of the active cavity is shortened during the movement process, when the distance between the magnetic object 3 and the moving iron core 7 is shortened, the attraction (magnetic force) between the two is greatly increased. Therefore, when the magnetic object 3 is close to the top 56 of the active cavity, the moving iron core 7 is attracted by the magnetic force of the magnetic object 3 and moves toward the inner top of the moving iron core active cavity 51. Since the sealing rubber particles 8 used to block the pressure relief hole 94 are fixed on the moving iron core 7, when the moving iron core 7 is affected by the magnetic object 3, the moving iron core 7 is moved to the inner top of the moving iron core active cavity 51. When the sealing rubber particles 8 move due to the influence of magnetic force, they will synchronously drive the movement of the sealing rubber particles 8. When the sealing rubber particles 8 are driven by the moving iron core 7 to leave the sealing plane of the pressure relief hole 94, a passage will be formed between the moving iron core active chamber 21 and the pressure relief hole 94. The water and pressure of the pressure balance chamber 93 are discharged to the valve water outlet through the pressure-conducting water channel 96, the moving iron core active chamber 51, and the pressure relief hole 94 through the pressure relief water channel 95. At this time, the pressure of the pressure balance chamber 93 decreases because the pressure and water are discharged. Because the pressure in the direction of the water inlet 100 is greater than the pressure in the pressure balance chamber 93, the water and pressure at the water inlet 100 end will push the valve diaphragm or piston 92 to move toward the top of the pressure balance chamber 93. When the bottom of the valve diaphragm or piston 92 leaves the water sealing surface 101 of the water inlet 100, the water inlet 100 and the water outlet 97 of the water circuit valve 9 form a passage, so that water will flow to the water outlet of the water circuit valve through the water outlet 97 to achieve the effect of opening the water circuit valve 9.

[0033] like Figure 7As shown, when no external pressure is applied to the switch cover 1 of the touch-type magnetic switch, the magnetic object 3, the metal magnetic cover 2 and the switch cover 1 move toward the top of the reset spring 4 due to the force of the reset spring 4, and are suspended due to the mutual engagement and restriction of the switch cover movable undercut 12 of the switch cover 1 and the undercut fixing position 54 of the switch seat 5. As the distance between the magnetic object 3 and the moving iron core 7 becomes longer, the attraction (magnetic force) between the two is greatly weakened. Driven by the elastic force of the moving iron core spring 6, the moving iron core 7 and the sealing rubber particles 8 move toward the pressure relief hole 94 until the bottom plane of the sealing rubber particles 8 tightly presses the pressure relief hole 94. At this time, the pressure relief hole 94 is blocked by the sealing rubber particles 8 on the moving iron core 7, resulting in a closed circuit between the pressure balance chamber 93 and the pressure relief hole 94. The water and pressure in the direction of the water inlet 100 of the water circuit valve 9 will be replenished to the pressure balance chamber 93 through the diaphragm pilot hole 102. When the pressure balance chamber 93 is replenished with water or pressure, it will push the valve diaphragm or piston 92 to move toward the water inlet 100 of the water circuit valve 9 until the bottom surface of the valve diaphragm or piston 92 presses the water sealing surface 101 of the water circuit valve 9. At this time, the water inlet 100 of the water circuit valve 9 and the water outlet 97 form a closed circuit to achieve the effect of closing the water circuit valve 9.

[0034] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A light-touch magnetically controlled valve switch, characterized in that: The invention comprises a switch cover (1), a metal magnetic cover (2), a magnetic substance (3), a reset spring (4), a switch seat (5), a moving iron core spring (6), a moving iron core (7) and sealing rubber particles (8), wherein the bottom end of the switch cover (1) is provided with a switch cover movable buckle (12), the switch cover (1) is inside a switch cover inner cavity (13), a metal magnetic cover fixing boss (11) is provided at the top of the switch cover inner cavity (13), the metal magnetic cover fixing boss (11) is fixed to the metal magnetic cover (2) in a limited position, and the inside of the metal magnetic cover (2) is provided with a metal magnetic cover fixing boss (11). The invention relates to a metal magnetic cover inner cavity (21), wherein the top of the metal magnetic cover inner cavity (21) and the magnetic object (3) are attached and fixed to each other through magnetic attraction; a reset spring (4) is also placed in the metal magnetic cover inner cavity (21), wherein the top of the reset spring (4) presses against the bottom of the magnetic object (3), and the bottom of the reset spring (4) presses against the bottom of the switch seat inner cavity (57) of the switch seat (5); a guide groove (53) is provided on the outer wall of the switch seat (5), and an undercut fixing position (54) higher than the guide groove is provided at the top of the guide groove (53). The groove position of the guide groove (53) of the switch seat (5) matches the protruding position of the switch cover movable buckle (12) of the switch cover (1), and the buckle top surface of the switch cover movable buckle (12) of the switch cover (1) also matches the bottom surface of the buckle fixing position (54) of the switch seat (5). The center position of the switch seat (5) is also provided with a movable iron core movable cavity (51), the outer top of the movable iron core movable cavity (51) is the movable cavity top (56), and the inner wall of the movable iron core movable cavity (51) is provided with a plurality of grooves extending toward the movable iron core movable cavity. (51) an active cavity guide column (52) extending from the top, the extending surface of the active cavity guide column (52) matches the side surface of the moving iron core (7), the moving iron core (7) is placed in the moving iron core active cavity (51) of the switch seat (5), the moving iron core (7) supports the moving iron core spring (6), the top of the moving iron core spring (6) presses against the inner top of the moving iron core active cavity (51), and a sealing rubber particle (8) is fixed to the bottom of the moving iron core (7), and the bottom plane of the sealing rubber particle (8) is used to press against the top surface of the valve pressure relief hole used in conjunction with it.

2. A light-touch magnetically controlled valve switch according to claim 1, characterized in that: The magnetic object (3) is any one of a magnet, a metal magnetic object, and a non-metal magnetic object.

3. A light-touch magnetically controlled valve switch according to claim 1, characterized in that: A plurality of guide grooves (53) are provided.

4. The light-touch magnetically controlled valve switch according to claim 1, characterized in that: The bottom edge of the switch seat (5) is also provided with a plurality of fixing holes (55) for mounting with a waterway valve.

5. The light-touch magnetically controlled valve switch according to claim 1, characterized in that: The magnetic object (3) is fixed on the top of the inner cavity (21) of the metal magnetic conductive cover.

6. The light-touch magnetically controlled valve switch according to claim 1, characterized in that: The movable undercut (12) is provided in plurality.

Citation Information

Patent Citations

  • Light touch type magnetic control valve switch

    CN212509729U