Ultra-thin inductance hot press shaping process connection device

Abstract

The application provides an ultra-thin inductance hot-pressing shaping process connecting device, which comprises a filling machine, a detection mechanism, a feeding mechanism, a powder filling machine, a hot-pressing machine group and a demolding mechanism; the front side of the feeding mechanism is provided with an upper transfer table, and the feeding mechanism is connected with the detection mechanism; a conveying belt is arranged between the upper transfer table and the hot-pressing machine group, and the front side of the upper transfer table is provided with a transfer structure; the hot-pressing machine group comprises two hot-pressing machines and a reflow line, and the reflow line is longitudinally arranged between the two hot-pressing machines; the front side of the demolding mechanism is provided with a lower transfer table, and a reflow belt is arranged between the lower transfer table and the reflow line; the hot-pressing machine is provided with a reflow moving mechanism and a pushing cylinder; the reflow line moves a jig to the reflow belt through a first reflow cylinder; and one side of the demolding mechanism is provided with a demolding moving mechanism. The application improves the automation degree of the device, reduces the processing cost, improves the work efficiency and product yield, and increases the product performance and quality stability.

Description

Technical Field

[0001] This invention relates to the field of ultra-thin inductor processing equipment technology, specifically to an ultra-thin inductor hot pressing molding process line equipment. Background Technology

[0002] The processing of inductors generally includes four steps: filling the fixture with filler, powder filling, hot pressing, and demolding. Existing inductor processing equipment usually requires manual operation, has a low degree of automation, is time-consuming, has high labor costs, and produces low yield and poor performance stability of the finished products. Summary of the Invention

[0003] To address the problems existing in the prior art, this invention provides an ultra-thin inductive hot pressing molding process line equipment, which realizes fully automated processing, reduces labor costs, and improves work efficiency and yield.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An ultra-thin inductive hot pressing molding process line equipment includes a filling machine, a detection mechanism, a feeding mechanism, a powder filling machine, a hot pressing unit, and a demolding mechanism;

[0006] The filling machine and the powder filling machine are respectively located on the rear and right sides of the detection mechanism;

[0007] The feeding mechanism is provided with an upper transfer platform at its front side. The feeding mechanism is connected to the detection mechanism and can move the fixture from the filling machine to the detection mechanism, the powder filling machine and the upper transfer platform in sequence.

[0008] A conveyor belt is provided between the upper transfer platform and the hot press unit, and a transfer structure is provided on the front side of the upper transfer platform to move the fixture onto the conveyor belt;

[0009] The hot press unit includes two hot presses and a return line, the return line being longitudinally arranged between the two hot presses; a lower transfer platform is provided on the front side of the demolding mechanism, and a return belt is provided between the lower transfer platform and the return line, the return belt being arranged parallel to the bottom of the conveyor belt;

[0010] Each of the hot presses is equipped with a return movement mechanism, which can move the fixture from the hot press to the return line; the return line moves the fixture to the return belt via a first return cylinder; a pusher cylinder is provided on the front side of the hot press, which can move the fixture on the conveyor belt into the hot press;

[0011] A demolding moving mechanism is provided on one side of the demolding mechanism, which can move the fixture sequentially from the return belt to the demolding mechanism and the filling machine.

[0012] Furthermore, the feeding mechanism includes a first moving mechanism, a second moving mechanism, and a third moving mechanism. The first moving mechanism and the third moving mechanism are both arranged longitudinally, and the second moving mechanism is arranged laterally at the front end of the first and third moving mechanisms. The first moving mechanism is signal-connected to the detection mechanism.

[0013] The first moving mechanism can move the fixture from the filling machine to below the detection mechanism; the second moving mechanism can push the fixture into and pull out of the filling machine; the third moving mechanism can push the fixture onto the upper transfer platform.

[0014] Furthermore, an NG cylinder is provided on the rear side of the detection mechanism.

[0015] Furthermore, the recirculation moving mechanism includes a fourth moving mechanism, a first lifting platform, a fifth moving mechanism, a recirculation table, and a recirculation line; the first lifting platform is located behind the fourth moving mechanism, and the fourth moving mechanism is capable of moving the fixture from the hot press to the first lifting platform;

[0016] The return station is located at the rear end of the return line, and a second return cylinder is provided on its rear side; the fifth moving mechanism can move the fixture from the first lifting platform to the return station, and the second return cylinder moves the fixture to the return line.

[0017] Furthermore, a cooling fan is provided at the rear of the hot press, and the fifth moving mechanism can drive the fixture to move below the cooling fan.

[0018] Furthermore, the demolding moving mechanism includes a moving cylinder disposed on the underside of the conveyor belt, a longitudinal moving mechanism, a second lifting platform, and a sixth moving mechanism;

[0019] The movable cylinder can move the fixture from the return belt to one side of the longitudinal moving mechanism; the demolding mechanism is provided with a horizontally arranged fixture inlet and outlet; the longitudinal moving mechanism moves the fixture sequentially to the inlet and outlet and the second lifting platform;

[0020] The left and right sides of the inlet and outlet are respectively provided with a feeding cylinder and a discharging cylinder. The feeding cylinder pushes the fixture into the demolding mechanism, and the discharging cylinder can push the fixture out of the demolding mechanism. The sixth moving mechanism is located above the second lifting platform and can move the fixture from the second lifting platform to the filling machine.

[0021] Furthermore, the sixth moving mechanism includes a horizontally arranged sixth moving module and a liftable gripper, the liftable gripper being connected to the sixth moving module and located above the second lifting platform.

[0022] Furthermore, the hot press unit is provided in two sets, and the detection mechanism, the demolding mechanism and the powder filling machine together form a processing combination device, with the two sets of hot press units symmetrically arranged on both sides of the processing combination device.

[0023] Compared with the prior art, the beneficial technical effects of the present invention are as follows: The ultra-thin inductive hot pressing molding process line equipment of the present invention improves the automation level of the equipment, reduces processing costs, improves work efficiency and product yield, and increases product performance and quality stability; in addition, the separate installation of conveyor belts and return belts for moving fixtures enables the fixtures to be recycled and reused, which greatly reduces the demand for fixtures and equipment costs, and reduces the transfer and storage processes of fixtures, thereby improving work efficiency. Attached Figure Description

[0024] Figure 1 This is a top view schematic diagram of an embodiment of the present invention;

[0025] Figure 2 This is a three-dimensional structural diagram of an embodiment of the present invention;

[0026] Figure 3 for Figure 2 Enlarged view of section A in the middle;

[0027] Figure 4 This is a top view of the detection mechanism and the feeding mechanism in an embodiment of the present invention;

[0028] Figure 5 This is a three-dimensional structural diagram of the detection mechanism and the feeding mechanism in an embodiment of the present invention;

[0029] Figure 6 This is a schematic diagram of the hot press unit in an embodiment of the present invention;

[0030] Figure 7 This is another structural schematic diagram of the hot press unit in an embodiment of the present invention;

[0031] Figure 8 This is a top view of the demolding mechanism and the demolding moving mechanism in an embodiment of the present invention;

[0032] Figure 9 This is a three-dimensional structural diagram of the demolding mechanism and the demolding moving mechanism in an embodiment of the present invention.

[0033] In the diagram: 1—Filling machine, 2—Horizontal moving mechanism, 3—Sixth moving mechanism, 4—Demolding mechanism, 5—Feeding mechanism, 6—Detection mechanism, 7—Conveyor belt, 8—Powder filling machine, 9—Return line, 10—Pushing cylinder, 11—Hot press unit, 12—First moving mechanism, 13—Third moving mechanism, 14—Second moving mechanism, 15—NG cylinder, 16—Return belt, 17—Moving cylinder, 18—Hot press, 19—First return cylinder, 20—Fifth moving mechanism, 21—Cooling fan, 22—First lifting platform, 23—Fourth moving mechanism, 24—Second return cylinder, 25—Longitudinal moving mechanism, 26—Feeding cylinder, 27—Discharge cylinder, 28—Second lifting platform, 29—Liftable gripper, 30—Sixth moving module, 31—Upper transfer platform, 32—Lower transfer platform. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention are within the scope of protection of the present invention.

[0035] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings.

[0036] like Figure 1-9 As shown, an ultra-thin inductive hot pressing molding process line equipment includes a filling machine 1, a detection mechanism 6, a feeding mechanism 5, a powder filling machine 8, a hot pressing unit 11, and a demolding mechanism 4;

[0037] Specifically, the filling machine 1 and the powder filling machine 8 are respectively located on the rear and right sides of the detection mechanism 6. The filling machine 1 is used to load the product inductance into the fixture. The filling machine 1 is equipped with a horizontal moving mechanism 2, which is used to move the fixture. The detection mechanism 6 is used to detect whether the fixture is full of product after being filled by the filling machine 1. The powder filling machine 8 is used to fill the product in the fixture with powder.

[0038] The front side of the feeding mechanism 5 is provided with an upper transfer platform 31. The feeding mechanism 5 is connected to the detection mechanism 6 and can move the fixture filled with products from the filling machine 1 to the detection mechanism 6 for detection. After the detection is completed, it is moved to the powder filling machine 8 for powder filling. Finally, the fixture is moved to the upper transfer platform 31.

[0039] A conveyor belt 7 is provided between the upper transfer platform 31 and the hot press unit 11. A transfer structure is provided on the front side of the upper transfer platform 31 to move the fixture onto the conveyor belt 7. After the powder filling is completed, the feeding mechanism 5 moves the fixture onto the upper transfer platform 31, and the moving structure then drives the fixture to move onto the conveyor belt 7.

[0040] The hot press unit 11 includes two hot presses 18 and a return line 9. The hot presses 18 are used to hot press the powder-filled products in the fixture. The return line 9 is arranged longitudinally between the two hot presses 18. The demolding mechanism 4 has a lower transfer platform 32 on its front side. A return belt 16 is provided between the lower transfer platform 32 and the front end of the return line 9. The return belt 16 is arranged parallel to the bottom of the conveyor belt 7.

[0041] Each hot press 18 is equipped with a reflux moving mechanism, which is used to remove the fixture carrying the hot-pressed product from the hot press 18 and move it to the reflux line 9; the front end of the reflux line 9 is provided with a first reflux cylinder 19 on the side away from the reflux belt 16, which is used to push the fixture onto the reflux belt 16.

[0042] A pusher cylinder 10 is provided on the front side of the hot press 18. After the powder is filled, the product is moved to the front side of the hot press 18 by the conveyor belt 7, and then pushed into the hot press 18 by the pusher cylinder 10 for shaping.

[0043] A demolding moving mechanism is provided on one side of the demolding mechanism 4. The demolding moving mechanism is used to move the jig on the return belt 16 into the demolding mechanism for demolding, and then move the empty jig after demolding to the filling machine 1 for recycling.

[0044] During operation, the empty fixture is moved by the horizontal moving mechanism 2 to the filling area of ​​the filling machine 1 for filling. After filling, the horizontal moving mechanism 2 drives the fixture filled with products to move to the bottom of the feeding mechanism 5. The feeding mechanism 5 drives it to move to the bottom of the detection mechanism 6 for detection, and then drives it to continue moving to the powder filling machine 8 for powder filling.

[0045] After the powder filling is completed, the feeding mechanism 5 drives the fixture to move to the upper transfer table 31 and onto the conveyor belt 7 driven by the moving structure. The conveyor belt 7 drives the fixture to move to the hot press 18 and pushes it into the hot press 18 by the pushing cylinder 10 for hot pressing. After the hot pressing is completed, the return moving mechanism moves the fixture out and onto the return belt 16.

[0046] The return belt 16 drives the fixture to move to the lower transfer table 32. The demolding moving mechanism drives it to move into the demolding mechanism 4 for demolding, and moves the empty fixture to the horizontal moving mechanism 2 of the filling machine 1 for recycling.

[0047] Preferably, the feeding mechanism 5 includes a first moving mechanism 12, a second moving mechanism 14 and a third moving mechanism 13. The first moving mechanism 12 and the third moving mechanism 13 are both arranged longitudinally, and the second moving mechanism 14 is arranged laterally at the front end of the two. The first moving mechanism 12 is signal-connected to the detection mechanism 6.

[0048] The first moving mechanism 12 is used to move the fixture from the horizontal moving mechanism 2 to below the detection mechanism 6. If the detection structure is qualified, the first moving mechanism 12 drives the fixture to continue moving forward to the second moving mechanism 14. The second moving mechanism 14 drives the fixture to move to the right to fill powder in the powder filling machine 8. After the powder filling is completed, the second moving mechanism 4 pulls the fixture out and moves it to the third moving mechanism 13. The third moving mechanism 13 moves the fixture forward to the upper transfer platform 31.

[0049] An NG cylinder 15 is provided on one side of the rear of the testing mechanism 6. When the testing structure is unqualified, the first moving mechanism 12 drives the fixture to move backward to the NG cylinder 15, and the NG cylinder 15 pushes it to the left to the recycling point, thereby improving work efficiency.

[0050] Optionally, the reflow moving mechanism includes a fourth moving mechanism 23, a first lifting platform 22, a fifth moving mechanism 20, a reflow table, and a reflow line 9; the first lifting platform 22 is located behind the fourth moving mechanism 23, and the fourth moving mechanism 23 is used to move the hot-pressed product and fixture from the hot press 18 to the first lifting platform 22.

[0051] The return station is located at the rear end of the return line 9, and a second return cylinder 24 is provided behind it. After the product arrives on the first lifting platform 22, the first lifting platform 24 descends to the same height as the return station. The fifth moving mechanism 20 moves the fixture from the first lifting platform 22 to the return platform, and the second return cylinder 24 moves the fixture onto the return line 9. Then the first lifting platform 22 rises to the initial height and enters the next cycle.

[0052] A cooling fan 21 is provided on the rear side of the hot press 18. The cooling fan 21 is used to dissipate heat for the hot-pressed product and accelerate the cooling process. When the fifth moving mechanism 20 drives the fixture to move to the return table, it first passes under the cooling fan 21 to dissipate heat.

[0053] Preferably, the demolding moving mechanism includes a moving cylinder 17 located on the lower side of the conveyor belt 7, a longitudinal moving mechanism 25, a second lifting platform 28, and a sixth moving mechanism 3;

[0054] During operation, the moving cylinder 17 moves the fixture from the return belt 16 to one side of the longitudinal moving mechanism 25. The demolding mechanism 4 is provided with a horizontally arranged fixture inlet and outlet, and the left and right sides of the inlet and outlet are respectively provided with a feeding cylinder 26 and a discharging cylinder 27. The longitudinal moving mechanism 25 moves the fixture sequentially to the inlet and outlet and the second lifting platform 28.

[0055] The feeding cylinder 26 pushes the fixture into the demolding mechanism 4, and the discharging cylinder 27 pushes the fixture out of the demolding mechanism 4. The sixth moving mechanism is located above the second lifting platform 28. After the fixture reaches the second lifting platform 28, the second lifting platform 28 rises to the same height as the horizontal moving mechanism 2. The sixth moving mechanism 3 moves the fixture to the horizontal moving mechanism 2 for repeated use. After the fixture is removed, the second lifting platform 28 descends to the initial position and enters the next cycle.

[0056] In some embodiments of the present invention, the sixth moving mechanism 3 includes a horizontally arranged sixth moving module 30 and a liftable gripper 29. The liftable gripper 29 is connected to the sixth moving module 30 and is located above the second lifting platform 28. The sixth moving module 30 is used to drive the liftable gripper 29 to move horizontally between the second lifting platform 28 and the horizontal moving mechanism 2 to transfer the fixture.

[0057] In other embodiments of the present invention, during equipment installation, two sets of hot press units 11 can be set up according to production capacity requirements. Assuming that the detection mechanism 6, the demolding mechanism 4 and the powder filling machine 8 together form a processing combination device, the two sets of hot press units 11 are symmetrically arranged on both sides of the processing combination device, which can greatly improve work efficiency and save equipment space.

[0058] The present invention provides an ultra-thin inductive hot pressing molding process line equipment, which improves the automation level of the equipment, reduces processing costs, increases work efficiency and product yield, and enhances product performance and quality stability. In addition, the separate installation of conveyor belts and return belts for moving fixtures allows the fixtures to be recycled and reused, greatly reducing the demand for fixtures and equipment costs, and minimizing the transfer and storage of fixtures, thereby improving work efficiency.

[0059] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A production line for an ultra-thin inductive hot pressing molding process, characterized in that, It includes a filling machine, a testing mechanism, a feeding mechanism, a powder filling machine, a hot press unit, and a demolding mechanism; The filling machine and the powder filling machine are respectively located on the rear and right sides of the detection mechanism; The feeding mechanism is provided with an upper transfer platform at its front side. The feeding mechanism is connected to the detection mechanism and can move the fixture from the filling machine to the detection mechanism, the powder filling machine and the upper transfer platform in sequence. A conveyor belt is provided between the upper transfer platform and the hot press unit, and a transfer structure is provided on the front side of the upper transfer platform to move the fixture onto the conveyor belt; The hot press unit includes two hot presses and a return line, the return line being longitudinally arranged between the two hot presses; a lower transfer platform is provided on the front side of the demolding mechanism, and a return belt is provided between the lower transfer platform and the return line, the return belt being arranged parallel to the bottom of the conveyor belt; Each of the hot presses is equipped with a reflux moving mechanism, which is capable of moving the fixture from the hot press to the reflux line; The return line moves the fixture to the return belt via a first return cylinder; a pusher cylinder is provided on the front side of the hot press, which can move the fixture on the conveyor belt into the hot press; A demolding moving mechanism is provided on one side of the demolding mechanism, which can move the fixture sequentially from the return belt to the demolding mechanism and the filling machine.

2. The ultra-thin inductive hot pressing molding process line equipment according to claim 1, characterized in that, The feeding mechanism includes a first moving mechanism, a second moving mechanism, and a third moving mechanism. The first moving mechanism and the third moving mechanism are both arranged longitudinally, and the second moving mechanism is arranged laterally at the front end of the first and third moving mechanisms. The first moving mechanism is signal-connected to the detection mechanism. The first moving mechanism can move the fixture from the filling machine to below the detection mechanism; the second moving mechanism can push the fixture into and pull out of the filling machine; the third moving mechanism can push the fixture onto the upper transfer platform.

3. The ultra-thin inductive hot pressing molding process line equipment according to claim 1, characterized in that, An NG cylinder is located on the rear side of the testing mechanism.

4. The ultra-thin inductive hot pressing molding process line equipment according to claim 1, characterized in that, The reflux moving mechanism includes a fourth moving mechanism, a first lifting platform, a fifth moving mechanism, a reflux platform, and a reflux line; the first lifting platform is located behind the fourth moving mechanism, and the fourth moving mechanism is capable of moving the fixture from the hot press to the first lifting platform; The return station is located at the rear end of the return line, and a second return cylinder is provided on its rear side; the fifth moving mechanism can move the fixture from the first lifting platform to the return station, and the second return cylinder moves the fixture to the return line.

5. The ultra-thin inductive hot pressing molding process line equipment according to claim 4, characterized in that, The hot press is equipped with a cooling fan at the rear, and the fifth moving mechanism can drive the fixture to move below the cooling fan.

6. The ultra-thin inductive hot pressing molding process line equipment according to claim 1, characterized in that, The demolding moving mechanism includes a moving cylinder located under the conveyor belt, a longitudinal moving mechanism, a second lifting platform, and a sixth moving mechanism; The movable cylinder can move the fixture from the return belt to one side of the longitudinal moving mechanism; the demolding mechanism is provided with a horizontally arranged fixture inlet and outlet; the longitudinal moving mechanism moves the fixture sequentially to the inlet and outlet and the second lifting platform; The left and right sides of the inlet and outlet are respectively provided with a feeding cylinder and a discharging cylinder. The feeding cylinder pushes the fixture into the demolding mechanism, and the discharging cylinder can push the fixture out of the demolding mechanism. The sixth moving mechanism is located above the second lifting platform and can move the fixture from the second lifting platform to the filling machine.

7. The ultra-thin inductive hot pressing molding process line equipment according to claim 6, characterized in that, The sixth moving mechanism includes a horizontally arranged sixth moving module and a liftable gripper. The liftable gripper is connected to the sixth moving module and is located above the second lifting platform.

8. The ultra-thin inductive hot pressing molding process line equipment according to claim 1, characterized in that, The hot press unit is provided in two sets. The detection mechanism, the demolding mechanism and the powder filling machine together form a processing combination device. The two sets of hot press units are symmetrically arranged on both sides of the processing combination device.

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