A pillow core, a pillow core filling machine and a method
Through the double-layer pillow core design and automated filling machine, the problems of pillow core pollution and manual filling are solved, and safety and efficiency are improved.
Patent Information
- Application Number
- CN202010674864.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-14
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2040-07-14
AI Technical Summary
The existing pillow core is easily contaminated by sweat and oil stains during use, which poses safety risks, and the filling process relies on manual operations to lead to low efficiency and high cost.
A double-layer pillow core structure is designed, with dirt-resistant partitions and magnetic suction buckles on the outside, and down and buckwheat particles are filled inside, and quantitative filling and vibration slap is used to use an automated pillow core filling machine.
Effectively isolate sweat and oil stains, improve use safety, reduce cleaning frequency, reduce labor costs, improve production efficiency and filling quality.
Smart Images

Figure CN111747370B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a pillow core, a pillow core filling machine and a method, and particularly to a pillow core, a pillow core filling machine and a method. Background Art
[0002] A pillow core is the core support in a pillow and is a bedding used for people's comfortable sleep. At present, there are many types of pillow cores on the market, but each only has the use effect of one type of pillow core, and the use functions are relatively single; moreover, most of the existing pillow cores are only wrapped with a single pillowcase. However, when people sleep, scalp secretions such as sweat stains and oil stains can easily penetrate through the single pillowcase and infect the pillow core, and the damp pillow core will become a breeding ground for various microorganisms, posing many potential safety hazards.
[0003] For pillow cores filled with cotton, down, etc., during the filling process of the pillow core, the weight of the filling is usually adjusted manually by weighing, and the pillow core is patted and its appearance is sorted manually. Therefore, labor needs to be specifically allocated for weighing and appearance sorting, increasing the labor cost; moreover, there is a large error in the adjustment of the reloading amount by people, which is extremely unfavorable for the efficient and high-quality production of pillow cores. Summary of the Invention
[0004] In order to solve the deficiencies of the above technologies, the present invention provides a pillow core, a pillow core filling machine and a method.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a pillow core, which includes a first pillow core and a second pillow core. The first pillow core and the second pillow core are connected by a zipper and are arranged in an up-and-down order. A first dirt-resistant layer is detachably laid on the outside of the first pillow core, and a second dirt-resistant layer is detachably laid on the outside of the second pillow core;
[0006] The first pillow core includes a first pillowcase filled with down fibers; the second pillow core includes a second pillowcase filled with buckwheat grains;
[0007] Both the first dirt-resistant layer and the second dirt-resistant layer are composed of a pure cotton layer, a latex layer, an anti-fouling layer, an oil-resistant layer and a wear-resistant layer. The pure cotton layer is located on the outermost layer, the latex layer is sandwiched between the pure cotton layer and the anti-fouling layer, the anti-fouling layer is located inside the latex layer, and the anti-fouling layer is made of activated carbon fibers. The oil-resistant layer is coated on the anti-fouling layer, the wear-resistant layer is located on the innermost layer, and the wear-resistant layer is fixedly bonded to the oil-resistant layer;
[0008] Anti-slip bumps are fixedly arranged on both the first pillowcase and the second pillowcase. The anti-slip bumps on the first pillowcase are located between the first pillowcase and the first dirt-resistant layer, and the anti-slip bumps on the second pillowcase are located between the second pillowcase and the second dirt-resistant layer.
[0009] Further, the first dirt-resistant layer is detachably connected to the first pillow core through a first magic tape. The first magic tape consists of a first magic male tape and a first magic female tape that are matched and pasted. The first magic male tape is fixed on the first dirt-resistant layer, and the first magic female tape is fixed on the first pillowcase of the first pillow core.
[0010] Further, the second dirt-resistant layer is detachably connected to the second pillow core through a second magic tape. The second magic tape consists of a second magic male tape and a second magic female tape that are matched and pasted. The second magic male tape is fixed on the second dirt-resistant layer, and the second magic female tape is fixed on the second pillowcase of the second pillow core.
[0011] Further, a sheet-shaped magnetic snap is also provided between the first pillow core and the second pillow core.
[0012] Further, silver ion antibacterial particles are also filled in the second pillowcase.
[0013] A pillow core filling machine for a pillow core, used for filling the first pillow core;
[0014] The pillow core filling machine includes a main chassis, a mounting frame, a cotton feeding pipe, a main air blower, and a cotton filling platform;
[0015] An opening is provided on one side of the main chassis. A cotton mixing box is installed above the main chassis, and a conveyor belt is arranged inside the main chassis; the cotton mixing box is communicated with a feeding pipe, the feeding pipe extends into the main chassis, and a control valve is installed on the feeding pipe. The conveyor belt is located below the feeding pipe;
[0016] The mounting frame is located at the opening on one side of the main chassis. The mounting frame has a mounting groove, and a weighing scale is installed in the mounting groove. The weighing scale is located below the conveyor belt, and the weighing scale is linked with the control valve and the conveyor belt; one end of the mounting frame is also fixedly connected with an obliquely arranged guide plate. One end of the guide plate is flush with the weighing scale, and the other end extends into the cotton feeding pipe; the cotton feeding pipe is communicated with the main air blower, and a cotton filling port is arranged on the main air blower;
[0017] The cotton filling platform is located below the cotton filling port, and the cotton filling platform is connected with a vibration motor through a buffer spring.
[0018] Further, a pushing mechanism is arranged above the weighing scale. The pushing mechanism includes a pushing plate and a cylinder. The pushing plate is in contact with the weighing scale, and the cylinder is connected to the pushing plate through a cylinder piston.
[0019] Further, a limiting plate is arranged on the cotton feeding pipe, and the limiting plate is located at one end of the cotton feeding pipe close to the weighing scale.
[0020] Further, the cotton feeding pipe is also communicated with an auxiliary air blower through an auxiliary air duct.
[0021] A pillow core filling method for a pillow core filling machine of a pillow core, specifically as follows:
[0022] Pre-place the down fiber for filling the No. 1 pillow core in the cotton mixing box, open the control valve, send the down fiber to the conveyor belt through the feed pipe, and close the control valve after the feeding is completed;
[0023] The conveyor belt sends the down fiber to the weighing scale. The pusher mechanism is in the initial position. The down fiber is quantitatively weighed by the weighing scale, and the weighed amount is determined according to the amount of down fiber required for the No. 1 pillow core; after the weighing scale finishes weighing, the pusher mechanism pushes the down fiber on the weighing scale, and under the action of the diversion plate, it enters the cotton feeding pipe; at the same time, the weighing scale is linked to close the conveyor belt and open the control valve for the next round of weighing;
[0024] The down fiber that enters the cotton feeding pipe further enters the main blower. Under the action of the main blower, the down fiber is filled into the No. 1 pillow case sleeved at the cotton filling port; during the filling process, the vibration motor drives the cotton filling platform to continuously vibrate and beat the No. 1 pillow core during the filling process to improve the cotton filling effect of the No. 1 pillow core.
[0025] The present invention discloses a pillow core, a pillow core filling machine and a method. For this pillow core, it combines the advantages of a down pillow and a buckwheat pillow, and can meet people's needs for various use functions of the pillow; at the same time, a dirt-resistant layer is laid on both sides to effectively isolate scalp secretions such as sweat stains and oil stains, avoid the pollution of the internal pillow core, improve the use safety of the pillow core, and reduce the number of times the pillow core is cleaned, reduce the damage to the pillow core, and improve the service life of this pillow core.
[0026] For the pillow core filling machine and method disclosed by the present invention, it is applicable to the filling of pillow cores such as cotton and down. The amount of the filler is quantitatively weighed by the weighing scale, and the adjustment is more accurate. At the same time, it has a beating function, eliminating the traditional manual operation, effectively improving the production efficiency, and ensuring the high-efficiency and high-quality production of the pillow core. Brief Description of the Drawings
[0027] Figure 1 It is a schematic diagram of the overall structure of the pillow core of the present invention.
[0028] Figure 2 It is Figure 1 the schematic view of the hierarchical structure of
[0029] Figure 3 It is Figure 2 the schematic diagram of the hierarchical structure of the No. 1 dirt-resistant layer or the No. 2 dirt-resistant layer in
[0030] Figure 4 It is Figure 2 the enlarged schematic diagram of the structure of the No. 1 pillow case or the No. 2 pillow case in
[0031] Figure 5 It is a schematic diagram of the structure of the pillow core filling machine of the present invention.
[0032] Figure 6 is Figure 5 a schematic diagram of the composition of the middle material pushing mechanism.
[0033] In the figure: 1. The first dirt-resistant layer; 2. The first pillow core; 3. The zipper; 4. The second pillow core; 5. The second dirt-resistant layer; 6. The first magic tape; 7. The magnetic snap; 8. The second magic tape; 9. The anti-slip bumps; 11. The cotton layer; 12. The latex layer; 14. The anti-fouling layer; 15. The oil-resistant layer; 16. The wear-resistant layer; 21. The first pillowcase; 22. The down fiber; 41. The second pillowcase; 42. The buckwheat granules;
[0034] 31. The cotton mixing box; 32. The feeding pipe; 33. The control valve; 34. The conveyor belt; 35. The main chassis; 36. The mounting bracket; 37. The auxiliary air blower; 38. The auxiliary air duct; 39. The cotton feeding pipe; 40. The main air blower; 44. The cotton filling port; 45. The limit plate; 46. The deflector; 47. The weighing scale; 48. The material pushing mechanism; 49. The cotton filling platform; 50. The buffer spring; 51. The vibration motor. Specific embodiments
[0035] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0036] A pillow core, as Figure 1 shown, it includes a first pillow core 2 and a second pillow core 4. Among them, the first pillow core 2 is a down fiber pillow core. As Figure 2 shown, the first pillow core 2 includes a first pillowcase 21, and the first pillowcase 21 is filled with down fiber 22; larger down is used for filling, and its fluffiness is better, which can provide better support for the head and will not deform after long-term use. Moreover, down has the advantages of light weight, breathability, and non-stuffy feeling, effectively improving the overall use comfort of this pillow core.
[0037] The second pillow core 4 is a buckwheat pillow core. Similarly, as Figure 2 shown, the second pillow core 4 includes a second pillowcase 41, and the second pillowcase 41 is filled with buckwheat granules 42; natural and non-toxic buckwheat husks are used as fillers to ensure that every part of the pillow core is filled with the aroma of buckwheat husks, greatly improving the use feeling of the pillow core; and, buckwheat husks have good breathability and the advantages of being warm in winter and cool in summer, with a faint matte feeling, which can make people fall asleep comfortably. In addition, silver ion antibacterial granules are also filled in the second pillowcase 41 to further improve the use safety of this pillow core.
[0038] For the pillow core disclosed by the present invention, as Figure 1As shown, the first pillow core 2 and the second pillow core 4 are connected by a zipper 3, and the first pillow core 2 and the second pillow core 4 are arranged in the up-and-down order, thus combining the advantages of a down pillow core and a buckwheat pillow core. The connection method of the zipper 4 facilitates the installation and disassembly of the two-layer pillow core. At the same time, people can selectively use the first pillow core 2 or the second pillow core 4 according to their usage needs, and only need to turn the selected pillow core upwards, which is very convenient to use. In addition, to further improve the connection reliability between the first pillow core 2 and the second pillow core 4, as Figure 2 shown, a sheet-shaped magnetic snap 7 is also provided between the first pillow core 2 and the second pillow core 4. The magnetic snap 7 is arranged at a position close to the center, and the upper and lower sheets are respectively fixed on the first pillowcase 21 of the first pillow core 2 and the second pillowcase 41 of the second pillow core 4.
[0039] For the pillow core, people will be in contact with it all the time when sleeping. However, when people sleep, they will inevitably secrete sweat stains, oil stains and other scalp secretions. Traditional pillow cores mostly use a single layer of pillowcase. When the scalp secretions penetrate the pillowcase, they will soak the pillow core, making the pillow core become wet. The wet pillow core will become a breeding ground for various microorganisms, which will cause many potential health hazards to people. Therefore, for the pillow core disclosed in the present invention, a first stain-resistant layer 1 is detachably laid on the outer side of the first pillow core 2, and a second stain-resistant layer 5 is detachably laid on the outer side of the second pillow core 4;
[0040] As Figure 3 shown, both the first stain-resistant layer 1 and the second stain-resistant layer 5 are composed of a pure cotton layer 11, a latex layer 12, an anti-pollution layer 14, an oil-resistant layer 15, and a wear-resistant layer 16. Among them, the pure cotton layer 11 is located on the outermost layer. The pure cotton has good hygroscopicity, is soft and comfortable, and is in direct contact with people, with a good sense of use. The latex layer 12 is sandwiched between the pure cotton layer 11 and the anti-pollution layer 14. The latex layer 12 is a thin layer of latex pad. On the one hand, it supports the stain-resistant layer and makes it have a certain elasticity. On the other hand, it uses the oak protein in the latex of the latex pad to inhibit the latent bacteria and allergens, further improving the use safety of this pillow core. The anti-pollution layer 14 is located inside the latex layer 12. The anti-pollution layer 14 is made of activated carbon fiber. By using the adsorption effect of the activated carbon fiber, it can effectively eliminate pollution and ensure the health of users. The oil-resistant layer 15 is coated on the anti-pollution layer 14. The oil-resistant layer is a special oil-resistant coating for fabrics, such as a PU coating, which has good oil-resistant and water-resistant properties, and can prevent scalp secretions such as sweat stains and oil stains from infecting the filling inside the pillowcase. The wear-resistant layer 16 is located on the innermost side. The wear-resistant layer 16 is fixedly bonded to the oil-resistant layer 15. The wear-resistant layer 16 contacts the pillow core on the innermost side. The wear-resistant layer can be made of polyester fabric, which has low cost and good wear resistance.
[0041] Moreover, the first stain-resistant layer 1 and the second stain-resistant layer 5 are respectively detachably laid on the first pillow core 2 and the second pillow core 4, and are fixed by Velcro, with good fixing effect and convenient disassembly. Specifically: As Figure 2As shown in the figure, the first dirt-resistant layer 1 is detachably connected to the first pillow core 2 through the first magic tape 6. The first magic tape 6 is composed of a first magic male tape and a first magic female tape that are matched and pasted. The first magic male tape is fixed on the first dirt-resistant layer 1, and the first magic female tape is fixed on the first pillowcase 21 of the first pillow core 2. The second dirt-resistant layer 5 is detachably connected to the second pillow core 4 through the second magic tape 8. The second magic tape 8 is composed of a second magic male tape and a second magic female tape that are matched and pasted. The second magic male tape is fixed on the second dirt-resistant layer 5, and the second magic female tape is fixed on the second pillowcase 41 of the second pillow core 4.
[0042] At the same time, to prevent the first dirt-resistant layer 1 and the second dirt-resistant layer 5 from sliding during use and affecting the use, as Figure 4 shown, anti-slip bumps 9 are fixedly arranged on both the first pillowcase 21 and the second pillowcase 41. The anti-slip bumps on the first pillowcase 21 are located between the first pillowcase 21 and the first dirt-resistant layer 1, and the anti-slip bumps on the second pillowcase 41 are located between the second pillowcase 41 and the second dirt-resistant layer 5.
[0043] The present invention also discloses a pillow core filling machine for the pillow core, which is used for filling the first pillow core 2 of the above-mentioned pillow core;
[0044] As Figure 5 shown, the pillow core filling machine includes a main chassis 35, a mounting frame 36, a cotton feeding pipe 39, a main air blower 40, and a cotton filling platform 49;
[0045] A cotton mixing box 31 is installed above the main chassis 35. The down fiber is first put into the cotton mixing box 31 for uniform mixing. The cotton mixing box 31 is connected to a feeding pipe 32. The feeding pipe 32 extends into the main chassis 35, and a control valve 33 is installed on the feeding pipe 32. A conveyor belt 34 is installed in the main chassis 35. The conveyor belt 34 is located below the feeding pipe 32, and the outlet of the feeding pipe 32 is aligned with the conveyor belt 34, so that the down fiber in the cotton mixing box 31 can fall onto the conveyor belt 34;
[0046] An opening is formed on one side of the main chassis 35. The mounting frame 36 is located at the opening on one side of the main chassis 35. The mounting frame 36 has a mounting groove, and a weighing scale 47 is installed in the mounting groove. Thus, the conveyor belt 34 and the weighing scale 47 are connected at the opening position. The weighing scale 47 is located below the conveyor belt 34. During the conveying process of the conveyor belt 34, the down fiber can fall onto the weighing scale 47, and the down fiber is quantitatively weighed by the weighing scale 47;
[0047] A pushing mechanism 48 is arranged above the weighing scale 47, as Figure 6As shown, the pusher mechanism 48 includes a pusher plate 483 and a cylinder 481. The pusher plate 483 is in contact with the weighing scale 47. The cylinder 481 is connected to the pusher plate 483 through a cylinder piston 482. The cylinder 481 drives the pusher plate 483 to move back and forth to push the down fiber on the weighing scale 47 into the cotton feeding pipe 39.
[0048] For the weighing scale 47, it is linked with the control valve 33, the conveyor belt 34 and the pusher mechanism 48 through the PLC control system. After each weighing operation of the weighing scale 47 is completed, the pusher mechanism 48 starts to work first to push away the down fiber on the weighing scale. Then, the conveyor belt 34 and the control valve 33 are activated. The control valve 33 opens to feed the conveyor belt 34, and closes after the feeding is completed; the conveyor belt 34 moves forward to feed the weighing scale 47; when feeding, the pusher mechanism 48 has been reset to its initial position (i.e., Figure 5 the position near the rightmost end of the mounting frame in the figure). To avoid the pusher mechanism in the initial position affecting the feeding of the conveyor belt 34, the initial position of the pusher mechanism 48 is also below the conveyor belt 34.
[0049] The down fiber quantitatively weighed by the weighing scale 47 is fed into the cotton feeding pipe 39. Due to the height difference and gap between the weighing scale 47 and the cotton feeding pipe 39, to enable the down fiber to effectively and smoothly enter the cotton feeding pipe 39, as Figure 5 shown, the mounting frame 36 is also fixedly connected with an obliquely arranged guide plate 46 at one end. One end of the guide plate 46 is flush with the weighing scale 47 and is kept seamlessly connected. The other end of the guide plate 46 extends into the cotton feeding pipe 39; at the same time, a limiting plate 45 is provided on the cotton feeding pipe 39. The limiting plate 45 is located at one end of the cotton feeding pipe 39 close to the weighing scale 47. Through the limiting plate 45, the down fiber can be prevented from splashing at the inlet position of the cotton feeding pipe 39 to a certain extent.
[0050] At the same time, to increase the flow rate of the down fiber in the cotton feeding pipe 39 and improve the filling efficiency of the pillow core; the cotton pipe 39 is also connected to an auxiliary air blower 37 through an auxiliary air duct 38. The auxiliary air blower 37 blows in a linearly flowing air to accelerate the forward speed of the down fiber.
[0051] The cotton feeding pipe 39 is connected to the main air blower 40. The main air blower 40 is provided with a cotton filling port 44. The cotton filling port 44 is the position where the pillowcase is sleeved. Under the guidance of the main air blower 40, the down fiber to be filled is rushed into the pillowcase from the cotton filling port 44.
[0052] A cotton filling platform 49 is also provided at the lower position of the cotton filling port 44. During the filling process of the pillow core, the pillow core contacts the cotton filling platform 49. The cotton filling platform 49 can vibrate quickly to realize the beating of the pillow core during the filling process of the pillow core, making the pillow core more flat. The cotton filling platform 49 is connected to a vibration motor 51 through a buffer spring 50, and the vibration motor 51 provides power.
[0053] The pillow core filling machine disclosed in the present invention has a specific pillow core filling method as follows:
[0054] Put down fibers for filling pillow core No. 1 in the mixing box 31 in advance, open the control valve 33, and feed the down fibers to the conveyor belt 34 through the feeding pipe 32. After the feeding is completed, the control valve 33 is closed;
[0055] The conveyor belt 34 delivers the down fibers to the weighing scale 47, and the pushing mechanism 48 is in the initial position. The weighing scale 47 quantitatively weighs the down fibers, and the weighed amount is determined according to the amount of down fibers required for the pillow core No. 1. After the weighing is completed by the weighing scale 47, the pushing mechanism 48 pushes the down fibers on the weighing scale 47, and under the action of the guide plate 46, the down fibers enter the cotton feeding tube 39. At the same time, the conveyor belt of the weighing scale 47 is closed, and the control valve 33 is opened to carry out the next round of weighing.
[0056] The down fibers entering the cotton feeding tube 39 further enter the main air blower 40, and under the action of the main air blower 40, the down fibers are filled into the No. 1 pillowcase set at the cotton filling port 44; during the filling process, the vibration motor 51 drives the cotton filling platform 49 to continuously vibrate and beat the No. 1 pillow core during the filling process, thereby improving the cotton filling effect of the No. 1 pillow core.
[0057] The above implementation modes are not limitations of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the scope of the technical solution of the present invention also belong to the protection scope of the present invention.
Claims
1. A pillow core, characterized in that: It includes a first pillow core (2) and a second pillow core (4). The first pillow core (2) and the second pillow core (4) are connected by a zipper (3), and the first pillow core (2) and the second pillow core (4) are arranged in an up-and-down order. A first stain-resistant layer (1) is detachably laid on the outer side of the first pillow core (2), and a second stain-resistant layer (5) is detachably laid on the outer side of the second pillow core (4); The first pillow core (2) includes a first pillowcase (21), and the first pillowcase (21) is filled with down fiber (22); the second pillow core (4) includes a second pillowcase (41), and the second pillowcase (41) is filled with buckwheat grains (42); Both the first stain-resistant layer (1) and the second stain-resistant layer (5) are composed of a pure cotton layer (11), a latex layer (12), an anti-fouling layer (14), an oil-resistant layer (15), and a wear-resistant layer (16). The pure cotton layer (11) is located on the outermost layer, the latex layer (12) is sandwiched between the pure cotton layer (11) and the anti-fouling layer (14), the anti-fouling layer (14) is located inside the latex layer (12), and the anti-fouling layer (14) is made of activated carbon fiber. The oil-resistant layer (15) is coated on the anti-fouling layer (14), the wear-resistant layer (16) is located on the innermost side, and the wear-resistant layer (16) is fixedly bonded to the oil-resistant layer (15); Anti-slip bumps (9) are fixedly arranged on both the first pillowcase (21) and the second pillowcase (41). The anti-slip bumps on the first pillowcase (21) are located between the first pillowcase (21) and the first stain-resistant layer (1), and the anti-slip bumps on the second pillowcase (41) are located between the second pillowcase (41) and the second stain-resistant layer (5); The first stain-resistant layer (1) is detachably connected to the first pillow core (2) through a first magic tape (6). The first magic tape (6) is composed of a first magic sub-tape and a first magic mother-tape that are matched and pasted. The first magic sub-tape is fixed on the first stain-resistant layer (1), and the first magic mother-tape is fixed on the first pillowcase (21) of the first pillow core (2); The second stain-resistant layer (5) is detachably connected to the second pillow core (4) through a second magic tape (8). The second magic tape (8) is composed of a second magic sub-tape and a second magic mother-tape that are matched and pasted. The second magic sub-tape is fixed on the second stain-resistant layer (5), and the second magic mother-tape is fixed on the second pillowcase (41) of the second pillow core (4); The second pillowcase (41) is also filled with silver ion antibacterial particles.
2. A pillow core filling machine for a pillow core as described in claim 1, characterized in that: The pillow core filling machine is used for filling the first pillow core (2); The pillow core filling machine includes a main chassis (35), a mounting frame (36), a cotton feeding pipe (39), a main air blower (40), and a cotton filling platform (49); An opening is provided on one side of the main chassis (35), a cotton mixing box (31) is installed above the main chassis (35), and a conveyor belt (34) is arranged inside the main chassis (35); the cotton mixing box (31) is communicated with a feeding pipe (32), the feeding pipe (32) extends into the main chassis (35), and a control valve (33) is installed on the feeding pipe (32). The conveyor belt (34) is located below the feeding pipe (32); The mounting frame (36) is located at an opening on one side of the main box (35), and the mounting frame (36) has a mounting groove, in which a weighing scale (47) is installed, and the weighing scale (47) is located below the conveyor belt (34), and the weighing scale (47) is linked with the control valve (33) and the conveyor belt (34); the mounting frame (36) is also fixedly connected to an obliquely arranged guide plate (46) at one end, and one end of the guide plate (46) is flush with the weighing scale (47), and the other end extends into the cotton delivery pipe (39); the cotton delivery pipe (39) is connected to the main air blower (40), and the main air blower (40) is provided with a cotton filling port (44); The cotton filling platform (49) is located below the cotton filling port (44), and the cotton filling platform (49) is connected to a vibration motor (51) via a buffer spring (50).
3. The pillow core filling machine according to claim 2, characterized in that: A pushing mechanism (48) is arranged above the weighing scale (47), and the pushing mechanism (48) comprises a pushing plate (483) and a cylinder (481). The pushing plate (483) is in contact with the weighing scale (47), and the cylinder (481) is connected to the pushing plate (483) via a cylinder piston (482).
4. The pillow core filling machine according to claim 3, characterized in that: The cotton feeding pipe (39) is provided with a limit plate (45), and the limit plate (45) is located at one end of the cotton feeding pipe (39) close to the weighing scale (47).
5. The pillow core filling machine according to claim 4, characterized in that: The cotton delivery pipe (39) is also connected to an auxiliary fan (37) via an auxiliary air delivery pipe (38).
6. A pillow core filling method for a pillow core filling machine as described in claim 5, characterized in that: The pillow core filling method is specifically as follows: Put down fibers for filling pillow core No. 1 in a mixing box (31) in advance, open a control valve (33), and feed the down fibers to a conveyor belt (34) through a feed pipe (32). After the feeding is completed, the control valve (33) is closed; The conveyor belt (34) delivers the down fibers to the weighing scale (47), and the pushing mechanism (48) is in the initial position. The weighing scale (47) weighs the down fibers quantitatively, and the weighed amount is determined according to the amount of down fibers required for the pillow core No.
1. After the weighing by the weighing scale (47) is completed, the pushing mechanism (48) pushes the down fibers on the weighing scale (47) to enter the cotton feeding tube (39) under the action of the guide plate (46). At the same time, the conveyor belt of the weighing scale (47) is closed, and the control valve (33) is opened to carry out the next round of weighing. The down fibers entering the cotton feeding tube (39) further enter the main air blower (40), and under the action of the main air blower (40), the down fibers are filled into a No. 1 pillowcase sleeved at the cotton filling port (44); during the filling process, the vibration motor (51) drives the cotton filling platform (49) to continuously vibrate and beat the No. 1 pillow core during the filling process, thereby improving the cotton filling effect of the No. 1 pillow core.
Citation Information
Patent Citations
Novel pillow inner
CN212521410U