A full-flexibility asphalt regeneration drying roller

The design of the fully flexible chain mesh and guide blade area solves the problem of asphalt mixture adhesion, achieves efficient heat exchange and cleaning, and improves energy utilization efficiency and equipment stability.

CN111809480BActive Publication Date: 2025-12-19FUJIAN TIETUO MACHINERY
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Patent Information

Application Number
CN202010819352.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-14
Publication Date
2025-12-19
Estimated Expiration
2040-08-14

AI Technical Summary

Technical Problem

During use, asphalt mixture tends to stick to the existing asphalt recycling drying drum, leading to increased load, reduced energy efficiency, and difficulty in cleaning.

Method used

The design incorporates a fully flexible chain mesh structure, including vertical and horizontal chains, combined with guide blades and internal supports. Adhesive materials are removed through chain oscillation and sliding rings, and stability is enhanced by a split support structure.

Benefits of technology

It effectively prevents asphalt mixture adhesion, improves energy efficiency, ensures sufficient heat exchange of the mixture, reduces cleaning difficulty, and enhances the stability of the chain network.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111809480B_ABST
Patent Text Reader

Abstract

The present application provides a kind of full flexible asphalt regeneration drying drum, including drum body, it is characterized in that: still include the internal support of fixed setting in the inside of drum body, internal support has multiple support rings with coaxial arrangement of drum body, multiple support rings are arranged along the axial direction of drum body, and multiple vertical chains are connected with the circumferential interval arrangement between support ring and drum body inner wall, multiple horizontal chains are connected along the length direction of vertical chain between the opposite vertical chains of adjacent two support rings, and vertical chain and horizontal chain constitute full flexible chain net.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of asphalt drying equipment, in particular to a full-flexibility asphalt regeneration drying drum. BACKGROUND

[0002] When the waste asphalt mixture of the pavement is dried in the regeneration drying drum, the asphalt mixture contains a large amount of asphalt, and absorbs heat provided by the burner, so that the asphalt regeneration material adheres to the drum. With the accumulation of production output, the adhered asphalt becomes more and more, which causes the load of the drying drum to gradually increase, the energy use efficiency to greatly decrease, and a large amount of manpower and material resources to be spent to deal with the asphalt adhered to the drum. SUMMARY

[0003] The present application aims at the deficiencies of the prior art, and provides a full-flexibility asphalt regeneration drying drum which is provided with a full-flexibility chain net and can prevent the drum from being adhered in multiple directions and angles during the drying process, so that the asphalt mixture is not easy to adhere to the drying drum, and the energy use efficiency is effectively ensured.

[0004] The object of the present application is achieved by the following technical solutions:

[0005] A full-flexibility asphalt regeneration drying drum comprises a drum body, further comprises an internal support fixedly arranged in the drum body, the internal support has a plurality of support rings arranged coaxially with the drum body, the plurality of support rings are arranged at intervals along the axial direction of the drum body, a plurality of vertical chains arranged at intervals in the circumference are connected between the support rings and the inner wall of the drum body, a plurality of horizontal chains arranged along the length direction of the vertical chains are connected between the opposite vertical chains of adjacent two support rings, and the vertical chains and the horizontal chains constitute a full-flexibility chain net.

[0006] Further, the drum body comprises a material guiding blade area located at the front section and a chain net material lifting area located at the rear section, the material guiding blade area is provided with a material guiding blade, and the chain net material lifting area is provided with the full-flexibility chain net.

[0007] Further, the material guiding blade is obliquely arranged on the inner wall of the drum body and the end of the material guiding blade extends into the front end of the chain net material lifting area.

[0008] Further, the internal support comprises a plurality of support rings and a plurality of horizontal rods, the plurality of horizontal rods extend along the length direction of the drum body and are fixedly connected with the plurality of support rings respectively.

[0009] Further, part of the vertical chains is replaced by a support column, the support column is connected between the support ring and the inner wall of the drum body as a support of the internal support, and can fix the end of the horizontal chain.

[0010] Further, one end of the vertical chain and the support column connected with the inner wall of the drum body is provided with a sliding ring, and the sliding ring can slide along the vertical chain and the support column.

[0011] Further, the front end of the drum body is provided with a front end support for fixing the front end of the internal support, and the rear end of the drum body is provided with a rear end support for fixing the rear end of the internal support.

[0012] Further, the front end support comprises a front end fixed ring fixed at the front end of the drum body and a plurality of circumferentially distributed support plates, one end of the support plate being fixed on the front end fixed ring and the other end extending into the drum body and being connected with the support ring of the internal support.

[0013] Further, the rear end support comprises a rear end fixed ring fixed at the rear end of the drum body and a plurality of circumferentially distributed connecting plates, one end of the connecting plate being fixed on the rear end fixed ring and the other end being connected with the inner wall of the drum body.

[0014] The present application has the following beneficial effects:

[0015] Firstly, the full-flexibility chain net is divided into a horizontal chain and a vertical chain, and the consistency of the chain net movement is greatly improved due to the connection of the vertical chain, and the horizontal chain produces a swing to brush off the part of the mixture adhering to the drum wall, and the vertical chain also has a certain swing space to self-clean the mixture adhering to the upper part of the chain during the drum operation.

[0016] Secondly, the material guiding blade area and the chain net material lifting area are sequentially arranged, so that the asphalt recycling mixture sequentially passes through the material guiding blade area and the chain net material lifting area during the drying process, and the heat exchange of the asphalt recycling mixture is more sufficient.

[0017] Thirdly, the end of the material guiding blade extends into the front end of the chain net material lifting area, which is beneficial for the mixture to directly rush into the full-flexibility chain net, and avoids the accumulation of the mixture caused by the collision of the mixture with the internal support column or the vertical chain.

[0018] Fourthly, the internal support is arranged, so that the full-flexibility chain net can be better installed, and the strength of the full-flexibility chain net is guaranteed.

[0019] Fifthly, the support column replaces part of the vertical chain, so that the stability of the internal support is guaranteed, and the accumulation of the mixture caused by the collision of the mixture with the internal support due to the shaking of the internal support caused by the shaking of the vertical chain is avoided.

[0020] Sixthly, the sliding ring is arranged, so that the sliding ring slides along the vertical chain and the support column, the connection between the full-flexibility chain net and the drum body can be cleaned, and the mixture adhering to the connection between the vertical chain and the support column and the drum body is avoided.

[0021] Seventh, the inner support is further fixed by setting the front end support and the rear end support.

[0022] Eighth, the front end support supports the inner support through the front end fixing ring and the support plate, avoiding the influence of the support plate on the material guiding blade.

[0023] In summary, the chain net material lifting area and the material guiding blade area can effectively remove the mixed material adhered to the roller body during the operation of the roller body, and the inner support makes the installation of the full-flexible chain net more stable and convenient. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole structure schematic diagram of the embodiment of the present application;

[0025] Figure 2 It is a local schematic diagram of the embodiment of the present application, which shows the structure of A-A;

[0026] Figure 3 It is a local schematic diagram of the embodiment of the present application, which shows the structure of B-B;

[0027] Figure 4 It is a full-flexible chain net structure schematic diagram of the embodiment of the present application;

[0028] Figure 5 It is an inner support structure schematic diagram of the embodiment of the present application;

[0029] Figure 6 It is a local structure front view of the inner support of the embodiment of the present application, which shows the structure of the first support assembly;

[0030] Figure 7 It is a local structure front view of the inner support of the embodiment of the present application, which shows the structure of the second support assembly and the third support assembly;

[0031] Figure 8 It is a front end support structure schematic diagram of the embodiment of the present application;

[0032] Figure 9 It is a rear end support structure schematic diagram of the embodiment of the present application.

[0033] In the figure: 1. The drum body, 10. The material guiding blade area, 11. The chain net material lifting area, 2. The internal support, 20. The first support assembly, 21. The second support assembly, 22. The third support assembly, 23. The support ring, 24. The crossbar, 25. The support column, 3. The full-flexibility chain net, 30. The vertical chain, 31. The horizontal chain, 4. The material guiding blade, 5. The front end support, 50. The front end fixed ring, 51. The support plate, 6. The rear end support, 60. The rear end fixed ring, 61. The connecting plate, 7. The sliding ring. DETAILED DESCRIPTION

[0034] Referring to Figures 1 to 9 The present application provides a full-flexibility asphalt regeneration drying drum, which comprises a drum body 1, an internal support 2, a full-flexibility chain net 3, a material guiding blade 4, a front end support 5 and a rear end support 6. The drum body 1 is arranged obliquely, and the internal support 2 is fixedly arranged inside the drum body 1. The drum body 1 comprises a material guiding blade area 10 at the front end and a chain net material lifting area 11 at the rear end. The material guiding blade 4 is arranged in the material guiding blade area 10, and the full-flexibility chain net 3 is arranged in the chain net material lifting area 11. The front end support 5 is arranged at the front end of the drum body 1 to fix the front end of the internal support 2, and the rear end support 6 is arranged at the rear end of the drum body 1 to fix the rear end of the internal support 2.

[0035] The internal support 2 is composed of three support assemblies. The three support assemblies are connected by high-strength bolts. The first support assembly 20 comprises three support rings 23 arranged coaxially with the drum body 1, six crossbars 24 extending along the length direction of the drum body 1, and a plurality of support columns 25. The three support rings 23 are arranged at intervals along the length direction of the crossbar 1. The support columns 25 are arranged at intervals along the circumferential direction of the support ring 23 on the support rings 23 at the first end and the last end of the first support assembly 20. The second support assembly 21 and the third support assembly 22 comprise two support rings 23 arranged coaxially with the drum body 1, six crossbars 24 extending along the length direction of the drum body, and a plurality of support columns 25. The two support rings are arranged at intervals along the length direction of the crossbar. The support columns 25 are arranged at intervals along the circumferential direction of the support ring 23 on the last support ring 23 at the last end of the second support assembly 21 and the third support assembly 22. One end of the support column 25 is connected to the support ring 23, and the other end is connected to the inner wall of the drum body 1 as the support of the internal support 2.

[0036] The full-flexibility chain net 3 comprises a plurality of vertical chains 30 and a plurality of horizontal chains 31, the full-flexibility chain net 3 is arranged between the support rings 23 and the drum body 1 and is arranged along the circumference and is spaced, the plurality of vertical chains are arranged along the extension direction of the drum, the opposite vertical chains 30 of the adjacent two support rings 23 are connected with a plurality of horizontal chains 31 arranged along the length direction of the vertical chain 30, the first end and the last end of the vertical chain 30 are welded with the inner wall of the drum body 1 at one end and are welded with the support ring 23 on the inner support 2 at the other end, and the vertical chain 30 is not fully tensioned when being welded, so that the vertical chain 30 of the full-flexibility chain net 3 has a certain swing space, and part of the vertical chain 30 is replaced by the support column 25 when being installed, the support column 25 can also fix the end of the horizontal chain 31, the support column 25 is arranged along the circumference of the support ring 23 and is spaced, and a group of support columns 25 are arranged every interval of the support ring 23 to replace the vertical chain.

[0037] The material guiding blade 4 is arranged obliquely on the inner wall of the drum body 1 and the end of the material guiding blade 4 extends into the front end of the chain net material lifting area 11, the end of the material guiding blade 4 is placed in the middle of the two full-flexibility chain nets 3, which is beneficial to the mixed material directly rushing into the full-flexibility chain net 3.

[0038] The end of the vertical chain 30 and the support column 25 connected with the inner wall of the drum body 1 is provided with a sliding ring 7, the sliding ring 7 can slide along the vertical chain 30 and the support column 25, which is helpful to remove the mixed material adhered to the vertical chain 30 or the support column 25.

[0039] The front end support 5 comprises a front end fixed ring 50 fixedly arranged at the front end of the drum body 1 and a plurality of circumferentially distributed support plates 51, one end of the support plate 51 is fixed on the front end fixed ring 50, and the other end extends into the drum body 1 and is connected with the support ring 23 of the inner support 2.

[0040] The rear end support 6 comprises a rear end fixed ring 60 fixedly arranged at the rear end of the drum body 1 and a plurality of circumferentially distributed connecting plates 61, one end of the connecting plate 61 is fixed on the rear end fixed ring 60, and the other end is connected with the inner wall of the drum body 1, and the rear end fixed ring 60 is detachably connected with the last support ring 23 of the third support assembly 22 through high-strength bolts.

[0041] Continuing to refer to Figures 1 to 9 When the present application is used, the asphalt regeneration mixture enters the drum body 1 from the feeding end, because the drum body 1 is arranged obliquely, the asphalt regeneration mixture has a certain speed to advance forward, and sequentially passes through the material guiding blade area 10 and the chain net material lifting area 11, and finally obtains the regeneration mixture with a certain temperature.

[0042] In the guide blade area 10, since the guide blade 4 and the inner wall of the drum body 1 are arranged at an angle, the axial speed of the asphalt mixture in the guide blade area 10 is relatively fast, and when entering the chain net lifting area 11, the mixture slows down at the junction of the two areas, and the mixture is easily accumulated at this place. Therefore, the end of the guide blade 4 is extended into the chain net lifting area 11 and placed between the two pieces of full-flexible chain net 3, which is beneficial to the mixture directly entering the full-flexible chain net 3 and avoiding the accumulation of the mixture caused by the collision of the mixture with the support column 25 or the vertical chain 30.

[0043] In order to better install the full-flexible chain net 3 and ensure a certain strength, an internal support 2 is arranged in the drum body 1, the internal support 2 is designed in a split type and divided into three support assemblies, the high-strength bolts are used to connect the assemblies, the front end support 5 is arranged at the front end of the drum body 1, and the end support 6 is arranged at the end of the drum body 1 to fix the internal support 2. The stability of the internal support 2 is enhanced by welding the part of the vertical chain 30 to the cylindrical support column 25 between the internal support 2 and the middle part of the drum body 1. Compared with the general drying drum, the number of rigid support columns 25 is greatly reduced, which helps to reduce the resistance of the mixture and the probability of the mixture adhering to the inner wall of the drum body.

[0044] The full-flexible chain net 3 is divided into horizontal chains 31 and vertical chains 30. Due to the connection of the vertical chains 30, the consistency of the movement of the full-flexible chain net 3 is greatly improved, and the gap between the horizontal chains 31 is controlled within a certain range. In this way, the full-flexible chain net 3 can effectively lift the coarse material with a diameter greater than D to a certain height and then drop it, which can form a curtain to enable the asphalt recycling mixture to more fully absorb the heat of the hot air passing through the drum body 1, thereby improving the heat energy utilization rate. When the full-flexible chain net 3 is used to lift the material, the fine material can leak into the drum bottom through the gap, so as not to absorb excessive heat and cause aging of the asphalt. Due to the properties of the asphalt mixture itself, after a certain period of production of the drying drum, a certain amount of recycled material will inevitably adhere to the inner wall of the drum body 1. The horizontal chains 31 of the full-flexible chain net 3 close to the drum body 1 will swing due to their own gravity, which can brush away part of the mixture adhering to the inner wall of the drum body 1. The two vertical chains 30 at the front end and the end of the full-flexible chain net 3 are welded to the inner wall of the drum body 1 at one end and to the support ring 23 at the other end. During welding, the vertical chain 30 does not need to be fully tensioned, which allows the vertical chain 30 to have a certain swing space and can self-clean the mixture adhering to the top of the chain during the operation of the drying drum.

[0045] The position where the support column 25 and the vertical chain 30 of the full-flexible chain net 3 are connected with the inner wall of the roller body 1 is designed with a sliding ring 7, the sliding ring 7 has a certain activity space and can slide a certain distance along the vertical chain 30 or the support column 25, so as to help remove the mixture adhered on the vertical chain 30 or the support column 25

[0046] The above description is only the preferred embodiment of the present application, and cannot limit the scope of the present application. Any equivalent changes and modifications made according to the patent application scope and the content of the specification should still be within the scope of the present application.

Claims

1. A fully flexible asphalt recycling drying drum, comprising a drum body, characterized in that: It also includes an internal support fixedly installed inside the drum body. The internal support has multiple support rings arranged coaxially with the drum body. The multiple support rings are spaced apart along the axial direction of the drum body. Multiple vertical chains arranged circumferentially are connected between the support rings and the inner wall of the drum body. Multiple transverse chains arranged along the length of the vertical chains are connected between the relative vertical chains of two adjacent support rings. The vertical chains and transverse chains form a fully flexible chain network. The roller body includes a guide blade area at the front and a chain mesh lifting area at the rear. The guide blade area is provided with guide blades, and the chain mesh lifting area is provided with the fully flexible chain mesh. During installation, some of the vertical chains are replaced with support columns, which are connected between the support ring and the inner wall of the roller body to support the internal bracket and fix the end of the horizontal chain.

2. The fully flexible asphalt recycling drying drum according to claim 1, characterized in that: The guide blades are inclinedly arranged on the inner wall of the drum body, and the ends of the guide blades extend into the front end of the chain mesh lifting area.

3. The fully flexible asphalt recycling drying drum according to claim 1, characterized in that: The internal support includes multiple support rings and multiple crossbars, with the crossbars extending along the length of the roller body and fixedly connected to the multiple support rings respectively.

4. The fully flexible asphalt recycling drying drum according to claim 1, characterized in that: A sliding ring is provided at one end of the vertical chain and the support column that connects to the inner wall of the roller body. The sliding ring can slide along the vertical chain and the support column.

5. The fully flexible asphalt recycling drying drum according to claim 1, characterized in that: The front end of the roller body is provided with a front bracket for fixing the front end of the internal support, and the rear end of the roller body is provided with a rear bracket for fixing the rear end of the internal support.

6. A fully flexible asphalt recycling drying drum according to claim 5, characterized in that: The front-end support includes a front-end fixing ring fixedly disposed at the front end of the roller body and a plurality of circumferentially distributed support plates. One end of the support plate is fixed to the front-end fixing ring, and the other end extends into the roller body and is connected to the support ring of the internal support.

7. A fully flexible asphalt recycling drying drum according to claim 5, characterized in that: The rear support includes a rear fixing ring fixedly disposed at the rear end of the roller body and a plurality of circumferentially distributed connecting plates. One end of the connecting plate is fixed to the rear fixing ring, and the other end is connected to the inner wall of the roller body.

Citation Information

Patent Citations

  • Thermally regenerative material drying roller

    CN102345264A

  • Four-section type asphalt heat regenerative heating roller

    CN104727204A

  • Drying roller and material lifting blades thereof

    CN210374386U

  • Full-flexible asphalt regeneration drying roller

    CN212404711U