A silent and noise-reducing oil-free screw blower
By designing an oil-dehumidification device in an oil-free screw blower, the internal oil-gas mixture is automatically detected and removed, the impact of moisture and oil-gas on the structure is solved, and the stable operation and life of the equipment are achieved.
Patent Information
- Application Number
- CN202010563129.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2040-06-19
AI Technical Summary
As the use time of existing oil-free screw blowers change, moisture will be generated inside, and the lubricating oil will be affected by the environment, causing the mixing of oil and gas to affect the internal structure.
A silent noise-reducing oil-free screw blower is designed, equipped with an oil-dehydration dehumidification device, which includes a silent sponge ring, humidity sensor, lifting instrument, controller, micro switch, electromagnet, micro exhaust fan and filter structure. By detecting humidity and automatically removing the oil and gas mixture inside the blower, preventing the structure from affecting it.
Effectively prevent the impact of oil, gas and moisture mixing on the internal structure of the blower, extend the service life of the equipment and improve working stability.
Smart Images

Figure CN111810406B_ABST
Abstract
Description
Technical Field
[0001] The invention discloses a silent and noise-reducing oil-free screw blower, belonging to the field of oil-free screw blowers. Background Art
[0002] As the existing oil-free screw blowers are used for a long time, moisture often forms inside, and the internal lubricating oil will produce oil gas due to environmental influences. The mixture of oil gas and moisture can easily affect the internal structure of the oil-free screw blower. Summary of the invention
[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a silent and noise-reducing oil-free screw blower to solve the problem that the existing oil-free screw blower often generates moisture inside with the use time, and the internal lubricating oil will produce oil gas due to environmental influences, and the mixture of oil gas and moisture can easily affect the internal structure and operation of the oil-free screw blower.
[0004] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a silent, noise-reducing, oil-free screw blower, whose structure includes a chassis, a blower body is arranged inside the chassis, a motor is arranged at the end of the blower body to drive it to operate, an oil removal and dehumidification device is sleeved on the outer wall of the blower body, a base bracket is arranged at the lower end of the blower body, a radiator is arranged on the top of the chassis, the oil removal and dehumidification device includes a device shell, a silent sponge ring, a humidity sensor, a lifting instrument, a controller, a micro switch, an electromagnet, a pipeline, and a micro exhaust fan, the silent sponge ring is arranged on the inner side of the device shell and fits with the outer wall of the blower body, the humidity sensor is arranged inside the device shell, and a detection rod is arranged on one side, the detection rod penetrates from the device shell into the blower body, and the lifting instrument is inverted and arranged on the front end face of the humidity sensor A controller is also provided inside the device shell, the microswitch is embedded in the bottom of the lifting instrument, the microswitch and the controller are electrically connected, a fixed block extends from the bottom of the blower body, the fixed block is embedded in the device shell, a piston cavity is provided inside the fixed block, a closing block is provided on the top of the piston cavity, the top of the closing block penetrates into the device shell, a spring connected to the closing block is provided inside the piston cavity, the electromagnet is provided at the bottom of the piston cavity, and is electrically connected to the controller, the micro exhaust fan is provided inside the device shell, an exhaust joint is provided on one side of the micro exhaust fan, and an air outlet pipe is provided on the other side, the air outlet pipe penetrates outside the device shell, one end of the pipe is connected to the fixed block and communicates with the piston cavity, and the other end is connected to the exhaust joint, and a filtering structure is embedded in the outer wall of the degreasing and dehumidifying device.
[0005] Furthermore, the filtering structure includes a positioning box, an oil removal bottle, and a quick plug-in connector. The positioning box is a hollow structure, and positioning holes are provided on both sides of the back end. The pipeline is connected to the positioning holes in a sleeve-type manner. The oil removal bottle is arranged inside the positioning box. An L-shaped air inlet connector is provided at one end of the oil removal bottle, and an L-shaped air outlet connector is provided at the other end. The air inlet connector and the air outlet connector are both movably fitted into the pipeline. Oil removal particles are provided in the oil removal bottle. The portion of the pipeline between the air inlet connector and the air outlet connector forms a closed structure, so that gas can only enter through the air inlet connector and exit through the air outlet connector. The quick plug-in connector is arranged at intervals on the right side of the oil removal bottle. The quick plug-in connector is connected to the pipeline to cut off the pipeline. Plug-in blocks are provided at both ends of the quick plug-in connector. A positioning sleeve that is interlocked with the plug-in block is provided on the pipeline, and a multi-layer water-absorbing grid is provided inside the quick plug-in connector.
[0006] Furthermore, the micro exhaust fan is electrically connected to the controller.
[0007] Furthermore, a deodorizing grid is provided at the end of the air outlet pipe.
[0008] Furthermore, the controller, micro exhaust fan and humidity sensor are all powered by wires connected to the outside of the device housing.
[0009] Furthermore, the data of the humidity inside the blower body detected by the humidity sensor is displayed by a lifting instrument. When the humidity becomes higher, the pointer on the lifting instrument moves downward and contacts the micro switch.
[0010] Furthermore, the closing block is made of metal material.
[0011] Furthermore, sealing rings are provided between the air inlet joint, the air outlet joint and the pipe connection.
[0012] Furthermore, the oil removal bottle and the quick plug connector are fixedly connected to the positioning box.
[0013] The beneficial effect of the present invention is that a structure for automatically removing the oil-gas-humidity mixed gas is provided on the oil-free screw blower, which effectively prevents the internal structure of the oil-free screw blower from being affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0015] Figure 1 This is a structural schematic diagram of a silent and noise-reducing oil-free screw blower according to the present invention;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the oil removal and dehumidification device;
[0017] Figure 3 for Figure 2 A is a schematic diagram of the cross-section enlarged structure;
[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the oil removal bottle from a top view;
[0019] Figure 5 It is a structural schematic diagram of a quick plug connector;
[0020] Figure 6 This is a schematic diagram of the structure of the positioning box. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0022] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6The present invention provides a technical solution for a silent and noise-reducing oil-free screw blower: its structure includes a chassis 1, a blower body 2 is arranged inside the chassis 1, a motor 3 for driving the blower body 2 is arranged at the end of the blower body 2, an oil removal and dehumidification device 4 is sleeved on the outer wall of the blower body 2, a base bracket 5 is arranged at the lower end of the blower body 2, a radiator 6 is arranged on the top of the chassis 1, the oil removal and dehumidification device 4 includes a device shell 401, a silent sponge ring 402, a humidity sensor 403, a lifting instrument 404, a controller 405, a micro switch 406, an electromagnet 407, a pipeline 408, and a micro exhaust fan 409, the silent sponge ring 402 is arranged on the inner side of the device shell 401, and is in contact with the outer wall of the blower body 2, and the humidity sensor 403 is arranged The device is inside the housing 401, and a detection rod is provided on one side, the detection rod penetrates from the housing 401 to the blower body 2, the lifting instrument 404 is inverted and arranged on the positive end face of the humidity sensor 403, the housing 401 is also provided with a controller 405, the micro switch 406 is embedded in the bottom of the lifting instrument 404, the micro switch 406 and the controller 405 are electrically connected, a fixing block 201 extends from the bottom of the blower body 2, the fixing block 201 is embedded in the housing 401, a piston cavity 202 is provided inside the fixing block 201, a closing block 203 is provided on the top of the piston cavity 202, the top of the closing block 203 penetrates into the housing 401, and the piston cavity 202 is provided with a sealing block The spring 204 connected to the block 203, the electromagnet 407 is arranged at the bottom of the piston cavity 202, and is electrically connected to the controller 405, the micro exhaust fan 409 is arranged inside the device housing 401, and an exhaust connector 410 is provided on one side of the micro exhaust fan 409, and an air outlet pipe 411 is provided on the other side, and the air outlet pipe 411 penetrates to the outside of the device housing 401, one end of the pipe 408 is connected to the fixed block 201 and communicates with the piston cavity 202, and the other end is connected to the exhaust connector 410, the outer wall of the degreasing and dehumidifying device 4 is embedded with a filtering structure, and the filtering structure includes a positioning box 701, a degreasing bottle 702, and a quick plug connector 706, the positioning box 701 is a hollow structure, and positioning holes 709 are provided on both sides of the back end, The pipeline 408 is connected to the positioning hole 709 by sleeve connection. The degreasing bottle 702 is arranged inside the positioning box 701. One end of the degreasing bottle 702 is provided with an L-shaped air inlet joint 703, and the other end is provided with an L-shaped air outlet joint 704. The air inlet joint 703 and the air outlet joint 704 are both movably fitted into the pipeline 408. The degreasing bottle 702 is provided with degreasing particles 705. The part of the pipeline 408 located between the air inlet joint 703 and the air outlet joint 704 forms a closed structure 413, so that the gas can only enter through the air inlet joint 703 and exit through the air outlet joint 704. The quick plug-in joint 706 is arranged at intervals on the right side of the degreasing bottle 702. The quick plug-in joint 706 is connected to the pipeline 408 to cut off the pipeline 408.The quick plug connector 706 is provided with a plug block 707 at both ends, the pipe 408 is provided with a positioning sleeve 414 that is buckled with the plug block 707, the quick plug connector 706 is provided with a multi-layer water absorption grid 708, the micro exhaust fan 409 is electrically connected to the controller 405, and the end of the outlet pipe 411 is provided with a deodorizing grid 412. The controller 405, the micro exhaust fan 409, and the humidity sensor 403 are all powered by wires connected to the outside of the device housing 401. The data of the humidity inside the blower body 2 detected by the humidity sensor 403 is displayed by the lifting instrument 404. When the humidity becomes high, the pointer on the lifting instrument 404 moves downward and contacts the micro switch 406. The closing block 203 is made of metal material. The air inlet connector 703, the air outlet connector 704 and the pipe 408 are connected at the joints with sealing rings. The oil removal bottle 702 and the quick plug connector 706 are fixedly connected to the positioning box 701.
[0023] For example, during operation, the humidity sensor 403 detects the humidity inside the blower body 2. The lifting instrument 404 on the humidity sensor 403 is inverted, so that the higher the humidity, the more the pointer moves downward. When the pointer comes into contact with the micro switch 406, the controller 405 first introduces current into the electromagnet 407, and then controls the micro exhaust fan 409 to start running to extract air. The electromagnet 407 generates suction on the sealing block 203, causing the sealing block 203 to move downward. The piston chamber 202 is connected to the interior of the blower body 2. The oil, gas and moisture mixed gas inside the blower body 2 is drawn into the piston chamber 202, and then drawn into the pipeline 408 by the piston chamber 202. Thereafter, it will pass through the degreasing bottle 702 for degreasing, and then pass through the quick plug connector 706 for dehumidification, and finally be discharged from the outlet pipe 411. After a long period of use, the staff can directly take out the entire filter structure and replace the internal quick plug connector 706 and the degreasing bottle 702.
[0024] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A silent and noise-reducing oil-free screw blower, characterized in that: The structure comprises a case (1), wherein a blower body (2) is arranged inside the case (1), a motor (3) for driving the blower body (2) is arranged at the end thereof, an oil removal and dehumidification device (4) is sleeved on the outer wall of the blower body (2), a base support (5) is arranged at the lower end of the blower body (2), a radiator (6) is arranged at the top of the case (1), and the oil removal and dehumidification device (4) comprises a device housing (401), a silent sponge ring (402), a humidity sensor (403), a lifting instrument (404), a controller (405), a micro switch (406), an electromagnet (407), and a heat sink (408). 07), a pipe (408), and a micro exhaust fan (409), the silent sponge ring (402) is arranged on the inner side of the device shell (401) and is in contact with the outer wall of the blower body (2), the humidity sensor (403) is arranged inside the device shell (401), and a detection rod is arranged on one side, and the detection rod penetrates from the device shell (401) into the blower body (2), the lifting instrument (404) is inverted and arranged on the front end face of the humidity sensor (403), the device shell (401) is also provided with a controller (405), and the micro switch (406) is embedded in the lifting instrument (404). The bottom of the instrument (404), the micro switch (406) and the controller (405) are electrically connected, a fixed block (201) is extended from the bottom of the blower body (2), the fixed block (201) is embedded in the device housing (401), a piston cavity (202) is provided inside the fixed block (201), a sealing block (203) is provided at the top of the piston cavity (202), the top of the sealing block (203) penetrates into the device housing (401), a spring (204) connected to the sealing block (203) is provided inside the piston cavity (202), and the electromagnet (4 07) is arranged at the bottom of the piston chamber (202) and is electrically connected to the controller (405). The micro exhaust fan (409) is arranged inside the device housing (401). One side of the micro exhaust fan (409) is provided with an exhaust connector (410), and the other side is provided with an exhaust pipe (411). The exhaust pipe (411) penetrates to the outside of the device housing (401). One end of the pipe (408) is connected to the fixed block (201) and communicates with the piston chamber (202), and the other end is connected to the exhaust connector (410). The outer wall of the degreasing and dehumidifying device (4) is embedded with a filtering structure; The filtering structure comprises a positioning box (701), a degreasing bottle (702), and a quick plug connector (706); the positioning box (701) is a hollow structure, and positioning holes (709) are provided on both sides of the back end; the pipeline (408) and the positioning holes (709) are connected in a sleeve-type manner; the degreasing bottle (702) is arranged inside the positioning box (701); one end of the degreasing bottle (702) is provided with an L-shaped air inlet connector (703), and the other end is provided with an L-shaped air outlet connector (704); the air inlet connector (703) and the air outlet connector (704) are both movably mounted in the pipeline (408); and the degreasing bottle (702) is provided with degreasing particles (705) ), the portion of the pipeline (408) between the air inlet connector (703) and the air outlet connector (704) forms a closed structure (413), so that gas can only enter through the air inlet connector (703) and exit through the air outlet connector (704), the quick plug connector (706) is arranged at intervals on the right side of the oil removal bottle (702), the quick plug connector (706) is connected to the pipeline (408), and the pipeline (408) is cut off, the left and right ends of the quick plug connector (706) are provided with plug-in blocks (707), the pipeline (408) is provided with a positioning sleeve (414) that is buckled with the plug-in block (707), and the quick plug connector (706) is provided with a multi-layer water-absorbing grid (708) inside; The micro exhaust fan (409) is electrically connected to the controller (405).
2. The silent and noise-reducing oil-free screw blower according to claim 1, characterized in that: A deodorizing grid (412) is provided at the end of the air outlet pipe (411).
3. The silent and noise-reducing oil-free screw blower according to claim 1, characterized in that: The controller (405), the micro exhaust fan (409), and the humidity sensor (403) are all powered by wires connected to the outside of the device housing (401).
4. The silent and noise-reducing oil-free screw blower according to claim 1, characterized in that: The data of the humidity inside the blower body (2) detected by the humidity sensor (403) is displayed on the lifting instrument (404). When the humidity becomes higher, the pointer on the lifting instrument (404) moves downward and contacts the micro switch (406).
5. The silent and noise-reducing oil-free screw blower according to claim 1, characterized in that: The closing block (203) is made of metal material.
6. The silent and noise-reducing oil-free screw blower according to claim 2, characterized in that: Sealing rings are provided between the connection points of the air inlet joint (703), the air outlet joint (704) and the pipeline (408).
7. The silent and noise-reducing oil-free screw blower according to claim 2, characterized in that: The oil removal bottle (702) and the quick plug connector (706) are both fixedly connected to the positioning box (701).
Citation Information
Patent Citations
Mute noise reduction oil-free screw air blower
CN213116701U
