An automatic bag-opening machine for hay packaging

By designing the automatic bag-disassembly machine for packaging forage packaging, using components such as roller conveyor, bag-packing push mechanism, bag grabbing mechanism and bag-breaking mechanism, automatic bag-disassembly of forage packaging is realized, and the labor caused by manual bag-disassembly in the existing technology is solved. High intensity, low efficiency and harsh environment improve production efficiency and safety.

CN111846491BInactive Publication Date: 2024-12-31NANCHANG UNIV
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Patent Information

Application Number
CN202010766500.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-03
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, forage packaging requires manual bag removal, resulting in high labor intensity, low work efficiency and harsh environment, affecting workers' health.

Method used

An automatic bag-disassembly machine for packaging forage is designed, including a roller conveyor, bag-packing push mechanism, bag-grabbing mechanism, bag-breaking mechanism, feeding door mechanism and feeding adjustment mechanism. The push plate and bag-grabbing mechanism are driven by solenoid valves and cylinders. The hook, bag cutting device and material discharge door realize automatic bag removal.

Benefits of technology

It reduces the labor intensity of workers, improves production efficiency, reduces production costs, increases the clearance rate of forage, and improves production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of bag unpacking equipment, and provides an automatic bag unpacking machine for fodder packaging, comprising a roller conveyor, a bag pushing mechanism, a dust removal system, a bag grabbing mechanism, a bag breaking mechanism, a material discharge door mechanism, a material unloading adjustment mechanism, and a frame; the bag pushing mechanism is composed of a push plate, a left baffle, a right baffle, a first cylinder, and an electromagnetic valve; the bag grabbing mechanism is composed of a bag grabbing hook, a connecting rod mechanism, a second cylinder, and an electromagnetic valve, and is used to fix the material bag and separate the bag and the object after breaking the bag; the rack slide module and the screw slide module are cross-spliced ​​by sliders to realize longitudinal movement and lateral movement respectively, wherein the longitudinally placed rack slide module is fixed on the frame; the beneficial effect of the present invention is that it has adjustability, and material bags of a certain size range can be processed by adjusting the movement stroke of the bag cutting device in the bag breaking mechanism and the installation position of the bag grabbing mechanism on the frame, and at the same time, the production cost is reduced and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of bag opening equipment, and in particular to an automatic bag opening machine for forage packaging. Background Art

[0002] In order to facilitate the transfer and transportation of fodder, most of them are currently packaged in bags. Before processing the fodder, it is necessary to unpack the bags and take them out. There is no relevant equipment on the market, and all bags are unpacked manually, which is not only labor-intensive and inefficient, but also has a bad working environment and harms the health of workers. Therefore, it is necessary to develop an automatic bag unpacking machine for fodder packaging. Summary of the invention

[0003] The invention provides an automatic bag unpacking machine for fodder packaging capable of automatically unpacking bags, so as to solve the technical problem in the prior art that the packed fodder needs to be unpacked manually and the unpacking is inconvenient.

[0004] The technical solution adopted by the present invention is:

[0005] The automatic bag unpacking machine for grass packaging includes a roller conveyor, a bag pushing mechanism, a dust removal system, a bag grabbing mechanism, a bag breaking mechanism, a material discharge door mechanism, a material discharge adjustment mechanism, and a frame; the bag pushing mechanism is composed of a push plate, a left baffle, a right baffle, a first cylinder and a solenoid valve, the first cylinder is fixed on the frame and connected to the solenoid valve, the piston rod of the first cylinder is connected to the push plate, the left baffle is fixed on the frame, and the right baffle is fixed on the frame; when the material bag falls in front of the push plate, the solenoid valve controls the first cylinder to drive the push plate to push the material bag, The material bag is pushed to the discharge door of the discharge door mechanism; at the same time, the next bag of material falls on the push plate under the action of gravity when the push plate pushes it, and due to the action of the left baffle, the horizontal movement of the material bag is limited. When the first cylinder drives the push plate back to the retracted state of the cylinder, the material bag falls in front of the push plate under the action of gravity, and due to the action of the right baffle, the horizontal movement of the material bag is limited; when the bag that has been completely dropped falls on the discharge door of the discharge door mechanism, the first cylinder controlled by the solenoid valve drives the push plate to use the material bag behind to push away the bag that has been completely dropped.

[0006] Furthermore, the bag grabbing mechanism is composed of four bag grabbing hooks, a second cylinder, a cylinder fisheye joint, a connecting rod mechanism, a solenoid valve and a box body, which is used to fix the material bag and separate the bag and the object after the bag is broken; the box body is fixed on the frame, the four bag grabbing hooks are connected to the box body through pins and to the connecting rod connecting rod mechanism through pins, the second cylinder is fixed on the box body, the cylinder fisheye joint is connected to the piston rod of the second cylinder and to the connecting rod mechanism through pins, when the material bag reaches the bag cutting position, the solenoid valve controls the second cylinder to drive the connecting rod mechanism, so that the bag grabbing hook grabs the upper part of the material bag; when the material bag is cut and the material bag grass falls off, the solenoid valve controls the second cylinder to drive the connecting rod mechanism, so that the bag grabbing hook retracts and releases the bag, and the bag falls off after falling.

[0007] Furthermore, the above-mentioned bag breaking mechanism includes a moving device and a bag cutting device; the moving device is composed of a rack slide module, a screw slide module, a connecting plate, a rack slide module motor, a screw slide module motor, a reducer and related accessories; the screw slide module motor is fixed at the end plate of the screw slide module, the reducer is fixed on the slider of the rack slide module, the rack slide module motor is fixed on the reducer, the connecting plate is fixed on the slider of the rack slide module, the screw slide module and the rack slide module are cross-spliced ​​by the connecting plate, respectively realizing lateral movement and longitudinal movement, wherein the longitudinally placed rack slide module is fixed on the frame; the bag cutting device is driven by the moving device to walk a U-shaped route, and the bag of the material bag is cut in three directions in the horizontal plane, so that all the grass in the material bag can fall down.

[0008] The bag cutting device is composed of a connecting plate, a saw blade, a motor, a motor frame and related accessories; the connecting plate is fixed to the end plate of the screw slide module, the motor frame is fixed to the end of the connecting plate, the motor is fixed to the motor frame, and the saw blade is installed on the motor.

[0009] Furthermore, the above-mentioned discharge door mechanism is composed of a discharge door, a third cylinder, a double earring base, a single earring base, a cylinder Y-type joint, a solenoid valve, a hinge and related accessories; the single earring base is fixed on the frame, the double earring base is connected to the single earring base through a pin, the third cylinder is connected to the double earring base, the cylinder Y-type joint is connected to the piston rod of the third cylinder, the discharge door is connected to the cylinder Y-type joint through a pin, and the discharge door is connected to the frame through a hinge; when the material bag is cut, the solenoid valve controls the third cylinder to drive the discharge door to open to facilitate material dropping; when the material dropping is completed, the solenoid valve controls the third cylinder to drive the material door to close, so that the bag after dropping falls on it.

[0010] Furthermore, the above-mentioned feed discharge adjustment mechanism can control the feed output speed and is fixed on the frame.

[0011] Furthermore, the roller conveyor is fixed on the frame.

[0012] The beneficial effect of the present invention is that it is adjustable and can process material bags of a certain size range by adjusting the movement stroke of the bag cutting device in the bag breaking mechanism and the installation position of the bag grabbing mechanism on the frame, thereby reducing the labor intensity of workers, increasing the safety of the production process, saving labor bag unloading costs, reducing production costs, increasing the emptying rate of forage, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the present invention;

[0014] Figure 2 It is a front view of the left and right baffles and the push plate of the bag pushing mechanism of the present invention;

[0015] Figure 3 It is a top view of the left and right baffles and the push plate of the bag pushing mechanism of the present invention;

[0016] Figure 4 It is a structural schematic diagram of the bag grabbing mechanism of the present invention;

[0017] Figure 5 It is a schematic top view of the structure of the bag breaking mechanism of the present invention;

[0018] Figure 6 It is a schematic diagram of the front view of the structure of the bag breaking mechanism of the present invention;

[0019] Figure 7 It is a structural schematic diagram of the discharge door mechanism of the present invention;

[0020] In the figure, 1- conveyor belt; 2- roller conveyor; 3- bag pushing mechanism; 4- dust removal system; 5- bag grabbing mechanism; 6- bag breaking mechanism; 7- material discharge door mechanism; 8- material discharge adjustment mechanism; 9- frame; 10- material bag; 11- air compressor;

[0021] 31-push plate; 32-first cylinder; 33-left baffle; 34-right baffle; 51-second cylinder; 52-connecting rod mechanism; 53-bag grabbing hook; 61-screw slide module motor; 62-rack slide module; 63-screw slide module; 64-rack slide module motor; 65-slider; 66-saw blade motor; 67-saw blade; 71-discharging door; 72-third cylinder. DETAILED DESCRIPTION

[0022] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings:

[0023] In the present invention, the directional words used, such as "up, down, left, right", generally refer to the up, down, left, right shown in the reference drawings; "longitudinal, transverse" refer to the moving directions of the two slide modules of the bag cutting device in the bag breaking system, among which "longitudinal" refers to the moving direction of the rack slide module, and "transverse" refers to the moving direction of the screw slide module.

[0024] See also Figure 1 The automatic bag unpacking machine for forage packaging comprises a roller conveyor 2, a bag pushing mechanism 3, a dust removal system 4, a bag grabbing mechanism 5, a bag breaking mechanism 6, a material discharge door mechanism 7, a material discharge adjustment mechanism 8, and a frame 9; a roller conveyor 2 is arranged above the frame 9, a conveyor belt 1 is arranged on one side of the roller conveyor 2, and a material bag 10 is conveyed to the bag pushing mechanism 3 by the conveyor belt 1 and the roller conveyor 2; the bag pushing mechanism 3 sends the material bag 10 to the material discharge door mechanism 7; the bag grabbing mechanism 5 fixes the material bag 10, and then the bag is broken by the bag breaking mechanism 6; the material discharge door mechanism 7 sends the forage separated from the bag due to gravity to the forage outlet through the material discharge adjustment mechanism 8;

[0025] See also Figure 2-Figure 4 , Figure 7 , the first cylinder 32 of the bag pushing mechanism 3 is controlled by the solenoid valve of the bag pushing mechanism 3 to drive the push plate 31 to push the material bag 10 to the left, and the material bag 10 is pushed to the discharge door 71, and the second cylinder 51 of the bag grabbing mechanism 5 is controlled by the solenoid valve of the bag grabbing mechanism 5 to push the connecting rod mechanism 52 to the left, and at the same time, the connecting rod mechanism 52 drives the four bag grabbing hooks 53 to rotate counterclockwise, and the four bag grabbing hooks 53 hook the material bag 10. When the grass falls off and the discharge door 71 is reset, the second cylinder 51 of the bag grabbing mechanism 5 is controlled by the solenoid valve of the bag grabbing mechanism 5 to pull the connecting rod mechanism 52 to the right, and at the same time, the connecting rod mechanism 52 drives the four bag grabbing hooks 53 to rotate clockwise, and the four bag grabbing hooks 53 release the broken bag.

[0026] See also Figure 5 , Figure 6 After the bag grabbing mechanism 5 fixes the material bag 10, the saw blade motor 66, the rack slide module motor 64 and the screw slide module motor 63 are controlled to operate, and the bag cutting device is driven by the moving device to move a U-shaped route, cutting the bag of the material bag along three directions in the horizontal plane, so that the material bag is broken and can fall down completely.

[0027] See also Figure 1 , Figure 4 , Figure 7 , the third cylinder 72 of the discharge door mechanism is controlled to retract through the electromagnetic valve of the discharge door mechanism 7, driving the discharge door 71 to turn down 90 degrees counterclockwise. The broken grass bag falls to the grass outlet through the feed adjustment mechanism 8 under the action of gravity, and the broken bag is hooked by the bag grabbing hook of the bag grabbing mechanism 5. After all the grass has fallen, the third cylinder 72 of the discharge door mechanism is controlled to extend through the electromagnetic valve of the discharge door mechanism, driving the discharge door 71 to turn up 90 degrees clockwise.

[0028] The air compressor 11 is responsible for the moving power of the three cylinders in the bag pushing mechanism 3, the bag grabbing mechanism 5 and the discharge door mechanism 7;

[0029] The saw blade motor 66 is responsible for the rotational power of the saw blade;

[0030] The rack slide module motor 62 is responsible for the longitudinal movement capability of the bag cutting device in the bag breaking mechanism 6;

[0031] The screw slide module motor 63 is responsible for the lateral movement capability of the bag cutting device in the bag breaking mechanism 6;

[0032] Specifically, the material bag 10 is conveyed to the bag pushing mechanism 3 by the conveyor belt 1 and the roller conveyor 2. The push plate 32 pushes the material bag 10 to the discharge gate 71 under the action of the first cylinder 32 in the bag pushing mechanism 3. The second cylinder 51 in the bag grabbing mechanism 5 pushes to the left, so that the connecting rod mechanism 52 moves, and the four bag grabbing hooks 53 rotate counterclockwise to hook the material bag 10. The bag breaking mechanism 6 is driven by the moving device to move the bag cutting device in a U-shaped route, and the bag of the material bag is cut in three directions in the horizontal plane. The discharge gate mechanism 7 discharges the material door 71 counterclockwise by 90 degrees under the action of the third cylinder 72 of the discharge gate mechanism 7. The broken material bag falls under the action of gravity through the material discharge adjustment mechanism 8 and falls to the material outlet, and the broken bag is hooked by the bag grabbing hook of the bag grabbing mechanism 5. After all the forage has fallen, the discharge gate 71 turns up 90 degrees clockwise under the action of the third cylinder 72 of the discharge gate mechanism 7. The piston rod of the second cylinder 51 in the bag grabbing mechanism 5 retracts to the right, causing the connecting rod mechanism 52 to move, and the four bag grabbing hooks 53 rotate clockwise, so that the broken bag breaks away from the bag grabbing hooks 53 and falls on the discharge gate 71. When the next bag of material is pushed onto the discharge gate 71, the broken bag is pushed to the bag outlet.

[0033] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.

Claims

1. An automatic bagging machine for fodder packaging, characterized in that: include: The bag pushing mechanism is used to push the material bag onto the discharge door of the discharge door mechanism; The bag grabbing mechanism is used for grabbing and releasing the material bag. The bag grabbing mechanism is composed of four bag grabbing hooks, a second cylinder, a cylinder fisheye joint, a connecting rod mechanism and a box body. The box body is fixed on the frame. The four bag grabbing hooks are respectively connected to the box body and the connecting rod mechanism through pins. The second cylinder is fixed on the box body. The cylinder fisheye joint is connected to the piston rod of the second cylinder and is connected to the connecting rod mechanism through a pin. The bag breaking mechanism is used for the translation of the cutting knife and the bag cutting operation, and the bag breaking mechanism includes a moving device and a bag cutting device; the moving device is composed of a rack slide module, a screw slide module, a connecting plate, two motors and a reducer, the screw slide module motor is fixed to the end plate of the screw slide module, the reducer is fixed to the slider of the rack slide module, the rack slide module motor is fixed to the reducer, the connecting plate is fixed to the slider of the rack slide module, the rack slide module is fixed to the frame, the rack slide module and the screw slide module are cross-jointed by the slider to realize longitudinal movement and lateral movement respectively; the bag cutting device is composed of a connecting plate, a saw blade, a motor and a motor frame, the connecting plate is fixed to the end plate of the screw slide module, the motor frame is fixed to the end of the connecting plate, the motor is fixed to the motor frame, and the saw blade is installed on the motor; The discharge door mechanism is used for temporary discharge and unloading of the material bag, and the discharge door mechanism is composed of a discharge door, a third cylinder, a double earring base, a single earring base, a cylinder Y-type joint, a solenoid valve and a hinge. The single earring base is fixed on the frame, the double earring base is connected to the single earring base by a pin, the third cylinder is connected to the double earring base, the cylinder Y-type joint is connected to the piston rod of the third cylinder, the discharge door is connected to the cylinder Y-type joint by a pin, and the discharge door is connected to the frame by a hinge; A material discharge door mechanism is arranged on one side of the bag pushing mechanism, a bag breaking mechanism is arranged on the upper left side of the material discharge door mechanism to facilitate cutting of the material bag on the material discharge door mechanism, and a bag grabbing mechanism is arranged above the material discharge door mechanism.

2. The automatic bag opening machine for forage packaging according to claim 1 is characterized in that: The bag pushing mechanism is composed of a push plate, a left baffle, a right baffle, and a first cylinder. The first cylinder is fixed on the frame, a piston rod of the first cylinder is connected to the push plate, and the left baffle and the right baffle are respectively fixed on both sides of the frame around the bag pushing mechanism.

Citation Information

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