A fully automatic high-speed precision engraving machine and its engraving process
By designing a fully automatic high-speed carving machine, using the collaborative work of supporting platforms, material racks, material collection components and other components, the automatic carving and transfer of multiple pieces of glass is achieved, solving the problems of equipment integration and automatic material collection in the existing technology, and improving the efficiency of carving.
Patent Information
- Application Number
- CN202010957512.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-14
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2040-09-14
AI Technical Summary
The prior art is difficult to realize the function of integrating multiple glass engraving on a single device, and there are problems of automatic material removal and anti-stick sheets of multiple glass.
A fully automatic high-speed precision engraving machine is designed, including a support platform, material rack, material collection component, fine engraving vehicle, fine engraving head, loading and unloading components, sheet conveying components and load transfer components. Through the coordinated work of these components, the automatic loading, fine engraving and transfer of glass sheets is realized.
The multi-piece glass carving function of a single device is realized, solving the problems of automatic material removal and anti-stick sheets, and improving the efficiency and automation of carving.
Smart Images

Figure CN111942068B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automated manufacturing, and particularly to a full-automatic high-speed engraving machine and its engraving process. Background Art
[0002] A glass display screen is an important component in intelligent terminal devices such as mobile phones. In recent years, with the upgrading of products, 3D screens have emerged. The difference between this type of 3D screen and the traditional flat screen is that protrusions, depressions, curved surfaces and other various shapes are formed on its side edges or other parts, making the overall screen not in the same plane; while the existing manufacturing processes can only obtain screen panel glass sheets with a flat structure; therefore, in order to manufacture traditional flat glass sheets into 3D glass sheets, additional processing techniques are required, such as engraving techniques, hot pressing techniques, etc. Among them, the engraving technique uses a specially designed blade to perform grinding and engraving on the surface of the flat glass through rotational motion to obtain 3D glass; the hot pressing technique obtains 3D glass by heating and softening the flat glass sheet and then pressing it through a mold.
[0003] An engraving machine is the core equipment for automated manufacturing of 3D glass. To effectively improve the engraving efficiency, the following technical difficult problems need to be solved: 1. The problem of integrated engraving of multiple glass sheets by a single engraving machine; 2. The problem of automatic loading and unloading of multiple glass sheets; 3. The problem of automatic glass material taking and anti-sticking of glass sheets; 4. The problem of automatic transmission and unloading of glass. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a full-automatic high-speed engraving machine and its engraving process that realizes the function of integrated engraving of multiple glass sheets by a single device, solves the problems of automatic material taking and anti-sticking of multiple glass sheets, and has the functions of automatic loading, material changing, unloading of multiple glass sheets and automatic transfer and unloading of glass sheets, aiming at the deficiencies of the above-mentioned prior art.
[0005] The technical solution adopted by the present invention is as follows: A fully automatic high-speed engraving machine includes a support platform, a material rack, a material taking component, an engraving carrier, an engraving head, a loading and unloading component, a sheet material conveying component, and a transfer component. Among them, the above support platform is horizontally arranged, and an engraving platform is provided on the support platform. An engraving carrier is arranged on the engraving platform, and a glass sheet to be engraved is placed on the engraving carrier; an engraving head is correspondingly arranged above the engraving carrier; the above material rack is arranged on one side of the engraving platform, and glass sheets to be engraved are stacked in the material rack; the material taking component is arranged above the material rack; the above sheet material conveying component is arranged along a straight line on the side of the engraving platform; the above loading and unloading component straddles between the sheet material conveying component and the engraving platform; the material taking component takes out the glass sheet from the material rack and places it on the sheet material conveying component, the loading and unloading component simultaneously sucks multiple glass sheets from the sheet material conveying component, turns them to the other side, takes out the glass sheets that have been engraved on the engraving carrier, turns them back to the starting side, places the glass sheets on the corresponding engraving carriers, and returns the engraved glass sheets to the sheet material conveying component; the above transfer component is arranged at the discharging end of the sheet material conveying component, and the transfer component takes out the glass sheets on the sheet material conveying component and transfers them to the next working station.
[0006] Preferably, the material rack includes a material seat and a limiting plate. Among them, the material seat is horizontally arranged, and installation chutes are opened on the material seat in the transverse and longitudinal directions; the above limiting plate includes at least two pieces, and the limiting plate is vertically slidably arranged in the installation chute, and a sheet material placement space is formed between the limiting plates, and the limiting plate is slid to adjust the length and width of the sheet material placement space.
[0007] Preferably, the material taking component includes a material taking module, a material taking lifting cylinder, a material taking support plate, a material taking adjusting plate, a material taking suction nozzle, and a blowing nozzle. Among them, the above material taking module is horizontally arranged, and the material taking lifting cylinder is vertically connected to the output end of the material taking module and moves linearly under the drive of the material taking module; the above material taking support plate is horizontally connected to the lower end of the material taking lifting cylinder, and the material taking adjusting plate is rotatably connected to the material taking support plate; the above material taking suction nozzle and blowing nozzle are respectively arranged on the material taking adjusting plate, and the blowing nozzle is arranged in the direction of the material taking suction nozzle. After the material taking suction nozzle takes out the glass sheet from the material rack, air is blown through the blowing nozzle to prevent the taken-out glass sheets from sticking to each other.
[0008] Preferably, the loading and unloading assembly includes a bracket, a moving assembly, a flipping assembly, flipping support rods, suction seats and loading and unloading suction nozzles. Among them, the bracket is arranged along the side direction of the sheet conveying assembly, and the moving assembly is arranged on the bracket; the flipping assembly is arranged at the lower end of the moving assembly and is driven by the moving assembly to move linearly in the horizontal and vertical directions; the flipping support rods are horizontally connected to the output end of the flipping assembly along the side direction of the sheet conveying assembly and are driven by the flipping assembly to rotate; the suction seats include at least two, and the suction seats are horizontally spaced on the flipping support rods. The front and back sides of the suction seats are respectively provided with unloading suction nozzles, and the suction seats drive the unloading suction nozzles to flip, so as to adsorb glass sheets from the sheet conveying assembly or the engraving carrier.
[0009] Preferably, the moving assembly includes a linear module and a lifting module. Among them, the linear module horizontally extends above the engraving fixture along a direction perpendicular to the bracket; the lifting module is vertically connected to the output end of the linear module; the flipping assembly includes a flipping motor, and the flipping motor is connected to the output end of the lifting module. The lifting module drives the flipping motor to move up and down; the flipping support rod is horizontally connected to the output end of the flipping motor and is driven by the flipping motor to rotate.
[0010] Preferably, the sheet conveying assembly includes a conveying bracket, a width adjusting assembly, conveying rail bars and a conveying assembly. Among them, the conveying bracket includes at least two, and the conveying brackets are arranged in parallel and spaced outside the engraving carrier; the width adjusting assembly is arranged on the conveying bracket; the conveying rail bars include a first conveying rail bar and a second conveying rail bar, and the two conveying rail bars are arranged in parallel and spaced on the conveying bracket; the conveying assembly is arranged on the conveying rail bars, and the glass sheets to be conveyed are placed on the conveying assembly and are linearly conveyed forward by the conveying assembly.
[0011] Preferably, the width adjusting assembly includes a guide rail, a guide seat and a fixing cap. Among them, the guide rail is arranged on the conveying bracket; the guide seat is slidably sleeved on the guide rail, and the guide seat is provided with a support seat with an L-shaped structure, and the conveying rail bar is fixedly arranged on the support seat; the fixing cap is arranged on the side of the guide seat and rotatably penetrates into the guide seat, and the guide seat is fixed to the guide rail by rotating the fixing cap.
[0012] Preferably, the conveying assembly includes a conveying motor, transmission teeth, a conveyor belt and connecting roller shafts. Among them, the conveyor belt includes two, and the two conveyor belts are respectively arranged inside the two conveying rail bars and are tensioned by tensioning wheels; the connecting roller shafts are connected to the tensioning wheels of the two conveyor belts; the transmission teeth are arranged at the ends of the connecting roller shafts; the conveying motor is arranged on one side of the transmission teeth, and the output end is tooth-connected to the transmission teeth. The conveying motor drives the connecting roller shafts to rotate through the transmission teeth, and the connecting roller shafts drive the tensioning wheels connected thereto to rotate, so as to drive the conveyor belt to move forward and convey glass sheets.
[0013] Preferably, the transfer assembly includes a drive seat, a lifting cylinder, a fine-tuning cylinder and a transfer suction nozzle, wherein the drive seat is arranged at the unloading end of the sheet conveying assembly; the lifting cylinder is vertically connected to the output end of the drive seat, and is driven by the drive seat to move linearly; the fine-tuning cylinder is connected to the output end of the lifting cylinder, and is driven by the lifting cylinder to move up and down, and the output end of the fine-tuning cylinder is connected to a support plate, and at least two transfer suction nozzles are provided on the support plate.
[0014] A high-speed engraving process of a fully automatic engraving machine includes the following process steps:
[0015] S1. Storage: The glass pieces to be processed are stacked in the material rack;
[0016] S2, taking out the glass: the taking out component takes out the glass sheet in step S1 from the material rack and blows the glass sheet;
[0017] S3, placing the glass sheets taken out in step S2 is placed one by one on the sheet conveying assembly;
[0018] S4, unloading: one side of the unloading and unloading assembly simultaneously absorbs multiple glass sheets from the sheet conveying assembly, and turns 180 degrees, and places the carved glass sheets absorbed by the other side on the sheet conveying assembly;
[0019] S5, loading: In step S3, the loading and unloading assembly moves to the top of the fine carving carrier, absorbs the glass piece after fine carving from the fine carving carrier, and turns it 180 degrees, and places the absorbed glass piece to be finely carved on the fine carving carrier, and the loading and unloading cycle is repeated;
[0020] S6, fine carving: After the loading and unloading assembly places the glass piece to be finely carved on the fine carving carrier in step S5, the fine carving head performs fine carving on the glass piece. After the glass piece is processed, it is taken out by the loading and unloading assembly in step S4 and placed on the sheet material transmission assembly;
[0021] S7, glass sheet transfer: In step S6, the sheet material transmission component transfers the carved glass sheet to the transfer component, and the transfer component transfers it to the next processing station.
[0022] The beneficial effects of the present invention are:
[0023] In view of the defects and shortcomings of the prior art, the present invention independently developed and designed a fully automatic high-speed precision engraving machine and its precision engraving process that realizes the integration of multiple glass precision engraving functions in a single device, solves the problem of automatic material taking and anti-sticking sheets for multiple glass sheets, and has the functions of automatic loading, changing and unloading of multiple glass sheets and automatic transfer and unloading of glass sheets.
[0024] The overall process flow of the present invention includes: S1. Stock storage: The glass sheets to be processed are stacked in the rack; S2. Material taking: The material taking component takes out the glass sheets in step S1 from the rack and blows the sheets; S3. Material placing: The material taking component in step S2 sequentially places the taken-out glass sheets on the sheet conveying component; S4. Material discharging: One side of the loading and unloading component synchronously adsorbs multiple glass sheets from the sheet conveying component, turns them 180°, and places the finely carved glass sheets adsorbed on the other side on the sheet conveying component; S5. Material loading: The loading and unloading component in step S3 moves above the fine carving carrier, adsorbs the finely carved glass sheets from the fine carving carrier, turns them 180°, and places the adsorbed glass sheets to be finely carved on the fine carving carrier, and cycles the loading and unloading in this way; S6. Fine carving: After the loading and unloading component in step S5 places the glass sheets to be finely carved on the fine carving carrier, the fine carving head performs fine carving processing on the glass sheets. After the glass sheets are processed, they are taken out by the loading and unloading component in step S4 and placed on the sheet transmission component; S7. Glass sheet transfer: The sheet transmission component in step S6 conveys the finely carved glass sheets to the transfer component, and the transfer component transfers them to the next processing station.
[0025] The present invention is designed with a rack and a material taking component. The rack uses a limiting plate slidably arranged on the material seat as a limiting component. Multiple limiting plates form a sheet placing space with adjustable width and length for stacking multiple glass sheets to be processed vertically. The material taking component arranged on the side of the rack takes out the stacked glass sheets from the rack by means of vacuum adsorption. At the same time, high-pressure gas is blown out from the side of the blowing nozzle on the side of the material taking suction nozzle of the material taking component to blow away the multiple glass sheets adhered together during material taking, avoiding the situation of sticking sheets.
[0026] The present invention is designed with a sheet conveying component. The sheet conveying component uses the first conveying rail and the second conveying rail arranged in parallel at intervals as the bearing components. The same-direction tensioning wheels are arranged inside the two conveying rails to tension the conveyor belts. The tensioning wheels between the two conveyor belts are connected by a connecting roller shaft. The glass sheets taken out by the material taking component are placed on the two conveyor belts. The conveying motor arranged outside the conveying rail drives the connecting roller shaft to rotate through the transmission teeth, and drives the two conveyor belts to move linearly synchronously through the connecting roller shaft to convey the glass sheets forward. Particularly, the first conveying rail and the second conveying rail of the present invention are arranged on the bracket and are slidably connected to the cylindrical guide rail arranged on the bracket. This structural design enables the first conveying rail and the second conveying rail to adjust the spacing in real time according to the width of the conveyed glass sheets, and the spacing is fixed by rotating and pressing the fixing cap after adjustment.
[0027] The present invention is designed with a loading and unloading component for synchronously taking out multiple glass sheets to be finely carved, synchronously taking out the finely carved glass sheets on multiple fine carving carriers, placing the glass sheets to be finely carved on the vacant fine carving carriers, and at the same time, putting the finely carved glass sheets back onto the sheet conveying component and conveying them to the next working station through the sheet conveying component. To achieve the above functions, the loading and unloading component of the present invention uses a horizontally arranged flipping support rod as the support carrier. The flipping support rod rotates through the drive of a flipping motor. At the position corresponding to the fine carving carrier on the flipping support rod, multiple suction seats are arranged in parallel at intervals. The inside of the suction seat is a gas chamber structure, and multiple unloading suction nozzles are respectively arranged on the front and back sides of the suction seat. During operation, the flipping support rod drives the multiple suction seats to rotate synchronously, so that one side of the suction seat sucks the glass sheets to be finely carved on the sheet conveying component. The linear module drives the whole flipping support rod to linearly move to the position of the fine carving carrier. The flipping support rod rotates 180° so that the unloading suction nozzles on the other side of the suction seat suck the finely carved glass sheets from the fine carving carrier. The linear module drives the whole flipping support rod to linearly move back to the sheet transmission component. The unloading suction nozzles on the other side of the flipping support rod put the processed glass sheets back onto the sheet conveying component and then adsorb the glass sheets to be processed from the sheet conveying component. In this way, the automatic back-and-forth cyclic transfer of the glass sheets between the sheet conveying component and the fine carving carrier is realized through repeated cycles. Brief Description of the Drawings
[0028] Figure 1 It is one of the three-dimensional structure diagrams of the present invention.
[0029] Figure 2 It is the second three-dimensional structure diagram of the present invention.
[0030] Figure 3 It is the third three-dimensional structure diagram of the present invention.
[0031] Figure 4 It is the fourth three-dimensional structure diagram of the present invention.
[0032] Figure 5 It is one of the component structure diagrams of the present invention.
[0033] Figure 6 It is the second component structure diagram of the present invention.
[0034] Figure 7 It is the third component structure diagram of the present invention.
[0035] Figure 8 It is the fourth component structure diagram of the present invention.
[0036] Figure 9 It is one of the three-dimensional structure diagrams of the rack and the material taking component of the present invention.
[0037] Figure 10This is the second three-dimensional structure schematic diagram of the rack and material taking component of the present invention.
[0038] Figure 11 This is the first three-dimensional structure schematic diagram of the loading and unloading component of the present invention.
[0039] Figure 12 This is the second three-dimensional structure schematic diagram of the loading and unloading component of the present invention.
[0040] Figure 13 This is the third three-dimensional structure schematic diagram of the loading and unloading component of the present invention.
[0041] Figure 14 This is the first three-dimensional structure schematic diagram of the sheet material conveying component of the present invention.
[0042] Figure 15 This is the second three-dimensional structure schematic diagram of the sheet material conveying component of the present invention.
[0043] Figure 16 This is the third three-dimensional structure schematic diagram of the sheet material conveying component of the present invention.
[0044] Figure 17 This is the first three-dimensional structure schematic diagram of the transfer component of the present invention.
[0045] Figure 18 This is the second three-dimensional structure schematic diagram of the transfer component of the present invention.
[0046] Figure 19 This is the third three-dimensional structure schematic diagram of the transfer component of the present invention. Detailed implementation manners
[0047] The present invention will be further described below in conjunction with the accompanying drawings:
[0048] Such as Figures 1 to 19As shown in the figure, the technical solution adopted by the present invention is as follows: A fully automatic high-speed engraving machine includes a support platform 1, a material rack 2, a material taking assembly 3, an engraving carrier 4, an engraving head 5, a loading and unloading assembly 6, a sheet material conveying assembly 7 and a transfer assembly 8. Among them, the above-mentioned support platform 1 is horizontally arranged, and an engraving platform is provided on the support platform 1. An engraving carrier 4 is arranged on the engraving platform, and a glass sheet to be engraved is placed on the engraving carrier 4; an engraving head 5 is correspondingly arranged above the engraving carrier 4; the above-mentioned material rack 2 is arranged on one side of the engraving platform, and glass sheets to be engraved are stacked in the material rack 2; the material taking assembly 3 is arranged above the material rack 2; the above-mentioned sheet material conveying assembly 7 is arranged along a straight line on the side of the engraving platform; the above-mentioned loading and unloading assembly 6 straddles between the sheet material conveying assembly 7 and the engraving platform; after the material taking assembly 3 takes out the glass sheet from the material rack 2, it is placed on the sheet material conveying assembly 7. The loading and unloading assembly 6 simultaneously sucks multiple glass sheets from the sheet material conveying assembly 7, turns them to the other side, takes out the glass sheets that have been engraved on the engraving carrier 4, turns them back to the starting side, places the glass sheets on the corresponding engraving carrier 4, and returns the engraved glass sheets to the sheet material conveying assembly 7; the above-mentioned transfer assembly 8 is arranged at the unloading end of the sheet material conveying assembly 7, and the transfer assembly 8 takes out the glass sheets on the sheet material conveying assembly 7 and transfers them to the next working station.
[0049] The material rack 2 includes a material seat 21 and a limiting plate 22. Among them, the material seat 21 is horizontally arranged, and installation chutes are opened on the material seat 21 along the transverse and longitudinal directions; the above-mentioned limiting plate 22 includes at least two pieces, and the limiting plate 22 is vertically slidably arranged in the installation chute, and a sheet material placement space is formed between the limiting plates 22. The limiting plate 22 is slid to adjust the length and width of the sheet material placement space.
[0050] The material taking assembly 3 includes a material taking module 31, a material taking lifting cylinder 32, a material taking support plate 33, a material taking adjusting plate 34, a material taking suction nozzle 35 and a blowing nozzle 36. Among them, the above-mentioned material taking module 31 is horizontally arranged, and the material taking lifting cylinder 32 is vertically connected to the output end of the material taking module 31 and moves linearly under the drive of the material taking module 31; the above-mentioned material taking support plate 33 is horizontally connected to the lower end of the material taking lifting cylinder 32, and the material taking adjusting plate 34 is rotatably connected to the material taking support plate 33; the above-mentioned material taking suction nozzle 35 and the blowing nozzle 36 are respectively arranged on the material taking adjusting plate 34, and the direction of the blowing nozzle 36 is set towards the direction of the material taking suction nozzle 35. After the material taking suction nozzle 35 takes out the glass sheet from the material rack 2, air is blown through the blowing nozzle 36 to prevent the taken-out glass sheets from sticking to each other up and down.
[0051] The loading and unloading component 6 includes a bracket 61, a moving component, a flipping component, a flipping rod 65, a suction seat 66, and a loading and unloading suction nozzle 67. Among them, the bracket 61 is arranged along the side direction of the sheet conveying component 7, and the moving component is arranged on the bracket 61; the flipping component is arranged at the lower end of the moving component and is driven by the moving component to move linearly in the horizontal and vertical directions; the flipping rod 65 is horizontally connected to the output end of the flipping component along the side direction of the sheet conveying component 7 and is driven by the flipping component to rotate; the suction seat 66 includes at least two, and the suction seats 66 are horizontally arranged at intervals on the flipping rod 65. The front and back sides of the suction seat 66 are respectively provided with unloading suction nozzles 67, and the suction seat 66 drives the unloading suction nozzles 67 to flip so as to adsorb the glass sheets from the sheet conveying component 7 or the precision carving carrier 4.
[0052] The moving component includes a linear module 62 and a lifting module 63. Among them, the linear module 62 horizontally extends above the precision carving fixture 4 along a direction perpendicular to the bracket 61; the lifting module 63 is vertically connected to the output end of the linear module 62; the flipping component includes a flipping motor 64, and the flipping motor 64 is connected to the output end of the lifting module 63, and the lifting module 63 drives the flipping motor 64 to move up and down; the flipping rod 65 is horizontally connected to the output end of the flipping motor 64 and is driven by the flipping motor 64 to rotate.
[0053] The sheet conveying component 7 includes a conveying bracket 71, a width adjusting component, a conveying rail, and a conveying component. Among them, the conveying bracket 71 includes at least two, and the conveying brackets 71 are arranged in parallel at intervals on the outside of the precision carving carrier 4; the width adjusting component is arranged on the conveying bracket 71; the conveying rail includes a first conveying rail 75 and a second conveying rail 76, and the two conveying rails are arranged in parallel at intervals on the conveying bracket 71; the conveying component is arranged on the conveying rail, and the glass sheets to be conveyed are placed on the conveying component and are linearly conveyed forward by the conveying component.
[0054] The width adjusting component includes a guide rail 72, a guide seat 73, and a fixing cap 74. Among them, the guide rail 72 is arranged on the conveying bracket 71; the guide seat 73 is slidably sleeved on the guide rail 72, and a support seat with an L-shaped structure is provided on the guide seat 73, and the conveying rail is fixedly arranged on the support seat; the fixing cap 74 is arranged on the side of the guide seat 73 and rotatably penetrates into the guide seat 73, and the guide seat 73 is fixed to the guide rail 72 by rotating the fixing cap 74.
[0055] The conveying assembly includes a conveying motor 77, a transmission gear 78, a conveyor belt 79 and connecting roller shafts. Among them, there are two conveyor belts 79, and the two conveyor belts 79 are respectively arranged inside the two conveying rails and are tensioned by tensioning wheels; the connecting roller shafts are connected to the tensioning wheels of the two conveyor belts 79; the transmission gear 78 is arranged at the end of the connecting roller shaft; the conveying motor 77 is arranged on one side of the transmission gear 78, and the output end is in tooth connection with the transmission gear 78. The conveying motor 77 drives the connecting roller shaft to rotate through the transmission gear 78, and the connecting roller shaft drives the tensioning wheels connected thereto to rotate, so as to drive the conveyor belt 79 to move forward and convey glass sheets.
[0056] The transfer assembly 8 includes a driving seat 81, a lifting cylinder 82, a fine-tuning cylinder 83 and transfer suction nozzles 84. Among them, the driving seat 81 is arranged at the discharging end of the sheet conveying assembly 7; the lifting cylinder 82 is vertically connected to the output end of the driving seat 81 and moves linearly under the drive of the driving seat 81; the fine-tuning cylinder 83 is connected to the output end of the lifting cylinder 82 and moves up and down under the drive of the lifting cylinder 82. A support plate is connected to the output end of the fine-tuning cylinder 83, and at least two transfer suction nozzles 84 are arranged on the support plate.
[0057] A coolant circulation box 9 is also provided at the lower part of the support table 1 of the present invention. The coolant flowing out of the support table 1 during the precision engraving process enters the coolant circulation box 9, and after being filtered and precipitated in multiple layers in the coolant circulation box 9, the filtered and precipitated coolant is re-introduced back to the support table 1 through a water pump for precision engraving. In this way, a coolant circulation loop is formed.
[0058] A precision engraving process for a fully automatic high-speed precision engraving machine includes the following process steps:
[0059] S1. Stocking: The glass sheets to be processed are stacked in a rack.
[0060] S2. Fetching: The fetching assembly takes out the glass sheets in step S1 from the rack and blows the sheets.
[0061] S3. Placing: The fetching assembly in step S2 sequentially places the taken-out glass sheets on the sheet conveying assembly.
[0062] S4. Discharging: The loading and unloading assembly adsorbs multiple glass sheets synchronously from one side of the sheet conveying assembly, turns them 180°, and places the precision-engraved glass sheets adsorbed on the other side on the sheet conveying assembly.
[0063] S5. Loading: In step S3, the loading and unloading assembly moves above the precision engraving carrier, adsorbs the precision-engraved glass sheets from the precision engraving carrier, turns them 180°, and places the adsorbed glass sheets to be precision engraved on the precision engraving carrier. In this way, the loading and unloading are cycled.
[0064] S6. Precision engraving: After the loading and unloading component places the glass sheet to be precisely engraved on the precision engraving carrier in step S5, the precision engraving head performs precision engraving on the glass sheet. After the glass sheet is processed, it is taken out by the loading and unloading component in step S4 and placed on the sheet transfer component;
[0065] S7. Glass sheet transfer: In step S6, the sheet transfer component transfers the precisely engraved glass sheet to the transfer component, and it is transferred to the next processing station by the transfer component.
[0066] Furthermore, the present invention designs a fully automatic high-speed engraving machine and its engraving process that realizes the integrated engraving function of multiple glass sheets on a single device, solves the problems of automatic material taking and anti-sticking of multiple glass sheets, and has the functions of automatic loading, material changing and unloading of multiple glass sheets and automatic transfer and unloading of glass sheets. The overall process flow of the present invention includes: S1. Stockpiling: The glass sheets to be processed are stacked in the material rack; S2. Material taking: The material taking component takes out the glass sheets in step S1 from the material rack and blows the sheets; S3. Material placing: The material taking component in step S2 places the taken-out glass sheets successively on the sheet material conveying component; S4. Unloading: One side of the loading and unloading component synchronously adsorbs multiple glass sheets from the sheet material conveying component, turns 180°, and places the engraved glass sheets adsorbed on the other side on the sheet material conveying component; S5. Loading: In step S3, the loading and unloading component moves above the engraving carrier, adsorbs the engraved glass sheets from the engraving carrier, turns 180°, and places the glass sheets to be engraved adsorbed on the engraving carrier, and circulates the loading and unloading in this way; S6. Engraving: After the loading and unloading component in step S5 places the glass sheets to be engraved on the engraving carrier, the engraving head performs engraving processing on the glass sheets. After the glass sheets are processed, they are taken out by the loading and unloading component in step S4 and placed on the sheet material transmission component; S7. Glass sheet transfer: In step S6, the sheet material transmission component conveys the engraved glass sheets to the transfer component, and the transfer component transfers them to the next processing station. The present invention designs a material rack and a material taking component. The material rack uses a limiting plate slidably arranged on the material seat as a limiting component, and multiple limiting plates form a sheet material placement space with adjustable width and length for stacking multiple glass sheets to be processed up and down. The material taking component arranged on the side of the material rack takes out the stacked glass sheets from the material rack by means of vacuum adsorption. At the same time, high-pressure gas is blown out from the side of the material taking nozzle of the material taking component through the blowing nozzle on the side to blow away the multiple glass sheets adhered together during material taking to avoid the occurrence of sheet sticking. The present invention designs a sheet material conveying component. The sheet material conveying component uses the first conveying rail strip and the second conveying rail strip arranged in parallel at intervals as the bearing components. The inner sides of the two conveying rail strips are tensioned with conveyor belts in the same direction through tensioning wheels, and the tensioning wheels between the two conveyor belts are connected by connecting roller shafts. The glass sheets taken out by the material taking component are placed on the two conveyor belts. The conveying motor arranged outside the conveying rail strip drives the connecting roller shaft to rotate through the transmission gear, and drives the two conveyor belts to move synchronously in a straight line through the connecting roller shaft to convey the glass sheets forward. In particular, the first conveying rail strip and the second conveying rail strip of the present invention are arranged on the bracket and are slidably connected to the cylindrical guide rail arranged on the bracket. This structural design enables the first conveying rail strip and the second conveying rail strip to adjust the distance in real time according to the width of the conveyed glass sheets, and the distance is fixed by rotating and pressing the fixing cap after adjustment.The present invention is designed with a loading and unloading component for synchronously taking out multiple glass sheets to be finely carved, synchronously taking out the finely carved glass sheets on multiple fine carving carriers, placing the glass sheets to be finely carved on the vacant fine carving carriers, and at the same time putting the finely carved glass sheets back onto the sheet conveying component and conveying them to the next workstation through the sheet conveying component. To achieve the above functions, the loading and unloading component of the present invention uses a horizontally arranged flipping support rod as the support carrier. The flipping support rod is driven by a flipping motor to rotate. At the position corresponding to the fine carving carrier on the flipping support rod, a plurality of suction seats are arranged in parallel at intervals. The inside of the suction seat is a gas cavity structure, and a plurality of unloading suction nozzles are respectively arranged on the front and back sides of the suction seat. During operation, the flipping support rod drives the plurality of suction seats to rotate synchronously, so that one side of the suction seat sucks the glass sheets to be finely carved on the sheet conveying component. The linear module drives the whole flipping support rod to linearly move to the position of the fine carving carrier. The flipping support rod rotates 180° so that the unloading suction nozzles on the other side of the suction seat suck the finely carved glass sheets from the fine carving carrier. The linear module drives the whole flipping support rod to linearly move back to the sheet transmission component. The unloading suction nozzles on the other side of the flipping support rod put the processed glass sheets back onto the sheet conveying component and then adsorb the glass sheets to be processed from the sheet conveying component. In this way, the automatic back-and-forth cyclic transfer of the glass sheets between the sheet conveying component and the fine carving carrier is realized through repeated cycles.
[0067] The embodiments of the present invention only introduce its specific implementation manners and do not limit its protection scope. Those skilled in the art can make certain modifications inspired by this embodiment. Therefore, all equivalent changes or modifications made in accordance with the scope of this invention patent fall within the scope of the claims of this invention patent.
Claims
1. A fully automatic high-speed engraving machine, characterized in that: it includes a support table (1), a material rack (2), a material taking component (3), an engraving carrier (4), an engraving head (5), a loading and unloading component (6), a sheet material conveying component (7) and a transfer component (8). Among them, the above support table (1) is horizontally arranged, an engraving platform is provided on the support table (1), the engraving carrier (4) is arranged on the engraving platform, and a glass sheet to be engraved is placed on the engraving carrier (4); an engraving head (5) is correspondingly arranged above the engraving carrier (4); the above material rack (2) is arranged on one side of the engraving platform, and glass sheets to be engraved are stacked in the material rack (2); the material taking component (3) is arranged above the material rack (2); the above sheet material conveying component (7) is arranged along a straight line on the side of the engraving platform; the above loading and unloading component (6) straddles between the sheet material conveying component (7) and the engraving platform; after the material taking component (3) takes out the glass sheet from the material rack (2) and places it on the sheet material conveying component (7), the loading and unloading component (6) simultaneously sucks multiple glass sheets from the sheet material conveying component (7), turns them to the other side, takes out the engraved glass sheet on the engraving carrier (4), turns it back to the starting side, places the glass sheet on the corresponding engraving carrier (4), and returns the engraved glass sheet to the sheet material conveying component (7); the above transfer component (8) is arranged at the unloading end of the sheet material conveying component (7), and the transfer component (8) takes out the glass sheet on the sheet material conveying component (7) and transfers it to the next working station.
2. The fully automatic high-speed engraving machine according to claim 1, characterized in that: the above material rack (2) includes a material seat (21) and a limiting plate (22). Among them, the material seat (21) is horizontally arranged, and installation chutes are opened on the material seat (21) in the transverse and longitudinal directions; the above limiting plate (22) includes at least two pieces, the limiting plate (22) is vertically slidably arranged in the installation chute, and a sheet material placement space is formed between the limiting plates (22), and the limiting plate (22) is slid to adjust the length and width of the sheet material placement space.
3. The fully automatic high-speed engraving machine according to claim 2, characterized in that: the above material taking component (3) includes a material taking module (31), a material taking lifting cylinder (32), a material taking support plate (33), a material taking adjusting plate (34), a material taking suction nozzle (35) and a blowing nozzle (36). Among them, the above material taking module (31) is horizontally arranged, the material taking lifting cylinder (32) is vertically connected to the output end of the material taking module (31) and moves linearly under the drive of the material taking module (31); the above material taking support plate (33) is horizontally connected to the lower end of the material taking lifting cylinder (32), and the material taking adjusting plate (34) is rotatably connected to the material taking support plate (33); the above material taking suction nozzle (35) and the blowing nozzle (36) are respectively arranged on the material taking adjusting plate (34), and the direction of the blowing nozzle (36) is set towards the direction of the material taking suction nozzle (35). After the material taking suction nozzle (35) takes out the glass sheet from the material rack (2), air is blown through the blowing nozzle (36) to prevent the taken-out glass sheets from sticking to each other.
4. The fully automatic high-speed engraving machine according to claim 3, characterized in that: The loading and unloading assembly (6) described above includes a bracket (61), a moving assembly, a flipping assembly, a flipping rod (65), a suction seat (66), and a loading and unloading suction nozzle (67). Among them, the above-mentioned bracket (61) is arranged along the side direction of the sheet conveying assembly (7), and the moving assembly is arranged on the bracket (61); the above-mentioned flipping assembly is arranged at the lower end of the moving assembly and is driven by the moving assembly to move linearly in the horizontal and vertical directions; the above-mentioned flipping rod (65) is horizontally connected to the output end of the flipping assembly along the side direction of the sheet conveying assembly (7) and is driven by the flipping assembly to rotate; the above-mentioned suction seat (66) includes at least two, and the suction seats (66) are horizontally spaced on the flipping rod (65). The front and back sides of the suction seat (66) are respectively provided with unloading suction nozzles (67), and the suction seat (66) drives the unloading suction nozzles (67) to flip, so as to adsorb the glass sheet from the sheet conveying assembly (7) or the precision engraving carrier (4).
5. A full-automatic high-speed precision engraving machine according to claim 4, characterized in that: The moving assembly described above includes a linear module (62) and a lifting module (63). Among them, the above-mentioned linear module (62) horizontally extends above the precision engraving fixture (4) along a direction perpendicular to the bracket (61); the above-mentioned lifting module (63) is vertically connected to the output end of the linear module (62); the above-mentioned flipping assembly includes a flipping motor (64), and the flipping motor (64) is connected to the output end of the lifting module (63), and the lifting module (63) drives the flipping motor (64) to move up and down; the above-mentioned flipping rod (65) is horizontally connected to the output end of the flipping motor (64) and is driven by the flipping motor (64) to rotate.
6. A full-automatic high-speed precision engraving machine according to claim 5, characterized in that: The sheet conveying assembly (7) described above includes a conveying bracket (71), a width adjustment assembly, a conveying rail, and a conveying assembly. Among them, the above-mentioned conveying bracket (71) includes at least two, and the conveying brackets (71) are arranged in parallel and spaced outside the precision engraving carrier (4); the above-mentioned width adjustment assembly is arranged on the conveying bracket (71); the above-mentioned conveying rail includes a first conveying rail (75) and a second conveying rail (76), and the two conveying rails are arranged in parallel and spaced on the conveying bracket (71); the above-mentioned conveying assembly is arranged on the conveying rail, and the glass sheet to be conveyed is placed on the conveying assembly and is linearly conveyed forward by the conveying assembly.
7. A full-automatic high-speed precision engraving machine according to claim 6, characterized in that: The width adjustment assembly described above includes a guide rail (72), a guide seat (73), and a fixing cap (74). Among them, the above-mentioned guide rail (72) is arranged on the conveying bracket (71); the above-mentioned guide seat (73) is slidably sleeved on the guide rail (72), and the guide seat (73) is provided with a support seat in an L-shaped structure, and the conveying rail is fixedly arranged on the support seat; the above-mentioned fixing cap (74) is arranged on the side of the guide seat (73) and rotatably penetrates into the guide seat (73), and the guide seat (73) is fixed to the guide rail (72) by rotating the fixing cap (74).
8. An automatic high-speed precision engraving machine according to claim 7, characterized in that: The conveying assembly includes a conveying motor (77), a transmission gear (78), a conveyor belt (79) and a connecting roller shaft. Among them, there are two conveyor belts (79), and the two conveyor belts (79) are respectively arranged inside the two conveying rail bars and are tensioned by a tensioning wheel; the connecting roller shaft is connected to the tensioning wheels of the two conveyor belts (79); the transmission gear (78) is arranged at the end of the connecting roller shaft; the conveying motor (77) is arranged on one side of the transmission gear (78), and the output end is tooth-connected to the transmission gear (78). The conveying motor (77) drives the connecting roller shaft to rotate through the transmission gear (78), and the connecting roller shaft drives the tensioning wheels connected thereto to rotate, so as to drive the conveyor belt (79) to move forward and convey the glass sheet.
9. An automatic high-speed precision engraving machine according to claim 8, characterized in that: The transfer assembly (8) includes a driving seat (81), a lifting cylinder (82), a fine-tuning cylinder (83) and a transfer suction nozzle (84). Among them, the driving seat (81) is arranged at the discharging end of the sheet conveying assembly (7); the lifting cylinder (82) is vertically connected to the output end of the driving seat (81) and moves linearly under the drive of the driving seat (81); the fine-tuning cylinder (83) is connected to the output end of the lifting cylinder (82) and moves up and down under the drive of the lifting cylinder (82). A support plate is connected to the output end of the fine-tuning cylinder (83), and at least two transfer suction nozzles (84) are arranged on the support plate.
10. A precision engraving process for an automatic high-speed precision engraving machine as claimed in claim 1, characterized in that, It includes the following process steps: S1. Stock storage: The glass sheets to be processed are stacked in the rack; S2. Material taking: The material taking assembly takes out the glass sheets in step S1 from the rack and blows the sheets; S3. Material placing: The material taking assembly in step S2 places the taken-out glass sheets on the sheet conveying assembly one by one; S4. Unloading: One side of the loading and unloading assembly synchronously adsorbs multiple glass sheets from the sheet conveying assembly, turns them 180°, and places the finely engraved glass sheets adsorbed on the other side on the sheet conveying assembly; S5. Loading: In step S3, the loading and unloading assembly moves above the precision engraving carrier, adsorbs the finely engraved glass sheets from the precision engraving carrier, turns them 180°, and places the adsorbed glass sheets to be finely engraved on the precision engraving carrier, and cycles the loading and unloading in this way; S6. Precision engraving: After the loading and unloading assembly in step S5 places the glass sheets to be finely engraved on the precision engraving carrier, the precision engraving head performs precision engraving on the glass sheets. After the glass sheets are processed, they are taken out by the loading and unloading assembly in step S4 and placed on the sheet transmission assembly; S7. Glass sheet transfer: In step S6, the sheet transmission assembly conveys the finely engraved glass sheets to the transfer assembly and transfers them to the next processing station through the transfer assembly.
Citation Information
Patent Citations
Full-automatic high-speed engraving and milling machine
CN212555636U