Feeding conveyor and automatic labeling production line
By designing a feeding conveying device that can be flipped, the problem that the existing production lines cannot adapt to the different labeling requirements on the front and back of the memory stick is solved, and wider applicability and smaller equipment volume are achieved.
Patent Information
- Application Number
- CN202011054753.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2040-09-29
AI Technical Summary
The existing automatic labeling production lines cannot meet the different labeling requirements on the front and back of the memory stick, and the equipment is large, making it difficult to design a suitable production line.
A feeding conveying device is designed, including a material transfer mechanism, a flipped feeding table and a fixed feeding table. It can be selected whether to flip the memory stick 180 degrees before labeling. It has wide applicability and no need to flip the flipped feeding table, which can occupy a small volume.
It realizes the need to adapt to the front and back sides of the memory stick on the labeled production line, improves the applicability and efficiency of the production line, and reduces the volume and space of the equipment.
Smart Images

Figure CN112009837B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to material conveying and labeling, and in particular to a material feeding conveying device and a labeling production line capable of selecting whether to turn over materials before labeling. Background Art
[0002] In the existing solid-state hard disk dynamic labeling process, according to the process requirements, some memory sticks need to be labeled on the front and some memory sticks need to be labeled on the back, while the existing automatic labeling production line can only cope with one labeling process and has low adaptability.
[0003] Furthermore, due to the extremely limited space in the production line, it is difficult to design a production line that can label both sides of the memory sticks.
[0004] Therefore, there is an urgent need for a labeling production line with wide applicability and small size that can solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a loading and conveying device and an automatic labeling production line. When labeling a memory stick, the loading and conveying device can choose whether to flip the memory stick 180 degrees according to the labeling requirements. It has wide applicability, and when flipping is not needed, the flip loading table can be rotated and folded, occupying a small volume.
[0006] In order to achieve the above-mentioned purpose, the present invention discloses a loading and conveying device, including a material transmission mechanism, a flip loading platform and a fixed loading platform, wherein the fixed loading platform is provided with a first material clamp which can be moved to a first position or is located at the first position, the flip loading platform includes a rotating frame rotatably mounted on a frame along a vertically arranged first rotating axis, a sliding frame slidably mounted on the rotating frame along a vertical direction, a second material clamp rotatably mounted on the sliding frame along a horizontally arranged second rotating axis, a flip driving part driving the second material clamp to rotate along the second rotating axis, and a lifting driving part driving the sliding frame to rise and fall along the rotating frame, the rotating frame drives the second material clamp to rotate between a first position and a second position, and the second material clamp is suspended on the sliding frame and can be lifted and lowered between a first horizontal height where the first material clamp is located and a second horizontal height higher than the first horizontal height under the drive of the lifting driving part, the flip driving part can drive the second material clamp to flip 180 degrees at the second horizontal height, and its flipping area is higher than the first horizontal height, and the material transmission mechanism grabs the material and moves the material from a material taking platform to the first position.
[0007] Compared with the prior art, the present invention can choose whether to flip the memory stick 180 degrees when labeling the memory stick according to the labeling requirements, and has wide applicability. If flipping is required, the flip loading platform is rotated to the first position, and the positioning surface of the second material clamp is set upward. The material transmission mechanism can move the material from a material picking platform to the second material clamp, and the flip driving part can drive the second material clamp to flip 180 degrees and drop to the first horizontal height to place the material on the first material clamp. When flipping is not required, the flip loading platform is rotated to the second position, and the material transmission mechanism directly moves the material from a material picking platform to the second material clamp, that is, the flip loading platform can be rotated and folded when idle, occupying a small volume and convenient to fold.
[0008] Preferably, the fixed loading platform further comprises a moving mechanism, and the moving mechanism drives the first material clamp to move between the first position and the third position. This solution makes the first position and the second position a transfer position.
[0009] Preferably, the second material clamp and the first material clamp both include a clamp body and a limiting groove formed on the bottom surface of the clamp body, and a vacuum hole connected to a vacuum pipe is formed at the bottom of the limiting groove, and the material can be installed in the limiting groove and adsorbed on the bottom of the limiting groove.
[0010] Preferably, the rotating frame is provided with an air-avoiding positioning groove for the vacuum tube to pass through.
[0011] Preferably, the flip driving unit can drive the second material clamp to flip 180 degrees at the second horizontal height, and its flipping area is higher than the first horizontal height.
[0012] Preferably, the material transmission mechanism includes a nozzle robot, the nozzle robot sucks electronic products and moves between the third position and the loading station through a three-dimensional manipulator; the nozzle robot includes a grabbing frame, a first nozzle driving unit installed on the grabbing frame, a first grabbing group, and a second grabbing group, the first grabbing group is slidably installed on the grabbing frame along the X direction and can move relative to the second grabbing group, the first nozzle driving unit drives the first grabbing group to move on the grabbing frame relative to the second grabbing group, the first grabbing group and the second grabbing group are provided with one or more suction cups for sucking electronic products, and when the first grabbing group or the second grabbing group has multiple suction cups, the multiple suction cups are arranged along the Y direction perpendicular to the X direction, and the suction cups are arranged toward the Z direction, and the X direction, Y direction, and Z direction are perpendicular to each other. This solution enables the nozzle robot to adjust the distance between the first grabbing group and the second grabbing group according to the placement size of the material on the loading platform and the material fixture, further increasing the applicability of material transportation and high transportation efficiency.
[0013] Specifically, the nozzle robot further includes a second nozzle driving unit, the second grabbing group is slidably mounted on the grabbing frame in a direction parallel to the first grabbing group, and the second nozzle driving unit drives the second grabbing group to slide along the grabbing frame. This solution enables the nozzle robot to adjust the positions of the first grabbing group and the second grabbing group respectively, so that the conveying center line of the nozzle robot remains unchanged and is easy to control.
[0014] More specifically, the first gripping group and the second gripping group each include a sliding rail, three fixed blocks slidably mounted on the sliding rail at a certain interval, a rotating shaft arranged along the sliding rail, and a rotating driving part driving the rotating shaft to rotate. A suction cup is arranged on each fixed block, a slider is arranged on the fixed block, and three slide grooves corresponding to the fixed block and for the slider to slide are arranged on the rotating shaft. The slide groove corresponding to the middle fixed block is a groove circumferentially around the rotating shaft, and the slide grooves corresponding to the two fixed blocks on both sides are spiral grooves around the rotating shaft, and the spiral directions of the spiral grooves are opposite. This solution enables the nozzle robot to adjust the relative positions of the suction cups in each group.
[0015] The present invention also discloses an automatic labeling production line, comprising a production transmission line, a material clamp arranged on the production transmission line and carrying materials, a loading station and a labeling station arranged in sequence along the conveying direction of the production transmission line, a loading and conveying device arranged at a position corresponding to the loading station, and a labeling machine arranged at a position corresponding to the labeling station, the loading and conveying device is as described above and is adjacent to the loading station, the material conveying mechanism also moves the material from the first material clamp to the loading station, the labeling machine comprises a label printer, a label conveying device and a label grabbing mechanism, the label printer prints labels, the label conveying device and the label grabbing mechanism grab the printed labels and convey them to the materials at the labeling station to complete labeling.
[0016] Preferably, the labeling machine includes a label printer, a label conveying device and a label grabbing mechanism. The label conveying device includes a driving mechanism and a conveyor belt. The driving mechanism includes a driving unit and a plurality of driving rollers. The conveyor belt is formed by a plurality of transmission line bodies arranged side by side at a certain interval. Each of the transmission line bodies bypasses the driving roller and is connected end to end. A through groove is formed between adjacent transmission line bodies. The driving unit drives the driving roller to rotate, and a plurality of driving rollers drive the transmission line bodies to rotate synchronously. One end of the conveyor belt is connected to the label printer and conveys the label. The label grabbing mechanism grabs the label from the end of the conveyor belt and conveys the label to the labeling station through a three-dimensional manipulator. In this solution, the labeling machine uses a conveyor belt to convey labels, which effectively shortens the distance that the three-dimensional manipulator conveys the label. It is small in size and high in efficiency. Using a transmission line body to convey labels reduces the stickiness between the label and the conveyor belt, and prevents the label from sticking to the conveyor belt and being unable to be removed.
[0017] Specifically, the drive roller is provided with a plurality of annular receiving grooves corresponding to the transmission line body along its axial direction, and the transmission line body is installed in the annular receiving grooves. This solution increases the friction between the transmission line body and the drive roller to prevent slipping. Of course, the friction between the transmission line body and the drive roller can be increased by increasing the friction coefficient between the drive roller (the surface of the annular receiving groove) and the transmission line body (for example, by means of materials, coatings, patterns, etc.).
[0018] More specifically, the transmission line body is a round wire or a flat wire. The round wire can reduce the stickiness between the transmission line body and the back of the label. When the label is carried on the transmission line body with the front side facing up, the round wire can reduce the contact area between the back of the label with the adhesive layer and the transmission line body, making it easier to peel off the label when taking the material. The cross section of the round wire can be circular, elliptical or special-shaped arc (such as gourd shape).
[0019] Preferably, the top of the protrusion is flat.
[0020] Preferably, the top of the protrusion is arc-shaped, which further reduces the adhesion between the label and the conveyor belt.
[0021] Preferably, the conveyor belt is made of polytetrafluoroethylene to prevent the label from being too tightly attached to the conveyor belt, thereby facilitating separation of the label from the conveyor belt.
[0022] More preferably, the labeling machine further comprises a material taking station arranged at the end of the conveyor belt and a lifting top plate installed at the material taking station, the lifting top plate is provided with a plurality of top blocks corresponding to the positions of the through grooves and capable of passing through the through grooves from bottom to top, the lifting top plate can be lifted and lowered under the drive of a lifting drive unit so that the top blocks pass through the through grooves and lift up the labels on the conveyor belt. The lifting top plate enables the lifting top plate to be lifted upward and the labels to be lifted from the conveyor belt when taking materials, so that the labels and the conveyor belt are separated, and the conveyor belt can continue to run at this time, further improving the conveying efficiency of the labels.
[0023] Specifically, at least one vacuum hole connected to the vacuum pipe is formed on the upper surface of each of the top blocks, and the top block pushes the label and can absorb the label through the vacuum hole. When the lifting top plate pushes the label upward, the label is absorbed while pushing, so as to prevent the label from being pushed up during the operation of the conveyor belt, so that the label bounces off the lifting top plate.
[0024] Specifically, a detector for detecting labels is provided at a position corresponding to the material taking station, and the detector detects whether the material taking station has a label.
[0025] Specifically, the label conveying device also includes a belt pressing plate, which is located above the conveyor belt and at a position corresponding to the material picking station and has a certain gap with the upper surface of the conveyor belt. A slot hole is provided on the belt pressing plate for the top block to pass through. The belt pressing plate prevents the conveyor belt from being pulled when the top block label is detached from the conveyor belt.
[0026] Specifically, the label conveying device further comprises a support plate, which is arranged in the conveyor belt and supports the body of the conveyor belt, and a clearance groove is provided at a position of the support plate corresponding to the material taking station. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1a It is a three-dimensional schematic diagram of the automatic labeling production line of the present invention.
[0028] Figure 1b yes Figure 1a Enlarged schematic diagram of part A.
[0029] Figure 2a It is a top view of the automatic labeling production line of the present invention.
[0030] Figure 2b yes Figure 2a Magnified view of part B.
[0031] Figure 2c yes Figure 2a Magnified view of part C.
[0032] Figure 3 It is a schematic diagram of the idle part of the flip loading platform of the loading and conveying device described in the present invention.
[0033] Figure 4 It is a schematic diagram of a state of use of the flip loading platform of the loading and conveying device described in the present invention.
[0034] Figure 5 It is a schematic diagram of another state of use of the flip loading platform of the loading and conveying device described in the present invention.
[0035] Figure 6 It is a structural schematic diagram of the flip loading platform of the present invention.
[0036] Figure 7 It is a structural schematic diagram of another angle of the flip loading platform of the present invention.
[0037] Figure 8 It is a structural schematic diagram of the nozzle robot described in the present invention.
[0038] Fig. 9 It is a structural schematic diagram of the first grasping group and the second grasping group in the nozzle robot of the present invention.
[0039] Fig.10 It is a structural schematic diagram of the feeding mechanism of the present invention.
[0040] Fig.11 It is a partial structural schematic diagram of the feeding mechanism of the present invention.
[0041] Fig.12 It is a structural schematic diagram of the label conveying device of the present invention.
[0042] Fig.13 It is a partial schematic diagram of the automatic labeling production line of the present invention. DETAILED DESCRIPTION
[0043] In order to explain the technical content, structural features, achieved objectives and effects of the present invention in detail, the following is a detailed description in conjunction with the implementation methods and the accompanying drawings.
[0044] refer to Figure 1a and Figure 2a The present invention discloses an automatic labeling production line 100, which is used for labeling memory sticks in solid state hard disks, including a production transmission line 300, a material fixture 30 disposed on the production transmission line 300 and carrying memory sticks, a loading station 301 and a labeling station 302 sequentially disposed along the conveying direction of the production transmission line 300, a loading and conveying device 10 disposed at a position corresponding to the loading station 301, and a labeling machine 20 disposed at a position corresponding to the labeling station 302, wherein the loading and conveying device 10 grabs the memory stick and conveys the memory stick from a material taking platform 400 to the loading station 301, and the labeling machine 20 prints a label and conveys the printed label to the memory stick at a preset position of the labeling station 302 to complete labeling. Of course, the present invention can also be used for labeling other materials, and is not limited to memory sticks.
[0045] refer to Figure 1b , Figure 2c , Figures 3 to 6The loading and conveying device 10 includes a material transmission mechanism (13a, 13b, 14a, 14b), a flip loading platform 11 and a fixed loading platform 12, the fixed loading platform 12 is provided with a first material fixture 121 which is movable or located at a first position D1, the first material fixture 121 is used to fix the memory stick, the flip loading platform 11 includes a rotating frame 111 rotatably mounted on a frame along a vertically arranged first rotating axis M1, a sliding frame 112 slidably mounted on the rotating frame 111 along a vertical direction, a second material fixture 113 rotatably mounted on the sliding frame 112 along a horizontally arranged second rotating axis M2, and a flip loading platform 112 which drives the second material fixture 113 to rotate along the second rotating axis M2. The rotating drive unit 114 and the lifting drive unit 115 drive the sliding frame 112 to rise and fall along the rotating frame 111, the second material clamp 113 is used to fix the memory bar, the rotating frame 111 drives the second material clamp 113 to rotate between the first position D1 and the second position D2, the material transmission mechanism grabs the memory bar and moves the memory bar from a material picking table 400 to the first position D1, moves the memory bar from the first material clamp 121 to the loading station 301, the labeling machine 20 is installed at the corresponding position of the labeling station 302 and prints labels, the labeling mechanism 20 grabs the labels and transports the labels from the labeling machine 20 to the memory bar at the labeling station 302 to complete the labeling.
[0046] refer to Figure 6 and Figure 7 The second material clamp 113 is suspended on the sliding frame 112 and can be lifted and lowered between a first horizontal height where the first material clamp 121 is located and a second horizontal height higher than the first horizontal height under the drive of the lifting drive unit 115. The flipping drive unit 114 can drive the second material clamp 113 to flip 180 degrees at the second horizontal height, and its flipping area is higher than the first horizontal height.
[0047] refer to Figure 4 and Figure 5 The fixed loading platform 12 includes a moving mechanism 122 and a first material fixture 121 connected to the moving mechanism 122, and the moving mechanism 122 drives the first material fixture 121 to move between the first position D1 and the third position D3. The moving mechanism 122 includes a driving part and a sliding track, and the first material fixture 121 is slidably installed on the sliding track. The driving part drives the first material fixture 121 to slide along the sliding track to move between the first position D1 and the third position D3.
[0048] refer to Figures 3 to 7 During operation, if the memory stick needs to be flipped before labeling, the flip loading table 11 is rotated to the first position (such as Figure 4As shown, in the initial state, the second material fixture 113 is located at the third position D3, the flip loading platform 11 is located at the first horizontal height, and the positioning surface of the second material fixture 113 is set upward (as shown in FIG. Figure 7 As shown in the figure, the material transmission mechanism moves the memory bar from the material picking platform 400 to the second material fixture 113, the lifting drive unit 115 drives the second material fixture 113 to rise to the second horizontal height, and the flip drive unit 114 can drive the second material fixture 113 to flip 180 degrees at the second horizontal height. At the same time, the moving mechanism 122 drives the first material fixture 121 to move to the first position D1. After the second material fixture 113 flips, the lifting drive unit 115 drives the second material fixture 113 to descend to the first horizontal height, the second material fixture 113 releases the memory bar, and the first material fixture 121 fixes the memory bar to transfer the memory bar to the first material fixture 121 (as shown in the figure). Figure 5 As shown in FIG. 1 , the moving mechanism 122 drives the first material clamp 121 to move to the third position D3 (as shown in FIG. 1 ). Figure 4 As shown in FIG. 1 , another material transfer mechanism moves the memory stick from the third position D3 to the material fixture 30 at the loading station 301. If the memory stick does not need to be flipped before labeling, the flip loading platform 11 is rotated to the second position D2 (as shown in FIG. Figure 3 As shown in FIG. 4 ), the material transfer mechanism moves the memory stick from the material pick-up platform 400 to the first material fixture 121 at the first position D1. Of course, the specific process of flipping or not flipping is not limited to the above embodiment, and it is only necessary to ensure that the second material fixture 113 is at the first position D1 when flipping, and the second material fixture 113 is at the second position D2 when flipping is not required.
[0049] refer to Figure 7 The second material clamp 113, the first material clamp 121 and the material clamp all include a clamp body 31 and a limiting groove 32 provided on the bottom surface of the clamp body 31, and the bottom of the limiting groove 32 is provided with a vacuum hole 33 connected to the vacuum pipe, and the memory bar can be installed in the limiting groove 32 and adsorbed on the bottom of the limiting groove 32. In this embodiment, six limiting grooves 32 are provided on each clamp body 31, and the six limiting grooves 32 are arranged in a row of three. In this embodiment, the material clamp 30 has the same structure as the second material clamp 113 and the first material clamp 121.
[0050] refer to Figure 5 and Figure 6 The rotating frame 111 is provided with a space-avoiding positioning groove 11a for the vacuum tube 11b to pass through. The space-avoiding positioning groove 11a is an arc groove around the second rotating axis M2.
[0051] In this embodiment, the lifting drive unit 115 and the flipping drive unit 114 are both rotary motors. Of course, other driving methods can also be used.
[0052] refer to Figure 1b , Figure 2c and Figure 8 The material transfer mechanism includes a nozzle robot 13a and a nozzle robot 14b. The nozzle robot 13a sucks the memory stick and moves between the first position D1 and the material fetching platform 400 through the three-dimensional manipulator 14a. The nozzle robot 14b sucks the memory stick and moves between the third position D3 and the loading station 301 through the three-dimensional manipulator 14a.
[0053] refer to Figure 8 The nozzle robot 13a includes a grabbing frame 131, a first nozzle driving unit 132 installed on the grabbing frame 131, a first grabbing group 133, and a second grabbing group 134. The first grabbing group 133 is slidably installed on the grabbing frame 131 along the X direction and can move relative to the second grabbing group 134. The first nozzle driving unit 132 drives the first grabbing group 133 to move on the grabbing frame 131 relative to the second grabbing group 134. The first grabbing group 133 and the second grabbing group 134 are provided with one or more suction cups 135 for sucking memory sticks. When the first grabbing group 133 or the second grabbing group 134 has multiple suction cups 135, the multiple suction cups 135 are arranged along the Y direction perpendicular to the X direction, and the suction cups 135 are arranged toward the Z direction. The X direction, the Y direction, and the Z direction are perpendicular to each other.
[0054] refer to Figure 8 The nozzle robot 13a also includes a second nozzle driving unit 136. The second grabbing group 134 is slidably installed on the grabbing frame 131 in a direction parallel to the first grabbing group 133. The second nozzle driving unit 136 drives the second grabbing group 134 to slide along the grabbing frame 131.
[0055] refer to Fig. 9The first grabbing group 133 and the second grabbing group 134 each include a sliding guide rail 138, three fixed blocks 137 slidably mounted on the sliding guide rail 138 at a certain interval, a rotating shaft 139a arranged along the sliding guide rail 138, and a rotating driving part 139 driving the rotating shaft to rotate. A suction cup 135 is arranged on each fixed block 137, a slider 137a is arranged on the fixed block 137, and three sliding grooves corresponding to the fixed block 137 and for the slider 137a to slide are arranged on the rotating shaft. The sliding groove corresponding to the middle fixed block 137 is an annular groove 138a circumferentially around the rotating shaft, and the sliding grooves corresponding to the two fixed blocks 137 on both sides are spiral grooves 138b around the rotating shaft, and the spiral directions of the spiral grooves 138b are opposite.
[0056] refer to Fig.10 The automatic labeling production line 100 further includes a loading mechanism 40, which has a material fetching platform 400, and can provide a material tray loaded with memory bars for the material conveying mechanism to fetch materials. The loading mechanism 40 includes a tray separation device 41, a conveying device 42, a stacking device 43, a clamping device 44, a loading station 401, a material separation station 402, a material picking station 403 and a stacking station 404. The tray separation device 41 loads the stacked trays 200 at the loading station 401, separates the trays 200 one by one at the material separation station 402, and the conveying device 42 conveys the trays 200 from the material separation station 402 to the material picking station 403. The clamping device 44 clamps and fixes the trays 200 to wait for the loading conveying device 10 to grab the memory strip on the tray 200. After grabbing, the conveying device 42 conveys the empty trays 200 to the stacking station 404, and the stacking device 43 stacks the trays 200 in sequence. Among them, the material picking station 403 is located at the picking platform 400.
[0057] refer to Fig.10 In order to save space and facilitate the grabbing of electronic devices, the stacking station 404 is located directly above the material dividing station 402, the material picking station 403 is located on the side of the stacking station 404 and is arranged in parallel with the stacking station 403, and a lifting station 405 is added directly below the material picking station 403. The conveying device 42 needs to convey the material tray 200 from the material dividing station 402 to the lifting station 405, and then convey it from the lifting station 405 to the material picking station 403.
[0058] refer to Fig.10 and Fig.11The tray separation device 41 includes a mounting frame 411, a moving frame 412, a material distribution device, a support platform 414, and a lifting drive mechanism 415. The mounting frame 411 is located at the material distribution station 402. The moving frame 412 can slide between the material distribution station 402 and the loading station 401 relative to the mounting frame 411. A material placement area is formed on the moving frame 412, and the material placement area is used to place the tray stack. The material distribution device includes a material distribution block 416 that is movably mounted on the moving frame 412 and can extend into the material placement area to carry the tray 200, and a material distribution drive unit 417 that is mounted on the mounting frame 411 and corresponds to the position of the material distribution block 416. Among them, mutually cooperating engaging components 418 and 419 are arranged between the material dividing block 416 and the material dividing drive part 417, so that when the movable frame 412 is located at the material dividing station 402, the material dividing drive part 417 is engaged and connected with the material dividing block 416, and the material dividing drive part 417 drives the material dividing block 416 to telescope to carry and release the material tray 200. The bearing platform 414 is installed at the material dividing station 402 and is located below the material tray placement area, and the lifting drive mechanism 415 drives the bearing platform 414 to lift and lower to carry the material tray 200. In this embodiment, the end of the material dividing block 416 is wedge-shaped. In this embodiment, the material dividing block 416 is slidably installed on the movable frame 412, and the material dividing drive part 417 is a lifting drive part, such as a telescopic cylinder, etc.
[0059] refer to Fig.10 and Fig.11 When working, the mobile frame 412 slides out of the mounting frame 411 and moves to the loading station 401 to load the material tray stack. After loading, the mobile frame returns to the mounting frame 411 to move to the material dividing station 402. The material dividing block 416 and the material dividing drive unit 417 are engaged with each other so that the material dividing drive unit 417 can drive the material dividing block 416 to move. The sensor detects that the material tray stack is in place to start the material dividing work: the lifting drive mechanism 415 controls the supporting platform 414 to rise to carry the material tray stack, and the material dividing drive unit 417 pulls the material dividing block 416 away from the material placement area, so that the material dividing block 416 exits the material placement area to release the material tray stack, and the material tray stack falls into the supporting platform On the platform 414, the lifting drive mechanism 415 controls the supporting platform 414 to descend a preset distance (approximately the thickness of a tray), so that the tray at the bottom of the tray stack is lower than the height of the dividing block 416, and the dividing drive unit 417 is activated to allow the dividing block 416 to extend into the material placement area. At this time, the dividing block 416 extends under the second-to-last layer of trays (between the first-to-last layer of trays and the second-to-last layer of trays), and the lifting drive mechanism 415 drives the supporting platform 414 to descend to the initial position. The second-to-last layer of trays is carried on the dividing block 416, that is, the new tray stack is carried on the dividing block 416, and the first-to-last layer of trays is separated.
[0060] refer to Fig.11The conveying device 42 includes a conveyor belt 421, which includes a first part 4211 located at two opposite sides of the carrier 414, and the two opposite sides of the first part 4211 are located within the coverage below the material placement area, so that when the carrier 414 carrying the last layer of trays is lowered, the trays can be carried on the first part 4211 and separated from the carrier 414. At this time, the conveyor belt is activated, and the first part 4211 can drive the trays thereon to be transported out of the loading station 401. The conveyor belt 421 also includes a second part 4212, the front end of which is connected to the end of the first part 4211, and the trays output by the first part 4211 are transported to the lifting station 405.
[0061] A sliding assembly that cooperates with each other is provided between the moving frame 412 and the mounting frame 411 so that the moving frame 412 can slide relative to the mounting frame 411 . The sliding assembly includes a slide rail and a slide sheet slidably installed in the slide rail.
[0062] refer to Fig.11 , the dividing block 416 is arranged at the edge of the material placement area, and is slidably installed on the mobile frame 412 through a sliding guide rail and can slide telescopically relative to the material placement area. There are multiple dividing blocks 416 and they are distributed on at least two opposite sides of the material placement area. In this embodiment, there are four dividing blocks 416, and they are respectively arranged at the two ends of the left and right sides of the material placement area (adjacent to the four corners of the material placement area). The loading station 401 and the dividing station 402 are arranged side by side. In this scheme, the mobile frame 412 slides in the horizontal direction relative to the mounting frame 411. Of course, there can also be a certain height difference or a certain angle between the loading station 401 and the dividing station 402. At this time, the mobile frame 412 slides along the arc track relative to the mounting frame 411.
[0063] refer to Fig.11 The material placement area is relatively surrounded by a plurality of limit blocks 4121 vertically arranged on the mobile frame 412, and the limit blocks 4121 are formed with relatively positioned limit grooves. In this embodiment, the limit grooves of the four limit blocks 4121 are relatively surrounded and form the material placement area.
[0064] refer to Fig.10 and Fig.11The engaging assembly includes an engaging piece 418 connected to the material dividing block 416, and an engaging driving block 419 connected to the output piece of the material dividing drive unit 417 and engageable with the engaging piece 418. The engaging piece 418 is formed with an engaging edge extending along the sliding direction of the movable frame 412 and toward the material placement area. The engaging driving block 419 can extend into the inner side of the engaging edge and engage with the engaging edge. The engaging driving block 419 can gradually extend into the inner side of the engaging edge as the movable frame 412 slides toward the material dividing station 402 to engage with the engaging edge. The material dividing drive unit 417 drives the engaging driving block 419 to move so as to drive the material dividing block 416 to move relative to the material placement area through the engaging piece 418, so that the material dividing block 416 can extend into or exit the material placement area.
[0065] A return spring (not shown) is further connected between the material dividing block 416 and the moving frame 412, and the return spring provides elastic force for the material dividing block 416 to extend into the material placement area. Of course, a combination of a snap-in groove and a snap-in slider extending into the snap-in groove may be used to replace the snap-in member 418 and the snap-in drive block 419, and in this case, the material dividing drive unit 417 directly drives the material dividing block 416 to extend and retract through the snap-in assembly composed of the snap-in groove and the snap-in slider.
[0066] refer to Fig.10 The engaging member 418 has a engaging area extending along the sliding direction of the movable frame 412 formed on the side away from the material placement area, and the engaging area has an opening on the side facing the material distribution station 402. The engaging edge is formed on the side of the engaging area facing the material placement area. As the movable frame 412 slides toward the material distribution station 402, the engaging drive block 419 can extend into the engaging area along the opening.
[0067] In order to further realize automated production, the tray separation device also includes a feeding drive unit, which is installed on the mounting frame 411 and can drive the mobile frame 412 to slide between the material distribution station 402 and the loading station 401. The feeding drive unit includes a rotary drive unit, a meshing gear and a spur rack, the spur rack is installed on the mobile frame 412 and has a plurality of teeth meshed with the meshing gear, the rotary drive unit is connected to the meshing gear and drives the meshing gear to rotate, thereby driving the spur rack to move, and the spur rack drives the mobile frame 412 to slide between the material distribution station 402 and the loading station 401. A limit assembly for limiting the movement of the spur rack is also provided between the mobile frame 412 and the mounting frame 411.
[0068] refer to Fig.10The conveying device 42 includes a lifting mechanism, which includes a first lifting drive unit, a lifting conveyor belt, and a first support member connected to the lifting conveyor belt and supporting the material tray. The first lifting drive unit drives the lifting conveyor belt to move, and the lifting conveyor belt is arranged in a vertical direction and drives the first support member to move between the lifting station 405 and the material taking station 403. When the second part conveys the material tray to the lifting station 405, the first support member is located below the material tray, the first lifting drive unit drives the lifting conveyor belt to move forward, and the lifting conveyor belt drives the first support member to rise to lift the material tray at the lifting station 405 to the material taking station 403.
[0069] refer to Fig.10 The conveying device 42 includes a transverse conveying mechanism 422, which includes a transverse conveying belt installed on the frame, a transverse driving part that drives the transverse conveying belt to rotate, a conveying bracket 4221 installed on the transverse conveying belt, and a pushing part 4222 that is rotatably installed on the conveying bracket 4221 and can push the material tray 200 to move toward the stacking station 404. The transverse driving part drives the transverse conveying belt to move, and the transverse conveying belt drives the pushing part 4222 to move between the material picking station 403 and the stacking station 404 to push the material tray 200 to the stacking station 404. Among them, the conveying bracket 4221 is slidably connected to the sliding guide rail of the frame, and the transverse driving part is installed on the frame. In this embodiment, the transverse driving part drives the conveying bracket to move through the transverse conveying belt. In other embodiments, the conveying bracket 4221 can be driven to move by other transmission mechanisms, which is not limited to the above embodiment.
[0070] refer to Fig.10 The pushing part 4222 includes a pushing block 422b located at one end of the rotating shaft 422a of the pushing part 4222 and a counterweight block 422c located at the other end of the rotating shaft 422a. The counterweight block 422c can drive the pushing block to rise to a pushing position corresponding to the material tray at the material taking station 403 (such as Fig.10 The A1 enlarged part and the attached Fig.10 As shown in the enlarged portion A2 in the figure), the conveying bracket 4221 is formed with a limiting portion 422d adjacent to the pushing block 422b and a avoiding groove 422e adjacent to the counterweight block 422c on the side facing away from the stacking station 404, the limiting portion 422d limits the rotation position of the pushing portion 4222 to prevent the pushing portion 4222 from rotating to the side away from the stacking station 404 to below the pushing position, and the avoiding groove 422e provides an accommodating space for the counterweight block 422c so that the pushing block 422b can be rotated to below the pushing position under the action of the force toward the stacking station 404.
[0071] refer to Fig.10 After the electronic devices on the tray on the material picking station 403 are grabbed, the clamping device 44 releases the tray. At this time, the pushing part 4222 is located at the rear side of the material picking station 403 (the rear side of the tray), and the transverse driving part drives the transverse conveyor belt to move forward. The transverse conveyor belt drives the pushing part to move toward the stacking station 404. The push block pushes the rear edge of the tray from the rear side and pushes the tray to the stacking station 404. At this time, the push block is located at the rear edge of the stacking station 404 (such as Fig.10 As shown in the enlarged part A1 in the figure), the transverse driving part drives the transverse conveyor belt to move in the opposite direction, and the transverse conveyor belt drives the pushing part to move toward the material taking station 403. As a new material tray moves to the material taking station 403, the new material tray pushes the pushing block to make the pushing block rotate downward to the pushing position (as shown in the enlarged part A1 in the figure). Fig.10 As shown in the enlarged portion A2 in FIG), the pushing portion is reset from below the material tray to the rear edge of the material taking station 403, and rotates upward to the pushing position under the action of the counterweight block.
[0072] refer to Fig.10 A first guide surface is formed on the side of the pushing portion 4222 facing away from the stacking station 404, and the edge and the lower surface of the tray 200 can slide relative to the first guide surface and drive the pushing block of the pushing portion 4222 to rotate downward.
[0073] refer to Fig.10 The stacking device 43 includes a stacking mounting frame 431 forming a stacking station 404, a stacking driving unit 432, a stacking support member (not shown in the figure), a plurality of support blocks 433 mounted on the stacking mounting frame 431 and located at at least two opposite edges of the stacking station 404, and an elastic member 434 mounted between the support block 433 and the stacking mounting frame 431. The support block 433 can rotate relative to the stacking mounting frame 431 and can rotate downward to the lower limit position to extend into the stacking station 404 and support the material tray (as shown in the figure and the figure), which can Rotate upward to exit the stacking station 404 (not shown in the figure), the stacking support member (not shown in the figure) is located below the stacking station 404 and supports the material tray at the stacking station 404, and the stacking support member and the support block 433 are staggered, the stacking drive unit 432 is connected to the stacking support member and drives the stacking support frame to rise and fall, so as to raise the material tray at the stacking station 404 to above the support block 433, and the elastic member 434 provides elastic force for the support block 433 to rotate downward to extend into the stacking station 404.
[0074] refer to Fig.10The upper surface of the support block 433 is the support surface, and the lower surface is the second guide surface for the material tray to slide. The material tray can slide relative to the guide surface and drive the support block 433 to rotate upward to disengage from the stacking station 404. The second guide surface gradually extends from bottom to top toward the stacking station 404 so that the support block 433 is wedge-shaped.
[0075] refer to Fig.10 When the empty material tray 200 is conveyed to the stacking station 404, a material tray stack is supported on the support block 433, and the stacking support member (not shown in the figure) is located below the material tray. The stacking drive unit 432 drives the stacking support member to rise, and the stacking support member pushes the material tray to make the material tray move upward. When the material tray moves to the support block 433, it can push the second guide surface of the support block 433 to drive the support block 433 to rotate upward to leave the stacking station 404. The stacking support member carries the material tray stack through the material tray, and the material tray is stacked to the bottom of the material tray stack. The stacking support member drives the material tray stack to continue to rise until the bottom of the material tray stack reaches above the rotation path of the support block 433. The support block 433 rotates downward under the drive of the elastic member 434 and extends into the stacking station 404. The stacking drive unit 432 drives the stacking support member to descend to the initial position. The new material tray stack is blocked and supported on the support block 433, thereby realizing the stacking of the material trays.
[0076] refer to Fig.12 and Fig.13 The labeling machine 20 includes a label printer 21 and a label grabbing mechanism 22. The label printer 21 prints labels, and the label grabbing mechanism 22 grabs the printed labels and transports them to the memory bar at the preset position of the labeling station 302 to complete labeling. The label grabbing mechanism 22 includes a label conveying unit and a three-dimensional manipulator 14c. The label conveying unit grabs the labels and transports the labels to the labeling station 302 through the three-dimensional manipulator 14c (not shown in the figure).
[0077] refer to Fig.12 and Fig.13 In order to shorten the moving stroke of the three-dimensional manipulator 14c, a label conveying device 23 is provided at the outlet of the label printer 21. The front end of the label conveying device 23 is connected to the outlet of the label printer 21. The label conveying device 23 carries the label and conveys the label with the adhesive side facing down to the end. The label conveying part grabs the label and conveys the label to the labeling station 302 through the three-dimensional manipulator 14 (not shown in the figure).
[0078] refer to Fig.13The labeling machine 20 also includes a position detection device 24. After the label grabbing mechanism 22 grabs the label, it passes through the position detection device 24. The position detection device 24 detects the position of the label on the label grabbing mechanism 22. The system controls the label grabbing mechanism 22 to move according to the position, so that the label grabbing mechanism 22 rotates the label by a preset angle and accurately delivers the label to the labeling station 302 (not shown in the figure). The label grabbing mechanism 22 includes a suction cup, a rotating part that drives the suction cup to rotate, and a three-dimensional manipulator 14c that drives the rotating part to move along the X-axis direction, the Y-axis direction, and the Z-axis direction.
[0079] refer to Fig.13 The labeling machine 20 also includes a defective product processing station 25 and a visual inspection device 26. The defective product processing station 25 is arranged near the material picking end of the label conveying device 23. The visual inspection device 26 is located on the path of the label conveying device 23 for conveying labels and scans the labels to detect whether the labels are incorrect. If so, the system controls the label grabbing mechanism 22 to grab the labels and convey the labels to the defective product processing station 25. Otherwise, the system controls the label grabbing mechanism 22 to grab the labels. The label grabbing mechanism 22 grabs the labels and passes through the position detection device 24 and conveys them to the labeling station 302. The position detection device 24 detects the position of the label on the label grabbing mechanism 22. The system controls the label grabbing mechanism 22 to move according to the position, so that it rotates at a preset angle and accurately conveys the labels to the labeling station 302.
[0080] refer to Fig.12 The label conveying device 23 is used to convey labels, and includes a driving mechanism 231 and a conveyor belt 232 installed on a frame, and the driving mechanism 231 drives the conveyor belt 232 to move. The conveyor belt 232 is formed by a plurality of transmission line bodies 232a arranged side by side at a certain interval along the transverse direction of the conveyor belt 232, and a through groove 232b is formed between adjacent transmission line bodies 232a. The upper half of the transmission line body 232a forms a strip protrusion on the conveyor belt 232, and the label is carried on the strip protrusion with the back side facing downward.
[0081] refer to Fig.12 In this embodiment, the transmission line body 232a is a round line, and the top of the strip-shaped protrusion is an arc. The round line can have a circular, elliptical or even irregular cross-section. Of course, in another embodiment, the transmission line body 232a is a flat line, and its cross-section is a positive direction or a rectangle. The transmission line body 232a can also be a line body with a polygonal cross-section, such as a hexagon, a pentagon, etc.
[0082] refer to Fig.12The driving mechanism 231 includes a driving part 231a and driving rollers 231b respectively arranged at the front and rear ends of the conveyor belt 232. The driving part 231a drives the driving roller 231b to rotate. Several transmission lines 232a are respectively wound around the driving roller 231b and rotate in a circle driven by the driving roller 231b.
[0083] refer to Fig.12 The driving roller 231b includes a first driving roller arranged at the end of the conveyor belt 232, a second driving roller and a third driving roller arranged at the upper and lower sides of the front end of the conveyor belt 232, and the driving mechanism 231 also includes a tensioning roller arranged in the middle below the conveyor belt 232.
[0084] refer to Fig.12 The driving roller 231b is provided with a plurality of annular receiving grooves 231c corresponding to the transmission line body 232a along its axial direction. The annular receiving grooves 231c increase the friction between the transmission line body 232a and the driving roller 231b to prevent slipping. Of course, the friction between the transmission line body 232a and the driving roller 231b can be increased by increasing the friction coefficient between the driving roller 231b (the surface of the annular receiving grooves 231c) and the transmission line body 232a (for example, by means of materials, coatings, patterns, etc.).
[0085] refer to Fig.12 , the end of the conveyor belt 232 forms a label grabbing area, and the label grabbing mechanism 22 grabs the label in the label grabbing area. The label conveying device 23 also includes a lifting top plate 233, which is installed in the label grabbing area, and is provided with a plurality of top blocks 233a corresponding to the positions of the through grooves 232b and can pass through the through grooves 232b from bottom to top. The lifting top plate 233 can be lifted and lowered under the drive of a lifting driving unit 233b, so that the top blocks 233a pass through the through grooves 232b to lift the labels on the conveyor belt 232. When taking materials, the lifting driving unit 233b drives the lifting top plate 233 to rise, and the top blocks 233a pass through the through grooves 232b to lift the labels from the conveyor belt 232, so that the labels and the conveyor belt 232 are separated. At this time, the conveyor belt 232 can continue to run to convey the labels printed by the label printer, and the lifting top plate 233 waits for the label grabbing mechanism 22 to grab the labels.
[0086] In a preferred embodiment, at least one vacuum hole (not shown) connected to a vacuum pipe is formed on the upper surface of each of the top blocks 233a, and the top blocks 233a push the label and can absorb the label through the vacuum hole.
[0087] refer to Fig.12A detector 234 for detecting labels is provided at a position corresponding to the label grabbing area, and the detector 234 detects whether there is a label in the label grabbing area.
[0088] refer to Fig.12 The label conveying device 23 also includes a belt pressing plate 235, which is located above the conveyor belt 232 and at a position corresponding to the label grabbing area. There is a certain gap between the belt pressing plate 235 and the upper surface of the conveyor belt 232, and a slot is opened on the belt pressing plate 235 for the top block 233a to pass through.
[0089] refer to Fig.12 The label conveying device 23 also includes a support plate 236, which is arranged in the conveyor belt 232 and supports the lower surface of the upper half of the conveyor belt 232, and a clearance groove is opened at a position of the support plate 236 corresponding to the label grabbing area.
[0090] refer to Figure 1a and Figure 2a The automatic labeling production line 100 also includes a scanning mechanism 51, a recycling mechanism 52, a rolling mechanism 53, and a feeding mechanism 54. The scanning mechanism 51 has multiple parts, including a first scanning mechanism that is arranged near the loading station and detects unlabeled memory sticks and corresponding material mechanisms, a second scanning mechanism that is installed in front of the labeling station and records the memory stick code by detecting the material fixture 30 carrying the memory stick, and a third scanning mechanism that is installed at the feeding station 303 and detects whether the memory stick is incorrectly labeled. The specific structure and working process of the scanning mechanism 51, the recycling mechanism 52, the rolling mechanism 53, and the feeding mechanism 54 can be referred to Chinese patent CN201820497624.2 and other prior arts, which will not be described in detail here.
[0091] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope covered by the present invention.
Claims
1. A feeding and conveying device, characterized in that: The material transfer mechanism comprises a material transfer mechanism, a turning loading platform and a fixed loading platform, wherein a first material clamp which can be moved to a first position or is located at a first position is provided on the fixed loading platform, wherein the turning loading platform comprises a rotating frame which is rotatably mounted on a frame along a vertically arranged first rotating axis, a sliding frame which is slidably mounted on the rotating frame along a vertical direction, a second material clamp which is rotatably mounted on the sliding frame along a horizontally arranged second rotating axis, a turning drive unit which drives the second material clamp to rotate along the second rotating axis, and a lifting drive unit which drives the sliding frame to rise and fall along the turning frame, wherein the turning frame drives the second material clamp to rotate between the first position and the second position, and the second material clamp is suspended on the sliding frame, the lifting drive unit can drive the second material clamp to rise and fall between a first horizontal height where the first material clamp is located and a second horizontal height which is higher than the first horizontal height, the turning drive unit can drive the second material clamp to perform a 180-degree turning movement, and the material transfer mechanism grabs the material and moves the material from a material taking platform to the first position; The material transmission mechanism includes a suction nozzle robot, which sucks electronic products through a first grasping group and a second grasping group and moves between a third position and a loading station through a three-dimensional manipulator. The first grasping group and the second grasping group both include a sliding guide rail, three fixed blocks slidably installed on the sliding guide rail at a certain interval, a rotating shaft arranged along the sliding guide rail, and a rotating drive unit that drives the rotating shaft to rotate. A suction cup is arranged on each fixed block, a sliding block is arranged on the fixed block, and three sliding grooves corresponding to the fixed blocks and for the sliding of the sliding blocks are arranged on the rotating shaft. The sliding groove corresponding to the middle fixed block is a groove circumferentially around the rotating shaft, and the sliding grooves corresponding to the two fixed blocks on both sides are spiral grooves around the rotating shaft, and the spiral directions of the spiral grooves are opposite.
2. The feeding and conveying device according to claim 1, characterized in that: The fixed loading platform also includes a moving mechanism, and the moving mechanism drives the first material clamp to move between the first position and the third position.
3. The feeding and conveying device according to claim 1, characterized in that: The flip driving unit can drive the second material clamp to flip 180 degrees at the second horizontal height, and its flipping area is higher than the first horizontal height.
4. The feeding and conveying device according to claim 1, characterized in that: The second material clamp and the first material clamp both include a clamp body and a limiting groove opened on the bottom surface of the clamp body, and the bottom of the limiting groove is provided with a vacuum hole connected to the vacuum pipe, and the material can be installed in the limiting groove and adsorbed on the bottom of the limiting groove.
5. The feeding and conveying device according to claim 1, characterized in that: The rotating frame is provided with an air-avoiding positioning groove for the vacuum pumping tube to pass through.
6. The feeding and conveying device according to claim 1, characterized in that: The nozzle robot includes a grabbing frame, a first nozzle driving unit installed on the grabbing frame, a first grabbing group, and a second grabbing group. The first grabbing group is slidably installed on the grabbing frame along the X direction and can move relative to the second grabbing group. The first nozzle driving unit drives the first grabbing group to move on the grabbing frame relative to the second grabbing group. The first grabbing group and the second grabbing group are provided with one or more suction cups for sucking electronic products. When the first grabbing group or the second grabbing group has multiple suction cups, the multiple suction cups are arranged along the Y direction perpendicular to the X direction, and the suction cups are arranged toward the Z direction. The X direction, the Y direction, and the Z direction are perpendicular to each other.
7. The feeding and conveying device according to claim 6, characterized in that: The nozzle robot also includes a second nozzle driving unit, the second grabbing group is slidably mounted on the grabbing frame along a direction parallel to the first grabbing group, and the second nozzle driving unit drives the second grabbing group to slide along the grabbing frame.
8. An automatic labeling production line, characterized by: include: A production transmission line, a material clamp arranged on the production transmission line and carrying materials, a loading station and a labeling station arranged in sequence along the conveying direction of the production transmission line, a loading and conveying device arranged at a position corresponding to the loading station, and a labeling machine arranged at a position corresponding to the labeling station, the loading and conveying device is as described in any one of claims 1 to 7 and is adjacent to the loading station, the material conveying mechanism also moves the material from the first material clamp to the loading station, the labeling machine includes a label printer, a label conveying device, and a label grabbing mechanism, the label printer prints labels, the label conveying device and the label grabbing mechanism grab the printed labels and convey them to the materials at the labeling station to complete labeling.
9. The automatic labeling production line according to claim 8, characterized in that: The labeling machine includes a label printer, a label conveying device, a label grabbing mechanism, a belt pressing plate, a material picking station and a lifting top plate installed at the material picking station. The label conveying device includes a driving mechanism and a conveyor belt. The material picking station is arranged at the end of the conveyor belt. The driving mechanism includes a driving part and a plurality of driving rollers. The conveyor belt is formed by a plurality of transmission line bodies arranged side by side at a certain interval. Each of the transmission line bodies bypasses the driving roller and is connected end to end. A through groove is formed between adjacent transmission line bodies. The driving unit drives the driving roller to rotate, and the multiple driving rollers drive the transmission line to rotate synchronously. One end of the conveyor belt is connected to the label printer and conveys the label. The label grabbing mechanism grabs the label from the end of the conveyor belt and conveys the label to the labeling station through a three-dimensional manipulator; the lifting top plate is provided with a plurality of top blocks corresponding to the position of the through groove and can pass through the through groove from bottom to top. The lifting top plate can be lifted and lowered under the drive of a lifting driving unit so that the top block passes through the through groove to lift the label on the conveyor belt; the belt pressing plate is located above the conveyor belt and at a position corresponding to the material picking station and has a certain gap with the upper surface of the conveyor belt, and a slot hole for the top block to pass through is opened on the belt pressing plate.
Citation Information
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