Upsetting die hot forging processing system and automated process method

Abstract

The present invention discloses an upsetting die hot forging processing system and an automated process method. Step 1: The blank on the conveying mechanism is moved to the forming cavity by a feeding mechanism; the conveying mechanism is a belt conveyor mechanism, and a plurality of baffles are provided on the conveying surface of the conveying mechanism along the conveying direction; the baffles are at an angle of 100-120 degrees to the conveying direction; Step 2: After the processing is completed, the upsetting forging in the forming cavity is removed by a material taking mechanism; Step 3: The material taking mechanism includes a material taking displacement mechanism and a second clamping mechanism, and the second clamping mechanism is moved back and forth perpendicular to the conveying direction by the material taking displacement mechanism. The blank on the conveying mechanism is pushed by the feeding mechanism into the forming cavity. After the upsetting process, the upsetting forging in the forming cavity is removed by the material taking mechanism, thereby replacing manual operation, realizing automated processing, and reducing staffing.

Description

Technical Field

[0001] The invention belongs to the field of forging, and in particular relates to an upsetting die hot forging processing system and an automated process method. Background Art

[0002] In hot forging, the high-frequency heated blank is clamped into the cavity die by manual handheld clamps and then forged. The working environment is hot, the working conditions are very harsh, and the labor intensity is also high. Summary of the Invention

[0003] Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a hot forging system and automated process method for upsetting dies, which can replace manual automated production and processing.

[0004] Technical solution: To achieve the above purpose, the technical solution of the present invention is as follows:

[0005] An automated processing device for an upsetting die comprises a feeding mechanism, a conveying mechanism and a picking mechanism, wherein the feeding mechanism and the picking mechanism are respectively arranged on both sides of a machine body, and the conveying mechanism is arranged between the machine body and the feeding mechanism. The conveying mechanism intermittently conveys blanks, and the blanks on the conveying mechanism are moved to a forming cavity by the feeding mechanism, and the upsetting forgings in the forming cavity are taken out by the picking mechanism; the feeding mechanism comprises a feeding pushing mechanism and a first clamping mechanism arranged on the feeding pushing mechanism, and the first clamping mechanism is reciprocated linearly in a direction perpendicular to the conveying direction by the feeding pushing mechanism.

[0006] Furthermore, the conveying mechanism is provided with a guide mechanism, which includes a guide plate. The two guide plates are respectively arranged on both sides of the conveying surface along the conveying direction, and the guide plate close to the machine body is provided with a feeding port on the pushing path of the feeding pushing mechanism.

[0007] Furthermore, the conveying mechanism is a belt conveying mechanism, and a plurality of baffles are arranged on the conveying surface of the conveying mechanism along the conveying direction.

[0008] Furthermore, a flap is hingedly provided in the feeding port, the flap is elastically opened and closed, and the flap is arranged away from the conveying mechanism.

[0009] Furthermore, the bottom end of the feeding port is flush with the conveying surface.

[0010] Furthermore, the material picking mechanism includes a material picking displacement mechanism and a second clamping mechanism arranged on the material picking displacement mechanism, and the second clamping mechanism is arranged to be displaced back and forth perpendicular to the conveying direction through the material picking displacement mechanism.

[0011] Furthermore, it also includes a rotating mechanism, the material taking displacement mechanism is arranged on the rotating end of the rotating mechanism, and the material taking displacement mechanism is rotated in the horizontal plane through the rotating mechanism.

[0012] Beneficial effects: The present invention pushes the blank on the conveying mechanism through the feeding mechanism and pushes the blank into the forming cavity. After the upsetting process, the upsetting part in the forming cavity is taken out by the taking mechanism to replace manual operation, realize automated processing, and reduce personnel allocation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Attachment Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;

[0014] Attachment Figure 2 It is a front view of the overall structure of the present invention;

[0015] Attachment Figure 3 A top view of the overall structure of the present invention;

[0016] Attachment Figure 4 It is a schematic diagram of the overall structure of the present invention from another perspective;

[0017] Attachment Figure 5 It is a schematic diagram of the structure enlargement of part A of the present invention. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] As attached Figure 1 To the attached Figure 4 As shown, an automated processing device for an upsetting mold includes a feeding mechanism, a conveying mechanism 5 and a picking mechanism, wherein the feeding mechanism and the picking mechanism are respectively arranged on both sides of a machine body 1, and the conveying mechanism 5 is arranged between the machine body 1 and the feeding mechanism. The conveying mechanism 5 intermittently conveys a blank 4, and the blank 4 on the conveying mechanism is moved to a forming cavity by the feeding mechanism, and the upsetting forging in the forming cavity is taken out by the picking mechanism; the feeding mechanism includes a feeding pushing mechanism 2 and a first clamping mechanism 3 arranged on the feeding pushing mechanism 2, the feeding pushing mechanism 2 is a linear displacement module or a telescopic cylinder, the first clamping mechanism 3 is a clamping claw cylinder, the pushing direction of the feeding pushing mechanism 2 is perpendicular to the conveying direction, and the first clamping mechanism 3 is reciprocated linearly along a direction perpendicular to the conveying direction through the feeding pushing mechanism 2. The present invention pushes the blank on the conveying mechanism 5 through the feeding mechanism and pushes the blank into the forming cavity. After the upsetting process, the upsetting part in the forming cavity is taken out by the taking mechanism to replace manual operation, realize automatic processing and reduce personnel configuration.

[0020] The conveying mechanism 5 is provided with a guide mechanism, which includes two guide plates 6. The two guide plates 6 are respectively arranged on both sides of the conveying surface along the conveying direction. The two guide plates 6 are spaced apart and are both rectangular plate structures. The guide plate 6 close to the body 1 is provided with a feed port 8 on the pushing path of the feeding and pushing mechanism 2. The bottom end of the feed port 8 is flush with the conveying surface. When the feeding and pushing mechanism is activated, the blank 4 on the conveying surface enters the molding cavity through the feed port. The conveying mechanism 5 is a chain plate belt conveyor mechanism. The conveying surface of the conveying mechanism 5 is provided with a plurality of baffles 7 along the conveying direction. The area between two adjacent baffles 7 is used to prevent the placement of the blank 4.

[0021] The clamping claws of the first clamping mechanism 3 are located above the guide plate 6 , and the first clamping mechanism 3 clamps above the blank.

[0022] As attached Figure 4 and attached Figure 5 As shown, a flap 9 is hingedly mounted within the feed port 8. The flap 9 is elastically opened and closed, and is tilted outwardly away from the conveyor mechanism 5. When the blank 4 is pushed toward the molding cavity by the feed pushing mechanism 2, the blank in the clamped state pushes the flap 9 outward, fully opening the feed port 8, and the bottom of the blank 4 moves out of the feed port and out of the guide plate. The flap 9 has a rotating shaft that is rotatably mounted at the feed port of the guide plate, and a torsion spring 10 is mounted on the rotating shaft of the flap 9, which elastically rotates the flap.

[0023] The material picking mechanism includes a material picking displacement mechanism 12 and a second clamping mechanism 11 disposed on the material picking displacement mechanism 12. The second clamping mechanism 11 is displaced back and forth perpendicular to the conveying direction by the material picking displacement mechanism 12. The material picking displacement mechanism 12 is a linear displacement module or a telescopic cylinder, and the second clamping mechanism 11 is a clamping claw cylinder.

[0024] The machine further includes a rotary mechanism 13, the material displacing mechanism 12 being disposed at the rotary end of the rotary mechanism 13. The material displacing mechanism 12 is rotatable in a horizontal plane by the rotary mechanism 13. A discharge chute 14 is also disposed adjacent to the rotary mechanism 13, and the removed upset forgings are transferred from the discharge chute 14 of the machine body box via the rotary mechanism 13.

[0025] The process of the present invention is as follows:

[0026] Step 1: The blank 4 on the conveying mechanism is moved to the molding cavity through the feeding mechanism; the conveying mechanism is a belt conveying mechanism, and a plurality of baffles 7 are provided on the conveying surface of the conveying mechanism (5) along the conveying direction; the angle between the baffles and the conveying direction is 100-120 degrees;

[0027] Step 2: After the processing is completed, the upsetting forging in the forming cavity is taken out by a material taking mechanism;

[0028] Step 3: The material picking mechanism includes a material picking displacement mechanism and a second clamping mechanism, and the second clamping mechanism is displaced back and forth perpendicular to the conveying direction through the material picking displacement mechanism.

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. Upsetting die hot forging processing system, characterized by: The invention comprises a feeding mechanism, a conveying mechanism (5) and a picking mechanism, wherein the feeding mechanism and the picking mechanism are respectively arranged on both sides of the machine body (1), the conveying mechanism (5) is arranged between the machine body (1) and the feeding mechanism, the conveying mechanism (5) intermittently conveys the blank (4), the blank (4) on the conveying mechanism is moved to the forming cavity through the feeding mechanism, and the forging in the forming cavity is taken out through the picking mechanism; the feeding mechanism comprises a feeding pushing mechanism (2) and a first clamping mechanism (3) arranged on the feeding pushing mechanism (2), the pushing direction of the feeding pushing mechanism (2) is perpendicular to the conveying direction, and the first clamping mechanism (3) is reciprocated linearly along the direction perpendicular to the conveying direction through the feeding pushing mechanism (2); The conveying mechanism (5) is a belt conveying mechanism, and a plurality of baffles (7) are provided on the conveying surface of the conveying mechanism (5) along the conveying direction. A placement area for placing the blank (4) is provided between two adjacent baffles (7), and the angle between the baffles and the conveying direction is 100-120°; The conveying mechanism (5) is provided with a guide mechanism, the guide mechanism comprising a guide plate (6), the two guide plates (6) being respectively provided on both sides of the conveying surface along the conveying direction, and the guide plate (6) close to the machine body (1) is provided with a feeding port (8) on the pushing path of the feeding pushing mechanism (2); A flap (9) is hingedly provided inside the feeding port (8), and the flap (9) is elastically opened and closed, and the flap (9) is turned outward away from the conveying mechanism (5); when the blank (4) is pushed and displaced toward one side of the molding cavity by the feeding pushing mechanism (2), the blank (4) in the clamped state can push the flap (9) outward under the action of the feeding pushing mechanism (2) until the feeding port (8) is fully opened, and the bottom of the blank 4 moves out of the feeding port (8) to the outside of the guide plate; The rotating shaft of the flap (9) is rotatably arranged at the feeding port (8) of the guide plate, and a torsion spring (10) is arranged on the rotating shaft of the flap (9), and the flap (9) is elastically flipped by the torsion spring (10); The material picking mechanism comprises a material picking displacement mechanism (12) and a second clamping mechanism (11) arranged on the material picking displacement mechanism (12), wherein the second clamping mechanism (11) is arranged to be displaced back and forth perpendicular to the conveying direction by the material picking displacement mechanism (12); It also includes a rotary mechanism (13), the material taking displacement mechanism (12) is arranged on the rotary end of the rotary mechanism (13), and the material taking displacement mechanism (12) is rotated in a horizontal plane through the rotary mechanism (13).

2. The upsetting die hot forging system according to claim 1, characterized in that: The bottom end of the feeding port (8) is flush with the conveying surface.

3. The automated process method of the upsetting die hot forging system according to claim 1, characterized in that: Step 1: The blank (4) on the conveying mechanism is moved to the molding cavity through the feeding mechanism; the conveying mechanism is a belt conveying mechanism, and a plurality of baffles (7) are provided on the conveying surface of the conveying mechanism (5) along the conveying direction; Step 2: After the processing is completed, the upsetting forging in the forming cavity is taken out by a material taking mechanism; Step 3: The material picking mechanism includes a material picking displacement mechanism and a second clamping mechanism, and the second clamping mechanism is displaced back and forth perpendicular to the conveying direction through the material picking displacement mechanism.

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