Transformer soldering machine

Abstract

The present invention belongs to the technical field of soldering equipment, and in particular relates to a transformer soldering machine, comprising a base, a mobile clamping mechanism is arranged above the base, an automatic feeding mechanism, a positioning clamping mechanism, a feeding mechanism, a rosin slot and a plurality of tin furnaces are fixedly installed on the base, the mobile clamping mechanism is used to clamp the transformer away from the automatic feeding mechanism for processing, the automatic feeding mechanism is used to convey the transformer, the positioning clamping mechanism is located on one side of the automatic feeding mechanism, the positioning clamping mechanism is used to clamp the transformer on the automatic feeding mechanism, avoid gaps between transformers, and achieve precise clamping of the transformer, one end of the feeding mechanism is fixedly installed on the base, the feeding mechanism is used to convey the processed transformer to the next processing station, and the plurality of tin furnaces are used to provide tin of different temperatures; accurate welding of transformer pins is achieved, and welding quality problems caused by a single soldering temperature are avoided.

Description

Technical Field

[0001] The invention belongs to the technical field of soldering equipment, and in particular relates to a transformer soldering machine. Background Art

[0002] In the production process of transformers, soldering them with a soldering machine is an essential step. In the production process, in order to improve production efficiency, multiple transformers are generally soldered at the same time, but there are often gaps between transformers when loading them, which causes the soldering machine to be unable to accurately clamp all transformers, seriously affecting the production process and production efficiency; and the existing soldering machines basically have only one tin furnace temperature, but the soldering temperature required for different ends of the transformer and the upper temperature limit that can be tolerated are different. A soldering machine with only one tin furnace temperature is prone to excessively high temperatures causing damage to the transformer or too low temperatures causing cold soldering, making the quality of the produced transformers unguaranteed. Summary of the invention

[0003] The purpose of the present invention is to provide a transformer soldering machine, aiming to solve the technical problems that the transformer soldering machine in the prior art cannot accurately clamp all the transformers and the single soldering temperature leads to the quality of the produced transformers not being guaranteed.

[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides a transformer soldering machine, comprising a base, a movable clamping mechanism is arranged above the base, and an automatic feeding mechanism, a positioning clamping mechanism, a feeding mechanism, a rosin tank and a plurality of tin furnaces are fixedly installed on the base;

[0005] The mobile clamping mechanism is located above the automatic feeding mechanism, the unloading mechanism, the rosin tank and the tin furnace, and the mobile clamping mechanism is used to clamp the transformer from the automatic feeding mechanism for processing;

[0006] The automatic feeding mechanism is fixedly mounted on the upper surface of the base, and the automatic feeding mechanism is used to transport the transformer;

[0007] The positioning clamping mechanism is located on one side of the automatic feeding mechanism, and the positioning clamping mechanism is used to clamp the transformer on the automatic feeding mechanism to avoid gaps between the transformers;

[0008] One end of the unloading mechanism is fixedly mounted on the base, and the unloading mechanism is used to transport the processed transformer to the next processing station;

[0009] The plurality of tin furnaces are used to provide tin at different temperatures.

[0010] Optionally, the positioning and clamping mechanism includes a box, a first transmission component, a first driving component, a positioning and clamping block and a stopper, and the upper end of the box is provided with a first through hole matching the positioning and clamping block and the stopper:

[0011] The first transmission component is fixedly mounted on the inner wall of the box, and the first transmission component is used to drive the first driving component to move;

[0012] The first driving component is installed on the first transmission component, and the first driving component is used to drive the positioning clamping block to extend and retract;

[0013] One end of the positioning clamping block is fixedly connected to the first driving component, and one end of the stop block is fixedly connected to the upper inner wall surface of the box body. The positioning clamping block cooperates with the stop block to clamp the transformer located on the automatic feeding mechanism.

[0014] Optionally, the first transmission component includes a first rotating wheel, a second rotating wheel, a conveyor belt and a motor, the first rotating wheel and the second rotating wheel are respectively fixedly mounted at two ends of the inner wall of the box body, the conveyor belt is mounted on the first rotating wheel and the second rotating wheel, the first driving component is fixedly connected to the conveyor belt, and the motor is connected to the first rotating wheel.

[0015] Optionally, the first driving component includes a first driving guide rail, a first driving connecting seat and a first driving cylinder, the first driving guide rail is fixedly mounted on the inner wall surface of the box body, the lower end of the first driving connecting seat is fixedly connected to the conveyor belt, the side wall surface of the first driving connecting seat is fixedly connected to the slider of the first driving guide rail, the first driving cylinder is fixedly mounted on the first driving connecting seat, and the positioning clamping block is connected to the first driving cylinder.

[0016] Optionally, the mobile clamping mechanism includes a translation component, a second driving component and a clamping component;

[0017] The translation component is fixedly installed above the base, and the translation component is used to drive the second driving component and the clamping component to move;

[0018] The second driving component is connected to the translation component, and the second driving component is used to drive the clamping component to move up and down;

[0019] The clamping component is fixedly mounted on the second driving component, and the clamping component is used to clamp the transformer.

[0020] Optionally, the clamping component includes a connecting plate, a material clamping drive component, a material clamping component and a magnetic material suction component, the connecting plate is fixedly connected to the second driving component, the material clamping drive component is fixedly connected to the connecting plate, the material clamping component is connected to the material clamping drive component, one end of the magnetic material suction component is fixedly connected to the connecting plate, and the other end of the magnetic material suction component is located between the material clamping components.

[0021] Optionally, the material clamping drive assembly includes a first material clamping drive cylinder and at least two material clamping blocks, the first material clamping drive cylinder is fixedly mounted on the connecting plate, one end of the two material clamping blocks is connected to the first material clamping drive cylinder, and the material clamping assembly includes two clamping blocks, the other ends of the two material clamping blocks are respectively fixedly connected to the two clamping blocks.

[0022] Optionally, the magnetic material suction assembly includes at least two magnetic material suction cylinders, magnets connected to the magnetic material suction cylinders and a metal partition. The magnetic material suction cylinders are fixedly mounted on the connecting plate, and the metal partition is provided with a second groove matching the magnet.

[0023] Optionally, the rosin tank includes an outer tank body, an inner tank body is fixedly arranged in the outer tank body, an upper edge of the inner tank body is lower than an upper edge of the outer tank body, and a gap is left between the inner tank body and the outer tank body;

[0024] The bottom of the outer tank body is provided with a first feed hole, the bottom of the inner tank body is provided with a second feed hole corresponding to the first feed hole, and the bottom of the outer tank body is also provided with a discharge hole.

[0025] Optionally, the tin furnace includes a tin slag scraping component, which is fixedly mounted on the base and is used to scrape the tin slag in the tin furnace to one side.

[0026] The above one or more technical solutions in a transformer soldering machine provided by an embodiment of the present invention have at least one of the following technical effects: when in use, first load rosin into the rosin slot, load tin of different temperatures into different tin furnaces, and then place a certain number of transformers to be processed on one end of the automatic feeding mechanism, the automatic feeding mechanism transfers the transformers from one end to the other end, and then the positioning and clamping mechanism clamps the multiple transformers located on the automatic feeding mechanism, so that the two transformers abut against each other to avoid a gap between the two transformers, thereby ensuring that the lengths of the multiple transformers are fixed, so that the mobile clamping mechanism can accurately place the automatic feeding mechanism All transformers on the structure are clamped; then the mobile clamping mechanism moves to the top of the automatic feeding mechanism, the mobile clamping mechanism clamps the transformer and moves it to the top of the rosin slot, and then the mobile clamping mechanism drives the transformer to move downward to be dipped in rosin, and then according to the temperature required for soldering at the downward end of the transformer at this time, the mobile clamping mechanism drives the transformer to move to the corresponding tin furnace for soldering, avoiding damage to the transformer due to excessively high soldering temperature or cold soldering due to excessively low soldering temperature. Problems, finally, the mobile clamping mechanism moves the soldered transformer to the top of the unloading mechanism and places the transformer on the unloading mechanism, and then the unloading mechanism transports the transformer to the next processing station. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0028] Figure 1 A schematic structural diagram of a transformer soldering machine provided in an embodiment of the present invention.

[0029] Figure 2 A schematic structural diagram of a positioning and clamping mechanism of a transformer soldering machine provided in an embodiment of the present invention.

[0030] Figure 3 A schematic structural diagram of a mobile clamping mechanism of a transformer soldering machine provided in an embodiment of the present invention.

[0031] Figure 4 A schematic structural diagram of a clamping component of a transformer soldering machine provided in an embodiment of the present invention.

[0032] Figure 5 A schematic structural diagram of a clamping component of a transformer soldering machine provided in an embodiment of the present invention.

[0033] Figure 6 A schematic structural diagram of a rosin tank of a transformer soldering machine provided in an embodiment of the present invention.

[0034] Figure 7 A cross-sectional view of a rosin tank of a transformer soldering machine provided in an embodiment of the present invention.

[0035] Figure 8 A schematic structural diagram of a tin slag scraping component of a transformer soldering machine provided in an embodiment of the present invention.

[0036] Fig. 9 A schematic structural diagram of a tin slag scraping component of a transformer soldering machine provided in an embodiment of the present invention.

[0037] Among them, the reference numerals in the figure are:

[0038] Base 1;

[0039] Mobile clamping mechanism 2, translation component 21, second driving component 22, clamping component 23, translation assembly 211, first translation plate 2112, second support column 2113, second translation plate 2114, translation slide rail 2115, connecting plate 231, clamping drive assembly 232, clamping assembly 233, magnetic suction assembly 234, first clamping drive cylinder 2321, clamping block 2322, clamping block 2331, first groove 2332, second clamping drive cylinder 2323, clamping connecting block 2324, magnetic suction cylinder 2341, magnet 2342, metal partition 2343;

[0040] Automatic feeding mechanism 3;

[0041] Positioning and clamping mechanism 4, box body 41, first transmission component 42, first driving component 43, positioning and clamping block 44, stopper 45, first rotating wheel 421, second rotating wheel 422, conveyor belt 423, motor 424, first driving slide rail 431, first driving connecting seat 432, first driving cylinder 433;

[0042] Feeding mechanism 5;

[0043] Rosin tank 6, outer tank body 61, inner tank body 62, fixing block 63, baffle 64, discharge hole 612, second feed hole 621;

[0044] Tin furnace 7, tin scraping component 71, first tin scraping base 711, first tin scraping drive assembly 712, second tin scraping drive assembly 713, first tin scraping plate 714, tin scraping shell 715, third tin scraping drive assembly 716, tin scraping connecting strip 717, second tin scraping plate 718, tin scraping slide rail 7151 and conveying assembly 7152. DETAILED DESCRIPTION

[0045] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0046] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0047] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0048] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0049] In one embodiment of the present invention, Figure 1 As shown, a transformer soldering machine is provided, comprising a base 1, a movable clamping mechanism 2 is arranged above the base 1, and an automatic feeding mechanism 3, a positioning clamping mechanism 4, a feeding mechanism 5, a rosin tank 6 and a plurality of tin furnaces 7 are fixedly installed on the base 1;

[0050] The mobile clamping mechanism 2 is located above the automatic feeding mechanism 3, the unloading mechanism 5, the rosin tank 6 and the tin furnace 7, and the mobile clamping mechanism 2 is used to clamp the transformer from the automatic feeding mechanism 3 for processing;

[0051] The automatic feeding mechanism 3 is fixedly mounted on the upper surface of the base 1, and the automatic feeding mechanism 3 is used to transport the transformer;

[0052] The positioning clamping mechanism 4 is located on one side of the automatic feeding mechanism 3, and the positioning clamping mechanism 4 is used to clamp the transformer on the automatic feeding mechanism 3 to avoid gaps between the transformers;

[0053] One end of the unloading mechanism 5 is fixedly mounted on the base 1, and the unloading mechanism 5 is used to transport the processed transformer to the next processing station;

[0054] The plurality of tin furnaces 7 are used to provide tin at different temperatures. In this embodiment, the automatic loading mechanism 3 and the unloading mechanism 5 are preferably direct vibration feeders.

[0055] In this embodiment, when in use, firstly, rosin is loaded into the rosin groove 6, and tins of different temperatures are loaded into different tin furnaces 7, and then a certain number of transformers to be processed are placed on one end of the automatic feeding mechanism 3, and the automatic feeding mechanism 3 transfers the transformers from one end to the other end, and then the positioning clamping mechanism 4 clamps the multiple transformers located on the automatic feeding mechanism 3, so that the two transformers abut against each other to avoid a gap between the two transformers, thereby ensuring that the lengths of the multiple transformers are fixed, so that the mobile clamping mechanism 2 can accurately clamp all the transformers on the automatic feeding mechanism 3; then the mobile clamping mechanism 2 moves to the top of the automatic feeding mechanism 3, the mobile clamping mechanism 2 clamps the transformer and moves it to the top of the rosin groove 6, then the mobile clamping mechanism 2 drives the transformer to move downward to be dipped in rosin, and then according to the temperature required for soldering at the downward end of the transformer at this time, the mobile clamping mechanism 2 drives the transformer to move to the corresponding tin furnace 7 for soldering, thereby avoiding the transformer from being damaged due to excessively high soldering temperature or having cold soldering due to excessively low soldering temperature, and finally the mobile clamping mechanism 2 moves the transformer after soldering to the top of the unloading mechanism 5 and places the transformer on the unloading mechanism 5, and then the unloading mechanism 5 transports the transformer to the next processing station.

[0056] In another embodiment of the present invention, Figure 2 As shown, the positioning and clamping mechanism 4 includes a box body 41, a first transmission component 42, a first driving component 43, a positioning and clamping block 44 and a stopper 45. The upper end of the box body 41 is provided with a first through hole matching the positioning and clamping block 44 and the stopper 45:

[0057] The first transmission component 42 is fixedly mounted on the inner wall of the box body 41, and the first transmission component 42 is used to drive the first driving component 43 to move;

[0058] The first driving component 43 is installed on the first transmission component 42, and the first driving component 43 is used to drive the positioning clamping block 44 to extend and retract;

[0059] One end of the positioning clamping block 44 is fixedly connected to the first driving component 43, and one end of the stop block 45 is fixedly connected to the upper inner wall surface of the box body 41. The positioning clamping block 44 cooperates with the stop block 45 to clamp the transformer located on the automatic feeding mechanism 3.

[0060] In this embodiment, when in use, when the transformer to be processed moves from one end of the automatic feeding mechanism 3 to the other end, because the block 45 is located above the other end of the automatic feeding mechanism 3, the transformer on the automatic feeding mechanism 3 will be blocked by the block 45, and then the first driving component 43 drives the positioning clamping block 44 to extend, and then the first transmission component 42 drives the first driving component 43 to move toward one end of the block 45, and the first driving component 43 drives the positioning clamping block 44 to move, and the positioning clamping block 44 pushes the transformer on the automatic feeding mechanism 3 to continue to move toward one end of the block 45, so that the transformers are abutted against each other, avoiding the existence of gaps between the transformers, ensuring that the lengths of the multiple transformers on the automatic feeding mechanism 3 are constant, and the mobile clamping mechanism 2 can accurately clamp all the transformers, avoiding the lengths of all the transformers on the automatic feeding mechanism 3 being longer than the actual length due to the gaps between the transformers, thereby avoiding the situation where the mobile clamping mechanism 2 has leakage, ensuring that the transformer processing can proceed normally, and improving the efficiency of transformer processing and production.

[0061] Among them, the first transmission component 42 includes a first rotating wheel 421, a second rotating wheel 422, a conveyor belt 423 and a motor 424, the first rotating wheel 421 and the second rotating wheel 422 are respectively fixedly mounted at the two ends of the inner wall of the box body 41, the conveyor belt 423 is mounted on the first rotating wheel 421 and the second rotating wheel 422, the first driving component 43 is fixedly connected to the conveyor belt 423, and the motor 424 is connected to the first rotating wheel 421; when in use, the motor 424 drives the first rotating wheel 421 to rotate, the first rotating wheel 421 drives the conveyor belt 423 to rotate along the second rotating wheel 422, and the conveyor belt 423 drives the first driving component 43 to move, so that the first driving component 43 drives the positioning clamping block 44 to move to clamp the transformer on the automatic feeding component, with a high degree of automation, no manual operation required, and improved production efficiency.

[0062] The first driving component 43 includes a first driving rail 431, a first driving connection seat 432 and a first driving cylinder 433. The first driving rail 431 is fixedly mounted on the inner wall of the box body 41. The lower end of the first driving connection seat 432 is fixedly connected to the conveyor belt 423. The side wall of the first driving connection seat 432 is fixedly connected to the slider of the first driving rail 431. The first driving cylinder 433 is fixedly mounted on the first driving connection seat 432. The positioning clamping block 44 is connected to the first driving cylinder 433. When in use, the first driving cylinder 433 drives the positioning clamping block 44 to extend. Then, the first driving connecting seat 432 moves along the first driving slide rail 431 driven by the conveyor belt 423, and the first driving cylinder 433 moves with the first driving connecting seat 432. The first driving cylinder 433 drives the positioning clamping block 44 to move, so that the positioning clamping block 44 cooperates with the stop block 45 to clamp the transformer on the automatic feeding mechanism 3, so that the transformers are abutted against each other, avoiding the existence of gaps between the transformers, so that the mobile clamping mechanism 2 can accurately clamp all the transformers, ensuring that the transformer processing can proceed normally and improving the efficiency of transformer processing and production.

[0063] In another embodiment of the present invention, Figure 1 and Figure 3 As shown, the mobile clamping mechanism 2 includes a translation component 21, a second driving component 22 and a clamping component 23;

[0064] The translation component 21 is fixedly installed above the base 1, and the translation component 21 is used to drive the second driving component 22 and the clamping component 23 to move;

[0065] The second driving component 22 is connected to the translation component 21, and the second driving component 22 is used to drive the clamping component 23 to move up and down;

[0066] The clamping component 23 is fixedly mounted on the second driving component 22 , and the clamping component 23 is used to clamp the transformer.

[0067] In this embodiment, when in use, a certain number of transformers to be processed are placed on one end of the automatic feeding mechanism 3, and the automatic feeding mechanism 3 transfers the transformers from one end to the other end, and then the positioning clamping mechanism 4 clamps the multiple transformers located on the automatic feeding mechanism 3, and then the translation component 21 drives the second driving component 22 and the clamping component 23 to move above the automatic feeding mechanism 3, and then the second driving component 22 drives the clamping component 23 to move downward and clamp the transformer, and then the translation component 21 drives the second driving component 22 and the clamping component 23 to move above the rosin groove 6 and the tin furnace 7, and then the second driving component 22 drives the clamping component 23, so that the transformer on the clamping component 23 is stained with rosin, and then the translation component 21 drives the second driving component 22 and the clamping component 23 to move above the tin furnace 7, and then the second driving component 22 drives the clamping component 23 to solder the transformer on the clamping component 23, thereby achieving a high degree of automation, without the need for manual transfer of transformers, and improving production safety and production efficiency.

[0068] The translation component 21 includes two translation assemblies 211, which are fixedly mounted on both sides of the base 1, respectively. The translation assembly 211 includes a first translation plate 2112, a plurality of second support columns 2113 and a second translation plate 2114. One end of the second support column 2113 is fixedly connected to the upper surface of the first translation plate 2112, and the other end of the second support column 2113 is fixedly connected to the second translation plate 2114. A translation rail 2115 is fixedly arranged on the upper surface of the first translation plate 2112, and the translation rail 2115 is fixedly connected to the second driving component 22. When in use, an external force is used to make the slider reciprocate on the translation rail 2115, and the slider drives the second driving component 22 and the clamping component 23 to reciprocate, without manual operation, thereby improving the automation of transformer soldering and improving production efficiency.

[0069] In another embodiment of the present invention, Figure 4 and Figure 5 As shown, the clamping component 23 includes a connecting plate 231, a clamping drive component 232, a clamping component 233 and a magnetic material suction component 234, the connecting plate 231 is fixedly connected to the second driving component 22, the clamping drive component 232 is fixedly connected to the connecting plate 231, the clamping component 233 is connected to the clamping drive component 232, one end of the magnetic material suction component 234 is fixedly connected to the connecting plate 231, and the other end of the magnetic material suction component 234 is located between the clamping components 233.

[0070] In this embodiment, when in use, when the clamping component 23 moves above the transformer, the clamping drive component 232 drives the clamping component 233 to open, and then the clamping component 23 moves downward, and the clamping component 233 clamps the transformer in the middle. At this time, since the transformer is magnetic, the magnetic core adsorption component adsorbs the transformer at the bottom, that is, the magnetic suction component 234 adsorbs and fixes the transformer between the clamping components 233, and then the clamping drive component 232 drives the clamping component 233 to close and clamp the transformer, fully fixing the transformer. The magnetic suction component 234 makes one end of all transformers adsorbed at the bottom of the magnetic suction component 234, so that the other ends of all transformers are located on the same horizontal line, avoiding the situation that the bottom ends of multiple transformers are not on the same horizontal line when clamping multiple transformers at the same time only by the clamping component 233, and preventing the second driving component 22 from being difficult to control the downward movement of the clamping component 23 when the clamping component 23 clamps the transformer for soldering, ensuring that each transformer can be soldered and the quality of the transformer is guaranteed.

[0071] The clamping drive assembly 232 includes a first clamping drive cylinder 2321 and at least two clamping blocks 2322. The first clamping drive cylinder 2321 is fixedly mounted on the connecting plate 231. One end of the two clamping blocks 2322 is connected to the first clamping drive cylinder 2321. The clamping assembly 233 includes two clamping blocks 2331. The other ends of the two clamping blocks 2322 are respectively fixedly connected to the two clamping blocks 2331. When in use, the first clamping drive cylinder 2321 drives the two clamping blocks 2322 to open and close, and the clamping block 2322 drives the two clamping blocks 2331 to open and close, thereby realizing the clamping of the transformer, without the need for manual placement of the transformer, and improving production efficiency.

[0072] The inner wall surfaces of the two clamping blocks 2331 are provided with first grooves 2332 matching the transformer; when the clamping blocks 2331 clamp the transformer, the transformer is inserted into the first grooves 2332, so that the clamping blocks 2331 clamp the transformer more stably.

[0073] The clamping drive assembly 232 also includes a second clamping drive cylinder 2323 and a clamping connection block 2324. The second clamping drive cylinder 2323 is fixedly mounted on the connection plate 231. One end of the clamping connection block 2324 is connected to the second clamping drive cylinder 2323, and the other end of the clamping connection block 2324 is fixedly connected to the first clamping drive cylinder 2321. When in use, the second clamping drive cylinder 2323 drives the clamping connection block 2324 to move up and down, the clamping connection block 2324 drives the first clamping drive cylinder 2321 to move up and down, and the first clamping drive cylinder 2321 drives the clamping assembly 233 to move up and down, so that the clamping assembly 233 can clamp the transformer, and the clamping assembly 233 can clamp the transformer and then carry the transformer to perform operations such as gluing rosin and soldering.

[0074] The magnetic material suction component 234 includes at least two magnetic material suction cylinders 2341, a magnet 2342 connected to the magnetic material suction cylinder 2341, and a metal partition 2343. The magnetic material suction cylinder 2341 is fixedly mounted on the connecting plate 231, and the metal partition 2343 is provided with a second groove matching the magnet 2342. When in use, the magnet 2342 is embedded in the metal partition 2343, and the magnet 2342 attracts the metal partition 2343. The magnetic material suction cylinder 2341 drives the magnet 2342 to move up and down, and the magnet 2342 drives the metal partition 2343 to move up and down. The magnet 2342 can adsorb the transformer on the metal partition 2343, so that all transformers are located on the same horizontal line, ensuring the processing quality of the transformer.

[0075] In another embodiment of the present invention, Figure 6 and Figure 7 As shown, the rosin tank 6 includes an outer tank body 61, an inner tank body 62 is fixedly arranged in the outer tank body 61, the upper edge of the inner tank body 62 is lower than the upper edge of the outer tank body 61, and a gap is left between the inner tank body 62 and the outer tank body 61;

[0076] The outer tank body 61 has a first feed hole at the bottom, the inner tank body 62 has a second feed hole 621 at the bottom corresponding to the first feed hole, and the outer tank body 61 has a discharge hole 612 at the bottom.

[0077] In this embodiment, when in use, a feed pipe is inserted into the first feed hole and then into the second feed hole 621, and then rosin is injected into the inner tank body 62 through the feed pipe. When the inner tank body 62 is filled with rosin, the rosin will overflow from the upper edge of the inner tank body 62, flow to the bottom of the outer tank body 61 through the gap between the inner tank body 62 and the outer tank body 61, and then be discharged through the discharge hole 612, so that the rosin in the inner tank body 62 is always in an overflowing state, that is, the height of the rosin liquid level of the inner tank body 62 is ensured to remain unchanged, and the problem that the rosin liquid level of the existing rosin tank 6 drops due to use or natural volatilization, resulting in that the soldering part of the transformer can only partially stick to the rosin or all of it cannot stick to the rosin is overcome, and there is no need to manually add rosin to the rosin tank 6 frequently, saving labor.

[0078] In this embodiment, the rosin tank 6 further includes a plurality of fixing blocks 63, one end of each fixing block 63 is fixedly connected to the outer wall surface of the inner tank body 62, and the other end of each fixing block 63 is fixedly connected to the inner wall surface of the outer tank body 61. By installing the fixing blocks 63 between the inner tank body 62 and the outer tank body 61, the stability of the inner tank body 62 is increased, and the shaking of the inner tank body 62 during the production process, which causes the rosin liquid level in the inner tank body 62 to drop, is avoided.

[0079] The rosin tank 6 further includes a baffle 64 , which is fixedly connected to the side wall of the outer tank body 61 , and the upper edge of the baffle 64 is higher than the upper edge of the outer tank body 61 .

[0080] In another embodiment of the present invention, Figure 3 and Figure 4 As shown, the tin furnace 7 includes a tin slag scraping component 71, which is fixedly mounted on the base 1 and is used to scrape the tin slag in the tin furnace 7 to one side. During the transformer soldering process, tin slag will be generated in the tin furnace 7, and the tin slag scraping component 71 can scrape the tin slag in the tin furnace 7 to the side to prevent the tin slag from affecting the soldering of the transformer.

[0081] In another embodiment of the present invention, Figure 8As shown, the tin scraping slag component 71 includes a first tin scraping base 711, a first tin scraping driving assembly 712, a second tin scraping driving assembly 713 and a first tin scraping plate 714, wherein the first tin scraping base 711 is fixedly mounted on the base 1, the first tin scraping driving assembly 712 is fixedly mounted on the first tin scraping base 711, the second tin scraping driving assembly 713 is mounted on the first tin scraping driving assembly 712, the first tin scraping plate 714 is connected to the second tin scraping driving assembly 713, and the first tin scraping plate 714 is located above the tin furnace 7. In this embodiment, the first tin scraping driving assembly 712 and the second tin scraping driving assembly 713 are preferably cylinders.

[0082] In this embodiment, during use, after the tin furnace 7 has been used for a period of time, the first tin scraping drive component 712 drives the second tin scraping drive component 713 to move downward, and the second tin scraping drive component 713 drives the first tin scraping plate 714 to move downward, so that the first tin scraping plate 714 abuts against the bottom of the tin furnace 7, and then the second tin scraping drive component 713 drives the first tin scraping plate 714 to move, and the first tin scraping plate 714 pushes the tin slag in the tin furnace 7 to one side, thereby preventing the tin slag in the tin furnace 7 from affecting the transformer solder.

[0083] In another embodiment of the present invention, Fig. 9 As shown, the tin scraping slag component 71 includes a tin scraping shell 715, a third tin scraping driving component 716, a tin scraping connecting strip 717 and a second tin scraping plate 718. A tin scraping slide rail 7151 and a conveying component 7152 are arranged on the side wall of the tin scraping shell 715. One end of the third tin scraping driving component 716 is fixedly connected to the slider of the tin scraping slide rail 7151, and the other end of the third tin scraping driving component 716 is connected to the conveying component 7152. One end of the tin scraping connecting strip 717 is connected to the third tin scraping driving component 716. The second tin scraping plate 718 is fixedly connected to the other end of the tin scraping connecting strip 717. The second tin scraping plate 718 is located above the tin furnace 7. In this embodiment, the third tin scraping driving component 716 is preferably a cylinder, and the conveying component 7152 is preferably a conveyor belt.

[0084] In this embodiment, during use, after the tin furnace 7 has been used for a period of time, the third tin scraping driving component 716 drives the second tin scraping plate 718 to move downward, so that the second tin scraping plate 718 abuts against the bottom of the tin furnace 7, and then the conveying component 7152 drives the third tin scraping driving component 716 to move on the tin scraping slide rail 7151, and the third tin scraping driving component 716 drives the second tin scraping plate 718 to move, and the second tin scraping plate 718 pushes the tin slag in the tin furnace 7 to one side, thereby preventing the tin slag in the tin furnace 7 from affecting the transformer solder.

[0085] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer soldering machine, characterized in that: It comprises a base, a movable clamping mechanism is arranged above the base, and an automatic feeding mechanism, a positioning clamping mechanism, a feeding mechanism, a rosin tank and a plurality of tin furnaces are fixedly installed on the base; The mobile clamping mechanism is located above the automatic feeding mechanism, the unloading mechanism, the rosin tank and the tin furnace, and the mobile clamping mechanism is used to clamp the transformer from the automatic feeding mechanism for processing; The automatic feeding mechanism is fixedly mounted on the upper surface of the base, and the automatic feeding mechanism is used to transport the transformer; The positioning clamping mechanism is located on one side of the automatic feeding mechanism, and the positioning clamping mechanism is used to clamp the transformer on the automatic feeding mechanism to avoid gaps between the transformers; One end of the unloading mechanism is fixedly mounted on the base, and the unloading mechanism is used to transport the processed transformer to the next processing station; The plurality of tin furnaces are used to provide tin at different temperatures; The positioning and clamping mechanism comprises a box body, a first transmission component, a first driving component, a positioning and clamping block and a stopper, and the upper end of the box body is provided with a first through hole matching the positioning and clamping block and the stopper: The first transmission component is fixedly mounted on the inner wall of the box, and the first transmission component is used to drive the first driving component to move; The first driving component is installed on the first transmission component, and the first driving component is used to drive the positioning clamping block to extend and retract; One end of the positioning clamping block is fixedly connected to the first driving component, and one end of the stopper is fixedly connected to the upper inner wall surface of the box body, and the positioning clamping block cooperates with the stopper to clamp the transformer located on the automatic feeding mechanism; The mobile clamping mechanism includes a translation component, a second driving component and a clamping component; The translation component is fixedly installed above the base, and the translation component is used to drive the second driving component and the clamping component to move; The second driving component is connected to the translation component, and the second driving component is used to drive the clamping component to move up and down; The clamping component is fixedly mounted on the second driving component, and the clamping component is used to clamp the transformer; The clamping component includes a connecting plate, a clamping drive component, a clamping component and a magnetic material suction component, the connecting plate is fixedly connected to the second driving component, the clamping drive component is fixedly connected to the connecting plate, the clamping component is connected to the clamping drive component, one end of the magnetic material suction component is fixedly connected to the connecting plate, and the other end of the magnetic material suction component is located between the clamping components; The magnetic material suction assembly comprises at least two magnetic material suction cylinders, magnets connected to the magnetic material suction cylinders and a metal partition, wherein the magnetic material suction cylinders are fixedly mounted on the connecting plate, and a second groove matching the magnet is provided on the metal partition; The rosin tank comprises an outer tank body, an inner tank body is fixedly arranged in the outer tank body, the upper edge of the inner tank body is lower than the upper edge of the outer tank body, and a gap is left between the inner tank body and the outer tank body; The bottom of the outer tank body is provided with a first feed hole, the bottom of the inner tank body is provided with a second feed hole corresponding to the first feed hole, and the bottom of the outer tank body is also provided with a discharge hole.

2. The transformer soldering machine according to claim 1, characterized in that: The first transmission component includes a first rotating wheel, a second rotating wheel, a conveyor belt and a motor. The first rotating wheel and the second rotating wheel are respectively fixedly mounted at the two ends of the inner wall of the box body, the conveyor belt is mounted on the first rotating wheel and the second rotating wheel, the first driving component is fixedly connected to the conveyor belt, and the motor is connected to the first rotating wheel.

3. The transformer soldering machine according to claim 2, characterized in that: The first driving component includes a first driving guide rail, a first driving connecting seat and a first driving cylinder. The first driving guide rail is fixedly mounted on the inner wall surface of the box body, the lower end of the first driving connecting seat is fixedly connected to the conveyor belt, the side wall surface of the first driving connecting seat is fixedly connected to the slider of the first driving guide rail, the first driving cylinder is fixedly mounted on the first driving connecting seat, and the positioning clamping block is connected to the first driving cylinder.

4. The transformer soldering machine according to claim 1, characterized in that: The material clamping drive assembly includes a first material clamping drive cylinder and at least two material clamping blocks. The first material clamping drive cylinder is fixedly mounted on the connecting plate, and one end of the two material clamping blocks is connected to the first material clamping drive cylinder. The material clamping assembly includes two clamping blocks, and the other ends of the two material clamping blocks are respectively fixedly connected to the two clamping blocks.

5. The transformer soldering machine according to any one of claims 1 to 4, characterized in that: The tin furnace comprises a tin slag scraping component, which is fixedly mounted on the base and is used for scraping the tin slag in the tin furnace to one side.

Images