A reciprocating bottom mud discharge equipment
By designing a round trip type bottom mud discharge equipment, the cycloid pin wheel speed reduction motor and submersible reamer without blockage sewage pump, combined with cantilever and electrical control device, the functions of automatic operation and scraping and sludge absorption while walking are realized. , solve the problems of high power and uneven mud discharge in existing equipment, and significantly improve the mud discharge effect and the stability of the equipment.
Patent Information
- Application Number
- CN202011220997.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2040-11-05
AI Technical Summary
When existing sewage treatment equipment treats sludge at the bottom of the pool, there are problems such as high power, uneven sludge discharge, waste of energy and impact on the effluent water.
A round trip type bottom mud discharge equipment was designed, using cycloid pin wheel reducer motor drive and submersible type reamer with reamer as mud suction power, combined with cantilever device and electrical control device to realize automated operation and walking while The function of scraping and sucking mud.
The equipment consumes low power, has no blind spots for sludge discharge, and has significant sludge discharge effect. It can operate stably, completely solve the problem of sludge deposits and accumulation at the bottom of the pond, and realizes automated operations to reduce manual intervention.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to the field of sewage treatment equipment, and in particular to a reciprocating vehicle-type bottom mud discharge equipment for discharging underwater bottom mud in a pool body. Background Art
[0002] With the rapid development of social economy, people's awareness of environmental protection is constantly improving. Various wastewater treatment processes and facilities are constantly being innovated, especially various activated sludge treatment methods are developing rapidly. At the end of the treatment process, sedimentation is generally used to separate the biological sludge and the treated water into solids and liquids. In actual operation, residual sludge often settles to the bottom of the clear water tank in the effluent area. Long-term accumulation will cause anaerobic reaction of the sludge, generate bubbles, cause the sludge to float, and cause secondary pollution of the water body, which eventually leads to excessive effluent water quality.
[0003] At present, the above problems are generally solved by emptying the pool body for cleaning, or by laying a mesh perforated pipe at the bottom and using a sludge pump for external discharge. When the cleaning method is adopted, the entire system needs to be shut down to empty the water in the pool body, which is time-consuming and labor-intensive, and delays production. When the sludge discharge pipe network is laid, there are often blind spots, and the sludge discharge will be uneven due to the different distances of the pipe network. At the same time, a high-power sludge discharge pump is required to achieve this, resulting in energy waste. In addition, the high power causes an increase in the amount of discharged water, which affects the amount of water discharged. Summary of the invention
[0004] In view of the above situation, the purpose of the present invention is to provide a reciprocating bottom mud discharge equipment. Compared with the existing fixed mud discharge equipment, the equipment consumes less power, has no mud discharge blind area, has a significant mud discharge effect, can operate stably, and completely solves the problem of sludge sedimentation and accumulation at the bottom of the pool.
[0005] The technical solution of the present invention is:
[0006] A reciprocating driving bottom mud discharge equipment, including a driving platform device, a driving device, a mud suction system device, a mud collecting device, a cantilever device, and a combined rail device. The driving platform device is integrally installed on the combined rail device to form a combined installation platform for the main components of the mud suction machine. The mud suction system device is connected to the driving platform device through the cantilever device. The specific structure is as follows:
[0007] Driving platform device: including steel plate platform, walking wheels, walking auxiliary wheels, directional wheels, directional wheel mounting frame, and walking auxiliary wheel mounting frame; two walking wheels are installed at two openings on one side of the steel plate platform surface through bearing connectors and bolts, and the walking wheels are located on the walking main beam of the combined rail device; two walking auxiliary wheels are installed at the bottom of the other side of the steel plate platform through bearing connectors and walking auxiliary wheel mounting frames, and the walking auxiliary wheels are located on the walking track on the top of the walking secondary beam of the combined rail device; the directional wheels are located on the directional wheel mounting frames that are symmetrically arranged at the bottom of the steel plate platform, and one side opening of the two directional wheel mounting frames corresponds to each other, and a group of directional wheels are relatively vertically installed on the upper facades of the openings through bearing connectors, and another group of directional wheels are relatively horizontally arranged on both sides of the lower plane of the directional wheel mounting frame through bearing connectors;
[0008] Driving device: including cycloid pinwheel reduction motor, main steel cable, telescopic compensator, and capstan; the cycloid pinwheel reduction motor is installed on the steel plate platform, the capstan is installed on the output end of the cycloid pinwheel reduction motor, the main steel cable is wound around the capstan, and both ends of the main steel cable are fixed to the walking main beam of the combined rail device through the telescopic compensator;
[0009] Mud suction system device: including a submersible reamer non-clogging sewage pump, a connecting pipe, a bottom mud collecting main pipe, a mud scraper, and a bottom walking wheel; the submersible reamer non-clogging sewage pump is installed on the bottom mud collecting main pipe; the bottom mud collecting main pipe is horizontally located at the bottom of the tank body, and a long strip opening is opened at the lower part of the bottom mud collecting main pipe. The self-contained reamer at the output end of the submersible reamer non-clogging sewage pump extends through the long strip opening. Bottom walking wheels are installed at both ends of the bottom mud collecting main pipe, and the bottom walking wheels support the bottom mud collecting main pipe so that the bottom mud collecting main pipe always maintains the same height as the bottom of the tank body. Mud scrapers are installed on both sides of the long strip opening on the bottom mud collecting main pipe. The outlet of the submersible reamer non-clogging sewage pump is connected to the C-type mud collecting tank of the mud collecting device through a connecting pipe;
[0010] Mud collecting device: comprising a C-shaped mud collecting tank and a pipeline; the C-shaped mud collecting tank is opened upward, and holes are respectively opened at both ends of the bottom surface of the C-shaped mud collecting tank, and the bottom of the C-shaped mud collecting tank is connected to the pipeline through the openings;
[0011] Cantilever device: includes cantilever, cantilever link 1 and cantilever link 2; the cantilever is arranged vertically, the upper part of the cantilever is connected to the steel plate platform of the driving platform device through cantilever link 1, and cantilever link 1 and cantilever are in up-and-down sliding cooperation; the lower part of the cantilever is connected to the bottom mud collecting main pipe of the mud suction system device through cantilever link 2, and cantilever link 2 and cantilever are in up-and-down and left-and-right sliding cooperation;
[0012] Combined rail device: includes a walking main beam, a walking sub-beam, and a supporting arm beam; the horizontally arranged walking main beam is located above the front part of the supporting arm beam, the lower plane of the walking main beam is connected to the supporting arm beam, the walking wheels are attached to the upper plane of the walking main beam, the walking sub-beam is arranged above the rear part of the supporting arm beam, the lower plane of the walking sub-beam is connected to the supporting arm beam, the upper part of the walking sub-beam is the walking track of the walking auxiliary wheels, and the rear end of the supporting arm beam is fixedly connected to the pool structure by anchor bolts, carrying the walking main beam and the walking sub-beam.
[0013] The reciprocating traveling bottom mud discharge equipment, the cycloid pinwheel reduction motor and the cantilever link are assembled on the steel plate platform.
[0014] The reciprocating crane-type bottom mud discharge equipment adopts a cycloidal pinwheel reduction motor as a driving power and a submersible non-clogging sewage pump with a reamer as a mud suction power.
[0015] The reciprocating vehicle-type bottom mud discharge equipment has a mud collecting main pipe and a mud scraper connected by stainless steel bolts, and a gap is left between the bottom end of the mud scraper and the bottom of the pool body.
[0016] The reciprocating bottom mud discharge device has inverted edges on the tops of both sides of the opening of the C-shaped mud collecting trough.
[0017] The reciprocating bottom mud discharge equipment has a cantilever made of rectangular steel, a main traveling beam made of H-shaped rails, a secondary traveling beam made of rectangular combined rails, and a supporting arm beam made of a combined component.
[0018] The reciprocating crane-type bottom mud discharge equipment has a walking main beam as a walking track for the walking wheels, and two sets of directional wheels are respectively arranged at the bottom of the upper plane of the walking main beam and on both sides of the lower plane. The directional wheels are all stepped structures. One set of directional wheels is relatively vertically arranged at the two ends and the bottom of the upper plane of the walking main beam, and the other set of directional wheels is relatively horizontally arranged at the two ends and the top of the lower plane of the walking main beam, so that the two sets of directional wheels are respectively engaged with the upper plane and the lower plane of the walking main beam.
[0019] The reciprocating crane-type bottom mud discharge equipment is also provided with an electrical control device: including a stroke controller, an electrical control box, a motor control cable, a stroke signal control cable, a wiring overhead steel cable, and a crane wiring pulley; the stroke controller is installed at both ends of the walking main beam, and the lower part of the walking sub-beam is a hollow rectangular steel section, and the stroke signal control cable is laid therein; one end of the stroke signal control cable is connected to the wiring terminal in the stroke controller, and the other end of the stroke signal control cable is connected to the wiring terminal in the electrical control box; the motor control cable includes: a control line of a cycloidal pinwheel reduction motor and a control line of a submersible reamer non-clogging sewage pump; the crane wiring pulley is hung on the wiring overhead steel cable above the walking sub-beam, and the motor control cable is suspended on the wiring overhead steel cable through the crane wiring pulley.
[0020] The advantages and beneficial effects of the present invention are:
[0021] 1. The reciprocating bottom mud discharge equipment of the present invention adopts single-side steel cable twisting, reduction motor driving, and single cantilever structure when driving, so as to reduce underwater walking resistance.
[0022] 2. The reciprocating bottom mud discharge equipment of the present invention is equipped with a submersible non-clogging sewage pump with a reamer as the mud suction power to prevent clogging by foreign objects. It is provided with a mud collecting main pipe and a mud scraper, which moves along the length direction of the tank body to scrape and suck mud while walking, and discharges the pumped sludge to the mud collecting tank through the pipeline. The frequency of sewage discharge can be adjusted and set according to the amount of sludge.
[0023] 3. The reciprocating bottom mud discharge equipment of the present invention can realize automatic operation without affecting the normal operation of the original structure.
[0024] 4. The reciprocating bottom mud discharge equipment of the present invention can be quickly installed without changing the structure and use function of the original structure of the pool body and without affecting the normal operation of the original structure.
[0025] 5. The equipment of the present invention can carry out mechanical sewage discharge of underwater bottom mud in the area where bottom mud discharge treatment is required. The reciprocating bottom mud discharge equipment is suitable for sewage discharge and mud discharge in sewage treatment and drainage projects such as horizontal flow sedimentation tanks, rectangular and oblong sedimentation tanks, and clear water (outlet) areas. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a top view of the reciprocating bottom mud discharge equipment of the present invention.
[0027] Figure 2 It is a cross-sectional view of the reciprocating bottom mud discharge equipment of the present invention.
[0028] Figure 3 for Figure 2 Schematic diagram of the local enlarged structure in.
[0029] The numbers in the figure are as follows: 1.1-steel platform, 1.2-travel wheel, 1.3-travel auxiliary wheel, 1.4-directional wheel; 1.5-directional wheel mounting frame; 1.6-travel auxiliary wheel mounting frame; 2.1-cycloid pinwheel reduction motor, 2.2-main steel cable, 2.3-telescopic compensator, 2.4-capstan; 3.1-submersible non-clogging sewage pump with reamer, 3.2-connecting pipe, 3.3-bottom mud collecting main pipe, 3.4-scraper, 3.5-bottom Traveling wheels; 4.1-C-type mud collecting trough, 4.2-pipeline; 5.1-cantilever, 5.2-cantilever link one, 5.3-cantilever link two; 6.1-travel controller, 6.2-electrical control box; 7.1-travel main beam, 7.2-travel sub-beam, 7.3-support arm beam; 7.4-travel track; 8.1-motor control cable, 8.2-travel signal control cable, 8.3-wiring overhead steel cable, 8.4-travel wiring pulley, 9-tank body. DETAILED DESCRIPTION
[0030] like Figure 1-Figure 3 As shown, the reciprocating driving bottom mud discharge equipment of the present invention is mainly composed of a driving platform device, a driving device, a mud suction system device, a mud collecting device, a cantilever device, an electrical control device, a combined rail device, etc. The specific structure is as follows:
[0031] Driving platform device: includes steel plate platform 1.1, walking wheel 1.2, walking auxiliary wheel 1.3, directional wheel 1.4, directional wheel mounting frame 1.5, and walking auxiliary wheel mounting frame 1.6. The cycloid pinwheel reduction motor 2.1 and cantilever link 5.2 are assembled on the steel plate platform 1.1. The two walking wheels 1.2 are installed at two openings on one side of the surface of the steel plate platform 1.1 through bearing connectors and bolts. The walking wheel 1.2 is located on the walking main beam 7.1 of the combined rail device; the two walking auxiliary wheels 1.3 are installed at the bottom of the other side of the steel plate platform 1.1 through bearing connectors and walking auxiliary wheel mounting frame 1.6. The walking auxiliary wheel 1.3 is located on the walking track 7.4 at the top of the walking subbeam 7.2 of the combined rail device; the functions of the walking wheel 1.2 and the walking auxiliary wheel 1.3 are: to bear the weight load of the entire platform, load The directional wheels 1.4 are located on the directional wheel mounting frame 1.5 which is symmetrically arranged at the bottom of the steel plate platform 1.1. The openings on one side of the two directional wheel mounting frames 1.5 correspond to each other. A set of directional wheels 1.4 are relatively vertically installed on the upper facade of the openings through bearing connectors, and another set of directional wheels 1.4 are relatively horizontally installed on both sides of the lower plane of the directional wheel mounting frame 1.5 through bearing connectors. The function of the directional wheels 1.4 is to keep the traveling platform device running smoothly and prevent the platform from running off. The traveling platform device is installed as a whole on the combined steel rail device, which constitutes the combined installation platform of the main components of the sludge suction machine.
[0032] Driving device: including cycloid pinwheel reduction motor 2.1, main steel cable 2.2, telescopic compensator 2.3, and capstan 2.4. Cycloid pinwheel reduction motor 2.1 is used as driving power, and cycloid pinwheel reduction motor 2.1 is installed on steel plate platform 1.1, with compact structure and convenient loading and unloading; capstan 2.4 is installed at the output end of cycloid pinwheel reduction motor 2.1, and main steel cable 2.2 is wound around capstan 2.4. Both ends of main steel cable 2.2 are fixed to walking main beam 7.1 through telescopic compensator 2.3, and telescopic compensator 2.3 is equipped with rigid spring for starting buffer release and steel cable telescopic compensation. The transmission method is that the output shaft of the cycloid pinwheel reduction motor 2.1 drives the capstan 2.4 to rotate at a low speed of 3 revolutions per minute. The capstan 2.4 twists the main steel cable 2.2 to generate traction. The walking speed is: 1m / min. The slow speed can reduce the stirring of the bottom sludge, thereby preventing the sludge from floating; at the same time, it also ensures the stable operation of the driving platform device and reduces the kinetic energy power consumption of the motor.
[0033] Mud suction system device: includes a submersible non-clogging sewage pump with a reamer 3.1, a connecting pipe 3.2, a bottom mud collecting main pipe 3.3, a mud scraper 3.4, and a bottom walking wheel 3.5. A submersible non-clogging sewage pump with a reamer 3.1 is used as the mud suction power, and the submersible non-clogging sewage pump with a reamer 3.1 is installed on the bottom mud collecting main pipe 3.3; the bottom mud collecting main pipe 3.3 is horizontally located at the bottom of the tank body 9, and a long strip opening is opened at the lower part of the bottom mud collecting main pipe 3.3 to absorb and collect sludge; the self-contained reamer of the output end of the submersible non-clogging sewage pump with a reamer 3.1 extends through the long strip opening, which can crush the precipitated foreign matter to prevent clogging; bottom walking wheels 3.5 are installed at both ends of the bottom mud collecting main pipe 3.3, and the material of the bottom walking wheels 3.5 is hard plastic, which has the characteristics of wear resistance and corrosion resistance, and is used to support the bottom mud collecting main pipe 3.3, so that the bottom mud collecting main pipe 3.3 always maintains the same height as the bottom of the pool body 9; scraper plates 3.4 are installed on both sides of the long strip opening on the bottom mud collecting main pipe 3.3, and the mud collecting main pipe 3.3 and the scraper plates 3.4 are connected with stainless steel bolts for easy disassembly and replacement. The scraper plates 3.4 are used to scrape and collect mud and sand deposited at the bottom of the pool body 9. They adopt wear-resistant semi-soft elastic plastic strips to more effectively scrape and collect mud and sand. The bottom end of the scraper plates 3.4 is at a certain distance from the bottom of the pool body 9, in order to reduce the resistance of the equipment during operation and make the sludge have better fluidity, which is convenient for the suction and discharge of the submersible reamer non-clogging sewage pump 3.1. The mud suction system device is connected to the driving platform device through a cantilever device. The outlet of the submersible reamer non-clogging sewage pump 3.1 is connected to the C-type mud collecting tank 4.1 through the connecting pipe 3.2. When the driving platform device runs along the length direction of the tank body 9, the submersible reamer non-clogging sewage pump 3.1 discharges the sludge at the bottom of the tank body 9 collected by the bottom mud collecting main pipe 3.3 into the C-type mud collecting tank 4.1 through the connecting pipe 3.2.
[0034] Mud collecting device: includes C-type mud collecting tank 4.1 and pipeline 4.2. C-type mud collecting tank 4.1 is made of S304 stainless steel, with an opening facing upward. The tops of both sides of the opening are inverted edges, which can increase the strength of the C-type mud collecting tank and prevent the mud from splashing out. It is used to collect the sludge discharged by the mud suction system device, and the amount of sludge at the bottom of the tank body 9 can be judged by observing the concentration of the sludge in the tank; the bottom of the C-type mud collecting tank 4.1 is opened with holes at both ends, and the bottom of the C-type mud collecting tank 4.1 is connected to the pipeline 4.2 through the opening, and the sludge in the tank is transported to a designated location through the pipeline 4.2.
[0035] Cantilever device: includes cantilever 5.1, cantilever link 1 5.2, and cantilever link 2 5.3. Cantilever 5.1 is a rectangular steel with a wall thickness of 5.5 mm. Cantilever 5.1 is arranged vertically. The upper part of cantilever 5.1 is connected to the steel plate platform 1.1 of the driving platform device through cantilever link 1 5.2. Cantilever link 1 5.2 and cantilever 5.1 are in up and down sliding cooperation. Cantilever 5.1 can move freely up and down to adjust to the depth of the pool body 9. The lower part of cantilever 5.1 is connected to the bottom mud collecting main pipe 3.3 of the mud suction system device through cantilever link 2 5.3. Cantilever link 2 5.3 and cantilever 5.1 are in left and right high and low sliding cooperation. It can move left and right high and low to adapt to the uneven bottom of the pool body 9. Cantilever 5.1 is hoisted as a whole, and the mud suction system device can be lifted out of the water from the bottom of the pool body 9, so as to realize the maintenance of the sewage pump, mud collecting main pipe, etc. of the mud suction system device.
[0036] The electrical control device includes a travel controller 6.1, an electrical control box 6.2, a motor control cable 8.1, a travel signal control cable 8.2, a wiring overhead steel cable 8.3, and a crane wiring pulley 8.4. The travel controller 6.1 is installed at both ends of the walking main beam 7.1, and the travel signal control cable 8.2 is laid inside the walking sub-beam 7.2. One end of the travel signal control cable 8.2 is connected to the wiring terminal inside the travel controller 6.1, and the other end of the travel signal control cable 8.2 is connected to the wiring terminal inside the electrical control box 6.2; the motor control cable 8.1 includes: a control line of the cycloidal pinwheel reduction motor 2.1 and a control line of the submersible reamer non-clogging sewage pump 3.1; the driving wiring pulley 8.4 is hung on the wiring overhead steel cable 8.3 arranged in the horizontal direction above the walking sub-beam 7.2, and the motor control cable 8.1 is suspended on the wiring overhead steel cable 8.3 through the driving wiring pulley 8.4; the electrical control box 6.2 has manual, automatic, emergency stop, reverse, delay and other control functions. In the event of a fault or emergency accident, the equipment can be shut down by the emergency stop button to achieve emergency stop. When the electrical control box 6.2 is set to the automatic state, the cycloidal pinwheel reduction motor 2.1 starts, the driving platform device starts to move, and the submersible reamer non-clogging sewage pump 3.1 starts to start to discharge mud; when the driving platform device runs to either end of the tank body 9, the steel plate platform 1.1 of the driving platform device touches the stroke controller 6.1, and the stroke controller 6.1 sends a signal to the electrical control box 6.2, and the electrical control box 6.2 sends a stop and reverse running command through the received signal, thereby realizing the automatic operation of driving, stopping, reversing and discharging mud; and the electrical control box 6.2 is equipped with a delay device, which can adjust the delay time to control the time interval of the equipment operation. When the electrical control box 6.2 is set to the manual state, the independent operation of the equipment's driving, stopping, reversing and discharging mud can be controlled separately through the start and stop buttons of the electrical control box 6.2. The electrical control box 6.2 is equipped with a motor overload protection function, thereby protecting the motors of the cycloid pinwheel reduction motor 2.1 and the submersible reamer non-clogging sewage pump 3.1 from burning out the motor rotor coils due to overload and overheating.
[0037] Combined rail device: includes a walking main beam 7.1, a walking sub-beam 7.2, and a support arm beam 7.3. The walking main beam 7.1 is an H-shaped rail, the walking sub-beam 7.2 is a rectangular combined rail, and the support arm beam 7.3 is a combined component; the horizontally arranged walking main beam 7.1 is located above the front of the support arm beam 7.3, and the lower plane of the walking main beam 7.1 is welded to the support arm beam 7.3. The walking wheel 1.2 is attached to the upper plane of the walking main beam 7.1, and the walking main beam 7.1 serves as a walking track for the walking wheel 1.2. At the same time, two sets of directional wheels 1.4 are respectively arranged at the bottom of the upper plane of the walking main beam 7.1 and on both sides of the lower plane. The directional wheels 1.4 are all stepped structures. One set of directional wheels 1.4 is relatively vertically arranged at the two ends and the bottom of the upper plane of the walking main beam 7.1, and the other set of directional wheels 1.4 is relatively horizontal. It is arranged flatly at the two ends and the upper side of the lower plane of the walking main beam 7.1, so that the two sets of directional wheels 1.4 are respectively connected with the upper plane and the lower plane of the walking main beam 7.1, which plays the role of fixing the driving platform device and preventing the driving platform device from running off course; the walking sub-beam 7.2 is arranged on the rear part of the supporting arm beam 7.3, and the lower plane of the walking sub-beam 7.2 is connected to the supporting arm beam 7.3 by welding. The upper part of the walking sub-beam 7.2 is the walking track 7.4 of the walking auxiliary wheel 1.3, and the lower part of the walking sub-beam 7.2 is a hollow rectangular steel, and the travel signal control cable 8.2 is laid inside it; the rear end of the supporting arm beam 7.3 is fixedly connected with the pool body 9 structure by anchor bolts, and carries the walking main beam 7.1 and the walking sub-beam 7.2.
[0038] The working process of the present invention is as follows:
[0039] Before starting, check that the equipment is in good condition and then turn on the power of the electrical control box. Set the control mode to manual first. Use the start and stop buttons on the electrical control box 6.2 to control the equipment's driving, parking, reversing and mud discharge respectively. During this period, observe the equipment's driving stability and mud discharge effect. After confirming that all operations are normal, the mode is set to automatic state. At this time, the driving device is started, the driving platform device starts to move on the combined rail device, and drives the underwater mud suction system device to move at the bottom of the tank body 9 through the cantilever device; at the same time, the mud suction system device is started and starts to discharge mud, and the mud collecting device transports the discharged sludge to the designated location; when the driving platform device runs to both ends of the tank body 9, the steel plate platform 1.1 of the driving platform device touches the stroke controller 6.1, and the stroke controller 6.1 sends a signal to the electrical control box 6.2. The electrical control box 6.2 sends a stop and reverse travel operation instruction based on the received signal, thereby realizing the automatic operation of driving, stopping, returning and discharging mud; and, a delay device is provided in the electrical control box 6.2, which can adjust the delay time according to the sludge concentration to control the time interval of equipment operation.
[0040] The results show that the bottom mud discharge equipment of the present invention adopts a reciprocating walking type to suck and discharge the underwater bottom mud, and can scrape and suck the bottom mud while walking. When driving, it adopts a single-sided steel cable reduction motor drive, and the single-sided steel structure can reduce the underwater walking resistance. In addition, it can also realize manual and automatic control, and the frequency of sewage discharge can be adjusted and set, and it has automatic operation.
Claims
1. A reciprocating bottom mud discharge device, characterized in that: It includes a driving platform device, a driving device, a mud suction system device, a mud collecting device, a cantilever device, and a combined rail device. The driving platform device is installed on the combined rail device as a whole, forming a combined installation platform for the main parts of the mud suction machine. The mud suction system device is connected to the driving platform device through the cantilever device. The specific structure is as follows: Driving platform device: including steel plate platform, walking wheels, walking auxiliary wheels, directional wheels, directional wheel mounting frame, and walking auxiliary wheel mounting frame; two walking wheels are installed at two openings on one side of the steel plate platform surface through bearing connectors and bolts, and the walking wheels are located on the walking main beam of the combined rail device; two walking auxiliary wheels are installed at the bottom of the other side of the steel plate platform through bearing connectors and walking auxiliary wheel mounting frames, and the walking auxiliary wheels are located on the walking track on the top of the walking secondary beam of the combined rail device; the directional wheels are located on the directional wheel mounting frames that are symmetrically arranged at the bottom of the steel plate platform, and the openings on one side of the two directional wheel mounting frames correspond to each other, and a group of directional wheels are relatively vertically installed on the upper facades of the openings through bearing connectors, and another group of directional wheels are relatively horizontally arranged on both sides of the lower plane of the directional wheel mounting frame through bearing connectors; Driving device: including cycloid pinwheel reduction motor, main steel cable, telescopic compensator, and capstan; the cycloid pinwheel reduction motor is installed on the steel plate platform, the capstan is installed on the output end of the cycloid pinwheel reduction motor, the main steel cable is wound around the capstan, and both ends of the main steel cable are fixed to the walking main beam of the combined rail device through the telescopic compensator; Mud suction system device: including a submersible reamer non-clogging sewage pump, a connecting pipe, a bottom mud collecting main pipe, a mud scraper, and a bottom walking wheel; the submersible reamer non-clogging sewage pump is installed on the bottom mud collecting main pipe; the bottom mud collecting main pipe is horizontally located at the bottom of the tank body, and a long strip opening is opened at the lower part of the bottom mud collecting main pipe. The self-contained reamer at the output end of the submersible reamer non-clogging sewage pump extends through the long strip opening. Bottom walking wheels are installed at both ends of the bottom mud collecting main pipe, and the bottom walking wheels support the bottom mud collecting main pipe so that the bottom mud collecting main pipe always maintains the same height as the bottom of the tank body. Mud scrapers are installed on both sides of the long strip opening on the bottom mud collecting main pipe. The outlet of the submersible reamer non-clogging sewage pump is connected to the C-type mud collecting tank of the mud collecting device through a connecting pipe; Mud collecting device: comprising a C-shaped mud collecting tank and a pipeline; the C-shaped mud collecting tank is opened upward, and holes are respectively opened at both ends of the bottom surface of the C-shaped mud collecting tank, and the bottom of the C-shaped mud collecting tank is connected to the pipeline through the openings; Cantilever device: includes cantilever, cantilever link 1 and cantilever link 2; the cantilever is arranged vertically, the upper part of the cantilever is connected to the steel plate platform of the driving platform device through cantilever link 1, and cantilever link 1 and cantilever are in up-and-down sliding cooperation; the lower part of the cantilever is connected to the bottom mud collecting main pipe of the mud suction system device through cantilever link 2, and cantilever link 2 and cantilever are in up-and-down and left-and-right sliding cooperation; Combined rail device: including a walking main beam, a walking sub-beam, and a supporting arm beam; the horizontally arranged walking main beam is located above the front part of the supporting arm beam, the lower plane of the walking main beam is connected with the supporting arm beam, the walking wheels are attached to the upper plane of the walking main beam, the walking sub-beam is arranged above the rear part of the supporting arm beam, the lower plane of the walking sub-beam is connected with the supporting arm beam, the upper part of the walking sub-beam is the walking track of the walking auxiliary wheels, the rear end of the supporting arm beam is fixedly connected with the tank structure through anchor bolts, and carries the walking main beam and the walking sub-beam; The mud collecting main pipe and the scraper are connected by stainless steel bolts, and there is a gap between the bottom of the scraper and the bottom of the pool; The tops of both sides of the opening of the C-shaped mud collecting trough are inverted edges.
2. The reciprocating bottom mud discharge equipment according to claim 1, characterized in that: The cantilever is a rectangular steel, the main traveling beam is an H-shaped steel rail, the secondary traveling beam is a rectangular composite steel rail, and the supporting arm beam is a composite component.
3. The reciprocating bottom mud discharge equipment according to claim 1, characterized in that: The walking main beam serves as the walking track for the walking wheels. At the same time, two groups of directional wheels are respectively arranged at the bottom of the upper plane and both sides of the lower plane of the walking main beam. The directional wheels are all stepped structures. One group of directional wheels is relatively vertically arranged at the two ends and the bottom of the upper plane of the walking main beam, and the other group of directional wheels is relatively horizontally arranged at the two ends and the top of the lower plane of the walking main beam, so that the two groups of directional wheels are respectively engaged with the upper plane and the lower plane of the walking main beam.
4. The reciprocating bottom mud discharge equipment according to claim 1, characterized in that: An electrical control device is also provided: including a stroke controller, an electrical control box, a motor control cable, a stroke signal control cable, a wiring overhead steel cable, and a crane wiring pulley; the stroke controller is installed at both ends of the walking main beam, and the lower part of the walking sub-beam is a hollow rectangular steel section, in which the stroke signal control cable is laid; one end of the stroke signal control cable is connected to the wiring terminal in the stroke controller, and the other end of the stroke signal control cable is connected to the wiring terminal in the electrical control box; the motor control cable includes: a control line of a cycloidal pinwheel reduction motor and a control line of a submersible reamer non-clogging sewage pump; the crane wiring pulley is hung on the wiring overhead steel cable above the walking sub-beam, and the motor control cable is suspended on the wiring overhead steel cable through the crane wiring pulley.
Citation Information
Patent Citations
Reciprocating travelling crane type bottom sludge discharge equipment
CN214105938U