A multi-variety mixed-line production line and a production method thereof

Abstract

The application discloses a multi-variety mixed-line production line and a production method thereof, and belongs to the technical field of production lines.The multi-variety mixed-line production line comprises a production information management system, an intelligent flexible injection molding system, a surface treatment device, an intelligent assembly system, a finished product detection system and an intelligent storage system; the production information management system transmits product production information to the intelligent flexible injection molding system, the intelligent flexible injection molding system performs flexible injection molding, after product injection molding is completed, the product is subjected to surface treatment through the surface treatment device, then is subjected to assembly through the intelligent assembly system, finally, after detection of the finished product detection system, the product is sent to the intelligent storage system for storage; the intelligent flexible injection molding system, the surface treatment device and the intelligent assembly system are respectively provided with detection systems.

Description

TECHNICAL FIELD

[0001] The present application relates to a multi-species mixed line production line and a production method thereof. BACKGROUND

[0002] The production line in the prior art has the following problems: 1. The production line cannot adapt to flexible production; 2. The data in the production process cannot be traced, which is not conducive to the control of product quality. SUMMARY

[0003] In order to solve the above technical problems, the purpose of the present application is to provide a multi-species mixed line production line and a production method thereof.

[0004] The present application is realized by the following technical solutions:

[0005] A multi-species mixed line production line, comprising a production information management system, an intelligent flexible injection molding system, a surface treatment device, an intelligent assembly system, a finished product detection system and an intelligent warehousing system; the production information management system transmits product production information to the intelligent flexible injection molding system, and the intelligent flexible injection molding system performs flexible injection molding; after the product injection molding is completed, the product is subjected to surface treatment by the surface treatment device and then subjected to assembly by the intelligent assembly system; finally, after the finished product detection system detects that the product is qualified, the product is sent to the intelligent warehousing system for warehousing; the intelligent flexible injection molding system, the surface treatment device and the intelligent assembly system also respectively have detection systems; after the product is subjected to injection molding by the intelligent flexible injection molding system, or subjected to surface treatment by the surface treatment device, or subjected to assembly by the intelligent assembly system, the product is first subjected to self-detection by the self-provided detection system to determine whether the product is good or not; if the product is not good, the product is repaired; after the product is subjected to detection by the finished product detection system, if the product is not good, the finished product detection system sends the product back to the intelligent flexible injection molding system, the surface treatment device or the intelligent assembly system for repair; if the product is good, the product is sent to the intelligent warehousing system.

[0006] Preferably, the intelligent flexible injection molding system comprises injection molding raw materials and an injection molding mold.

[0007] Preferably, the surface treatment device comprises a polishing device, an electroplating device and a physical vapor deposition vacuum coating device.

[0008] Preferably, the intelligent assembly system comprises a feeding device, an assembly device, an ultrasonic welding device, a laser marking device and a visual detection device.

[0009] A production method using the above-mentioned multi-species mixed line production line, comprising the following steps:

[0010] (1) the product information needed to be produced is submitted to the intelligent flexible injection molding system through the production information management system;

[0011] (2) the intelligent flexible injection molding system performs injection molding on the product according to the obtained product information, performs self-inspection after injection molding, sends the product with good self-inspection result to the surface treatment device for surface treatment, and performs repair on the product with bad self-inspection result;

[0012] (3) the surface treatment device performs surface treatment on the product and performs self-inspection, sends the product with good self-inspection result to the intelligent assembly system for assembly, and performs repair on the product with bad self-inspection result;

[0013] (4) the intelligent assembly system performs self-inspection after surface treatment, sends the product with good self-inspection result to the finished product detection system for finished product detection, and performs repair on the product with bad self-inspection result;

[0014] (5) the finished product detection system performs detection, judges according to the detection result, sends the product with good self-inspection result to the intelligent storage system for storage, and sends the product with bad self-inspection result back to the intelligent flexible injection molding system, the surface treatment device or the intelligent assembly system for repair according to the detection information.

[0015] The application has the following beneficial effects: the production efficiency can be improved by 100% by using the production line, the production good product efficiency can be improved by 3%, and the number of personnel can be saved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.

[0017] Figure 1 is the process flow of the present application Figure 1 .

[0018] Figure 2 is the process flow of the present application Figure 2 . DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0020] Reference is made to the drawings attached to the specification Figure 1The utility model relates to a multi-species mixed line type production line, including production information management system, intelligent flexible injection system, surface treatment device, intelligent assembly system, finished product detection system and intelligent warehousing system, production information management system transmits product production information to intelligent flexible injection system, and the intelligent flexible injection system carries out flexible injection, and after product injection is completed, carries out surface treatment through surface treatment device and then carries out assembly through intelligent assembly system, finally, after being detected qualified through finished product detection system, is stored in intelligent warehousing system and carries out warehousing, the intelligent flexible injection system, surface treatment device, intelligent assembly system also respectively from the detection system, after product injection through intelligent flexible injection system or after product surface treatment device carries out surface treatment or after carrying out assembly through intelligent assembly system, first through the detection system of being equipped with and carries out self -inspection and determines as good product after, will carry out next process, and self -inspection is not good and will be repaired, after product detection system carries out detection, if detecting as not good, product detection system will according to detection information send back intelligent flexible injection system, surface treatment device or intelligent assembly system and carries out repair, if being good, then sends intelligent warehousing system.

[0021] Reference attached to the specification Figure 2 Intelligent flexible injection system includes injection raw material and injection mold, surface treatment device includes polishing device, electroplating device and physical vapor deposition vacuum coating device, intelligent assembly system includes feeding device, assembly device, ultrasonic welding device, laser marking device and visual detection device.

[0022] A production method of a multi-species mixed line type production line as shown in the attached specification Figure 1 , comprising the following steps:

[0023] (1) submitting product information to be produced to the intelligent flexible injection system through the production information management system (MES work order);

[0024] (2) the intelligent flexible injection system molds the product according to the obtained product information, and after molding, it is self-inspected, and the good product is sent to the surface treatment device for surface treatment, and the not good product is repaired;

[0025] (3) the surface treatment device is self-inspected after surface treatment, and the good product is sent to the intelligent assembly system for assembly, and the not good product is repaired;

[0026] (4) the intelligent assembly system is self-inspected after surface treatment, and the good product is sent to the finished product detection system for finished product detection, and the not good product is repaired;

[0027] (5) the finished product detection system detects, and according to the detection result, if it is a good product, it is sent to the intelligent storage system for storage, if it is a defective product, it is sent back to the intelligent flexible injection molding system, surface treatment device or intelligent assembly system for repair according to the detection information.

[0028] Similarly, a production method of a multi-variety mixed-line production line as shown in the description Figure 2 The production method comprises the following steps: (1) submitting product information to be produced to the intelligent flexible injection molding system through a production information management system (MES work order);

[0029] (2) the intelligent flexible injection molding system performs injection molding on the product according to the obtained product information, and the intelligent flexible injection molding system uses raw materials, injection molds and injection processes in the injection molding process; after injection molding, self-inspection is performed, and the product is discharged by a robot and sent to a surface treatment device for surface treatment if the self-inspection is good, and the product is repaired if the self-inspection is defective;

[0030] (3) the surface treatment device performs surface treatment on the product and performs self-inspection, and the product is sent to an intelligent assembly system for assembly if the self-inspection is good, and the product is repaired if the self-inspection is defective; the surface treatment device comprises robot polishing, electroplating and PVD coating (physical vapor deposition vacuum coating), and the surface treatment device uses polishing processes, electroplating processes and PVD processes in the radio frequency identification device;

[0031] (4) the intelligent assembly system performs surface treatment and self-inspection, and the product is sent to a finished product detection system for finished product detection if the self-inspection is good, and the product is repaired if the self-inspection is defective; the intelligent assembly system comprises robot feeding, robot assembly, horn welding, laser marking and visual inspection, and the intelligent assembly system uses material selection processes, assembly processes, welding processes and standard customization in the radio frequency identification system;

[0032] (5) the finished product detection system detects, and according to the detection result, if it is a good product, it is sent to the intelligent storage system for storage, if it is a defective product, it is sent back to the intelligent flexible injection molding system, surface treatment device or intelligent assembly system for repair according to the detection information.

[0033] The production line self system layer, control layer, network layer to the execution layer from top to bottom whole series of services, product and solution cover MES manufacturing execution system, network connection, wireless communication, logistics storage, robot and intelligent equipment constitute complex automation and electrical control system, can compatible multiple model product in the same production line manufacturing, through radio frequency identification chip distinguish, and carry out accurate automation production and processing, each process complete complete will carry on the detection, guarantee good product flow after the process, poor product in this process complete repair, in the final stage of finished product to product finished product final inspection, detection poor process automatic return corresponding process repair, guarantee the final product no poor product off line.

[0034] The foregoing description shows and describes preferred embodiments of the present application, but it is to be understood that the application is not limited to the foregoing description but is capable of further modifications and / or alternative forms, and capable of being practiced in a variety of other combinations, modifications and environments, all of which are within the scope of the application as described in the appended claims.

Claims

1. A multi-variety mixed-model production line, characterized by comprising: The application relates to a production information management system, an intelligent flexible injection molding system, a surface treatment device, an intelligent assembly system, a finished product detection system and an intelligent storage system; the production information management system transmits product production information to the intelligent flexible injection molding system, the intelligent flexible injection molding system performs flexible injection molding, the product is subjected to surface treatment through the surface treatment device after injection molding, and then is subjected to assembly through the intelligent assembly system, finally is detected through the finished product detection system, and is stored in the intelligent storage system after detection; the intelligent flexible injection molding system, the surface treatment device and the intelligent assembly system are respectively provided with detection systems, the product is subjected to self-detection through the detection system after injection molding through the intelligent flexible injection molding system, surface treatment through the surface treatment device or assembly through the intelligent assembly system, and is subjected to the next process after being determined as a good product, and is subjected to repair if being determined as a bad product; the product is detected through the finished product detection system, and if being determined as a bad product, the finished product detection system sends the bad product back to the intelligent flexible injection molding system, the surface treatment device or the intelligent assembly system for repair, and if being determined as a good product, the good product is sent to the intelligent storage system. The intelligent flexible injection molding system comprises injection molding raw materials and an injection molding mold, performs self-detection after injection molding, and sends the good product to the surface treatment device for surface treatment through a robot, and sends the bad product for repair. The surface treatment device comprises a polishing device, an electroplating device and a physical vapor deposition vacuum coating device. The surface treatment device performs surface treatment on the product and performs self-detection, sends the good product to the intelligent assembly system for assembly, and sends the bad product for repair.

2. The multi-species mixed-line production line according to claim 1, characterized by, The intelligent assembly system comprises a feeding device, an assembly device, an ultrasonic welding device, a laser marking device and a visual detection device.

3. A production method using the multi-item mixed-line production line according to claim 1, characterized by, The application comprises the following steps: (1) submitting product information to be produced to the intelligent flexible injection molding system through the production information management system; (2) the intelligent flexible injection molding system performs injection molding on the product according to the obtained product information, performs self-detection after injection molding, sends the good product to the surface treatment device for surface treatment, and sends the bad product for repair; (3) the surface treatment device performs surface treatment on the product and performs self-detection, sends the good product to the intelligent assembly system for assembly, and sends the bad product for repair; (4) the intelligent assembly system performs surface treatment and performs self-detection, sends the good product to the finished product detection system for finished product detection, and sends the bad product for repair; (5) the finished product detection system performs detection, judges according to the detection result, sends the good product to the intelligent storage system for storage, and sends the bad product back to the intelligent flexible injection molding system, the surface treatment device or the intelligent assembly system for repair according to the detection information.

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