An SMD multi-head high-speed transfer machine
By designing SMD multi-head high-speed transporter, using automation equipment and components to achieve efficient conversion of crystal sorting, the problems of low crystal sorting efficiency and pollution damage are solved, and production efficiency and production capacity are improved.
Patent Information
- Application Number
- CN202011193874.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-30
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2040-10-30
AI Technical Summary
In the crystal production line, the sorting method conversion efficiency caused by different sizes and placement positions of the crystal pallets are low, which can easily cause crystal pollution and damage, affecting production costs and time.
A SMD multi-head high-speed transporter is designed to realize the operation of crystals from one sorting method to another through automated equipment, including a magazine mechanism, a magazine mechanism, a disk translation mechanism of a disk No. 1, a disk translation mechanism of a disk, a disk pick-up and discharge mechanism and a crystal variable distance regulating mechanism. The automatic sorting and positioning of crystals is achieved using a magazine motor, a translation component and a suction nozzle.
It improves the efficiency of crystal sorting, saves manpower, reduces crystal pollution and damage, realizes efficient crystal conversion and positioning, and improves production capacity.
Smart Images

Figure CN112193829B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of SMD transfer machines, and particularly relates to an SMD multi-head high-speed transfer machine. Background Art
[0002] Currently, in the crystal production line, due to different crystal tray models and sizes and different crystal placement positions, time is wasted during the operation of the next process. Therefore, in the production process, the quartz crystal oscillator needs to be sorted from one sorting method to another manually. The products in one arranged tray are put into another arranged tray one by one through tweezers. This not only has low production efficiency but also easily causes crystal contamination and damage. The traditional technology has had a greater impact on the production cost and production time of enterprises. Therefore, it is necessary to design an automatic transfer machine to solve the above problems. Summary of the Invention
[0003] In view of this, the present invention aims to provide an SMD multi-head high-speed transfer machine, which completes the operation of the crystal from one sorting process to another through an automated device, changes the previous manual operation situation, saves manpower, and improves production capacity.
[0004] To achieve the above object, the technical solution of the present invention is realized as follows:
[0005] An SMD multi-head high-speed transfer machine includes a first magazine mechanism, a second magazine mechanism, a first tray translation mechanism, a second tray translation mechanism, a tray picking and placing mechanism, a crystal variable pitch and alignment mechanism, and a frame body.
[0006] A frame mounting plate is provided in the middle of the frame body. The first guide sleeve and the second guide sleeve of the first magazine mechanism are fixedly installed on the lower surface of the frame mounting plate. The motor support plate of the first magazine mechanism is fixedly connected to the lower surface of the frame mounting plate through four motor support rods. The second magazine mechanism is also installed on the frame mounting plate. The first tray translation mechanism is installed on one side of the first magazine mechanism. The baking tray of the first tray translation mechanism corresponds to the magazine box of the first magazine mechanism. The second tray translation mechanism is installed on one side of the second magazine mechanism. The first support column and the second support column of the tray picking and placing mechanism are fixedly installed on the upper surface of the frame mounting plate. And the left picking and placing mechanism of the tray picking and placing mechanism corresponds to the first tray translation mechanism, and the right picking and placing mechanism corresponds to the second tray translation mechanism. The crystal variable pitch and alignment mechanism is fixedly installed between the first tray translation mechanism and the second tray translation mechanism.
[0007] Further, a magazine mechanism has the same structure as the second magazine mechanism. The first magazine mechanism includes a magazine box, a first guide rod, a second guide rod, a first guide sleeve, a second guide sleeve, a magazine nut seat, a magazine screw rod, and a magazine motor. The bottom of the magazine box is connected to the magazine nut seat through the first guide rod and the second guide rod. A magazine screw rod is provided in the middle of the magazine nut seat. The first guide rod passes through and is installed in the first guide sleeve on the machine frame mounting plate, and the second guide rod passes through and is installed in the second guide sleeve on the machine frame mounting plate to realize the lifting of the magazine box relative to the machine frame mounting plate. The four corners of the motor support plate are respectively fixedly connected to the machine frame mounting plate through a motor support rod. The magazine motor is installed at the bottom of the motor support plate, and the output end of the magazine motor is fixedly connected to the magazine screw rod to realize the lifting of the magazine nut seat; there are two upper limit posts on the upper surface of the magazine nut seat; there are two lower limit posts on the lower surface of the magazine nut seat. The magazine box includes a magazine upper plate, a magazine lower plate, a magazine left side plate, and a magazine right side plate; the magazine upper plate, the magazine left side plate, the magazine lower plate, and the magazine right side plate are sequentially connected end to end to form the magazine box.
[0008] Further, the magazine left side plate and the magazine right side plate have the same structure. A plurality of barrier strips are provided on the inner sides of the magazine left side plate and the magazine right side plate. The plurality of barrier strips divide the inner surface of the magazine left side plate into a plurality of tray clamping grooves; the number of tray clamping grooves is 13; a tray baffle is provided on one side of each of the magazine left side plate and the magazine right side plate. The tray baffle is serrated, and the tray baffle has a plurality of teeth. The teeth correspond to the barrier strips one by one, and the width of the teeth is greater than the width of the barrier strips.
[0009] Further, the first tray translation mechanism and the second tray translation mechanism have the same structure. The first tray translation mechanism includes a first-level translation component, a second-level translation component, and a lifting component. The first-level nut seat of the first-level translation component is fixedly installed on the second-level support plate of the second-level translation component through a first-level translation plate to realize the movement of the second-level translation component relative to the first-level translation component; the baking tray of the lifting component is fixedly connected to the second-level translation seat of the second-level translation component to realize the movement of the baking tray; the first-level translation component further includes a first-level translation frame, a first-level translation motor, and a first-level translation screw rod. The first-level translation motor is fixedly installed at one end of the first-level translation frame. The first-level translation screw rod is installed in the middle of the first-level translation frame and one end is fixedly connected to the first-level translation motor. The first-level nut seat is fixedly installed on the first-level translation screw rod, and the first-level translation plate is fixedly installed on the upper part of the first-level nut seat; first-level translation guide plates connected to both ends of the first-level translation frame are provided at the top of the first-level translation frame. The bottom of the first-level translation plate is fixedly connected to the first-level nut seat, and the top of the first-level translation plate is slidably connected to the first-level translation guide plates to realize the movement of the first-level translation plate relative to the first-level translation guide plates.
[0010] Further, the secondary translation component further includes a secondary support plate, a secondary translation motor, a secondary driving wheel, and a secondary driven wheel. The secondary translation motor is fixedly installed at one end of the secondary support plate. The output end of the secondary translation motor is connected to the secondary driving wheel. The secondary driving wheel is connected to the secondary driven wheel arranged at the other end of the secondary support plate through a secondary crawler. The secondary support plate is provided with a secondary slide rail. The top of the secondary translation seat is fixedly connected to the secondary crawler. The bottom of the secondary translation seat is connected to the secondary slide rail through a slider, realizing the movement of the secondary translation seat relative to the secondary support plate.
[0011] The lifting component includes a first lifting side plate, a second lifting side plate, and a baking plate. The first lifting side plate and the second lifting side plate are respectively installed on both sides of the secondary support plate. A chute is provided on the inner side of the top of each of the first lifting side plate and the second lifting side plate. Both sides of the baking plate are respectively arranged in the two chutes. One end of the baking plate is connected to the secondary translation seat through a baking connecting rod.
[0012] Further, the tray loading and unloading mechanism includes a first support column, a second support column, and a mounting cross beam. The top of the first support column is fixedly connected to the top of the second support column through the mounting cross beam. An upper moving mechanism is provided on the top of the mounting cross beam, and a lower moving mechanism is provided on the bottom of the mounting cross beam. The left loading and unloading mechanism is fixedly installed on the upper moving mounting plate of the upper moving mechanism; the right loading and unloading mechanism is fixedly installed on the lower moving mounting plate of the lower moving mechanism. The upper moving mechanism includes an upper moving frame, an upper moving motor, an upper moving screw rod, an upper moving nut seat, and an upper moving mounting plate. The upper moving frame is arranged on the upper surface of the mounting cross beam. An upper moving screw rod is provided in the middle of the upper moving frame. One end of the upper moving screw rod is fixedly connected to the output end of the upper moving motor. The upper moving motor is fixedly installed at the second end of the upper surface of the mounting cross beam. The upper moving nut seat is connected to the upper moving screw rod, and the upper moving mounting plate is fixedly installed on the upper moving nut seat. The lower moving mechanism includes a lower moving frame, a lower moving motor, a lower moving screw rod, a lower moving nut seat, and a lower moving mounting plate. The lower moving frame is arranged on the lower surface of the mounting cross beam. A lower moving screw rod is provided in the middle of the lower moving frame. One end of the lower moving screw rod is fixedly connected to the output end of the lower moving motor. The lower moving motor is fixedly installed at the first end of the lower surface of the mounting cross beam. The lower moving nut seat is connected to the lower moving screw rod, and the lower moving mounting plate is fixedly installed on the lower moving nut seat.
[0013] Furthermore, the left feeding mechanism includes a left feeding mounting plate, a left feeding motor, and a left feeding lifting plate. The top of the left feeding mounting plate is installed on the upper movable mounting plate. One side of the left feeding mounting plate is fixedly installed with the left feeding motor, and the other side is provided with a left feeding lifting slide rail. One side of the left feeding lifting plate is connected to the left feeding lifting slide rail through a slider. An oblong hole is provided on the top of the left feeding lifting plate, and a lifting drive block is provided at the output end of the left feeding motor. The driving disk of the lifting drive block is arranged in the oblong hole at the top of the left feeding lifting plate; a left feeding screw fixing seat and a left feeding secondary lifting slide rail are also provided on the other side of the left feeding lifting plate. The left feeding secondary lifting plate is connected to the left feeding secondary lifting slide rail through a slider. The top of the left feeding secondary lifting plate is connected to the left feeding screw fixing seat through the left feeding lifting screw. A fixing nut is provided at the end of the left feeding lifting screw, and a left feeding suction nozzle is provided at the bottom of the left feeding secondary lifting plate;
[0014] The right-hand feeding mechanism includes a right-hand feeding mounting plate, a right-hand feeding motor, and a right-hand feeding lifting plate. The top of the right-hand feeding mounting plate is mounted to the lower movable mounting plate. The right-hand feeding motor is fixedly mounted on one side of the right-hand feeding mounting plate, and a right-hand feeding lifting rail is provided on the other side. One side of the right-hand feeding lifting plate is connected to the right-hand feeding lifting rail through a slider. An oblong hole is provided on the top of the right-hand feeding lifting plate, and a lifting drive block is provided at the output end of the right-hand feeding motor. The driving disc of the lifting drive block is arranged in the oblong hole on the top of the right-hand feeding lifting plate. The other side of the right-hand feeding lifting plate A right-hand material taking-and-discharging screw fixing seat and a right-hand material taking-and-discharging secondary lifting rail are also provided. The right-hand material taking-and-discharging secondary lifting plate is connected to the right-hand material taking-and-discharging secondary lifting rail through a slider. The top of the right-hand material taking-and-discharging secondary lifting plate is connected to the right-hand material taking-and-discharging screw fixing seat through the right-hand material taking-and-discharging lifting screw. A fixing nut is provided at the end of the right-hand material taking-and-discharging lifting screw, and a right-hand material taking-and-discharging suction nozzle is provided at the bottom of the right-hand material taking-and-discharging secondary lifting plate; the lifting drive block includes a drive base and a drive disc. The drive disc is fixedly installed to the upper part of one side of the drive base, and the middle part of the other side of the drive base is connected to the output end of the left material taking-and-discharging motor.
[0015] Furthermore, the crystal pitch calibration mechanism includes a calibration support column, a calibration base plate, a calibration fixed plate, a calibration cam plate assembly, a calibration toggle plate assembly and a pitch calibration assembly. A calibration support column is provided at each end of the bottom of the calibration base plate. The calibration fixed plate is vertically installed to one side of the calibration base plate. A cam plate slide and two Y-axis slides are provided on the inner side of the calibration fixed plate. The cam plate slide is above the Y-axis slide, and the calibration cam plate assembly is connected to the cam plate slide through a slider; both ends of the X-axis slide are connected to the two Y-axis slides through sliders, and the pitch calibration assembly is connected to the X-axis slide through a slider, and a lifting block is provided in the middle of the toggle plate slide, and a lifting cylinder is provided in the middle of the calibration base plate, and the output shaft of the lifting cylinder corresponds to the position of the lifting block; the component mounting plate of the pitch calibration assembly is fixedly installed to the top of the calibration fixed plate to realize the connection between the pitch calibration assembly and the calibration fixed plate;
[0016] The calibrating cam plate assembly includes left cam plate No. 1 and right cam plate No. 1, left cam plate No. 2 and right cam plate No. 2, left cam plate No. 3 and right cam plate No. 3, left cam plate No. 4 and right cam plate No. 4, which are symmetrically axised with the center line of the lifting block; left cam plate No. 1, right cam plate No. 1, left cam plate No. 2, right cam plate No. 2, left cam plate No. 3, right cam plate No. 3, left cam plate No. 4 and right cam plate No. 4 are respectively connected to the cam plate slide rails through sliders; crystal seats for placing crystals are respectively provided at the top ends of left cam plate No. 1, right cam plate No. 1, left cam plate No. 2, right cam plate No. 2, left cam plate No. 3, right cam plate No. 3, left cam plate No. 4 and right cam plate, and each crystal seat is provided with a calibrating suction nozzle for adsorbing the crystal.
[0017] Furthermore, the regular toggle plate assembly includes a left toggle plate No. 1 and a right toggle plate No. 1, a left toggle plate No. 2 and a right toggle plate No. 2, a left toggle plate No. 3 and a right toggle plate No. 3 with the center line of the jacking block as the axis of symmetry; a left toggle wheel No. 1 is provided on the upper portion of the left toggle plate No. 1, a right toggle wheel No. 1 is provided on the No. 1 right toggle plate, a left toggle wheel No. 2 is provided on the upper portion of the No. 2 left toggle plate, a right toggle wheel No. 2 is provided on the No. 2 right toggle plate, a left toggle wheel No. 3 is provided on the upper portion of the No. 3 left toggle plate, and a left toggle wheel No. 3 is provided on the No. 3 right toggle plate. A third right toggle wheel is provided; the first left toggle wheel is arranged between the first left cam plate and the second left cam plate, the first right toggle wheel is arranged between the first right cam plate and the second right cam plate, the second left toggle wheel is arranged between the second left cam plate and the third left cam plate, the second right toggle wheel is arranged between the second right cam plate and the third right cam plate, the third left toggle wheel is arranged between the third left cam plate and the fourth left cam plate, and the third right toggle wheel is arranged between the third right cam plate and the fourth right cam plate;
[0018] The jacking block includes a jacking base, a No. 1 jacking wheel and a No. 2 jacking wheel. The No. 1 jacking wheel and the No. 2 jacking wheel are respectively installed at the two ends of the upper part of the jacking base. The No. 1 jacking wheel and the No. 2 jacking wheel are arranged between the No. 1 left cam plate and the No. 1 right cam plate, and the No. 1 jacking wheel is contacted with the No. 1 left cam plate, and the No. 2 jacking wheel is contacted with the No. 1 right cam plate.
[0019] Further, the pitch correction component includes a component mounting plate, a correction motor, a correction cam, a first correction plate, and a second correction plate. A working hole is provided in the middle of the component mounting plate, and eight crystal seats pass through the working hole. The first correction plate is connected to the first slide rail of the component mounting plate through a first slider to realize the sliding of the first correction plate; the second correction plate is connected to the second slide rail of the component mounting plate through a second slider to realize the sliding of the second correction plate; the correction cam is connected to the output end of the correction motor, and the end of the first correction plate and the end of the second correction plate are respectively in contact with the correction cam. The other end of the first correction plate is connected to the component mounting plate through a first spring, and the other end of the second correction plate is connected to the component mounting plate through a second spring;
[0020] A first correction piece is provided on the upper surface of the first correction plate, and a second correction piece is provided on the upper surface of the second correction plate. The positions of the first correction piece and the second correction piece correspond to the positions of the eight crystal seats;
[0021] The first correction piece and the second correction piece have the same structure. A number of teeth are provided on one side of the first correction piece close to the crystal seat, and a correction groove for correcting the crystal is formed between two teeth, and the correction grooves correspond to the crystal seats one by one.
[0022] Compared with the prior art, the SMD multi-head high-speed transfer machine described in the present invention has the following advantages:
[0023] (1) For the SMD multi-head high-speed transfer machine described in the present invention, the operation of the crystal from one sorting process to another sorting process is completed by an automated device, changing the previous manual operation situation, saving manpower, and improving production capacity.
[0024] (2) For the SMD multi-head high-speed transfer machine described in the present invention, the magazine box can be used to place the trays in layers, which is convenient for taking out and putting back the trays during the operation.
[0025] (3) For the SMD multi-head high-speed transfer machine described in the present invention, the magazine motor is used to complete the lifting of the magazine box, and a tray baffle for limiting is also provided on one side of the magazine box to prevent the tray from falling off.
[0026] (4) For the SMD multi-head high-speed transfer machine described in the present invention, through the two-stage translation mechanism, the trays at a relatively far distance can be picked up and placed, making the processing operation smoother, more convenient and efficient.
[0027] (5) For the SMD multi-head high-speed transfer machine described in the present invention, the tray picking and placing mechanism can automatically perform the operation of picking and placing the crystals in the tray at equal intervals, saving manpower.
[0028] (6) For the SMD multi-head high-speed transfer machine of the present invention, the left pick-and-place mechanism is used to suck the crystals from the tray, and after the pitch change is completed, the crystals are placed on a new tray through the right pick-and-place mechanism.
[0029] (7) For the SMD multi-head high-speed transfer machine of the present invention, by controlling the jacking cylinder, the purpose of controlling the crystal seat is achieved, so that the crystals can be accurately placed on the upper part of the crystal seat.
[0030] (8) For the SMD multi-head high-speed transfer machine of the present invention, the first and second alignment pieces are controlled by the alignment motor to perform alignment operations on the crystals. By changing the specifications of the first alignment piece, the pitch between the crystals can be changed, which is convenient, fast, and has higher working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The drawings forming a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments and descriptions thereof of the present invention are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0032] Figure 1 is a schematic diagram of an SMD multi-head high-speed transfer machine according to an embodiment of the present invention;
[0033] Figure 2 is a schematic diagram of the magazine mechanism according to an embodiment of the present invention;
[0034] Figure 3 is a schematic diagram of the magazine box according to an embodiment of the present invention;
[0035] Figure 4 is a schematic diagram of the tray baffle according to an embodiment of the present invention;
[0036] Figure 5 is a schematic diagram of the tray translation mechanism according to an embodiment of the present invention;
[0037] Figure 6 is a schematic diagram of the first-level translation component according to an embodiment of the present invention;
[0038] Figure 7 is a schematic diagram of the second-level translation component according to an embodiment of the present invention;
[0039] Figure 8 is a schematic diagram of the lifting component according to an embodiment of the present invention;
[0040] Figure 9 is a schematic diagram of the tray pick-and-place mechanism according to an embodiment of the present invention;
[0041] Figure 10 is a schematic diagram of the tray pick-and-place mechanism according to an embodiment of the present invention;
[0042] Figure 11Schematic diagram of the left pick-and-place mechanism according to an embodiment of the present invention;
[0043] Figure 12 Schematic diagram of the lifting drive block according to an embodiment of the present invention;
[0044] Figure 13 Schematic diagram of the crystal pitch gauge alignment according to an embodiment of the present invention;
[0045] Figure 14 Schematic diagram of the alignment cam plate assembly according to an embodiment of the present invention;
[0046] Figure 15 Schematic diagram of the pitch gauge alignment assembly according to an embodiment of the present invention;
[0047] Figure 16 Schematic diagram of the jacking block according to an embodiment of the present invention.
[0048] Explanation of reference numerals:
[0049] 1. Magazine mechanism No. 1; 11. Magazine box; 111. Magazine upper plate; 112. Magazine lower plate; 113. Magazine left plate; 114. Magazine right plate; 115. Blocking strip; 116. Tray baffle; 12. Guide rod No. 1; 13. Guide rod No. 2; 14. Guide sleeve No. 1; 15. Guide sleeve No. 2; 16. Magazine nut seat; 161. Upper limit post; 162. Lower limit post; 17. Magazine screw; 18. Magazine motor; 2. Tray translation mechanism No. 1; 21. First-stage translation assembly; 211. First-stage translation frame; 212. First-stage translation motor; 213. First-stage translation screw; 214. First-stage nut seat; 215. First-stage translation plate; 216. First-stage translation guide plate; 22. Second-stage translation assembly; 221. Secondary support plate; 222, secondary translation motor; 223, secondary driving wheel; 224, secondary driven wheel; 225, secondary crawler; 226, secondary slide rail; 227, secondary translation seat; 23, lifting assembly; 231, No. 1 lifting side plate; 232, No. 2 lifting side plate; 233, baking plate; 3, material tray loading and unloading mechanism; 31, No. 1 support column; 32, No. 2 support column; 33, mounting beam; 34, upper moving mechanism; 341, upper moving frame; 342, upper moving motor; 343, upper moving screw; 344, upper moving nut seat; 345, upper moving mounting plate; 35, lower moving mechanism; 351, lower moving frame; 352, lower moving motor; 353, lower moving screw; 354, lower moving nut seat; 355 , lower moving mounting plate; 36, left pick-up and discharge mechanism; 361, left pick-up and discharge mounting plate; 362, left pick-up and discharge motor; 363, left pick-up and discharge lifting plate; 364, left pick-up and discharge lifting rail; 365, lifting drive block; 3651, drive base; 3652, drive disc; 366, left pick-up and discharge screw fixing seat; 367, left pick-up and discharge secondary lifting plate; 368, left pick-up and discharge lifting screw; 369, left pick-up and discharge nozzle; 37, right pick-up and discharge mechanism; 4, crystal pitch adjustment mechanism; 41, adjustment support column; 42, adjustment bottom plate; 43, adjustment fixing plate; 431, cam plate slide; 432, Y-axis slide; 433, X-axis slide; 44, adjustment cam plate assembly; 441, left cam plate No. 1; 442, Left cam plate No. 2; 443, left cam plate No. 3; 444, left cam plate No. 4; 445, crystal seat; 446, calibrating nozzle; 45, calibrating toggle plate assembly; 451, left toggle plate No. 1; 452, left toggle plate No. 2; 453, left toggle plate No. 3; 454, left toggle wheel No. 1; 455, left toggle wheel No. 2; 456, left toggle wheel No. 3; 46, pitch calibrating assembly; 461, assembly mounting plate; 462, calibrating motor; 463, calibrating cam; 464, calibrating plate No. 1; 465, calibrating plate No. 2; 466, calibrating sheet No. 1; 467, calibrating sheet No. 2; 47, jacking block; 471, jacking base; 472, jacking wheel No. 1; 473, jacking wheel No. 2; 48, jacking cylinder; 5, frame; Detailed implementation mode
[0050] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.
[0051] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.
[0052] In the description of the present invention, it should be noted that, unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
[0053] The present invention will be described in detail below with reference to the drawings and in combination with embodiments.
[0054] A kind of SMD multi-head high-speed transfer machine, as Figures 1 to 16 shown, includes a No. 1 magazine mechanism 1, a No. 2 magazine mechanism, a No. 1 tray translation mechanism 2, a No. 2 tray translation mechanism, a tray picking and placing mechanism 3, a crystal variable pitch gauge correcting mechanism 4 and a frame 5 body.
[0055] In the middle of the main body of the frame 5, there is a frame 5 mounting plate. The first guide sleeve 14 and the second guide sleeve 15 of the first magazine mechanism 1 are fixedly installed on the lower surface of the frame 5 mounting plate. The motor support plate of the first magazine mechanism 1 is fixedly connected to the lower surface of the frame 5 mounting plate through four motor support rods. The second magazine mechanism is also installed on the frame 5 mounting plate. The first tray translation mechanism 2 is installed on one side of the first magazine mechanism 1. The baking tray of the first tray translation mechanism 2 corresponds to the magazine box 11 of the first magazine mechanism 1. The second tray translation mechanism is installed on one side of the second magazine mechanism. The first support column 31 and the second support column 32 of the tray picking and placing mechanism 3 are fixedly installed on the upper surface of the frame 5 mounting plate. And the left picking and placing mechanism 36 of the tray picking and placing mechanism 3 corresponds to the first tray translation mechanism 2, and the right picking and placing mechanism 37 corresponds to the second tray translation mechanism. The crystal variable pitch gauge correcting mechanism 4 is fixedly installed between the first tray translation mechanism 2 and the second tray translation mechanism.
[0056] The first magazine mechanism 1 and the second magazine mechanism have the same structure. The first magazine mechanism 1 includes a magazine box 11, a first guide rod 12, a second guide rod 13, a first guide sleeve 14, a second guide sleeve 15, a magazine nut seat 16, a magazine screw 17, and a magazine motor 18.
[0057] The bottom of the magazine is connected to the magazine nut seat 16 through the first guide rod 12 and the second guide rod 13. The middle of the magazine nut seat 16 is provided with a magazine screw 17. The first guide rod 12 passes through the first guide sleeve 14 installed on the frame 5 mounting plate, and the second guide rod 13 passes through the second guide sleeve 15 installed on the frame 5 mounting plate, realizing the lifting of the magazine box 11 relative to the frame 5 mounting plate. The four corners of the motor support plate are respectively fixedly connected to the frame 5 mounting plate through a motor support rod. The magazine motor 18 is installed at the bottom of the motor support plate, and the output end of the magazine motor 18 is fixedly connected to the magazine screw 17, realizing the lifting of the magazine nut seat 16.
[0058] There are two upper limit posts 161 on the upper surface of the magazine nut seat 16; there are two lower limit posts 162 on the lower surface of the magazine nut seat 16. The upper limit posts 161 are used to prevent the magazine nut seat 16 from directly contacting the frame 5 mounting plate and causing damage to the parts. The lower limit posts 162 are used to prevent the spring nut seat from directly contacting the motor support plate and causing damage to the two parts.
[0059] The magazine box 11 includes a magazine upper plate 111, a magazine lower plate 112, a magazine left side plate 113, and a magazine right side plate 114; the magazine upper plate 111, the magazine left side plate 113, the magazine lower plate 112, and the magazine right side plate 114 are sequentially connected end to end to form the magazine box 11.
[0060] There is a magazine handle on the top of the magazine upper plate 111, which is convenient for extracting the magazine box 11.
[0061] The left magazine plate 113 and the right magazine plate 114 have the same structure. A number of barrier strips 115 are provided on the inner sides of the left magazine plate 113 and the right magazine plate 114. The number of barrier strips 115 divides the inner surface of the left magazine plate 113 into a number of tray clamping grooves, and the tray clamping grooves are used for placing trays in a graded manner.
[0062] The number of tray clamping grooves is 13, which can place enough trays in one operation to avoid frequent tray replacement.
[0063] A tray baffle 116 is provided on one side of each of the left magazine plate 113 and the right magazine plate 114. The tray baffle 116 is serrated. The tray baffle 116 has a number of teeth, and the teeth correspond to the barrier strips 115 one by one, and the width of the teeth is greater than the width of the barrier strips 115. The tray baffle 116 is used to limit the trays. The trays are taken away from the first side of the magazine box 11 for the next operation, and the trays are limited on the second side of the magazine box 11 to prevent the trays from falling off the magazine box 11.
[0064] The first tray translation mechanism 2 and the second tray translation mechanism have the same structure. The first tray translation mechanism 2 includes a first-level translation component 21, a second-level translation component 22, and a lifting component 23. The first-level nut seat 214 of the first-level translation component 21 is fixedly installed on the second-level support plate 221 of the second-level translation component 22 through a first-level translation plate 215 to achieve the movement of the second-level translation component 22 relative to the first-level translation component; the baking tray of the lifting component 23 is fixedly connected to the second-level translation seat 227 of the second-level translation component 22 to achieve the movement of the baking tray.
[0065] The first-level translation component 21 further includes a first-level translation frame 211, a first-level translation motor 212, and a first-level translation screw 213. The first-level translation motor 212 is fixedly installed at one end of the first-level translation frame 211. The first-level translation screw 213 is installed in the middle of the first-level translation frame 211 and one end is fixedly connected to the first-level translation motor 212. The first-level nut seat 214 is fixedly installed on the first-level translation screw 213, and the first-level translation plate 215 is fixedly installed on the upper part of the first-level nut seat 214. The operation of the first-level translation motor 212 drives the movement of the first-level nut seat 214.
[0066] The top of the first-level translation frame 211 is provided with first-level translation guide plates 216 connected to both ends of the first-level translation frame 211. The bottom of the first-level translation plate 215 is fixedly connected to the first-level nut seat 214, and the top of the first-level translation plate 215 is slidably connected to the first-level translation guide plates 216 to achieve the movement of the first-level translation plate 215 relative to the first-level translation guide plates 216. The first-level translation guide plates 216 have the function of stable guiding and ensure the stable operation of the first-level nut seat 214.
[0067] The secondary translation component 22 further includes a secondary support plate 221, a secondary translation motor 222, a secondary driving wheel 223, and a secondary driven wheel 224. The secondary translation motor 222 is fixedly installed at one end of the secondary support plate 221. The output end of the secondary translation motor 222 is connected to the secondary driving wheel 223. The secondary driving wheel 223 is connected to the secondary driven wheel 224 provided at the other end of the secondary support plate 221 through a secondary crawler 225. The secondary support plate 221 is provided with a secondary slide rail 226. The top of the secondary translation seat 227 is fixedly connected to the secondary crawler 225. The bottom of the secondary translation seat 227 is connected to the secondary slide rail 226 through a slider, realizing the movement of the secondary translation seat 227 relative to the secondary support plate 221. Through the connection between the secondary slide rail 226 and the slider at the bottom of the secondary translation seat 227, the stable operation of the secondary translation seat 227 is realized, avoiding detachment.
[0068] Limit columns for limiting are provided at both ends of the secondary slide rail 226 to prevent the secondary translation seat 227 from detaching from the secondary slide rail 226.
[0069] The lifting component 23 includes a first lifting side plate 231, a second lifting side plate 232, and a baking plate 233. The first lifting side plate 231 and the second lifting side plate 232 are respectively installed on both sides of the secondary support plate 221. A chute is provided on the inner side of the top of each of the first lifting side plate 231 and the second lifting side plate 232. Both sides of the baking plate 233 are respectively arranged in the two chutes. One end of the baking plate 233 is connected to the secondary translation seat 227 through a baking connecting rod. The baking plate 233 is used to lift the material tray.
[0070] Limit pieces are respectively provided at one end of the chutes of the first lifting side plate 231 and the second lifting side plate 232 close to the secondary translation seat 227.
[0071] The material tray picking and placing mechanism 3 includes a first support column 31, a second support column 32, and a mounting cross beam 33. The top of the first support column 31 is fixedly connected to the top of the second support column 32 through the mounting cross beam 33. An upper moving mechanism 34 is provided on the top of the mounting cross beam 33. A lower moving mechanism 35 is provided at the bottom of the mounting cross beam 33. The left picking and placing mechanism 36 is fixedly installed on the upper moving mounting plate 345 of the upper moving mechanism 34. The right picking and placing mechanism 37 is fixedly installed on the lower moving mounting plate 355 of the lower moving mechanism 35.
[0072] The upper moving mechanism 34 includes an upper moving frame 341, an upper moving motor 342, an upper moving screw 343, an upper moving nut seat 344 and an upper moving mounting plate 345. The upper moving frame 341 is arranged on the upper surface of the mounting cross beam 33. An upper moving screw 343 is provided in the middle of the upper moving frame 341. One end of the upper moving screw 343 is fixedly connected to the output end of the upper moving motor 342. The upper moving motor 342 is fixedly installed at the second end of the upper surface of the mounting cross beam 33. The upper moving nut seat 344 is connected to the upper moving screw 343. The upper moving mounting plate 345 is fixedly installed on the upper moving nut seat 344. By controlling the operation of the upper moving motor 342, the movement of the upper moving mounting plate 345 relative to the mounting cross beam 33 is realized.
[0073] The lower moving mechanism 35 includes a lower moving frame 351, a lower moving motor 352, a lower moving screw 353, a lower moving nut seat 354 and a lower moving mounting plate 355. The lower moving frame 351 is arranged on the lower surface of the mounting cross beam 33. A lower moving screw 353 is provided in the middle of the lower moving frame 351. One end of the lower moving screw 353 is fixedly connected to the output end of the lower moving motor 352. The lower moving motor 352 is fixedly installed at the first end of the lower surface of the mounting cross beam 33. The lower moving nut seat 354 is connected to the lower moving screw 353. The lower moving mounting plate 355 is fixedly installed on the lower moving nut seat 354. By controlling the operation of the lower moving motor 352, the movement of the lower moving mounting plate 355 relative to the mounting cross beam 33 is realized.
[0074] The left pick - and - place mechanism 36 includes a left pick - and - place mounting plate 361, a left pick - and - place motor 362, and a left pick - and - place lifting plate 363. The top of the left pick - and - place mounting plate 361 is installed on the upper moving mounting plate 345. A left pick - and - place motor 362 is fixedly installed on one side of the left pick - and - place mounting plate 361, and a left pick - and - place lifting slide rail 364 is provided on the other side. One side of the left pick - and - place lifting plate 363 is connected to the left pick - and - place lifting slide rail 364 through a slider. A long circular hole is provided at the top of the left pick - and - place lifting plate 363. A lifting drive block 365 is provided at the output end of the left pick - and - place motor 362. The drive disc 3652 of the lifting drive block 365 is arranged in the long circular hole at the top of the left pick - and - place lifting plate 363. On the other side of the left pick - and - place lifting plate 363, there are also a left pick - and - place screw fixing seat 366 and a left pick - and - place secondary lifting slide rail. The left pick - and - place secondary lifting plate 367 is connected to the left pick - and - place secondary lifting slide rail through a slider. The top of the left pick - and - place secondary lifting plate 367 is connected to the left pick - and - place screw fixing seat 366 through a left pick - and - place lifting screw 368. A fixing nut is provided at the end of the left pick - and - place lifting screw 368. A left pick - and - place suction nozzle 369 is provided at the bottom of the left pick - and - place secondary lifting plate 367. By the operation of the left pick - and - place motor 362, the lifting drive block 365 is driven to do a circular motion. Since the drive disc 3652 of the lifting drive block 365 is arranged at the end of the drive base 3651, the up - and - down movement of the left pick - and - place lifting plate 363 can be realized during rotation, and thus the operation of picking and placing crystals can be carried out.
[0075] The right feeding mechanism 37 includes a right feeding mounting plate, a right feeding motor, and a right feeding lifting plate. The top of the right feeding mounting plate is mounted on the lower movable mounting plate 355. The right feeding motor is fixedly mounted on one side of the right feeding mounting plate, and a right feeding lifting rail is provided on the other side. One side of the right feeding lifting plate is connected to the right feeding lifting rail through a slider. An oblong hole is provided on the top of the right feeding lifting plate. A lifting drive block 365 is provided at the output end of the right feeding motor. The driving disc 3652 of the lifting drive block 365 is provided. It is placed in the oblong hole at the top of the right pick-up and discharge lifting plate; the other side of the right pick-up and discharge lifting plate is also provided with a right pick-up and discharge screw fixing seat and a right pick-up and discharge secondary lifting slide rail, the right pick-up and discharge secondary lifting plate is connected to the right pick-up and discharge secondary lifting slide rail through a slider, the top of the right pick-up and discharge secondary lifting plate is connected to the right pick-up and discharge screw fixing seat through the right pick-up and discharge lifting screw, the end of the right pick-up and discharge lifting screw is provided with a fixing nut, and the bottom of the right pick-up and discharge secondary lifting plate is provided with a right pick-up and discharge suction nozzle, and the left pick-up mechanism and the right pick-up mechanism work in the same way.
[0076] The lifting drive block 365 includes a driving base 3651 and a driving disc 3652. The driving disc 3652 is fixedly installed on the upper part of one side of the driving base 3651, and the middle part of the other side of the driving base 3651 is connected to the output end of the left material taking and discharging motor 362. Since the driving disc 3652 is arranged at the end of the driving base 3651, and the left material taking and discharging lifting plate 363 is also provided with an oblong hole, when the left material taking and discharging motor 362 is working, the up and down movement of the left material taking and discharging lifting plate 363 can be completed.
[0077] The left-hand discharging nozzle 369 is provided with 8 left nozzle bodies, and the 8 left nozzle bodies are spaced 4.3 mm apart; the right-hand discharging nozzle is provided with 8 nozzle bodies, and the 8 right nozzle bodies are spaced 5 mm apart. In the crystal production line, crystal trays of different models and sizes have different positions for crystals, which wastes working hours when the next process is operated. Therefore, in the production process, the quartz crystal oscillator needs to change from one sorting method to another, which requires nozzles with different spacing to work together.
[0078] The crystal pitch-changing calibration mechanism 4 includes a calibration support column, a calibration base plate, a calibration fixed plate 43, a calibration cam 463 plate assembly 44, a calibration toggle plate assembly 45 and a pitch-changing calibration assembly 46. A calibration support column is provided at each end of the bottom of the calibration base plate. The calibration fixed plate 43 is vertically mounted to one side of the calibration base plate 42. A cam plate slide 431 and two Y-axis slides 432 are provided on the inner side of the calibration fixed plate. The cam plate slide 431 is above the Y-axis slide 432. The calibration cam 463 plate assembly 44 is connected to the cam plate slide 431 through a slider; both ends of the X-axis slide 433 are connected to the two Y-axis slides 432 through sliders, and the pitch-changing calibration assembly 46 is connected to the X-axis slide 433 through a slider. The pitch-changing calibration assembly 46 can move in two degrees of freedom, X and Y.
[0079] The lifting block 47 is arranged in the middle of the shifting plate slide rail. A lifting cylinder 48 is provided in the middle of the regularizing bottom plate 42. The output shaft of the lifting cylinder 48 corresponds to the position of the lifting block 47. The component mounting plate 461 of the variable pitch regularizing component 46 is fixedly installed on the top of the regularizing fixing plate 43, realizing the connection between the variable pitch regularizing component 46 and the regularizing fixing plate.
[0080] The regularizing cam 463 plate assembly 44 includes a first left cam plate 441 and a first right cam plate, a second left cam plate 442 and a second right cam plate, a third left cam plate 443 and a third right cam plate, a fourth left cam plate 444 and a fourth right cam plate that are symmetric about the center line of the lifting block 47. The first left cam plate 441, the first right cam plate, the second left cam plate 442, the second right cam plate, the third left cam plate 443, the third right cam plate, the fourth left cam plate 444, and the fourth right cam plate are respectively slidably connected to the cam plate slide rail 431 through sliders. Crystal seats 445 for placing crystals are respectively provided at the tops of the first left cam plate 441, the first right cam plate, the second left cam plate 442, the second right cam plate, the third left cam plate 443, the third right cam plate, the fourth left cam plate 444, and the fourth right cam plate. Each crystal seat 445 is provided with a regularizing suction nozzle 446 for adsorbing the crystal. The regularizing suction nozzle 446 is used to adsorb the crystal placed on the crystal seat 445 to prevent the crystal from falling.
[0081] The regularizing shifting plate assembly 45 includes a first left shifting plate 451 and a first right shifting plate, a second left shifting plate 452 and a second right shifting plate, a third left shifting plate 453 and a third right shifting plate that are symmetric about the center line of the lifting block 47. A first left shifting wheel 454 is provided on the upper part of the first left shifting plate 451, a first right shifting wheel is provided on the first right shifting plate, a second left shifting wheel 455 is provided on the upper part of the second left shifting plate 452, a second right shifting wheel is provided on the second right shifting plate, a third left shifting wheel 456 is provided on the upper part of the third left shifting plate 453, and a third right shifting wheel is provided on the third right shifting plate. The first left shifting wheel 454 is arranged between the first left cam plate 441 and the second left cam plate 442, and the first left shifting wheel 454 is in contact with the first left cam plate 441 and the second left cam plate 442.
[0082] The first right shifting wheel is arranged between the first right cam plate and the second right cam plate, and the first right shifting wheel is respectively in contact with the first right cam plate and the second right cam plate.
[0083] The second left shifting wheel 455 is arranged between the second left cam plate 442 and the third left cam plate 443, and the second left shifting wheel 455 is respectively in contact with the second left cam plate 442 and the third left cam plate 443.
[0084] The second right shifting wheel is arranged between the second right cam plate and the third right cam plate, and the second right shifting wheel is respectively arranged in contact with the second right cam plate and the third right cam plate;
[0085] The third left shifting wheel 456 is arranged between the third left cam plate 443 and the fourth left cam plate 444, and the third left shifting wheel 456 is respectively arranged in contact with the third left cam plate 443 and the fourth left cam plate 444; the third right shifting wheel is arranged between the third right cam plate and the fourth right cam plate, and the third right shifting wheel is respectively arranged in contact with the third right cam plate and the fourth right cam plate.
[0086] The jacking block 47 includes a jacking base 471, a first jacking wheel 472 and a second jacking wheel 473. The first jacking wheel 472 and the second jacking wheel 473 are respectively installed at both ends of the upper part of the jacking base 471. The first jacking wheel 472 and the second jacking wheel 473 are arranged between the first left cam plate 441 and the first right cam plate, and the first jacking wheel 472 is arranged in contact with the first left cam plate 441, and the second jacking wheel 473 is arranged in contact with the first right cam plate. When the jacking block 47 rises, the first jacking wheel 472 and the second jacking wheel 473 are respectively in contact with the first left cam plate 441 and the first right cam plate, driving the other left cam plates and right cam plates to move simultaneously, and finally achieving the purpose of pitch change.
[0087] The pitch correction component 46 includes a component mounting plate 461, a correction motor 462, a correction cam 463, a first correction plate 464 and a second correction plate 465. A working hole is provided in the middle of the component mounting plate 461, and eight crystal seats 445 pass through the working hole. The first correction plate 464 is connected to the first slide rail of the component mounting plate 461 through a first slider to realize the sliding of the first correction plate 464; the second correction plate 465 is connected to the second slide rail of the component mounting plate 461 through a second slider to realize the sliding of the second correction plate 465; the correction cam 463 is connected to the output end of the correction motor 462. The end parts of the first correction plate 464 and the second correction plate 465 are respectively arranged in contact with the correction cam 463. The other end of the first correction plate 464 is connected to the component mounting plate 461 through a first spring, and the other end of the second correction plate 465 is connected to the component mounting plate 461 through a second spring. When the first spring and the second spring do not store energy, the first correction plate 464 and the second correction plate 465 are in contact with the two sides with the smallest diameter of the correction cam 463; when the correction cam 463 rotates to the two sides with the largest diameter, the first correction plate 464 and the second correction plate 465 are separated, and the first spring and the second spring store energy, preparing for the next step of pitch correction of the first correction piece 466 and the second correction piece 467 for the crystal.
[0088] On the upper surface of the first alignment plate 464, there is a first alignment piece 466. On the upper surface of the second alignment plate 465, there is a second alignment piece 467. The positions of the first alignment piece 466 and the second alignment piece 467 correspond to the positions of the eight crystal holders 445. The crystals are aligned with variable distances through the first alignment piece 466 and the second alignment piece 467.
[0089] The first alignment piece 466 and the second alignment piece 467 have the same structure. On the side of the first alignment piece 466 close to the crystal holder 445, there are several teeth. Between every two teeth, there is an alignment groove for aligning the crystal. The alignment grooves correspond to the crystal holders 445 one by one.
[0090] The teeth have a right-angled triangle structure.
[0091] For a SMD multi-head high-speed transfer machine, the working principle is as follows: The operator places the tray into the magazine box 11. By controlling the operation of the magazine motor 18, the lifting of the magazine box 11 is driven to facilitate the pick-up mechanism to pick up the trays level by level. By controlling the operation of the first translation motor 212, the translation of the first nut seat 214 is achieved. At the same time, by controlling the operation of the second translation motor 222, the movement of the second translation seat 227 is achieved, so as to achieve the purpose of driving the baking plate 233 to move. When the baking plate 233 moves to the lower part of the tray in the magazine mechanism, it stops working. At this time, the magazine box 11 descends, and the baking tray lifts the tray. Then, the first translation component 21 and the second translation component are controlled to retract to the initial position;
[0092] By controlling the upper movement motor 342 to further control the position of the upper pick-up mechanism, and then by the operation of the upper pick-up motor, the upper pick-up suction nozzle is controlled to lift and lower until it moves above the crystal of the tray. Then, the upper pick-up suction nozzle is controlled to suck the crystal. Under the operation of the upper movement motor 342, the crystal is placed on the variable-distance alignment mechanism. After the variable-distance alignment is completed, the lower movement motor 352 controls the lower pick-up mechanism to move above the variable-distance alignment mechanism. By controlling the lower pick-up suction nozzle to suck the crystal after the variable distance is completed, the sucked crystal is placed on the crystal variable-distance alignment component 46.
[0093] Adjust the spacing between the 8 crystal holders 445 according to the spacing of the crystals in the tray. In this embodiment, the crystal spacing is taken as 4.3 mm. The spacing between the crystals can also be other values, which is determined according to the size of the tray. Control the lifting cylinder 48 to make the lifting block 47 work. The lifting block 47 contacts the first left cam plate 441 and the first right cam plate, and drives the movement of other cam plates, finally fixing the spacing of the crystal holders 445 to 4.3 mm. Transport the crystals to the crystal holders 445 through the left pick-and-place mechanism 36. The alignment nozzle 446 adsorbs the crystals to prevent them from falling off. Then control the alignment motor 462 to turn on. The alignment motor 462 drives the alignment cam 463 to move. When the cam rotates to the maximum diameter, the first alignment piece 466 and the second alignment piece 467 separate, and place the crystal on the crystal holder 445. The alignment motor 462 continues to work. The alignment cam 463 rotates to the minimum radius. At this time, the first alignment piece 466 and the second alignment piece 467 close, and perform variable-spacing alignment positioning on the crystals according to the size of the alignment groove. In this embodiment, the alignment groove is taken as 5 mm. The spacing of the crystals changes from 4.3 mm to 5 mm. Then the right pick-and-place mechanism 37 sucks the crystals after the variable-spacing is completed and places them in the tray of the second magazine mechanism.
[0094] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An SMD multi-head high-speed transfer machine, characterized by: It includes the No. 1 magazine mechanism, the No. 2 magazine mechanism, the No. 1 material tray translation mechanism, the No. 2 material tray translation mechanism, the material tray loading and unloading mechanism, the crystal pitch adjustment mechanism and the frame body. A rack mounting plate is provided in the middle of the rack body, and the No. 1 guide sleeve and the No. 2 guide sleeve of the No. 1 magazine mechanism are fixedly mounted to the lower surface of the rack mounting plate, and the motor support plate of the No. 1 magazine mechanism is fixedly connected to the lower surface of the rack mounting plate through four motor support rods, and the No. 2 magazine mechanism is also mounted to the rack mounting plate; the No. 1 material tray translation mechanism is mounted to one side of the No. 1 magazine mechanism, and the baking tray of the No. 1 material tray translation mechanism corresponds to the magazine box of the No. 1 magazine mechanism, and the No. 2 material tray translation mechanism is mounted to one side of the No. 2 magazine mechanism; the No. 1 support column and the No. 2 support column of the material tray taking and discharging mechanism are fixedly mounted to the upper surface of the rack mounting plate, and the left material taking and discharging mechanism of the material tray taking and discharging mechanism corresponds to the No. 1 material tray translation mechanism, and the right material taking and discharging mechanism corresponds to the No. 2 material tray translation mechanism; the crystal pitch correcting mechanism is fixedly mounted between the No. 1 material tray translation mechanism and the No. 2 material tray translation mechanism; The No. 1 magazine mechanism has the same structure as the No. 2 magazine mechanism. The No. 1 magazine mechanism includes a magazine box, a No. 1 guide rod, a No. 2 guide rod, a No. 1 guide sleeve, a No. 2 guide sleeve, a magazine nut seat, a magazine screw, and a magazine motor. The bottom of the magazine box is connected to the magazine nut seat through the No. 1 guide rod and the No. 2 guide rod. A magazine screw is provided in the middle of the magazine nut seat. The No. 1 guide rod passes through the No. 1 guide sleeve mounted on the frame mounting plate, and the No. 2 guide rod passes through the No. 2 guide sleeve mounted on the frame mounting plate to realize the magazine box relative to the frame mounting plate. To lift and lower, the four corners of the motor support plate are fixedly connected to the frame mounting plate through a motor support rod respectively, the magazine motor is installed to the bottom of the motor support plate, and the output end of the magazine motor is fixedly connected to the magazine screw to realize the lifting and lowering of the magazine nut seat; two upper limit posts are provided on the upper surface of the magazine nut seat; two lower limit posts are provided on the lower surface of the magazine nut seat, and the magazine box includes an upper magazine plate, a lower magazine plate, a left magazine plate and a right magazine plate; the upper magazine plate, the left magazine plate, the lower magazine plate and the right magazine plate are connected end to end in sequence to form a magazine box; The crystal pitch correction mechanism includes a correction support column, a correction base plate, a correction fixed plate, a correction cam plate assembly, a correction toggle plate assembly and a pitch correction assembly. A correction support column is provided at each end of the bottom of the correction base plate. The correction fixed plate is vertically installed to one side of the correction base plate. A cam plate slide and two Y-axis slides are provided on the inner side of the correction fixed plate. The cam plate slide is above the Y-axis slide. The correction cam plate assembly is connected to the cam plate slide through a slider; both ends of the X-axis slide are connected to the two Y-axis slides through sliders, and the pitch correction assembly is connected to the X-axis slide through a slider. The lifting block is provided in the middle of the toggle plate slide, and a lifting cylinder is provided in the middle of the correction base plate. The output shaft of the lifting cylinder corresponds to the position of the lifting block; the component mounting plate of the pitch correction assembly is fixedly installed to the top of the correction fixed plate to realize the connection between the pitch correction assembly and the correction fixed plate; The calibrating cam plate assembly includes left cam plate No. 1 and right cam plate No. 1, left cam plate No. 2 and right cam plate No. 2, left cam plate No. 3 and right cam plate No. 3, left cam plate No. 4 and right cam plate No. 4, which are symmetrically axised with the center line of the lifting block; left cam plate No. 1, right cam plate No. 1, left cam plate No. 2, right cam plate No. 2, left cam plate No. 3, right cam plate No. 3, left cam plate No. 4 and right cam plate No. 4 are respectively connected to the cam plate slide rails through sliders; crystal seats for placing crystals are respectively provided at the top ends of left cam plate No. 1, right cam plate No. 1, left cam plate No. 2, right cam plate No. 2, left cam plate No. 3, right cam plate No. 3, left cam plate No. 4 and right cam plate, and each crystal seat is provided with a calibrating suction nozzle for adsorbing the crystal.
2. The SMD multi-head high-speed transfer machine according to claim 1, characterized in that: The left side plate and the right side plate of the magazine have the same structure. Several barrier strips are provided on the inner side of the left side plate and the right side plate of the magazine. The barrier strips divide the inner surface of the left side plate of the magazine into several material tray clamping grooves; the number of material tray clamping grooves is 13; a material tray baffle is provided on one side of the left side plate and the right side plate of the magazine. The material tray baffle is serrated and has several teeth. The teeth correspond to the barrier strips one by one, and the width of the teeth is greater than the width of the barrier strip.
3. The SMD multi-head high-speed transfer machine according to claim 1, characterized in that: The No. 1 tray translation mechanism has the same structure as the No. 2 tray translation mechanism. The No. 1 tray translation mechanism includes a first-level translation assembly, a second-level translation assembly, and a lifting assembly. The first-level nut seat of the first-level translation assembly is fixedly installed to the second-level support plate of the second-level translation assembly through the first-level translation plate to realize the movement of the second-level translation assembly relative to the No. 1 translation assembly; the baking tray of the lifting assembly is fixedly connected to the second-level translation seat of the second-level translation assembly to realize the movement of the baking tray; the first-level translation assembly also includes a first-level translation frame, a first-level translation motor, and a first-level translation screw. The first-level translation motor is fixedly installed to one end of the first-level translation frame, the first-level translation screw is installed in the middle of the first-level translation frame and one end is fixedly connected to the first-level translation motor, the first-level nut seat is fixedly installed to the first-level translation screw, and the first-level translation plate is fixedly installed to the upper part of the first-level nut seat; the top of the first-level translation frame is provided with a first-level translation guide plate connected to both ends of the first-level translation frame, the bottom of the first-level translation plate is fixedly connected to the first-level nut seat, and the top of the first-level translation plate is slidably connected to the first-level translation guide plate to realize the movement of the first-level translation plate relative to the first-level translation guide plate.
4. The SMD multi-head high-speed transfer machine according to claim 3, characterized in that: The secondary translation assembly also includes a secondary support plate, a secondary translation motor, a secondary driving wheel, and a secondary driven wheel. The secondary translation motor is fixedly installed on one end of the secondary support plate, the output end of the secondary translation motor is connected to the secondary driving wheel, and the secondary driving wheel is connected to the secondary driven wheel arranged at the other end of the secondary support plate through the secondary crawler. The secondary pallet is provided with a secondary slide rail, the top of the secondary translation seat is fixedly connected to the secondary crawler, and the bottom of the secondary translation seat is connected to the secondary slide rail through a slider to realize the movement of the secondary translation seat relative to the secondary pallet; The lifting assembly includes a No. 1 lifting side panel, a No. 2 lifting side panel and a baking plate. The No. 1 lifting side panel and the No. 2 lifting side panel are respectively installed on both sides of the secondary supporting plate. A slide groove is respectively provided on the inner side of the top of the No. 1 lifting side panel and the No. 2 lifting side panel. The two sides of the baking plate are respectively arranged in the two slide grooves. One end of the baking plate is connected to the secondary translation seat through a baking connecting rod.
5. The SMD multi-head high-speed transfer machine according to claim 1, characterized in that: The tray taking and unloading mechanism includes a No. 1 support column, a No. 2 support column, and a mounting crossbeam. The top of the No. 1 support column is fixedly connected to the top of the No. 2 support column through the mounting crossbeam. An upper moving mechanism is provided on the top of the mounting crossbeam, and a lower moving mechanism is provided at the bottom of the mounting crossbeam. The left taking and unloading mechanism is fixedly installed to the upper moving mounting plate of the upper moving mechanism; the right taking and unloading mechanism is fixedly installed to the lower moving mounting plate of the lower moving mechanism; the upper moving mechanism includes an upper moving frame, an upper moving motor, an upper moving screw, an upper moving nut seat and an upper moving mounting plate. The upper moving frame is arranged on the upper surface of the mounting crossbeam, an upper moving screw is provided in the middle of the upper moving frame, and one end of the upper moving screw is fixedly connected to the upper moving The upper moving motor is fixedly mounted on the output end of the lower moving motor, the upper moving motor is fixedly mounted to the second end of the upper surface of the mounting beam, the upper moving nut seat is connected to the upper moving screw, and the upper moving mounting plate is fixedly mounted to the upper moving nut seat; the lower moving mechanism includes a lower moving frame, a lower moving motor, a lower moving screw, a lower moving nut seat and a lower moving mounting plate, the lower moving frame is arranged on the lower surface of the mounting beam, a lower moving screw is provided in the middle of the lower moving frame, one end of the lower moving screw is fixedly connected to the output end of the lower moving motor, the lower moving motor is fixedly mounted to the first end of the lower surface of the mounting beam, the lower moving nut seat is connected to the lower moving screw, and the lower moving mounting plate is fixedly mounted to the lower moving nut seat.
6. The SMD multi-head high-speed transfer machine according to claim 5, characterized in that: The left-hand feeding mechanism comprises a left-hand feeding mounting plate, a left-hand feeding motor, and a left-hand feeding lifting plate. The top of the left-hand feeding mounting plate is mounted on the upper movable mounting plate. One side of the left-hand feeding mounting plate is fixedly mounted with the left-hand feeding motor, and the other side is provided with a left-hand feeding lifting slide rail. One side of the left-hand feeding lifting plate is connected to the left-hand feeding lifting slide rail through a slider. An oblong hole is provided on the top of the left-hand feeding lifting plate, and a lifting drive block is provided at the output end of the left-hand feeding motor. The driving disk of the lifting drive block is arranged in the oblong hole at the top of the left-hand feeding lifting plate; a left-hand feeding screw fixing seat and a left-hand feeding secondary lifting slide rail are also provided on the other side of the left-hand feeding lifting plate. The left-hand feeding secondary lifting plate is connected to the left-hand feeding secondary lifting slide rail through a slider. The top of the left-hand feeding secondary lifting plate is connected to the left-hand feeding screw fixing seat through the left-hand feeding lifting screw. A fixing nut is provided at the end of the left-hand feeding lifting screw, and a left-hand feeding suction nozzle is provided at the bottom of the left-hand feeding secondary lifting plate; The right-hand feeding mechanism includes a right-hand feeding mounting plate, a right-hand feeding motor, and a right-hand feeding lifting plate. The top of the right-hand feeding mounting plate is mounted to the lower movable mounting plate. The right-hand feeding motor is fixedly mounted on one side of the right-hand feeding mounting plate, and a right-hand feeding lifting rail is provided on the other side. One side of the right-hand feeding lifting plate is connected to the right-hand feeding lifting rail through a slider. An oblong hole is provided on the top of the right-hand feeding lifting plate, and a lifting drive block is provided at the output end of the right-hand feeding motor. The driving disc of the lifting drive block is arranged in the oblong hole on the top of the right-hand feeding lifting plate. The other side of the right-hand feeding lifting plate A right-hand material taking-and-discharging screw fixing seat and a right-hand material taking-and-discharging secondary lifting rail are also provided. The right-hand material taking-and-discharging secondary lifting plate is connected to the right-hand material taking-and-discharging secondary lifting rail through a slider. The top of the right-hand material taking-and-discharging secondary lifting plate is connected to the right-hand material taking-and-discharging screw fixing seat through the right-hand material taking-and-discharging lifting screw. A fixing nut is provided at the end of the right-hand material taking-and-discharging lifting screw, and a right-hand material taking-and-discharging suction nozzle is provided at the bottom of the right-hand material taking-and-discharging secondary lifting plate; the lifting drive block includes a drive base and a drive disc. The drive disc is fixedly installed to the upper part of one side of the drive base, and the middle part of the other side of the drive base is connected to the output end of the left material taking-and-discharging motor.
7. The SMD multi-head high-speed transfer machine according to claim 1, characterized in that: The regulating toggle plate assembly includes a left toggle plate No. 1 and a right toggle plate No. 1, a left toggle plate No. 2 and a right toggle plate No. 2, a left toggle plate No. 3 and a right toggle plate No. 3 with the center line of the top block as the symmetrical axis; the upper portion of the left toggle plate No. 1 is provided with a left toggle wheel No. 1, the right toggle plate No. 1 is provided with a right toggle wheel No. 1, the upper portion of the left toggle plate No. 2 is provided with a left toggle wheel No. 2, the right toggle plate No. 2 is provided with a right toggle wheel No. 2, the upper portion of the left toggle plate No. 3 is provided with a left toggle wheel No. 3, the upper portion of the right toggle plate No. 3 is provided with a left toggle wheel No. 3 ... The third right toggle wheel; the first left toggle wheel is arranged between the first left cam plate and the second left cam plate, the first right toggle wheel is arranged between the first right cam plate and the second right cam plate, the second left toggle wheel is arranged between the second left cam plate and the third left cam plate, the second right toggle wheel is arranged between the second right cam plate and the third right cam plate, the third left toggle wheel is arranged between the third left cam plate and the fourth left cam plate, and the third right toggle wheel is arranged between the third right cam plate and the fourth right cam plate; The jacking block includes a jacking base, a No. 1 jacking wheel and a No. 2 jacking wheel. The No. 1 jacking wheel and the No. 2 jacking wheel are respectively installed at the two ends of the upper part of the jacking base. The No. 1 jacking wheel and the No. 2 jacking wheel are arranged between the No. 1 left cam plate and the No. 1 right cam plate, and the No. 1 jacking wheel is contacted with the No. 1 left cam plate, and the No. 2 jacking wheel is contacted with the No. 1 right cam plate.
8. The SMD multi-head high-speed transfer machine according to claim 7, characterized in that: The variable pitch aligning assembly includes an assembly mounting plate, a aligning motor, a aligning cam, a No. 1 aligning plate and a No. 2 aligning plate. A working hole is provided in the middle of the assembly mounting plate, and eight crystal seats pass through the working hole. The No. 1 aligning plate is connected to the No. 1 slide rail of the assembly mounting plate through the No. 1 slider to achieve the sliding of the No. 1 aligning plate; the No. 2 aligning plate is connected to the No. 2 slide rail of the assembly mounting plate through the No. 2 slider to achieve the sliding of the No. 2 aligning plate; the aligning cam is connected to the output end of the aligning motor, and the ends of the No. 1 aligning plate and the No. 2 aligning plate are respectively contacted with the aligning cam. The other end of the No. 1 aligning plate is connected to the assembly mounting plate through the No. 1 spring, and the other end of the No. 2 aligning plate is connected to the assembly mounting plate through the No. 2 spring. The upper surface of the No. 1 regulating plate is provided with a No. 1 regulating piece, and the upper surface of the No. 2 regulating plate is provided with a No. 2 regulating piece. The positions of the No. 1 regulating piece and the No. 2 regulating piece correspond to the positions of the eight crystal seats. The structure of the No. 1 and No. 2 calipers is the same. The No. 1 caliper is provided with a number of teeth on the side close to the crystal seat. A calibrating groove for calibrating the crystal is formed between the two teeth. The calibrating groove corresponds one to one with the crystal seat.
Citation Information
Patent Citations
SMD multi-head high-speed transfer machine
CN213568421U