Frame assembly tooling
By designing frame assembly tooling, including lifting devices and compression devices, the problems of beam penetration and manual assisted positioning caused by existing assembled tires are solved, the assembly efficiency and accuracy are improved, and labor intensity is reduced.
Patent Information
- Application Number
- CN201910623983.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-07-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2039-07-11
AI Technical Summary
The existing assembled tires used to assemble semi-trailer frames are an integral platform, which makes it easy to interfere with the edge beam and the assembled tires when assembling, affecting the assembly efficiency. The upper surfaces of the longitudinal beams, edge beams and sealing frames are uneven, requiring manual assisted positioning and welding, with high labor intensity and low accuracy.
A frame assembly tool is designed, including an assembly table, a lifting device, a frame body compression device and a frame compression device. The lifting device pushes the frame body upwards beyond the assembly table through the support plate and the lifting mechanism to avoid interference; the frame body compression device and the frame compression device press the longitudinal beam and the frame on the assembly table through the pressing mechanism, so that the upper surface of the frame is flush without manual assistance.
提高了穿梁的安装效率,降低了劳动强度,提高了拼装精度,使得边框和边梁的安装更加方便。
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Figure CN112207491B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vehicle manufacturing, and in particular to a vehicle frame assembly tool. Background Art
[0002] The semi-trailer frame mainly includes the frame body, through beam and frame. Among them, the frame body mainly includes two parallel longitudinal beams. The frame includes two side beams and two sealing frames. The side beams are parallel to the longitudinal beams and located outside the longitudinal beams. The sealing frames are vertically connected to the ends of the two longitudinal beams. The through beam passes through the two longitudinal beams and is vertically connected to the side beams. When assembling the semi-trailer frame, the frame body is welded first, and then the through beam, side beam and sealing frame are assembled.
[0003] The existing assembly jig for assembling the frame of a semi-trailer is an integrated platform. During assembly, the frame body is placed on the assembly jig. When the through beam passes through the two longitudinal beams, it is easy to interfere with the side beams and the assembly jig, making the assembly of the through beam difficult and affecting the efficiency of the semi-trailer frame assembly. In addition, the upper surface of the longitudinal beam, the upper surface of the side beam and the upper surface of the sealing frame are uneven, and manual assistance is required to position and weld them together, which has high labor intensity and low assembly accuracy. Summary of the invention
[0004] The purpose of the present invention is to provide a frame assembly tool with high assembly efficiency to solve the problems in the prior art.
[0005] To solve the above technical problems, the present invention provides a frame assembly tool for assembling a semi-trailer frame, the frame assembly tool comprising: an assembly platform; at least two lifting devices, which are arranged at intervals along the length direction of the assembly platform and are used to lift the frame body of the semi-trailer frame; the lifting device comprises a support plate and a first lifting mechanism, the first lifting mechanism drives the support plate to rise relative to the assembly platform so that the support plate extends upward beyond the assembly platform and the frame body extends upward beyond the assembly platform; at least two frame body clamping devices are arranged at intervals along the length direction of the assembly platform; the frame body clamping device comprises a frame body clamping mechanism and a second lifting mechanism, the second lifting mechanism drives the frame body clamping mechanism to descend and presses the frame body on the assembly platform; a plurality of frame clamping devices are arranged around the assembly platform; the frame clamping device comprises a frame clamping mechanism and a third lifting mechanism, the third lifting mechanism drives the frame clamping mechanism to descend and presses the frame on the assembly platform.
[0006] In one embodiment, the first lifting mechanism includes: a mounting plate fixedly connected to the assembly table; a power member fixed to the mounting plate; the power member has a liftable lifting rod, and the support plate is arranged at the lifting end of the lifting rod.
[0007] In one embodiment, the first lifting mechanism also includes a guide plate parallel to the mounting plate and a connecting plate connecting the guide plate and the mounting plate, an opening is opened in the middle of the guide plate, the guide plate is sleeved on the outer periphery of the lifting rod so that the lifting rod can be lifted and lowered in the opening, and the support plate is located above the guide plate.
[0008] In one embodiment, the frame body clamping mechanism includes: two frame body clamping parts, which are symmetrically arranged along the width direction of the assembly platform; a telescopic component, which is connected to the second lifting mechanism and can be raised and lowered relative to the assembly platform; the telescopic component is connected to the two frame body clamping parts to make the two frame body clamping parts gather together and be located between the two main longitudinal beams or separate and be located above the two main longitudinal beams respectively.
[0009] In one embodiment, the frame body clamping member includes a square shell and a roller located on the inner side of the shell; the telescopic assembly includes: a base, which is connected to the second lifting mechanism and can move up and down; the base has a guide rail extending along the width direction of the assembly table; a driving member, which is connected to the shell and drives the shell to move along the guide rail to bring the two shells together or separate.
[0010] In one embodiment, the frame clamping mechanism includes: a fixed plate fixedly connected to the frame of the assembly table; a movable component slidably connected to the fixed plate to move closer to or away from the frame; the movable component is connected to the third lifting mechanism to drive the third lifting mechanism to slide; and a frame clamping member connected to the third lifting mechanism to be able to be raised and lowered.
[0011] In one embodiment, the movable component includes: a guide rail, which is arranged on the fixed plate; the guide rail extends along the length direction or the width direction of the assembly table; a slider, which slides with the guide rail; the slider is fixedly connected to the third lifting mechanism; the frame clamping member includes a cantilever and a pressure head connected to one end of the cantilever, the other end of the cantilever is connected to the third lifting mechanism and can be raised and lowered, and the pressure head faces the frame.
[0012] In one embodiment, the frame clamping device includes a side beam clamping device and a sealing frame clamping device; a plurality of the side beam clamping devices are arranged at intervals along the length direction of the assembly table, and the moving component of the side beam clamping device moves along the width direction of the assembly table; a plurality of the sealing frame clamping devices are arranged at intervals along the width direction of the assembly table, and the moving component of the sealing frame clamping device moves along the length direction of the assembly table.
[0013] In one embodiment, the assembly platform includes a front-end assembly platform and a rear-end assembly platform respectively used to support the front end and rear end of the frame body, and the supporting surface of the front-end assembly platform is adjustable relative to the supporting surface of the rear-end assembly platform; the front-end assembly platform is provided with the lifting device, the frame body clamping device and the frame clamping device, and the rear-end assembly platform is provided with the lifting device, the frame body clamping device and the frame clamping device.
[0014] In one embodiment, the assembly table includes: a base; a guide rail fixed to the upper surface of the base and extending along the length direction of the base; a plurality of beams arranged in parallel and spaced apart; the beams are perpendicular to the guide rails and slidably connected to the guide rails.
[0015] It can be seen from the above technical solution that the advantages and positive effects of the present invention are:
[0016] The frame assembly tool of the present invention comprises an assembly platform, a lifting device, a frame body pressing device and a frame pressing device. The lifting device comprises a lifting mechanism and a support plate. The lifting mechanism lifts the support plate so that the frame body located on the support plate is lifted and lowered and can be lifted upward beyond the assembly platform, thereby avoiding the interference of the assembly platform with the installation of the through beam and improving the efficiency of the through beam installation. The frame body pressing device and the frame pressing device respectively press the longitudinal beam and the frame on the assembly platform through the frame body pressing mechanism and the frame pressing mechanism, so that the upper surfaces of the longitudinal beam and the frame are flush, no manual assistance is required, the labor intensity is reduced, the installation of the frame and the side beam is convenient, and the assembly precision is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view of one embodiment of the frame assembly work of the present invention;
[0018] Figure 2 It is a top view of one implementation of the frame assembly work of the present invention;
[0019] Figure 3 The present invention Figure 1 The front view of the mid-frame assembly work and the frame coordination;
[0020] Figure 4 The present invention Figure 1 A top view of the mid-frame assembly work and the frame fit;
[0021] Figure 5 It is a front view of one embodiment of the lifting device of the present invention;
[0022] Figure 6 is a side view of one embodiment of the lifting device of the present invention;
[0023] Figure 7It is a front view of one embodiment of the frame body clamping device of the present invention;
[0024] Figure 8 It is a side view of one embodiment of the frame body clamping device of the present invention;
[0025] Fig. 9 It is a top view of one embodiment of the frame body clamping device of the present invention;
[0026] Fig.10 It is a front view of one embodiment of the frame pressing device of the present invention;
[0027] Fig.11 It is a top view of one embodiment of the frame pressing device of the present invention.
[0028] The reference numerals are as follows: 1. frame assembly tool; 11. assembly platform; 111. front assembly platform; 112. rear assembly platform; 114. base; 115. guide rail; 116. crossbeam; 117. positioning beam; 118. cylinder; 119. lifting cylinder; 12. lifting device; 121. support plate; 122. first lifting mechanism; 1221. mounting plate; 1222. guide plate; 1223. connecting plate; 1224. power member; 1228. lifting rod; 13 , frame body clamping device; 131, frame body clamping mechanism; 1311, shell; 1312, base; 1313, driving member; 1316, roller; 132, second lifting mechanism; 14, frame clamping device; 1411, fixing plate; 1412, guide rail; 1413, slider; 1414, pressure head; 1415, cantilever; 1416, connecting arm; 142, third lifting mechanism; 2, semi-trailer frame; 21, longitudinal beam; 22, side beam; 23, sealing frame. DETAILED DESCRIPTION
[0029] Typical embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and the descriptions and illustrations therein are essentially used for illustration purposes rather than for limiting the present invention.
[0030] In order to further illustrate the principle and structure of the present invention, preferred embodiments of the present invention are now described in detail with reference to the accompanying drawings.
[0031] The present invention provides a frame assembling tool 1 for assembling a semitrailer frame 2.
[0032] The semi-trailer frame 2 (hereinafter referred to as the frame) mainly includes a frame body, a through beam and a frame. The frame body mainly includes two longitudinal beams 21 arranged in parallel at intervals. The frame includes two side beams 22 and two sealing frames 23. The side beams 22 are parallel to the longitudinal beams 21, and the two side beams 22 are respectively located on the outside of the two longitudinal beams 21, that is, the two longitudinal beams 21 are located between the two side beams 22. The sealing frame 23 is connected between the two side beams 22, and the two sealing frames 23 and the two side beams 22 enclose a square frame. The through beam passes through the two longitudinal beams 21 and is vertically connected to the two side beams 22.
[0033] The frame assembly tool 1 of the present invention can lift the frame body, facilitate the installation of the through-beam, and the frame assembly work can also perform Z-axis positioning on the frame, which facilitates the assembly of the frame without manual assistance, thereby improving the assembly efficiency of the frame.
[0034] The frame assembly tool 1 is described in detail below.
[0035] See also Figure 1-Figure 4 The frame assembly tool 1 includes an assembly platform 11, a lifting device 12, a frame body pressing device 13 and a frame pressing device 14.
[0036] The assembly platform 11 includes a front assembly platform 111 and a rear assembly platform 112, and the front assembly platform 111 and the rear assembly platform 112 are arranged along the length direction of the assembly platform 11. For the convenience of explanation, the length direction of the assembly platform 11 is defined to be consistent with the length direction of the frame, and the width direction of the assembly platform 11 is consistent with the width direction of the frame. In this embodiment, there is a gap between the front support platform and the rear support platform.
[0037] The front end support platform and the rear end support platform have substantially the same structure, corresponding to the front end and the rear end of the vehicle frame, so as to respectively support the front frame and the rear frame of the vehicle frame.
[0038] The support surface of the front support platform is adjustable relative to the support surface of the rear support platform, so that the assembly platform 11 can adapt to different types of vehicle frames.
[0039] Specifically, the rear end support platform includes a base 114 , a guide rail 115 and a crossbeam 116 .
[0040] The base 114 is the foundation of the rear support platform and is installed on the platform. The platform can be the ground or a mounting platform at a certain height from the ground. A mounting hole is provided in the middle area of the base 114. In this embodiment, the mounting hole is square, and the length direction of the mounting hole extends along the width direction of the base 114.
[0041] The guide rail 115 is fixed to the upper surface of the base 114 and extends along the length direction of the base 114. In this embodiment, the number of the guide rails 115 is two, and the two guide rails 115 are arranged in parallel and spaced apart in the middle of the base 114. Specifically, each guide rail 115 includes two guide rail sections, and the two guide rail sections are respectively located on both sides of the mounting hole. Both guide rail sections extend along the length direction of the base 114 and are located on the same straight line. In other embodiments, the number of the guide rails 115 can also be three or more, and the arrangement of the guide rails 115 can be set according to actual needs.
[0042] A plurality of cross beams 116 are arranged in parallel and spaced apart along the length direction of the base 114. Specifically, the cross beam 116 extends along the width direction of the base 114, and the bottom of the cross beam 116 has two sliders, which are respectively arranged corresponding to the two guide rails 115, so that the cross beam 116 is slidably connected to the base 114, so that when the through beam is inserted, the cross beam 116 can be slid to avoid interference with the through beam. The sliding of the cross beam 116 can adapt to different types of frames.
[0043] Furthermore, a positioning beam 117 is connected to the base 114, and the positioning beam 117 extends along the length direction of the base 114 and is located at the side of the base 114. The positioning beam 117 is connected to a cylinder 118, and when the cylinder 118 is activated, the positioning beam 117 moves along the width direction of the base 114 to make the positioning beam 117 approach or move away from the side beam 22 of the rear frame located on the rear end assembly platform 112, thereby positioning the side beam 22 in the Y direction.
[0044] The structures of the front support platform and the rear support platform are roughly the same, except that the front support platform also includes a lifting cylinder 119, which is arranged at the bottom of the base 114, and can raise or lower the base 114 to achieve the adjustable support surface of the front support platform relative to the support surface of the rear support platform. In this embodiment, there are four lifting cylinders 119, which are respectively located at the four corners of the base 114. The other structures of the front support platform and the rear support platform are the same, and can be referred to the rear support platform, which will not be described one by one here.
[0045] See again Figure 1 and Figure 2 Two lifting devices 12 are arranged at intervals along the length direction of the assembly platform 11. Specifically, a lifting device 12 is arranged on each of the front assembly platform 111 and the rear assembly platform 112 to lift the frame together. In other embodiments, the number of the lifting devices 12 can also be three, four or more, and the distribution of the lifting devices 12 can also be set as needed.
[0046] See also Figure 5 and Figure 6The lifting device 12 includes a support plate 121 and a first lifting mechanism 122. The support plate 121 is lifted by the first lifting mechanism 122, and the frame body on the support plate 121 is lifted, so that the frame body is lifted upwardly beyond the base 114.
[0047] The first lifting mechanism 122 includes a mounting plate 1221 , a connecting plate 1223 , a guide plate 1222 and a power member 1224 .
[0048] The mounting plate 1221 is fixed in the mounting hole of the base 114. A plurality of through holes are formed on the mounting plate 1221. The plurality of through holes are distributed at intervals along the width direction of the base 114.
[0049] The connecting plate 1223 is vertically connected to one side of the mounting plate 1221 and extends upward. In other implementations, the number of connecting plates 1223 can also be two, connected to both sides of the mounting plate 1221. The connecting plate 1223 can also be connected to the end of the mounting plate 1221.
[0050] The guide plate 1222 is connected to the top end of the connecting plate 1223, and the guide plate 1222 is parallel to the mounting plate 1221 and is located above the mounting plate 1221. Specifically, an opening is opened in the middle of the guide plate 1222.
[0051] The multiple power members 1224 correspond to the multiple through holes on the mounting plate 1221 one by one. Specifically, the power members 1224 are fixedly connected to the mounting plate 1221. In this embodiment, the power member 1224 includes four cylinders, and the four cylinders are arranged in a row. Each cylinder includes a cylinder barrel and a lifting rod 1228, and the cylinder barrel is fixedly connected to the mounting plate 1221. The lifting rod 1228 passes through the through hole and extends upward. In other embodiments, the number of cylinders can also be set as needed, and the arrangement of the cylinders can also be set as needed.
[0052] The support plate 121 is connected to the top ends of the plurality of lifting rods 1228, and the support plate 121 is parallel to the base 114 and is located above the guide plate 1222, that is, the lifting rods 1228 pass through the openings of the guide plate 1222 and are connected to the support plate 121. Therefore, the lifting rods 1228 are restricted to move in the openings of the guide rods when moving up and down.
[0053] The principle of lifting the frame body by the lifting device 12 is as follows:
[0054] The power member 1224 is started, and the lifting rod 1228 moves upward in the opening of the guide plate 1222, and the support plate 121 connected to the top of the lifting rod 1228 rises and extends upward beyond the base 114, so that the frame body is located on the support plate 121 and extends upward beyond the base 114, so that when the through beam is passing through the longitudinal beam 21, it will not interfere with the base 114 and the cross beam 116 located below the support plate 121, thereby facilitating the passing of the through beam through the longitudinal beam 21, thereby improving the assembly efficiency of the frame.
[0055] See again Figure 1 and Figure 2 Two frame body clamping devices 13 are arranged at intervals along the length direction of the assembly platform 11, and the two frame body clamping devices 13 are arranged at intervals from the two lifting devices 12. Specifically, a frame body clamping device 13 is respectively arranged on the front assembly platform 111 and the rear assembly platform 112, and they jointly clamp the longitudinal beam 21 of the frame body. In other embodiments, the number of the frame body clamping devices 13 can also be three, four or more, and the distribution of the frame body clamping devices 13 can also be set as needed.
[0056] In this embodiment, the frame body clamping device 13 is installed on the cross beam 116, so it can slide with the sliding of the cross beam 116, thereby adjusting the position of the frame body clamping device 13. In other embodiments, the frame body clamping device 13 can also be directly installed on the base 114.
[0057] See also Figure 7 , Figure 8 and Fig. 9 The frame body clamping device 13 includes two frame body clamping mechanisms 131 and a second lifting mechanism 132 .
[0058] The frame body pressing mechanism 131 includes two frame body pressing members and a telescopic assembly for driving the two frame body pressing members to gather or separate.
[0059] The two frame body clamping members are arranged along the width direction of the assembly platform 11. When the two frame body clamping members are gathered together, the two frame bodies are located between the two longitudinal beams 21 and will not interfere with the two longitudinal beams 21. When the two frame bodies are separated, the two frame bodies correspond to the two longitudinal beams 21 respectively and are located above the two longitudinal beams 21 to be able to clamp the longitudinal beams 21. In this embodiment, the two frame body clamping members are symmetrically arranged about the transverse center line of the assembly platform 11.
[0060] Each frame body pressing member includes a square housing 1311 and a roller 1316 located on the inner side of the housing 1311. The housing 1311 includes two horizontal plates and two vertical plates, which are connected to each other to enclose the square housing 1311.
[0061] The rollers 1316 are connected to the inner side surfaces of the two vertical plates. In this embodiment, along the vertical direction, two groups of rollers 1316 are arranged at intervals on each vertical plate, and each group of rollers 1316 includes two rollers 1316 arranged at intervals along the horizontal direction, that is, four rollers 1316 are arranged on each vertical plate, and the four rollers 1316 are arranged in two horizontal rows. In other embodiments, the rollers 1316 on each vertical plate can be set in a corresponding number and arrangement as needed, or the rollers 1316 can be set on the vertical plate on one side.
[0062] The telescopic assembly includes a base 1312 and a driving member 1313 .
[0063] The base 1312 is located inside the two shells 1311. Specifically, the base 1312 includes a bottom plate and a top plate arranged in parallel and spaced apart, a side plate vertically connected between the bottom plate and the top plate, two side plates located on the inner side surfaces of the two vertical plates, and the top plate and the bottom plate respectively located on the inner side surfaces of the two horizontal plates.
[0064] The two ends of the bottom plate extend beyond the side plates, and the two ends of the top plate extend beyond the side plates. A guide rail for the roller 1316 to move is formed between the outer side of the side plate and the top plate, and between the outer side of the side plate and the bottom plate. That is, two sets of guide rails are arranged in the vertical direction, and each set of guide rails includes two guide rails along the horizontal direction, which are arranged in two horizontal rows and arranged corresponding to the roller 1316. Specifically, in the vertical direction, the two rollers 1316 are located between the top plate and the bottom plate. In the horizontal direction, the two rollers 1316 are located on the outer side of the side plate.
[0065] The driving member 1313 is connected to the housing 1311 to drive the housing 1311 to move. In this embodiment, the driving member 1313 is a handle connected to the end of the housing 1311. The handle is pulled or pushed by external force to move the rollers 1316 of the two housings 1311 along the guide rail to bring the two housings 1311 together or apart.
[0066] In other embodiments, the roller 1316 can also be set at the bottom of the shell 1311, the base 1312 is plate-shaped, and the guide rail is set on the upper surface of the base 1312. The roller 1316 slides with the guide rail to achieve a sliding connection between the shell 1311 and the base 1312.
[0067] The second lifting mechanism 132 is connected to the base 1312 to drive the base 1312 to move up and down. In this embodiment, the second lifting mechanism 132 is a cylinder, which includes a cylinder barrel and a lifting rod. The cylinder barrel is fixedly connected to the cross beam 116, and the lifting end of the lifting rod is fixedly connected to the bottom plate of the base 1312 to drive the base 1312 to move up and down.
[0068] In this embodiment, a fixing plate is connected to the bottom of the middle of the base 1312, and the fixing plate is fixedly connected to the base 1312 and connected to the lifting end of the lifting rod to realize the connection between the second lifting mechanism 132 and the base 1312. The fixing plate extends downward beyond the housing 1311.
[0069] The working principle of the frame body clamping device 13 is as follows:
[0070] The initial state of the vehicle frame body clamping device 13 is that the two shells 1311 are close to each other, so as to avoid interference with the longitudinal beam 21 when the vehicle frame body moves.
[0071] When it is necessary to press the frame body, the second lifting mechanism 132 is started to raise the base 1312, and the frame body pressing piece is raised along with the base 1312 and exceeds the frame body upward; then the handle is pulled, and the rollers 1316 of the two shells 1311 move along the guide rails to move the two shells 1311 away from each other, so that the two shells 1311 are respectively located above the two longitudinal beams 21, and the second lifting mechanism 132 is started to lower the frame body pressing piece, so that the frame body is pressed on the assembly table 11.
[0072] The frame pressing device 14 includes a side beam 22 pressing device and a sealing frame 23 pressing device.
[0073] The side beam 22 clamping devices are arranged at intervals along the length direction of the assembly platform 11, and are used to clamp the side beam 22. In this embodiment, the side beam 22 clamping devices are arranged at both ends of the cross beam 116. And the side beam 22 clamping devices can move with the movement of the cross beam 116, and can adapt to different frames.
[0074] See also Fig.10 and Fig.11 The side beam 22 pressing device includes a frame pressing mechanism and a third lifting mechanism 142.
[0075] The frame pressing mechanism includes a fixed plate 1411, a moving assembly and a frame pressing member.
[0076] The fixing plate 1411 is fixedly connected to the end of the cross beam 116. In this embodiment, the fixing plate 1411 extends along the width direction of the assembly platform 11 and is overlapped and connected with the wing plate of the cross beam 116.
[0077] A guide rail 1412 extending along the width direction of the assembly platform 11 is provided on the fixing plate 1411 .
[0078] The moving assembly includes a guide rail 1412 and a slider 1413. The guide rail 1412 is disposed on the fixed plate 1411 and extends along the width direction of the assembly platform 11.
[0079] The slider 1413 is slidably matched with the guide rail 1412. The slider 1413 is pushed or pulled by manpower. The slider 1413 can also be moved by a motor.
[0080] Furthermore, a connecting member is provided on the other side of the slider 1413 relative to the guide rail 1412. The connecting member includes a vertically arranged connecting plate and a supporting plate perpendicular to the mounting portion, the supporting plate is vertically connected to the vertical plate, and a through hole is provided on the supporting plate. The connecting plate is fixedly connected to the slider 1413.
[0081] The frame pressing member includes a cantilever 1415 and a pressing head 1414 .
[0082] The cantilever 1415 is fixedly connected to the slider 1413 and can move with the movement of the slider 1413. The end of the cantilever 1415 has a mounting hole. In this embodiment, there are two cantilever 1415, which are arranged in parallel. A connecting arm 1416 is connected between the two cantilever 1415.
[0083] The pressure head 1414 is connected to the ends of the two cantilevers 1415 and protrudes downward. In this embodiment, the pressure head 1414 includes a main body and a connecting portion disposed on both sides of the main body and protruding upward. The main body is plate-shaped. The width of the connecting portion gradually decreases in the direction away from the main body.
[0084] The top end of each connecting part is provided with a mounting groove, and the side walls on both sides of the mounting groove are provided with connecting holes.
[0085] The two cantilevers 1415 are placed in the mounting grooves of the two connecting parts in a one-to-one correspondence, and the fasteners penetrate the mounting holes on the cantilevers 1415 and the connecting holes on the connecting parts.
[0086] The third lifting mechanism 142 is connected to the connecting arm 1416 to drive the connecting arm 1416 to move up and down. In this embodiment, the third lifting mechanism 142 is a cylinder, which includes a cylinder barrel and a lifting rod. The cylinder barrel is fixedly connected to the slider 1413, and the lifting end of the lifting rod passes through the through hole on the supporting plate and is fixedly connected to the bottom of the connecting arm 1416 to drive the cantilever 1415 and the pressure head 1414 to move up and down.
[0087] The working principle of the side beam 22 clamping device is as follows:
[0088] The initial state of the side beam 22 pressing device is that the pressing head 1414 is away from the side beam 22 to avoid interference with the side beam 22 when the frame body moves.
[0089] When the side beam 22 needs to be compressed, the slider 1413 is pushed, and the slider 1413 moves along the guide rail 1412 so that the pressure head 1414 is located directly above the side beam 22. The third lifting mechanism 142 is started to lower the connecting arm 1416, driving the pressure head 1414 to lower, and the longitudinal beam 21 is compressed onto the assembly table 11 through the pressure head 1414.
[0090] The sealing frame 23 pressing devices are arranged at intervals along the width direction of the assembly platform 11, and are used to press the sealing frame 23. In this embodiment, the sealing frame 23 pressing devices are located on the inner side of the cross beam 116 at the end.
[0091] The sealing frame 23 pressing device has the same structure as the side beam 22 pressing device, except that the fixing plate 1411 of the sealing frame 23 pressing device extends along the length direction of the assembly platform 11, the guide rail 1412 extends along the length direction of the assembly platform 11, and the slider 1413 moves along the length direction of the assembly platform 11 to approach or move away from the sealing frame 23. The other structures are the same as the side beam 22 pressing device, and can be referred to the side beam 22 pressing device, which will not be described one by one here.
[0092] The assembly process of the semi-trailer frame 2 using the frame assembly tool 1 of the present invention includes:
[0093] The frame body is placed on the assembly platform 11. The front frame is located at the front assembly platform 111, and the rear frame is located at the rear assembly platform 112.
[0094] The lifting mechanism is activated to raise the support plate 121 to raise the frame body, and the through beam is installed.
[0095] The lifting mechanism is started to descend so that the frame body falls onto the assembly platform 11 .
[0096] The frame body pressing device 13 and the frame frame pressing device 14 are started to make the upper surface of the longitudinal beam 21 flush with the upper surface of the frame for assembly.
[0097] It can be seen from the above technical solution that the advantages and positive effects of the present invention are:
[0098] The frame assembly tool of the present invention comprises an assembly platform, a lifting device, a frame body pressing device and a frame pressing device. The lifting device comprises a lifting mechanism and a support plate. The lifting mechanism lifts the support plate so that the frame body located on the support plate is lifted and lowered and can be lifted upward beyond the assembly platform, thereby avoiding the interference of the assembly platform with the installation of the through beam and improving the efficiency of the through beam installation. The frame body pressing device and the frame pressing device respectively press the longitudinal beam and the frame on the assembly platform through the frame body pressing mechanism 131 and the frame pressing mechanism, so that the upper surfaces of the longitudinal beam and the frame are flush, no manual assistance is required, the labor intensity is reduced, the installation of the frame and the side beam is convenient, and the assembly precision is high.
[0099] Although the present invention has been described with reference to several typical embodiments, it should be understood that the terms used are illustrative and exemplary, rather than restrictive. Since the present invention can be embodied in a variety of forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims, so all changes and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.
Claims
1. A frame assembly tool, used for assembling a frame body, a frame frame and a through beam to form a semi-trailer frame, characterized in that: The frame includes two side beams and two sealing frames, the sealing frame is connected between the two side beams, and the two sealing frames and the two side beams enclose a square frame; the frame assembly tool includes: Assembly table; At least two lifting devices are arranged at intervals along the length direction of the assembly platform, and are used to lift the frame body of the semi-trailer frame; the lifting device includes a support plate and a first lifting mechanism, and the first lifting mechanism drives the support plate to rise relative to the assembly platform so that the support plate goes beyond the assembly platform upwards and the frame body goes beyond the assembly platform upwards, or drives the support plate to fall relative to the assembly platform so that the frame body falls onto the assembly platform; At least two frame body clamping devices are arranged at intervals along the length direction of the assembly platform; the frame body clamping device includes a frame body clamping mechanism and a second lifting mechanism, and the second lifting mechanism drives the frame body clamping mechanism to descend to press the frame body onto the assembly platform; A plurality of frame clamping devices are arranged around the assembly table; the plurality of frame clamping devices include a side beam clamping device for clamping the side beams and a sealing frame clamping device for clamping the sealing frame; the plurality of side beam clamping devices are arranged at intervals along the length direction of the assembly table; the plurality of sealing frame clamping devices are arranged at intervals along the width direction of the assembly table; the side beam clamping device and the sealing frame clamping device both include a frame clamping mechanism and a third lifting mechanism; the third lifting mechanism drives the frame clamping mechanism to descend and clamps the frame onto the assembly table.
2. The frame assembly tool according to claim 1, characterized in that: The first lifting mechanism comprises: A mounting plate fixedly connected to the assembly table; The power piece is fixed on the mounting plate; the power piece has a lifting rod that can be raised and lowered, and the support plate is arranged at the lifting end of the lifting rod.
3. The frame assembly tool according to claim 2, characterized in that: The first lifting mechanism also includes a guide plate parallel to the mounting plate and a connecting plate connecting the guide plate and the mounting plate. An opening is opened in the middle of the guide plate. The guide plate is sleeved on the outer periphery of the lifting rod so that the lifting rod can be lifted and lowered in the opening. The support plate is located above the guide plate.
4. The frame assembly tool according to claim 1, characterized in that: The frame body pressing mechanism comprises: The two frame body pressing parts are symmetrically arranged along the width direction of the assembly platform; The telescopic component is connected to the second lifting mechanism and can be raised and lowered relative to the assembly platform; the telescopic component is connected to the two frame body clamping parts so that the two frame body clamping parts are gathered together and located between the two longitudinal beams of the frame body or separated and located above the two longitudinal beams respectively.
5. The frame assembly tool according to claim 4, characterized in that: The frame body pressing member includes a square shell and a roller located on the inner side of the shell; The telescopic assembly comprises: A base connected to the second lifting mechanism and capable of moving up and down; the base has a guide rail extending along the width direction of the assembly table; The driving member is connected with the shell and drives the shell to move along the guide rail to bring the two shells together or apart.
6. The frame assembly tool according to claim 1, characterized in that: The frame pressing mechanism comprises: A fixed plate, fixedly connected to the frame of the assembly table; A moving component is slidably connected to the fixed plate to move closer to or away from the frame; the moving component is connected to the third lifting mechanism to drive the third lifting mechanism to slide; The frame pressing piece is connected to the third lifting mechanism and can be raised and lowered.
7. The frame assembly tool according to claim 6, characterized in that: The mobile assembly comprises: A guide rail is arranged on the fixing plate; the guide rail extends along the length direction or the width direction of the assembly table; A slider is slidably matched with the guide rail; the slider is fixedly connected to the third lifting mechanism; The frame pressing member includes a cantilever and a pressure head connected to one end of the cantilever, the other end of the cantilever is connected to the third lifting mechanism so as to be able to rise and fall, and the pressure head faces the frame.
8. The frame assembly tool according to claim 6, characterized in that: The moving assembly of the side beam pressing device moves along the width direction of the assembly table; The moving assembly of the sealing frame pressing device moves along the length direction of the assembling table.
9. The frame assembly tool according to claim 1, characterized in that: The assembly platform includes a front-end assembly platform and a rear-end assembly platform respectively used for supporting the front end and rear end of the frame body, and the supporting surface of the front-end assembly platform is adjustable relative to the supporting surface of the rear-end assembly platform; the front-end assembly platform is provided with the lifting device, the frame body clamping device and the frame clamping device, and the rear-end assembly platform is provided with the lifting device, the frame body clamping device and the frame clamping device.
10. The frame assembly tool according to claim 1, characterized in that: The assembly platform comprises: Base; A guide rail is fixed on the upper surface of the base and extends along the length direction of the base; a plurality of cross beams are arranged in parallel and spaced apart; the cross beams are perpendicular to the guide rails and are slidably connected to the guide rails.
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