A semi-automatic rubber ring mechanism

By designing a semi-automatic rubber ring mechanism, the automatic operation of the rubber ring is achieved using the lifting platform and the compression assembly, the problem of inefficiency of the rubber ring set is solved, which improves production efficiency and reduces the risk of pain for workers.

CN112207542BActive Publication Date: 2025-09-02ZHEJIANG WENDAO INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202010940672.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-09
Publication Date
2025-09-02
Estimated Expiration
2040-09-09

AI Technical Summary

Technical Problem

In the prior art, the rubber ring set is inefficient, the position is inaccurate, and the hands are prone to pain when the worker operates.

Method used

A semi-automatic rubber ring mechanism is designed, including a frame, a lifting platform and a rubber ring expansion assembly. The lifting and tightening of the rubber ring is controlled through the lifting drive, and the compression assembly is used to tighten the rubber ring on the workpiece to achieve automated operation.

Benefits of technology

Improve production efficiency, reduce worker operating time, ensure worker safety, and have a compact structure and small space occupancy, reducing design costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112207542B_ABST
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Abstract

The present invention relates to a semi-automatic rubber ring fitting mechanism, comprising a frame, the frame comprising a first lifting platform, a second lifting platform, a third lifting platform and a rubber ring expansion assembly, a first lifting drive component is provided on the frame, a second lifting drive component is provided on the first lifting platform, the bottom end of the rubber ring expansion assembly is connected to the second lifting platform, the top end of the rubber ring expansion assembly is connected to the third lifting platform, and the workpiece clamping assembly is arranged at the top end of the frame, and the frame is also provided with a clamping assembly for pressing the rubber ring onto the workpiece. The advantages of the present invention are that workers only need to manually put on the rubber ring and the workpiece and remove the finished product, which effectively solves the problems of low efficiency, inaccurate positioning and easy pain in workers' hands in the prior art. Therefore, the entire rubber ring fitting process is very short and the production efficiency is high. No manual operation is required during the rubber ring fitting process, and manual operation is only required when the mechanism stops, which can effectively ensure the personal safety of workers.
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Description

Technical Field

[0001] The invention relates to a semi-automatic rubber ring fitting mechanism. Background Art

[0002] In the field of mechanical processing, rubber rings are used as seals or fixings and often need to be put on other parts. In the existing technology, workers generally operate them manually, which is inefficient and often has problems with inaccurate positioning. In addition, workers' hands are prone to pain after long-term operation. Summary of the Invention

[0003] The object to be achieved by the present invention is to provide a semi-automatic rubber ring fitting mechanism, which can realize the automatic operation of the rubber ring and improve the production efficiency.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: a semi-automatic rubber ring mechanism, including a frame, the frame including a first lifting platform, a second lifting platform, a third lifting platform and a rubber ring expansion assembly, the frame is provided with a first lifting drive connected to the first lifting platform, the first lifting platform is provided with a second lifting drive connected to the second lifting platform, the bottom end of the rubber ring expansion assembly is connected to the second lifting platform, the top end of the rubber ring expansion assembly is connected to the third lifting platform, the rise and fall of the second lifting platform controls the rubber ring expansion assembly to expand or tighten the rubber ring, the workpiece clamping assembly is arranged at the top of the frame, and the frame is also provided with a clamping assembly for pressing the rubber ring onto the workpiece.

[0005] When in use, place the rubber ring on the rubber ring expansion assembly, start the second lifting drive, the second lifting drive moves upward to drive the second lifting platform to rise, the second lifting platform rises to drive the rubber ring expansion assembly, the rubber ring expansion assembly expands the rubber ring, now put the workpiece in, start the second lifting drive again to move downward to the set distance, at this time the second lifting platform descends to drive the rubber ring expansion assembly to tighten, so that the rubber ring shrinks toward the workpiece, at this time the rubber ring can just be reduced to a position that fits the workpiece, at this time start the workpiece clamping assembly to clamp the workpiece and the rubber ring, and perform a tightening operation on the rubber ring to make the fitting effect of the rubber ring better, thereafter by starting the first lifting drive to descend, drive the first lifting platform, the first lifting platform drives the second lifting platform to descend, and the second lifting platform pulls the rubber ring expansion assembly This drives the third lifting platform to descend, thereby separating the rubber ring expansion component from the rubber ring, and thus removing the workpiece completes the rubber ring operation of the workpiece. After resetting all mechanisms, the operation can be repeated for continuous processing. During the entire process, workers only need to manually place the rubber ring and workpiece and remove the finished product, which effectively solves the problems of low efficiency, inaccurate positioning and easy pain in workers' hands in the existing technology. Moreover, a fully automated rubber ring putting device can be composed of an automatic rubber ring putting device and an automatic workpiece picking and placing device, which has good scalability and the execution speed of all driving parts is faster than the manual speed. Therefore, the entire rubber ring putting process is very short and the production efficiency is high. No manual operation is required during the rubber ring putting process, and manual operation is only required when the mechanism stops, which can effectively ensure the personal safety of workers.

[0006] Preferably, the rubber ring expansion assembly includes a fixed block and a profiling block, the fixed block is detachably mounted on the second lifting platform, the profiling block is movably connected to the third lifting platform, the frame is provided with a sliding hole connected to the profiling block, the profiling block is provided with a stretching step, a movable connecting rod is provided between the fixed block and the profiling block, and the rubber ring is pulled by stretching the step. When the second lifting platform rises, the movable connecting rod drives the profiling block to slide outward on the third lifting platform. At this time, the rubber ring is stretched, and the workpiece can be placed in it, and the profiling block will not contact the workpiece at this time. When the second lifting platform descends, it will first drive the movable connecting rod, and the movable connecting rod drives the profiling block to slide toward the workpiece, so that the rubber ring fits the workpiece. The structure is ingenious and compact, and compared with the existing tensile structure set on all sides, it occupies less space.

[0007] Preferably, the third lifting platform is provided with a plurality of sliding mounting blocks for mounting the profiling blocks, and a slide groove for the profiling block to slide is formed between two adjacent sliding mounting blocks. The profiling block can be installed behind the two sliding mounting blocks, and the sliding mounting block can be fixed to the third lifting platform. The assembly is convenient, and compared with the structure of directly processing the slide groove on the third lifting platform, the processing difficulty of the third lifting platform can be effectively reduced.

[0008] Preferably, the pressing assembly includes a fixed seat, an arc clamping block slidably connected to the fixed seat, a transmission disc arranged above the arc clamping block, and a pressing driving member arranged on the frame and connected to the transmission disc, the transmission disc is provided with a sliding groove corresponding to the arc clamping block, and the arc clamping block is provided with a sliding member that cooperates with the sliding groove, and the transmission disc is driven by the pressing driving member to rotate a certain angle. Under the influence of the extrusion force of the transmission disc, the sliding member will slide in the sliding groove, so that the arc clamping block will slide toward the workpiece direction to clamp the rubber ring and the workpiece. The structure is clever. Compared with the traditional structure that directly drives the transmission disc by the motor, this structure does not need to consider the way the motor is set, reduces the design cost, and has a greater driving force, which is convenient for controlling the rotation angle of the transmission disc. The arc clamping block is just between the intervals of the profiling block and will not interfere with the profiling block.

[0009] Preferably, the sliding groove is obliquely arranged on the transmission disc, and the inclination direction of the sliding groove is exactly the sliding direction of the sliding member when the transmission disc rotates, so that the arc-shaped clamping block will inevitably move toward the workpiece.

[0010] Preferably, the transmission disc is evenly provided with a plurality of radial limit assemblies in the circumferential direction, which can avoid bending during long-term use. Because the rotating shaft often needs to receive radial load force, this setting has a greater ability to withstand radial load force.

[0011] Preferably, the outer ring of the transmission disc is provided with an arc groove, and the radial limiting assembly includes a support block detachably mounted on the frame, and a roller provided on the support block, and the roller abuts against the arc groove. Under the premise of not hindering the rotation of the transmission disc, the transmission disc can be suspended in the air, eliminating the use of a support shaft and the need to consider the problem of avoiding other parts when setting the support shaft, thereby reducing design costs and having better radial load capacity.

[0012] Preferably, a limit drive is provided on the first lifting platform, which limits and adjusts the descending distance of the second lifting platform through the limit drive, thereby controlling the descending stroke of the second lifting drive. The control is convenient. Compared with the structure using sensors, this setting can play a supporting role for the second lifting platform, thereby reducing the burden on the second lifting drive after the second lifting platform descends.

[0013] Preferably, a first guide rod is provided on the frame, and the first lifting platform and the third lifting platform are provided on the first guide rod. The first guide rod can facilitate the lifting of the first lifting platform and the third lifting platform, reduce friction, and reduce the burden on the driving parts.

[0014] Preferably, a second guide rod is provided between the first lifting platform and the third lifting platform, and the second lifting platform is provided on the second guide rod. The first lifting platform can support and connect the third lifting platform through the second guide rod, so that when the first lifting drive member drives the first lifting platform to descend, the burden of the rubber ring expansion assembly can be reduced.

[0015] In summary, the advantages of the present invention are as follows: the expansion or tightening of the rubber ring of the rubber ring expansion assembly is controlled by the second lifting drive member, and the rubber ring is pressed against the workpiece by the pressing assembly, which can achieve a better fitting effect of the rubber ring. Then, the first lifting drive member controls the lifting and lowering of the first lifting platform, the first lifting platform drives the second lifting platform to descend, and the second lifting platform pulls the rubber ring expansion assembly, thereby driving the third lifting platform to descend, thereby separating the rubber ring expansion assembly from the rubber ring. In this way, the workpiece is removed to complete the rubber ring operation of the workpiece. After all mechanisms are reset, the operation can be repeated to achieve continuous processing. During the entire process, only the worker needs to manually place the rubber ring and the workpiece and remove the finished product, which effectively solves the problems of low efficiency, inaccurate positioning and easy pain of the worker's hands in the prior art. In addition, the fully automated rubber ring equipment can be composed of an automatic rubber ring placing device and an automatic workpiece picking and placing device, which has good scalability and the execution speed of all driving components is faster than manual speed. Therefore, the entire rubber ring process is very short and the production efficiency is high. No manual operation is required during the rubber ring process, and manual operation is only required when the mechanism stops, which can effectively ensure the personal safety of the worker. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below in conjunction with the accompanying drawings:

[0017] Figure 1 It is a three-dimensional diagram of the semi-automatic rubber ring fitting mechanism of the present invention;

[0018] Figure 2 It is a planar schematic diagram of the semi-automatic rubber ring fitting mechanism of the present invention;

[0019] Figure 3 A top view of the present invention;

[0020] Figure 4 It is a partial schematic diagram of the transmission disc in the present invention;

[0021] Figure 5 is a cross-sectional view of an isometric bearing of the present invention;

[0022] Figure 6 for Figure 5 A magnified view of middle A;

[0023] Figure 7 for Figure 5 Magnified view of B.

[0024] Reference numerals:

[0025] 1. Frame; 11. Sliding hole; 121. Support block; 122. Roller; 2. First lifting platform; 21. Position-limiting drive; 3. Second lifting platform; 4. Third lifting platform; 4. Sliding mounting block; 5. First lifting drive; 6. Rubber ring expansion assembly; 61. Fixed block; 62. Profiling block; 621. Stretching step; 63. Movable connecting rod; 7. Clamping assembly; 71. Fixed seat; 72. Arc-shaped clamping block; 73. Transmission disc; 731. Sliding groove; 732. Arc-shaped groove; 74. Sliding member; 75. Clamping drive; 8. First guide rod; 9. Second guide rod; 10. Second lifting drive. DETAILED DESCRIPTION

[0026] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 As shown, a semi-automatic rubber ring fitting mechanism includes a frame 1, which includes a first lifting platform 2, a second lifting platform 3, a third lifting platform 4 and a rubber ring expansion component 6. The frame 1 is provided with a first lifting drive 5 connected to the first lifting platform 2, and the first lifting drive 5 can be installed at the bottom of the frame by screws. The first lifting platform 2 is provided with a second lifting drive 10 connected to the second lifting platform 3. The bottom end of the rubber ring expansion component 6 is connected to the second lifting platform 3, and the top of the rubber ring expansion component 6 is connected to the third lifting platform 4. The rise and fall of the second lifting platform 3 controls the rubber ring expansion component 6 to expand or tighten the rubber ring. The workpiece clamping assembly is arranged at the top of the frame 1, and the frame 1 is also provided with a clamping assembly 7 for pressing the rubber ring onto the workpiece.

[0027] When in use, put the rubber ring on the rubber ring expansion component 6, start the second lifting drive 10, the second lifting drive 10 moves upward to drive the second lifting platform 3 to rise, the second lifting platform 3 rises and drives the rubber ring expansion component 6, the rubber ring expansion component 6 expands the rubber ring, now put the workpiece in, start the second lifting drive 10 again and move it downward to the set distance, at this time the second lifting platform 3 descends and drives the rubber ring expansion component 6 to tighten, so that the rubber ring shrinks toward the workpiece, at this time the rubber ring can just be reduced to a position that fits the workpiece, at this time start the workpiece clamping component to clamp the workpiece and the rubber ring, and perform a pressing operation on the rubber ring to make the fitting effect of the rubber ring better, thereafter by starting the first lifting drive 5 to descend, drive the first lifting platform 2, the first lifting platform 2 drives the second lifting platform 3 to descend, and the second lifting platform 3 Pulling the rubber ring expansion component 6 drives the third lifting platform 4 to descend, thereby separating the rubber ring expansion component 6 from the rubber ring. In this way, the workpiece is removed to complete the rubber ring operation of the workpiece. After resetting all mechanisms, the operation can be repeated for continuous processing. During the whole process, workers only need to manually put on the rubber ring and workpiece and remove the finished product, which effectively solves the problems of low efficiency, inaccurate positioning and easy pain in workers' hands in the existing technology. Moreover, a fully automated rubber ring putting device can be formed by automatic rubber ring placing equipment and automatic workpiece picking and placing equipment, which has good scalability and the execution speed of all driving parts is faster than manual speed. Therefore, the whole rubber ring putting process is very short and the production efficiency is high. No manual operation is required during the rubber ring putting process. Manual operation is only required when the mechanism stops, which can effectively ensure the personal safety of workers.

[0028] The rubber ring expansion assembly 6 includes a fixed block 61 and a profiling block 62. The fixed block 61 is detachably mounted on the second lifting platform 3. During installation, the fixed block is arranged in a circular array with the workpiece as the axis. The profiling block 62 is movably connected to the third lifting platform 4. The frame 1 is provided with a sliding hole 11 connected to the profiling block 62. The profiling block 62 is provided with a stretching step 621. A movable connecting rod 63 is provided between the fixed block 61 and the profiling block 62. The rubber ring is pulled by the stretching step 621. When the second lifting platform 3 rises, the movable connecting rod 63 drives the profiling block 62 to slide outward on the third lifting platform 4. At this time, the rubber ring is stretched and the workpiece can be placed in it. At this time, the profiling block 62 will not contact the workpiece. When the second lifting platform 3 descends, the movable connecting rod 63 will be driven first, and the movable connecting rod 63 drives the profiling block 62 to slide toward the workpiece, so that the rubber ring fits the workpiece. The structure is ingenious and compact. Compared with the existing tensile structure set on all sides, it occupies less space.

[0029] The third lifting platform 4 is provided with a plurality of sliding mounting blocks 41 for mounting the profiling blocks 62, and a slide groove for the profiling block 62 to slide is formed between two adjacent sliding mounting blocks 41. The profiling block 62 can be installed on the two sliding mounting blocks 41, and the sliding mounting block 41 can be fixed to the third lifting platform 4. The assembly is convenient. At the same time, compared with the structure of directly processing the slide groove on the third lifting platform 4, the processing difficulty of the third lifting platform 4 can be effectively reduced. The clamping assembly 7 includes a fixed seat 71, an arc-shaped clamping block 72 slidably connected to the fixed seat 71, a transmission disc 73 arranged above the arc-shaped clamping block 72, and a clamping drive member 75 arranged on the frame 1 and connected to the transmission disc 73. The clamping drive member 75 is a common cylinder or electric push When the locking cam 73 is in the unlocking state, the locking cam 73 is in the unlocking state, and the locking cam 73 is in the unlocking state, so that the locking cam 73 is locked and the workpiece is locked.

[0030] The sliding groove 731 is set obliquely on the transmission disc 73. The inclined direction of the sliding groove 731 is just the sliding direction of the sliding member 74 when the transmission disc 73 rotates, so that the arc clamping block 72 will inevitably move toward the workpiece direction. The transmission disc 73 is evenly provided with a plurality of radial limit assemblies in the circumferential direction, which can avoid the bending caused by long-term use of rotation. Because the rotating shaft often needs to receive radial load force, this arrangement has a greater ability to withstand radial load force. The outer ring of the transmission disc 73 is provided with an arc groove 732. The radial limit assembly includes a support block 121 detachably mounted on the frame 1, and a roller 122 provided on the support block 121. The roller 122 abuts against the arc groove 732. Under the premise of not hindering the rotation of the transmission disc 73, the transmission disc 73 can also be suspended, eliminating the use of a support shaft and the need to consider the problem of avoiding other parts when setting the support shaft, reducing design costs and having better radial load force.

[0031] The first lifting platform 2 is provided with a limit drive 21, which is used to limit and adjust the descending distance of the second lifting platform 3, thereby controlling the descending stroke of the second lifting drive 10. The control is convenient. Compared with the structure using sensors, this structure can play a supporting role on the second lifting platform 3, thereby reducing the burden on the second lifting drive 10 after the second lifting platform 3 descends. In this embodiment, the first lifting drive 5, the second lifting drive 10 and the limit drive 21 are all common cylinders or electric cylinders, wherein the tops of the telescopic rods of the first lifting drive 5 and the second lifting drive 10 are respectively connected and fixed to the first lifting platform 2 and the second lifting platform 3 by screwing, and a circular base is installed on the top of the limit drive 21 to support the second lifting platform 3.

[0032] A first guide rod 8 is provided on the frame 1, and the first lifting platform 2 and the third lifting platform 4 are provided on the first guide rod 8. The first guide rod 8 can facilitate the lifting of the first lifting platform 2 and the third lifting platform 4, reduce friction, and reduce the burden on the driving member. In this embodiment, there are three first guide rods, and the three first guide rods are arranged in a triangle. A second guide rod 9 is provided between the first lifting platform 2 and the third lifting platform 4, and the second lifting platform 3 is provided on the second guide rod 9. The first lifting platform 2 can support and connect the third lifting platform 4 through the second guide rod 9. In this way, when the first lifting drive member 5 drives the first lifting platform 2 to descend, the burden on the rubber ring expansion assembly 6 can be reduced. In this embodiment, there are two second guide rods.

[0033] In addition to the above preferred embodiments, the present invention has other implementation modes. Those skilled in the art can make various changes and modifications based on the present invention. As long as they do not depart from the spirit of the present invention, they should all fall within the scope defined by the claims attached to the present invention.

Claims

1. A semi-automatic rubber ring mechanism, characterized by: The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism. Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. When in use, the rubber ring is placed on the rubber ring expansion assembly, and the second lifting drive is started. The second lifting drive moves upward to drive the second lifting platform to rise. The second lifting platform rises and drives the rubber ring expansion assembly. The rubber ring expansion assembly expands the rubber ring. At this time, the workpiece is put in and the second lifting drive is started again to move downward to the set distance. At this time, the second lifting platform descends to drive the rubber ring expansion assembly to tighten, so that the rubber ring shrinks toward the workpiece. At this time, the rubber ring can just be reduced to a position that fits the workpiece. At this time, the clamping assembly is started to clamp the workpiece and the rubber ring and perform a clamping operation on the rubber ring. Thereafter, the first lifting drive is started to descend, driving the first lifting platform. The first lifting platform drives the second lifting platform to descend. The second lifting platform pulls the rubber ring expansion assembly and thereby drives the third lifting platform to descend, thereby separating the rubber ring expansion assembly from the rubber ring. In this way, the workpiece is removed to complete the rubber ring operation on the workpiece.

2. The semi-automatic rubber ring fitting mechanism according to claim 1, characterized in that: The first lifting platform is provided with a limit driving component.

3. The semi-automatic rubber ring fitting mechanism according to claim 1, characterized in that: The frame is provided with a first guide rod, and the first lifting platform and the third lifting platform are arranged on the first guide rod.

4. The semi-automatic rubber ring fitting mechanism according to claim 1, characterized in that: A second guide rod is provided between the first lifting platform and the third lifting platform, and the second lifting platform is provided on the second guide rod.

Citation Information

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