An assembled house production system

Abstract

The present invention discloses an assembled house production system, which is characterized in that: it includes an automatic feeding system, a hole processing system, a cold rolling and bending system, a cutting system and a control system, and further includes a frame. The frame is set as a frame-type fixed frame. The automatic feeding system is arranged on one side of the frame. The hole processing system, the cold rolling and bending system and the cutting system are sequentially arranged on the frame. A feeding rack is arranged on the other side of the frame. The automatic feeding system is connected to the hole processing system through a steel strip. The steel strip passes through the cold rolling and bending system and the cutting system and finally lands on the feeding rack. The automatic feeding system, the hole processing system, the cold rolling and bending system and the cutting system are respectively connected to the control system. This device has a very high degree of automation, greatly improves the processing efficiency and reduces the labor cost of manual labor.

Description

Technical Field

[0001] The present invention relates to the technical field of production equipment systems, and particularly relates to a production system for prefabricated houses. Background Art

[0002] With the continuous development of technology, house construction has become more and more convenient. With the maturity of the technology of steel structure houses, the construction speed of houses is even faster. In the construction of steel structure houses, a kind of prefabricated light steel structure house uses light steel keels for assembly, that is, corresponding light steel keel fittings are first produced on equipment, and then the fittings are pulled to the construction site for assembly. After assembling the house skeleton, the whole structure is integrated into a finished house through some other auxiliary components. This construction method is not only fast, but also the house is very firm.

[0003] In the production process of light steel keels, most traditional light steel keels are produced in batches individually, and then the parts are classified and separated. This production method not only wastes time, but also is prone to errors. With the development of automation, this traditional classification and assembly is no longer suitable, and a more intelligent and automated production system is needed. All the fittings can be produced on one piece of equipment, and a set of products can be produced in one production, without the need for later selection and adaptation. Summary of the Invention

[0004] The purpose of the present invention is to provide a production system for prefabricated houses, so as to solve the problems of low automation degree in the production of existing prefabricated houses and the need for manual later selection and matching.

[0005] To solve the above technical problems, the present invention adopts the following technical solutions:

[0006] An assembled house production system, characterized in that: it includes an automatic feeding system, a hole processing system, a cold rolling and bending system, a cutting system and a control system, and also includes a frame. The frame is set as a frame-type fixed frame. The automatic feeding system is arranged on one side of the frame. The hole processing system, the cold rolling and bending system, and the cutting system are sequentially arranged on the frame. A feeding rack is arranged on the other side of the frame. The automatic feeding system is connected to the hole processing system through a steel belt. The steel belt passes through the cold rolling and bending system and the cutting system and finally lands on the feeding rack. The automatic feeding system, the hole processing system, the cold rolling and bending system, and the cutting system are respectively connected to the control system. The automatic feeding system includes a frame chassis, sliding columns, slider A, fixed shafts, a first steel belt support plate, a steel belt baffle, a first adjusting plate, a second adjusting cylinder, an adjusting handle, a first rotating cylinder, and a second rotating cylinder. Sliding columns are arranged on the frame chassis. A chute is arranged on the sliding columns. Slider A is slidably connected in the chute. A fixed shaft is fixedly arranged on slider A. A first rotating cylinder, a second rotating cylinder, and a second adjusting cylinder are rotatably connected to the fixed shaft. Crossed first adjusting plates are rotatably connected to the first rotating cylinder and the second rotating cylinder. The other end of the first adjusting plate is provided with a first steel belt support plate. A steel belt baffle is slidably connected to the first steel belt support plate. One of the first adjusting plates is rotatably connected to the first steel belt support plate, and the other is rotatably connected to the steel belt baffle. The second adjusting cylinder is threadedly connected to the fixed shaft, and an adjusting handle for rotation is arranged on the second adjusting cylinder. The cold rolling and bending system includes side forming wheels, rib forming wheels, wheel brackets, a rotating shaft fixing groove, a rotating shaft seat, and a connecting shaft. The wheel brackets are set as two symmetrical plates. A connecting plate is arranged at the bottom of the two symmetrical plates to form a groove, and a connecting shaft is arranged at the top for connection. The rotating shaft fixing groove is fixedly arranged on the two symmetrical plates. The rotating shaft seat is slidably connected in the rotating shaft fixing groove. The side forming wheels and the rib forming wheels are arranged on the rotating shaft seat.

[0007] Further, the cold rolling and bending system includes bending wheels. The bending wheels include baffles, wheel frames, a first rotating shaft, bending wheel bodies, side bolts, and top bolts. The baffles are symmetrically set as two plates and are fixedly arranged on the rotating shaft seat. The wheel frame is arranged between the baffles and is fixed by side bolts. The first rotating shaft is slidably connected in the wheel frame. The bending wheel bodies are rotatably connected to the first rotating shaft. The top bolts are arranged at the top of the wheel frame and are in contact with the first rotating shaft. The rib forming wheels include rib wheels. The rib wheels include a second rotating shaft, rib pressing wheel bodies, steps, springs, adjusting shaft cylinders, chutes, locking pins, and a first locking wheel. The second rotating shaft is rotatably connected to the rotating shaft seat. The rib pressing wheel bodies are symmetrically slidably connected to the second rotating shaft. Springs are arranged between the rib pressing wheel bodies. An adjusting shaft cylinder is arranged on one side of the rib pressing wheel bodies. A first locking wheel is arranged at one end of the shaft cylinder. The first locking wheel is threadedly rotatably connected to the second rotating shaft.

[0008] Further, the cutting system includes a bracket. On the bracket, a second cutting pad and a first cutting pad are fixedly arranged through a fourteenth hexagon head bolt. Above the second cutting pad and the first cutting pad, a bottom plate is fixedly arranged through an adjusting screw. The adjusting screw includes a fifth hexagon nut and a seventh hexagon head bolt. The bottom plate is connected with a front baffle, a rear baffle, and a lower blade through screws. Through holes are arranged at both ends of the bottom plate, and guide posts are slidably connected in the through holes. The upper ends of the guide posts are connected with a cover plate through tenth inner hexagon socket head cap screws. The cover plate is connected with a front knife clamping block and a rear knife clamping block through twelfth inner hexagon socket head cap screws. An upper blade is connected between the front knife clamping block and the rear knife clamping block through an inner hexagon socket head shoulder screw. The upper blade is slidably connected between a right cutting knife pad and a left cutting knife pad. A blade pad is arranged between the right cutting knife pad and the left cutting knife pad and is fixedly connected through an eighth inner hexagon socket head cap screw. The two sides of the right cutting knife pad and the left cutting knife pad are connected with a front baffle and a rear baffle through eleventh inner hexagon socket head cap screws. The two ends of the front baffle and the rear baffle are arranged on a side knife fixing block assembly through spring positioning pins. The side knife fixing block assembly is respectively connected with the right cutting knife pad and the left cutting knife pad through sixteenth inner hexagon socket head cap screws. The right cutting knife pad and the left cutting knife pad are slidably connected between left and right guide blocks. The guide blocks are connected with a guide post fixing plate through thirteenth inner hexagon socket head cap screws. The guide post fixing plate is connected with the cover plate through ninth inner hexagon socket head cap screws. A material leakage plate is connected to the bottom of the bottom plate through a fifteenth inner hexagon socket head cap screw. A rear discharge chute is arranged on the bracket below the material leakage plate. The right cutting knife pad and the rear baffle are tightly connected through a cylindrical pin and an eleventh inner hexagon socket head cap screw. A middle cutting knife is arranged below the upper blade. The middle cutting knife is connected with the lower blade. A discharge chute is arranged on the surface of the blade pad through screws. An outlet is arranged at the center of the rear baffle to communicate with the right cutting knife pad, the front baffle, and the left cutting knife pad.

[0009] Further, the automatic feeding system further includes a telescopic column bottom plate, a telescopic column, a gear, and a chain. The telescopic column bottom plate is arranged on one side of the chassis of the frame. A telescopic column is fixedly arranged on the telescopic column bottom plate. The telescopic end of the telescopic column is rotatably connected with a gear. The gear is engaged with a chain. One end of the chain is fixedly arranged on the slider A, and the other end is arranged on the telescopic column bottom plate. The cold rolling and bending system further includes an adjusting bolt, a bolt fixing column, and a bolt groove. A bolt groove is arranged on the baffle. The side bolt is arranged in the bolt groove. A bolt fixing column is arranged between the two baffles. An adjusting bolt is rotatably connected to the bolt fixing column. The adjusting bolt contacts the wheel frame. Four side bolts are provided, one of which is fixedly arranged, and the other three are slidably arranged in the bolt groove. A copper sleeve is arranged between the bottom plate and the guide post of the cutting system.

[0010] Further, the first steel belt supporting plate is set as an inverted "7" shape in a flipped state. One end of the first steel belt supporting plate is provided with a screw groove. The steel belt baffle is set as an inverted "7" shape, and a sliding groove is provided at the connection with the first steel belt supporting plate. The first steel belt supporting plate is slidably connected in the sliding groove and fixed in the screw groove by screws. A rotating shaft seat is slidably connected in the screw groove, and the first adjusting plate is rotatably connected in the rotating shaft seat through a rotating shaft; a key groove is provided on the second round shaft, and the second round shaft is key-connected with the adjusting shaft cylinder. The first locking wheel further includes a sliding groove and a locking pin. The sliding groove is provided on one side of the first locking wheel close to the rotating shaft seat, and a locking pin is slidably connected in the sliding groove; the bracket is set as a rectangular plate; the cutting block two and the cutting block one are set as a rectangular strip; the bottom plate is set as a square plate; the right cutting tool pad, the front baffle, the rear baffle and the left cutting tool pad are set as a rectangular plate; the cover plate is set as a rectangular plate; the front clamping tool block and the rear clamping tool block are set as rectangular strips; the upper blade is set as a thin plate; the blade pad is set as a rectangular strip with the same thickness as the upper blade, and the side cutting tool fixing block assembly is set as a plate; the guiding block is set as a rectangular plate; the guide post fixing plate is set as a rectangular strip; the material leakage plate is set as a rectangular plate and is provided with a material leakage opening adapted to the lower blade; the lower blade is set as a thin blade; the rear discharge chute is set as an open box chute and is oppositely arranged below the material leakage plate, and ears are provided on both sides of the rear discharge chute.

[0011] Further, a first rotating shaft is provided at the intersection of the first adjusting plate; a second bracket is provided on one side of the chassis of the machine frame, a motor is fixedly provided on the second bracket, a conveying box is provided on the rotating shaft of the motor, and two rollers are provided in the conveying box; universal wheels are provided at the bottom of the chassis of the machine frame; the first steel belt supporting plate, the steel belt baffle and the first adjusting plate are provided with no less than 3 groups; an auxiliary wheel is provided under the rib wheel. The auxiliary wheel includes an auxiliary wheel, and the auxiliary wheels are symmetrically rotatably connected to an auxiliary rotating shaft. The auxiliary rotating shaft is rotatably connected to the rotating shaft seat. One side of the auxiliary wheel is fixedly provided with an auxiliary wheel cylinder. A second locking wheel is provided on one side of the auxiliary wheel cylinder. The second locking wheel is threadedly connected to the auxiliary rotating shaft. A cold rolling positioning wheel is provided on the auxiliary rotating shaft. A bearing is provided between the auxiliary wheel cylinder and the second locking wheel, and the auxiliary wheel cylinder is key-connected with the auxiliary rotating shaft; the discharge chute is set as a U-shaped groove, and ears are provided on both sides and fixed on one side of the rear baffle by screws; inverted discharge openings are provided on the right cutting tool pad, the front baffle, the rear baffle, the left cutting tool pad and the blade pad, and the discharge openings are adapted to the U-shaped groove of the discharge chute.

[0012] Further, the edge forming wheel further includes a first feeding wheel, a first edge raising wheel, a second feeding wheel, and a second edge raising wheel that are sequentially connected; the first feeding wheel and the second feeding wheel are provided with hole grooves, the first edge raising wheel and the second edge raising wheel are provided with hole steps, and the connection structure between the first feeding wheel and the second feeding wheel and the rotating shaft adopts the connection structure of an auxiliary wheel and an auxiliary rotating shaft; the first edge raising wheel and the second edge raising wheel are connected to the rotating shaft, the rotating shaft is arranged on the rotating shaft seat, and screws are arranged on the rotating shaft seats of the first edge raising wheel and the second edge raising wheel to contact the rotating shaft; a set of edge forming wheels are symmetrically arranged behind the second edge raising wheel, and two second bending wheels are arranged behind the edge forming wheels. The two second bending wheels are arranged one on the left and one on the right, and the second bending wheels are set to have the same structure as the edge forming wheels; the lower end of the guide post is connected with an oil cylinder base through screws, the oil cylinder base is connected with an oil cylinder support seat through a second hexagon nut, the oil cylinder support seat is connected with a cutting oil cylinder through a third hexagon head bolt, the cutting oil cylinder is connected with the guide post oil pipe, the oil cylinder support seat is provided with a lower side plate through screws, the lower side plate is fixedly connected to the bracket, and the two ears of the rear discharge chute are connected to the lower side plate through fourth inner hexagon socket head cap screws; the oil cylinder base and the lower side plate of the oil cylinder support seat are both set as rectangular plates.

[0013] Further, the rib forming wheels are arranged between the edge forming wheels and the second bending wheels and are set to be 4 groups, namely the first rib pressing wheel, the second rib pressing wheel, the third rib pressing wheel, and the fourth rib pressing wheel. The first rib pressing wheel is provided with the required rib grooves, and the second rib pressing wheel, the third rib pressing wheel, and the fourth rib pressing wheel are provided with rib platforms. No auxiliary wheels are arranged at the bottom of the first rib pressing wheel; an integer forming wheel is arranged behind the second bending wheel, a straightening wheel is arranged behind the integer forming wheel, a backing wheel is arranged behind the straightening wheel, and a third feeding wheel is arranged behind the backing wheel; the integer forming wheel is set as an edge forming wheel, and the gap between the rib pressing wheels is set as the outermost width of the keel; the side knife fixing block assembly includes a side knife fixing seat, a bearing, a support shaft, a shaft screw, a die spring, and a side knife; the side knife fixing seat is set as a rectangular plate, and two screw through holes and two counterbore holes are arranged on the plate. Die springs are arranged in the counterbore holes; the support shaft is set as a stepped shaft, an axial groove is arranged in the middle part, a threaded hole is arranged in the groove, and screws are arranged in the threaded hole to connect to the left cutting knife pad and the right cutting knife pad; the side knife is set as a square plate, a cutting edge is arranged on the plate, a threaded hole is arranged on one side of the square plate, the side knife is threadedly connected to the side knife fixing seat, bearings are connected to both ends of the support shaft, and the die spring is sleeved on the spring positioning pin.

[0014] Further, the straightening wheel includes a slider B slidably arranged in the rotating shaft fixing groove, a roller is connected to the slider B, the slider B and the roller are arranged in two groups up and down, and a threaded rotating shaft is arranged between the slider B and the bottom plate of the wheel bracket.

[0015] Compared with the prior art, the present invention has at least one of the following beneficial effects:

[0016] 1. This device connects the automatic feeding system, hole processing system, cold rolling and bending system, and cutting system through a frame-type fixing bracket to form an integrated equipment. Each system is organically connected together and under the unified control of the control system. Workers only need to place the batch materials on the corresponding racks of the automatic feeding system, and then connect them to the hole processing system, cold rolling and bending system, and cutting system in sequence. Finally, each component is produced under the unified control of the control system. Workers only need to load the materials and transport the finished products away during unloading, with a very high degree of automation, greatly improving the processing efficiency and reducing the labor cost. 2. The size and height of the steel cylinder of this system are adjustable, and the structure is simple and easy to operate, facilitating loading and unloading.

[0017] 3. The gear train of this application adopts a movable connection. One side of the wheel is fixed, while the other side is adjustable, enabling the entire gear train to be adjustable within the allowable range and allowing the processing of keels of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the present invention.

[0019] Figure 2 It is a front view of the automatic feeding system of the present invention.

[0020] Figure 3 It is a side view of the automatic feeding system of the present invention.

[0021] Figure 4 It is a schematic structural diagram of the gear train of the cold rolling and bending system of the present invention.

[0022] Figure 5 It is a top view of the rib pressing wheel drive of the present invention.

[0023] Figure 6 It is a front view of the rib pressing gear train drive of the present invention.

[0024] Figure 7 It is a top view of the edge pressing wheel drive of the present invention.

[0025] Figure 8 It is a front view of the edge pressing gear train drive of the present invention.

[0026] Figure 9 It is a schematic structural diagram of the cutting system of the present invention.

[0027] Figure 10 It is a top view of the structure of the cutting system of the present invention.

[0028] Figure 11 It is a schematic structural diagram of the side knife fixing block assembly of the present invention.

[0029] Figure 12 It is a top view of the structure of the side knife fixing block assembly of the present invention.

[0030] Figure 13 This is a schematic diagram of the side cutter fixing seat structure of the present invention.

[0031] Figure 14 This is a schematic diagram of the support shaft structure of the present invention.

[0032] Figure 15 This is a schematic diagram of the electrical cabinet cooling structure of the present invention.

[0033] Figure 16 This is a schematic diagram of the electrical cabinet evaporator of the present invention.

[0034] Figure 17 This is a schematic diagram of the hydraulic system structure of the present invention.

[0035] Figure 18 This is a schematic diagram of the control system structure of the present invention. Detailed implementation manners

[0036] In order to make the objectives, technical solutions and advantages of the present invention more clear and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0037] Embodiment 1:

[0038] An assembled house production system as shown in the figure includes an automatic feeding system, a hole processing system, a cold rolling and bending system, a cutting system and a control system, and also includes a frame. Specifically, for the convenient operation of the equipment, the frame is set as a frame-type fixed frame. The automatic feeding system is arranged on one side of the frame. The hole processing system, the cold rolling and bending system and the cutting system are sequentially arranged on the frame. A feeding rack is arranged on the other side of the frame. The automatic feeding system is connected to the hole processing system through a steel belt. The steel belt passes through the cold rolling and bending system and the cutting system and finally falls on the feeding rack. The automatic feeding system, the hole processing system, the cold rolling and bending system and the cutting system are respectively connected to the control system and are controlled uniformly by the control system. In this device, the automatic feeding system is mainly used for feeding. The hole processing system is responsible for processing various holes and mainly uses some punching equipment driven by a hydraulic cylinder. These punching equipment are fixedly arranged on the frame. The cold rolling and bending system bends the steel billet into the required shape for forming. During the bending process, the parts to be cut are cut by the cutting system. Here, the cutting system includes a cutting system that can cut the edge integrally, and the edge cutting can use a conventional edge cutting system.

[0039] Embodiment 2:

[0040] Based on the above embodiments, in this embodiment, specifically, the automatic feeding system includes a frame chassis 11, sliding columns 12, slider A 14, fixed shaft 15, first steel belt support plate 16, steel belt baffle 17, first adjusting plate 19, second adjusting cylinder 110, adjusting handle 111, first rotating cylinder 113, and second rotating cylinder 117. The frame chassis 11 is set as a "U"-shaped groove plate, with sliding columns 12 provided at the corners on the upper side. The sliding columns 12 are provided with sliding grooves, and slider A 14 is slidably connected in the sliding grooves. A fixed shaft 15 is fixedly provided on slider A 14, and a first rotating cylinder 113, a second rotating cylinder 117, and a second adjusting cylinder 110 are rotatably connected to the fixed shaft 15. For the convenience of rotation, a bearing is provided between the fixed shaft 15 and the first rotating cylinder 113, while the second rotating cylinder 117 is slidably connected to the fixed shaft 15. Crossed first adjusting plates 19 are rotatably connected to the first rotating cylinder 113 and the second rotating cylinder 117. The other end of the first adjusting plate 19 is provided with a first steel belt support plate 16, and a steel belt baffle 17 is slidably connected to the first steel belt support plate 16. One of the first adjusting plates 19 is rotatably connected to the first steel belt support plate 16, and the other is rotatably connected to the steel belt baffle 17. The second adjusting cylinder 110 is threadedly connected to the fixed shaft 15, and an adjusting handle 111 for rotation is provided on the second adjusting cylinder 110. In this embodiment, when it is necessary to load the steel coil tape, the second adjusting cylinder 110 is loosened. In this way, the first steel belt support plate 16 will fall back. After the steel coil is loaded, the second adjusting cylinder 110 is rotated to push the second rotating cylinder 117 back to its original position to complete the loading. Generally, the setting at the original position should be larger than the core of the steel coil tape to facilitate tensioning.

[0041] Embodiment 3:

[0042] Based on the above embodiments, in this embodiment, the automatic feeding system further includes a telescopic column bottom plate 13, telescopic columns 114, gears 115, and a chain 116. The telescopic column bottom plate 3 is arranged on one side of the frame chassis 1. A telescopic column 114 is fixedly provided on the telescopic column bottom plate. The telescopic end of the telescopic column 14 is rotatably connected with a gear 115, and the gear 115 is engaged with a chain 116. One end of the chain 116 is fixedly provided on slider A 14, and the other end is arranged on the telescopic column bottom plate 13. In this embodiment, the telescopic column is selected as a hydraulic telescopic column. Through the cooperation of the hydraulic telescopic column and the chain 116, slider A 14 is lifted or lowered, making the feeding more convenient. As an optimization, in order to adapt to the steel coil tape, the first steel belt support plate 16 is set as an inverted "7"-shaped that can be flipped. One end of the first steel belt support plate 16 is provided with a screw groove. The steel belt baffle 7 is set as an inverted "7"-shaped, and a sliding groove is provided at the connection with the first steel belt support plate 16. The first steel belt support plate 6 is slidably connected in the sliding groove and fixed in the screw groove by screws. A rotating shaft seat is slidably connected in the screw groove, and the first adjusting plate 19 is rotatably connected in the rotating shaft seat through a rotating shaft. This facilitates the fixing of the steel belt baffle 17 and the first adjusting plate 19.

[0043] Example 4:

[0044] On the basis of the above embodiments, in this embodiment, in order to facilitate the placement of the steel strip baffle 17 and the supporting strength of the first adjusting plate 19, a first rotating shaft 18 is provided at the intersection of the first adjusting plates 19. Optimally,

[0045] A second bracket 118 is provided on one side of the chassis 11 of the frame. A motor 119 is fixedly provided on the second bracket 118. A conveying box 120 is provided on the rotating shaft of the motor 119. Two rollers 121 are provided in the conveying box 120. By rotating the motor, the two rollers 121 are driven to rotate. The two rollers 121 are in close contact with the steel strip, so that the steel strip can be actively pulled. In order to facilitate the movement of the whole device, universal wheels 112 are provided at the bottom of the chassis 11 of the frame. In order to facilitate the placement of the steel coil, the first steel strip supporting plate 16, the steel strip baffle 17, and the first adjusting plate 19 are provided with no less than 3 groups, so that the stability is higher.

[0046] Example 5:

[0047] On the basis of the above embodiments, in this embodiment, the cold rolling and bending system mainly performs bending through a series of gear trains. Specifically, it includes an edge forming wheel, a rib forming wheel, a wheel bracket 21, a rotating shaft fixing groove 22, a rotating shaft seat 23, and a connecting shaft 24; the wheel bracket 21 is provided as two symmetric plates. A connecting plate is provided at the bottom of the two symmetric plates to form a groove. The connecting plate at the bottom can be set as a whole plate or other structures according to needs. A connecting shaft 24 is provided at the top for connection. The rotating shaft fixing groove 22 is fixedly provided on the two symmetric plates. The rotating shaft seat 23 is slidably provided in the rotating shaft fixing groove 22 and is fixedly connected with screws on the outside. The edge forming wheel and the rib forming wheel are provided on the rotating shaft seat 23, specifically for transfer, and a bearing is also provided between them. Specifically, in order to enable the bending wheel to be specifically adjusted, the edge forming wheel includes a bending wheel, and the bending wheel includes a baffle 221, a wheel frame 224, a first wheel shaft 225, a bending wheel 226, a side bolt 227, and a top bolt 228; specifically, the baffle 221 is symmetrically provided as two plates and is fixedly provided on the rotating shaft seat 23. The wheel frame 224 is provided between the baffles 221 and is fixed by the side bolt 227. The first wheel shaft 225 is slidably provided in the wheel frame 224. The bending wheel 226 is transfer-connected to the first wheel shaft 225. The top bolt 228 is provided at the top of the wheel frame 224 and contacts the first wheel shaft 225.

[0048] In this setting, a specific adjustment structure is to tighten or loosen the first wheel shaft 225 by the top bolt 228, so that it can be extended and retracted on the wheel frame 224. The angle of the bending wheel 226 is adjusted by the looseness of the side bolt 227. Specifically, in order to make the rib wheel adjustable, the rib forming wheel includes a rib wheel, and the rib wheel includes a second wheel shaft 231, a rib pressing wheel 233, a step 234, a spring 235, an adjustment shaft cylinder 236, a slide groove 237, a locking pin 238, and a first locking wheel 239; in detail, the second wheel shaft 231 is connected to the rotating shaft seat 23, the rib pressing wheel 233 is symmetrically slidably connected to the second wheel shaft 231, a spring 235 is arranged between the rib pressing wheels 233, an adjustment shaft cylinder 236 is arranged on one side of the rib pressing wheel 233, and a first locking wheel 239 is arranged at one end of the shaft cylinder 236, and the first locking wheel 239 is threadedly connected to the second wheel shaft 231.

[0049] In the present structure, a specific adjustment structure is to fix the ribbed wheel 233 on one side. By rotating the first locking wheel 239, the middle spring will press the ribbed wheel 233 on the other side to one side, thus completing the left and right adjustment. During transmission, a secondary wheel connection can be used between the second wheel shaft 231 and the auxiliary rotating shaft 243, and a motor can be used to drive one of the shafts, and the linear speed of the contact surface between all the rotating shafts and the keel is the same, and a motor can be used for linkage control as needed.

[0050] In order to prevent the wheel frame 224 from slipping during the adjustment process, an optimized structure is that the bending wheel also includes an adjusting bolt 222, a bolt fixing column 223, and a bolt groove 229; specifically, the baffle plate 221 is provided with a bolt groove 229, and the side bolt 227 is arranged in the bolt groove 229, so that one end of the bolt is connected to the wheel frame 224, and the other end is in the bolt groove 229, so that the wheel frame 224 will not slip; in order to perform fine adjustment, a bolt fixing column 223 is provided between the two baffle plates 221, and an adjusting bolt 222 is provided on the bolt fixing column 223, and the adjusting bolt 222 contacts the wheel frame 224, and the wheel frame 224 is pushed by the adjusting bolt 222 to achieve fine adjustment. Specifically, if the outside of the bottom edge and the angle are less than 90 degrees to form a trumpet shape, the adjusting bolt 22 is adjusted. The screw rod is rotated inward to press the product inward to increase the outside angle of the bottom edge of the product; if the outside angle of the bottom edge is greater than 90 When the product is in an overpressure state, turn the adjusting screw bolt 222 outward to reduce the pressure on the product and make the outer angle of the product smaller.

[0051] Embodiment 6:

[0052] On the basis of the above embodiments, in this embodiment, a more optimized solution is to set the side bolts 227 to 4, with one fixedly arranged for positioning and the other three slidably arranged in the bolt slots 229. As an optimization, key grooves are provided on the second round shaft 231, and the second round shaft 231 is key-connected to the adjustment shaft cylinder 236 because one end of the second round shaft 231 is a threaded shaft, which will affect the rotation of the bead pressing wheel and the rotating shaft together. To facilitate fastening and adjustment, the first locking wheel 239 further includes a chute 237 and a locking pin 238. The chute 237 is arranged on the first locking wheel 239 close to the rotating shaft seat 23 side, and the locking pin 238 is slidably arranged in the chute 237. The first locking wheel 239 is locked by the locking pin 238 to prevent it from retreating. Here, for the convenience of overall forming, another rotation method is to set the bead pressing wheel 233 as the driving wheel. Specifically, the second round shaft 231 extends out of the rotating shaft seat and is connected to the motor.

[0053] For the overall forming, an auxiliary wheel is provided under the rib wheel to assist in forming. Specifically, the auxiliary wheel includes an auxiliary wheel 232. The auxiliary wheels 232 are symmetrically rotatably arranged on the auxiliary rotating shaft 243. The auxiliary rotating shaft 243 is rotatably arranged on the rotating shaft seat 23. One side of the auxiliary wheel 232 is fixedly provided with an auxiliary wheel cylinder 241. One side of the auxiliary wheel cylinder 241 is provided with a second locking wheel 242. The second locking wheel 42 is threadedly connected to the auxiliary rotating shaft 243. A cold rolling positioning wheel 240 is provided on the auxiliary rotating shaft 243. A bearing is arranged between the auxiliary wheel cylinder 241 and the second locking wheel 242. The auxiliary wheel cylinder 241 is key-connected to the auxiliary rotating shaft 243. The auxiliary wheel 232 can be selected as the driving wheel or the driven wheel according to needs. The auxiliary wheel 232 is mainly used to bend the steel strip.

[0054] Embodiment 7:

[0055] On the basis of the above embodiments, in this embodiment, the edge forming wheel further includes a first feeding wheel A1, a first edge lifting wheel A2, a second feeding wheel A3, and a second edge lifting wheel A4 that are sequentially rotatably arranged; hole grooves A11 are provided on the first feeding wheel A1 and the second feeding wheel A3. The hole grooves A11 are to prevent the holes that have been punched from contacting the wheel during the feeding process and damaging the hole structure of the steel strip. Hole steps A21 are provided on the first edge lifting wheel A2 and the second edge lifting wheel A4 to also prevent pressing on the holes. Specifically, the connection structure between the first feeding wheel A1 and the second feeding wheel A3 and the rotating shaft adopts the connection structure between the auxiliary wheel 232 and the auxiliary rotating shaft 243 in the above Embodiment 5, mainly because the first feeding wheel A1 and the second feeding wheel A3 mainly function as feeding here and will also perform preliminary processing on the outermost edge at the same time.

[0056] The first edge starting wheel A2 and the second edge starting wheel A4 are connected and set on the rotating shaft, and the rotating shaft is set on the rotating shaft seat 23. The rotating shaft seats 23 of the first edge starting wheel A2 and the second edge starting wheel A4 are provided with screws that contact the rotating shaft to facilitate fastening the rotating shaft. When adjustment is required, just loosen the screws. A group of edge forming wheels A5 are symmetrically arranged behind the second edge starting wheel A4 to finally bend and shape the outermost edge. Two second bending wheels D1 are arranged behind the edge forming wheel A5 to further bend the next edge, and finally bend the steel strip into a "U"-shaped groove. The two second bending wheels D1 are arranged one on the left and one on the right, and the second bending wheel D1 is set to a structure consistent with the edge forming wheel.

[0057] In order to buffer edge forming and form different ribs at the same time, the rib forming wheels are arranged between the edge forming wheel A5 and the second bending wheel D1 and are arranged into 4 groups, namely the first bead pressing wheel B1, the second bead pressing wheel B2, the third bead pressing wheel B3, and the fourth bead pressing wheel B4. The first bead pressing wheel B1 is provided with the required rib groove B11, and the second bead pressing wheel B2, the third bead pressing wheel B3, and the fourth bead pressing wheel B4 are provided with rib platforms B21. No auxiliary wheels 232 are provided at the bottom of the first bead pressing wheel B1. In this embodiment, the groove structure of each bead pressing wheel is shaped according to the specific keel. The first bead pressing wheel B1 is not provided with auxiliary wheels 232 in order to have a certain buffer. The latter three bead pressing wheels start to bend the groove until the second bending wheel D1 completes the final groove bending.

[0058] Specifically, a shaping wheel C1 is arranged behind the second bending wheel D1 to shape the finally formed groove keel again. If the angles of the small edge and the waist height are not in place, shaping and adjustment can be performed again. A straighter wheel C2 is arranged behind the shaping wheel C1 for straightening. A supporting wheel C4 is arranged behind the straighter wheel C2 to assist in conveying. A third guide wheel C3 is arranged behind the supporting wheel C4 to add a guide. If the material belt does not move smoothly, the gap between the guide wheels can be appropriately reduced, but it should not be too small. If it is too small, it will leave indentations on the product. The shaping wheel C1 is set as an edge forming wheel, and the gap between the rib pressing wheels 233 is set according to the outermost width of the keel, which can be adjusted specifically.

[0059] The straightening wheel C2 comprises a slider B slidably arranged in the shaft fixing groove 22, a roller is arranged on the slider B, the slider B and the roller are arranged in two groups, and a threaded shaft is arranged between the slider B and the bottom plate of the wheel bracket 21. The length direction of the product produced is bent upward, and the upper roller of the straightening wheel can be adjusted downward, and the lower roller of the downward bend can be adjusted upward.

[0060] Embodiment 8:

[0061] On the basis of the above embodiments, in this embodiment, the overall cutting part of the cutting system includes a bracket A. The bracket A is arranged on the frame. On the bracket A, a second cutting pad 347 and a first cutting pad 351 are fixedly arranged through a fourteenth hexagon head bolt 344. Above the second cutting pad 347 and the first cutting pad 351, a bottom plate 343 is fixedly arranged through an adjusting screw 310. The adjusting screw 310 includes a fifth hexagon nut 325 and a seventh hexagon head bolt 326. The adjusting screw 310 is threadedly connected to the seventh hexagon head bolt 326. The bottom plate 343 is connected with a front baffle 35, a rear baffle 36, and a lower blade 37 through screws; through holes are arranged at both ends of the bottom plate 343, and guide posts 323 are slidably connected in the through holes. The upper ends of the guide posts 323 are connected with a cover plate 340 through tenth hexagon socket head cap screws 331. The guide posts 323 drive the cover plate 340 to move up and down. The cover plate 340 is connected with a front knife clamping block 336 and a rear knife clamping block 338 through twelfth hexagon socket head cap screws 337. Between the front knife clamping block 336 and the rear knife clamping block 338, an upper blade 335 is connected through a hexagon socket head shoulder screw 333. The upper blade 335 is slidably arranged between a right cutting knife pad 34 and a left cutting knife pad 38. A blade pad 39 is arranged between the right cutting knife pad 34 and the left cutting knife pad 38 and is fixedly connected through an eighth hexagon socket head cap screw 328. The two sides of the right cutting knife pad 34 and the left cutting knife pad 38 are connected with the front baffle 35 and the rear baffle 36 through eleventh hexagon socket head cap screws 332. The two ends of the front baffle 35 and the rear baffle 36 are arranged on a side knife fixing block assembly 311 through spring positioning pins 350. The side knife fixing block assembly 311 is respectively connected with the right cutting knife pad 34 and the left cutting knife pad 38 through sixteenth hexagon socket head cap screws 353. The right cutting knife pad 34 and the left cutting knife pad 38 are slidably arranged between left and right guide blocks 327. The guide blocks 327 are connected with a guide post fixing plate 354 through thirteenth hexagon socket head cap screws 341. The guide post fixing plate 354 is connected with the cover plate 340 through ninth hexagon socket head cap screws 330; below the bottom plate 343, a material leakage plate 324 is connected through a fifteenth hexagon socket head cap screw 348. Below the material leakage plate 324, a rear discharge chute 322 is arranged on the bracket A; the right cutting knife pad 34 and the rear baffle 36 are tightly connected through a cylindrical pin 329 and an eleventh hexagon socket head cap screw 332. A middle cutting knife 334 is arranged below the upper blade 335. The middle cutting knife 334 is connected with the lower blade 37. A discharge chute 339 is arranged on the surface of the blade pad 39 through screws; a discharge port is arranged at the center of the rear baffle 36 to communicate with the right cutting knife pad 34, the front baffle 35, and the left cutting knife pad 38.

[0062] Embodiment 9:

[0063] Based on the above embodiments, in this embodiment, a copper sleeve 342 is provided between the bottom plate 343 and the guide post 323 to facilitate installation and fixation.

[0064] Specifically, the bracket A is set as a rectangular plate; the cutting spacer block two 347 and the cutting spacer block one 351 are set as a rectangular strip; the bottom plate 343 is set as a square plate; the right cutting tool spacer block 34, the front baffle 35, the rear baffle 36 and the left cutting tool spacer block 38 are set as a rectangular plate; the cover plate 340 is set as a rectangular plate; the front clamping tool block 336 and the rear clamping tool block 338 are set as rectangular strips; the upper blade 335 is set as a thin plate; the blade spacer block 39 is set as a rectangular strip with the same thickness as the upper blade 335, and the guiding block 327 is set as a rectangular plate; the guide post fixing plate 354 is set as a rectangular plate strip; the material leakage plate 324 is set as a rectangular plate and is provided with a material leakage port adapted to the lower blade 37; the lower blade 37 is set as a thin blade; the rear discharge chute 322 is set as an open box chute and is directly arranged below the material leakage plate 324, and ears are arranged on both sides of the rear discharge chute 322.

[0065] The discharge chute 339 is set as a U-shaped groove adapted to the shape of the keel, and ears are arranged on both sides and are fixed on one side of the rear baffle 36 by screws. The right cutting tool spacer block 34, the front baffle 35, the rear baffle 36, the left cutting tool spacer block 38, and the blade spacer block 39 are provided with discharge ports, and the discharge ports are adapted to the U-shaped groove of the discharge chute 339 to buffer the discharge.

[0066] Embodiment 10:

[0067] Based on the above embodiments, in this embodiment, in order to provide power for the lower blade 37, the lower end of the guide post 323 is connected with an oil cylinder base 314 by screws, the oil cylinder base 314 is connected with an oil cylinder support seat 315 by a second hexagon nut 313, the oil cylinder support seat 315 is connected with a cutting oil cylinder 319 by a third hexagon head bolt 316, the cutting oil cylinder 320 is connected to the guide post 323 through an oil pipe, the lower side plate 320 is arranged on the oil cylinder support seat 315 by screws, the lower side plate 320 is fixedly connected to the bracket A, and the two ears of the rear discharge chute 322 are connected to the lower side plate 320 by fourth internal hexagon socket head cap screws 321.

[0068] Specifically, the oil cylinder base 314, the oil cylinder support seat 315, and the lower side plate 320 are all set as rectangular plates.

[0069] Embodiment 11:

[0070] Based on the above embodiments, in this embodiment, specifically, the side cutter fixing block assembly 311 includes a side cutter fixing seat 3111, a bearing 3112, a support shaft 3114, a shaft screw 3115, a die spring 3116, and a side cutter 3117; the side cutter fixing seat 3111 is arranged as a rectangular plate, on which there are two screw through holes and two counterbore holes, and the die spring 3116 is arranged in the counterbore holes; the support shaft 3114 is arranged as a stepped shaft, with a shaft groove in the middle part, a threaded hole in the groove, and a screw is arranged in the threaded hole and connected to the left cutter pad 38 and the right cutter pad 34; the side cutter 3117 is arranged as a square plate, with a cutting edge on the plate, and a threaded hole on one side of the square plate. The side cutter is threadedly connected to the side cutter fixing seat 3111, and both ends of the support shaft 3114 are connected with bearings 3112, and the die spring 3116 is sleeved on the spring positioning pin 350.

[0071] All the plates of this device are reasonably connected into a cutting device through various screws, and can very effectively cut the keel.

[0072] The specific assembly process of this cutting system is as follows:

[0073] The pressure plate is positioned according to the assembly reference (such as the missing material plate 324 in the attached drawing reference numeral) → Assemble the cutting oil cylinder assembly (such as the second hexagonal nut 313, the oil cylinder base 314, the oil cylinder support seat 315, the third hexagon head bolt 316, the cutting oil cylinder 319, the guide post 323 in the attached drawing reference numeral) → Assemble the cutter assembly (such as the tenth inner hexagonal socket head cap screw 331, the eleventh inner hexagonal socket head cap screw 332, the inner hexagonal socket head shoulder screw 333, the middle cutter 334, the upper blade 335, the front clamping cutter block 336, the twelfth inner hexagonal socket head cap screw 337, the rear clamping cutter block 338, the discharge chute 339, the cover plate 340 in the attached drawing reference numeral) → Assemble the side slider assembly (such as the fifth hexagonal nut 325, the seventh hexagon head bolt 326, the guide block 327, the eighth inner hexagonal socket head cap screw 328, the cylindrical pin 329 in the attached drawing reference numeral) → Install the left and right side sliders → Install the guide rod (such as the guide post 323 in the attached drawing reference numeral) → Install the cutter assembly and fix it on the left and right side slider assemblies respectively → Install the cutter assembly and the guide rod and fix them together → Install the cutting oil cylinder and the assembly under the pressure plate → Fix the cutting oil cylinder assembly and the guide rod with bolts. The specific working sequence of this cutting system is as follows:

[0074] The oil cylinder returns to its position and drives the cutter to return to its position at the same time → When producing and processing, the keel reaches the set cutting position → The cutting slider slides to fix the keel C-shaped steel (such as the left cutter pad 38, the blade pad 39 in the attached drawing reference numeral) → The cutting oil cylinder runs downward → The cutting oil cylinder makes the cutter slide downward → Cut the keel C-shaped steel → The cutting oil cylinder runs upward and returns to its position → The cutter slides upward and returns to its position → The cutting slider slides back to its position (such as the left cutter pad 38, the blade pad 39 in the attached drawing reference numeral).

[0075] Example 12:

[0076] Based on the above embodiments, in this embodiment, during the production process, the production process of the assembly line is mainly used for cold rolling and bending forming, punching and cutting of light steel keels. During the punching and cutting operations, oil cylinders are used in many places, so hydraulic oil is used. Due to continuous operation for a long time, the oil temperature will rise very high. If the oil temperature is too high, evaporation, oil quality deterioration, viscosity reduction, and even oil shock will occur, resulting in obstacles to the operation of the hydraulic system. In the whole operation, another place where heat is easily generated is the electrical control cabinet. Electrical appliances such as controllers in the electrical cabinet generate a large amount of heat during long-term operation. These electrical appliances need to be cooled in time, otherwise they are likely to be burned out due to high temperature, and even cause a fire, resulting in equipment losses. Therefore, this device also includes a refrigeration system. The refrigeration system is arranged at the bottom of the frame of the frame-type fixing frame. Small-power refrigeration systems are used for all refrigeration systems. The refrigeration system includes main components such as a compressor, a liquid storage tank, an expansion valve, an evaporator, and a condenser. These compressors, liquid storage tanks, expansion valves, etc. are arranged in a cabinet to form a cabinet air conditioner. Its main purpose is to cool the oil temperature and electrical control components. Therefore, the cooling system of this application also includes an electrical cabinet and a hydraulic system. The cooling system and the hydraulic system are connected to the control system. The electrical cabinet can use an ordinary electrical cabinet box. However, in order to facilitate the intervention of the cooling system, the outer shape is set as a square electrical cabinet 426, and heating electrical appliances 427 are arranged in the electrical cabinet. These heating electrical appliances are control electrical components. The heating electrical appliances 427 are arranged in three rows, and an electrical cabinet evaporator 428 is arranged at the gap between rows. The electrical cabinet evaporator 428 is set as a tube type, so that the inside of the electrical cabinet can be directly cooled by the evaporator, without blowing the surrounding cooling cooled by the evaporator into the electrical cabinet, but directly cooling the inside of the electrical cabinet. The most common is the same as the cooling in a household refrigerator. However, it should be noted that the cooling used here needs to be frost-free. When necessary, a temperature sensor can be arranged in the electrical cabinet and connected to the controller of the cabinet air conditioner for linkage control. The hydraulic system includes a hydraulic system composed of an oil tank 41, a cooling fan 42, an electromagnetic directional valve 43, a hydraulic cylinder 44, an accumulator 45, a check valve 46, an accumulator seat 47, a manual pressure relief valve 48, a pressure gauge 49, an oil pressure pump 410, and an electromagnetic overflow valve 411. In the hydraulic system, in order to adapt to the intervention of the cooling system, the oil tank 41 of the hydraulic system is sequentially connected to the electromagnetic directional valve 43, the hydraulic cylinder 44, the check valve 46, and the manual pressure relief valve 48 through a pipeline. A branch is arranged at one end of the hydraulic cylinder 44 close to the check valve 46. A check valve 46 is arranged on the branch, and an oil pressure pump 410 is arranged at the rear end of the check valve 46. The oil pressure pump 410 is connected to the oil tank 41 through a pipeline. Two pipeline branches are arranged between the check valve 46 and the oil pressure pump 410. One pipeline branch is connected to the oil tank 41 through the electromagnetic overflow valve 411. Another pipeline branch is provided with an accumulator 45 and a pressure gauge 49.A cooling fan 42 is provided on the pipeline between the fuel tank 41 and the electromagnetic directional control valve 43. An oil pipe evaporator is provided at the cooling fan 42 and is connected to the expansion valve. The evaporator is combined with the fan to perform sufficient cooling during the cooling of the hydraulic system.;

[0077] The electric cabinet evaporator includes an evaporation pipe 421, a connecting plate 422, air holes 423, a first heat absorption plate 424, a second heat absorption plate 425, and a heat absorption pipe 420; the evaporation pipe 421 uses the original evaporation pipe of the evaporator, but according to the actual requirements on site, a connecting plate 422 is connected and arranged around the outer wall of the evaporation pipe 421. One end of the connecting plate 422 is connected and provided with a heat absorption pipe 420. More than 44 first heat absorption plates 424 are connected and arranged on the outer wall of the heat absorption pipe 420. One end of the first heat absorption plate 424 is connected and provided with a second heat absorption plate 425. In the setting of this device, by reversely applying the heat dissipation principle, the cold air is dissipated through each heat absorption plate to conduct heat exchange with the surrounding hot air, thereby achieving cooling.

[0078] The evaporation pipe 421 is sleeved inside the heat absorption pipe 420. The first heat absorption plate 424 is set as a rectangular plate, and the second heat absorption plate 425 is set as an arc-shaped plate with a barb groove provided at the top edge of the arc. In this way, even in a relatively humid place, if there is a certain amount of water vapor generated, it will gather in the barb groove and then flow out.

[0079] Air holes 423 are provided between every two first heat absorption plates 424 to further conduct heat exchange.

[0080] A plate evaporator is provided at the bottom of the fuel tank 41 to further cool the hydraulic oil.

[0081] The oil pipe evaporator is set as a sleeve ring and sleeved on the oil pipe, so that more sufficient cooling can be carried out.

[0082] The cooling system of this system uses a set of cooling system to cool the hydraulic oil and electrical components at the same time, so that the hydraulic oil temperature can be maintained within a relatively stable temperature range. In this way, the oil cylinder can operate normally during continuous operation, protecting the safety of the equipment. At the same time, cooling the electrical appliances ensures accurate control, solving the problem that the hydraulic oil and electrical control components of the prefabricated house production equipment are prone to heat during continuous production. Moreover, when cooling the electric cabinet, because the direct cold air of the evaporator is used, there is no need for ventilation, and the electric cabinet can be directly closed, isolating the dust and corrosive gases in the external environment, prolonging the service life of the electrical components, and improving the operation reliability of the machine system.

[0083] Example 13:

[0084] In this embodiment, during the production process, computer control can make production control more and more intelligent. At present, most of the production control of prefabricated houses still uses PLC independent control. However, with the increasing requirements for personalization and customization, PLC independent control is slightly backward in terms of control convenience and is not conducive to customized production. This embodiment provides a very intelligent control system, such as an assembly control system described in the figure, which includes a customization modeling module, a PC control module, and a PLC control module. The customization modeling module includes a PC. The Vertex BD design software is loaded in the PC. In this design, Vertex BD is currently the mainstream light steel building design software in China. First, use Vertex BD to model according to the customer's requirements. When modeling, the specific structures of each component, connector, etc. need to be modeled and finally an assembly model is generated. Then, the model is imported into the PC control module to automatically calculate the corresponding parameters. Then, the PC control module controls the PLC control module to respond according to the parameters. The PLC control module finally controls the hardware device to work and finally processes the blank of the model. Specifically, the PC control module includes a csv file generation module, a processing drawing generation module, an operation processing module, a servo system operation control module, an actuator operation control module, a coding and printing control module, an oil cylinder operation control module, and a display module. The PLC control module includes a servo system operation module, an actuator operation module, a coding and printing module, and an oil cylinder operation module. In these modules, each module is connected through an internal data bus. Specifically, the customization modeling module is connected to the csv file generation module, the csv file generation module is connected to the processing drawing generation module, the processing drawing generation module is connected to the operation processing module, and the servo system operation control module, the actuator operation control module, the coding and printing control module, and the oil cylinder operation control module are respectively connected to the operation processing module. In the control, the servo system operation module controls the operation of the servo system, the actuator operation control module controls the operation of the actuator, the coding and printing control controls the operation of the coding machine, and the oil cylinder operation control module controls the operation of the oil cylinder. The customization modeling module is responsible for modeling, the csv file generation module is responsible for automatically converting the modeling file into a csv file. The csv file is a general and relatively simple format file, which is widely used by users, businesses, and sciences. The most extensive application is to transfer tabular data between programs, and these programs themselves operate in incompatible formats (often private and / or non-standard formats). Because a large number of programs support some CSV variant, at least as an alternative input / output format. The processing drawing generation module is responsible for combining the file generated by the csv file generation module with the modeled model to automatically generate processing drawings, which include the processing drawings and assembly drawings of each component.The operation processing module is responsible for calculating the processing technology and processing time of the processing drawings and generating control information to be sent to the servo system operation control module, the actuator operation control module, the inkjet printing control module, and the oil cylinder operation control module. The servo system operation control module is responsible for controlling the servo system operation module according to the control information of the operation processing module, converting the control information into an execution signal, and controlling the operation of the servo system. The actuator operation control module is responsible for controlling the actuator operation module according to the control information of the operation processing module, converting the control information into an execution signal, and controlling the operation of the actuator. The inkjet printing control module is responsible for controlling the inkjet printing module according to the control information of the operation processing module, converting the control information into an execution signal, and controlling the operation of the inkjet printer. The oil cylinder operation control module is responsible for controlling the oil cylinder operation module according to the control information of the operation processing module, converting the control information into an execution signal, and controlling the operation of the oil cylinder. The display module is responsible for displaying all operation information. In this design, the hardware of the display module directly uses the display screen of the PC. The PC control module is loaded on the PC for operation. Specifically, the display module includes a product processing information module, a file loading information module, a device status information module, a control operation information module, an oil cylinder operation debugging module, and a sampling inspection module. The content of these modules feeds back information to the operation processing module through the data bus and then displays it on the display module.

[0085] In the display module, the information in the product processing information module includes the specifications, models, quantities, processing technologies, processing times, and processing progress of the products being processed. These information are uniformly displayed on the display screen in a single window. At the same time, the planar processing progress is also synchronously displayed. The product processing information module is loaded on a serial port button named the main window. Clicking this button pops up a corresponding window to display the information; The main window also loads the file loading information module, and the file loading information module includes the serial number and content of the loaded csv file; The device status information module is loaded on a parameter setting window button. The device status information module includes the real-time status of the servo system operation control module, the actuator operation control module, the inkjet printing control module, and the oil cylinder operation control module. Clicking this button pops up a corresponding window to display the information;

[0086] The oil cylinder operation debugging module includes chamfering upper delay jogging, wire hole upper delay jogging, square hole upper delay jogging, trimming upper delay jogging, punching upper delay jogging, die punching upper delay jogging, cutting upper delay jogging, chamfering lower delay jogging, wire hole lower delay jogging, square hole lower delay jogging, trimming lower delay jogging, punching lower delay jogging, die punching summer delay jogging, cutting lower delay jogging. These jogging controls each correspond to a control button, and these buttons are grouped into a window button. Clicking this button pops up a corresponding window to display information. Clicking on these corresponding points controls the corresponding components to perform actions; The sampling inspection module is used to check the statistics of hole processing information and edge processing information in the production of this batch. The sampling inspection module is grouped into a serial port button. Clicking this button pops up a corresponding window to display information.

[0087] The servo system operation module includes servo motor manual operation speed setting and servo motor automatic operation setting.

[0088] The servo motor manual operation speed includes the forward rotation operation speed and reverse rotation operation speed of the motor; The servo motor automatic operation setting includes automatic initial speed, automatic maximum speed, automatic acceleration time. A specific solution is to set the forward rotation operation speed of the motor to 200mm / s and the reverse rotation operation speed to 100mm / s. Such a setting ensures that the rotation of the motor does not generate excessive torque. When operating automatically, the automatic initial speed is set to 500mm / s, the automatic maximum speed is set to 200mm / s, and the automatic acceleration time is set to 060mm.

[0089] The controller operation module includes a position setting module. The position setting module includes a chamfering actuator, a wire hole actuator, a square hole actuator, a trimming actuator, a punching actuator, a die punching actuator, a cutting actuator, a cutting tool, component connection, a coding machine, the minimum coding position, and the coding position. These actuators perform specific processing on the blank to obtain the finished product. During processing, the specific values are different for different specifications and models. This value is obtained by the arithmetic processing module first at the initial stage and can also be manually adjusted during the processing. A specific implementation plan is: the chamfering actuator is set to 010mm, the wire hole actuator is set to 130mm, the square hole actuator is set to 2980mm, the trimming actuator is set to 410mm, the punching actuator is set to 410mm, the die punching actuator is set to 3700.0mm, the cutting actuator is set to 3997.0mm, the cutting tool is set to 06mm, the component connection is set to 40mm, the coding machine is set to 3500mm, the minimum coding position is set to 10mm, and the coding position is set to 010mm. Specific specifications and models have specific settings. Of course, before entering this manual setting, there is a login module for locking. Only those with the corresponding account and password can enter the operation, otherwise they have no right to operate.

[0090] The inkjet printing module includes the operation settings of the inkjet printer, which is mainly used to print specifications, assembly numbers, trademarks, etc. on products. The operation settings of the inkjet printer include Chinese inkjet content, inkjet content string, keel direction, reset time, and sending delay. The keel direction is divided into forward and reverse, and the reset time is generally set to 40mm.

[0091] The oil cylinder operation module includes the oil cylinder delay setting and the hydraulic station parameter setting, which are used for the specific actions of each oil cylinder.

[0092] The oil cylinder delay setting includes chamfering down delay, wire hole down delay, square hole down delay, trimming down delay, punching down delay, die punching down delay, and cutting off down delay; the hydraulic station parameter setting includes the upper hydraulic limit value and the lower hydraulic limit value. Specifically, the chamfering up delay is set to 22mm, the wire hole up delay is set to 22mm, the square hole up delay is set to 22mm, the trimming up delay is set to 20mm, the punching up delay is set to 20mm, the die punching up delay is set to 20mm, and the cutting off up delay is set to 0mm. The upper hydraulic limit value is set to 184kg, and the lower hydraulic limit value is set to 140kg.

[0093] The PC control module also includes a processing length adjustment module, which includes the encoder outer diameter and length adjustment. Since there is also an encoder in the processing, the length and outer diameter of the encoder need to be compensated. Therefore, the encoder outer diameter and length adjustment are set according to the actual situation. Of course, the processing length adjustment module can also be used to adjust the overall processing length.

[0094] In this control system, the control centers of the above-mentioned automatic feeding system, hole processing system, cold rolling and bending system, cutting system, etc. are all connected to the PC control module, which is uniformly controlled by the PC control module. At the same time, the fuel tank 41 is set as an oil station. The control system of this system intelligently controls the entire production and processing process by combining the upper control of the computer and the lower control of the PLC. Moreover, it is customized by using Vertex BD, and then the processing technology, production processing drawings and processing control commands are automatically calculated between systems. The system produces the final control signal according to the drawings and processing commands, controls each component through the PLC for processing, and finally processes each required connecting component. In addition, this device can also perform real-time tracking and spot checks, with a high degree of automation and convenient processing.

[0095] As used in this specification, "Example 1", "Example 2", "Example 4", "Example 5", etc. refer to the specific features, structures, or characteristics described in connection with that example being included in at least one of the embodiments generally described in this application. The same expression occurring in multiple places in the specification does not necessarily refer to the same embodiment. Further, when describing a specific feature, structure, or characteristic in connection with any one embodiment, it is intended that the implementation of such feature, structure, or characteristic in combination with other embodiments also fall within the scope of the present invention.

[0096] Although the present invention has been described herein with reference to various illustrative embodiments, it should be understood that those skilled in the art can devise many other modifications and embodiments that will fall within the scope of the principles of this application as disclosed. More specifically, within the scope of the disclosure of this application, the drawings, and the claims, various variations and improvements can be made to the components and / or the layout of the subject combination. In addition to the variations and improvements to the components and / or the layout, other uses will also be apparent to those skilled in the art.

Claims

1. An assembled house production system, characterized in that: It includes an automatic feeding system, a hole processing system, a cold rolling and bending system, a cutting system and a control system, and also includes a frame. The frame is set as a frame-type fixed frame. The automatic feeding system is arranged on one side of the frame. The hole processing system, the cold rolling and bending system, and the cutting system are sequentially arranged on the frame. A feeding rack is arranged on the other side of the frame. The automatic feeding system is connected to the hole processing system through a steel belt. The steel belt passes through the cold rolling and bending system and the cutting system and finally falls on the feeding rack. The automatic feeding system, the hole processing system, the cold rolling and bending system, and the cutting system are respectively connected to the control system. The automatic feeding system includes a frame chassis (11), sliding columns (12), slider A (14), fixed shafts (15), a first steel belt support plate (16), a steel belt baffle (17), a first adjusting plate (19), a second adjusting cylinder (110), an adjusting handle (111), a first rotating cylinder (113), and a second rotating cylinder (117). A sliding column (12) is arranged on the frame chassis (11). A chute is arranged on the sliding column (12). A slider A (14) is slidably connected in the chute. A fixed shaft (15) is fixedly arranged on the slider A (14). A first rotating cylinder (113), a second rotating cylinder (117), and a second adjusting cylinder (110) are rotatably connected to the fixed shaft (15). Crossed first adjusting plates (19) are rotatably connected to the first rotating cylinder (113) and the second rotating cylinder (117). The other end of the first adjusting plate (19) is provided with a first steel belt support plate (16). A steel belt baffle (17) is slidably connected to the first steel belt support plate (16). One piece of the first adjusting plate (19) is rotatably connected to the first steel belt support plate (16), and the other piece is rotatably connected to the steel belt baffle (17). The second adjusting cylinder (110) is threadedly connected to the fixed shaft (15). An adjusting handle (111) for rotation is arranged on the second adjusting cylinder (110). The cold rolling and bending system includes edge forming wheels, rib forming wheels, a wheel support (21), a rotating shaft fixing groove (22), a rotating shaft seat (23), and a connecting shaft (24). The wheel support (21) is set as two symmetrical plates. The bottoms of the two symmetrical plates are provided with connecting plates to form a groove. The tops are connected by a connecting shaft (24). The rotating shaft fixing groove (22) is fixedly arranged on the two symmetrical plates. The rotating shaft seat (23) is slidably connected in the rotating shaft fixing groove (22). The edge forming wheels and the rib forming wheels are arranged on the rotating shaft seat (23); The cold rolling and bending system includes a bending wheel, and the bending wheel includes a baffle (221), a wheel frame (224), a first wheel shaft (225), a bending wheel (226), a side bolt (227), and a top bolt (228); the baffle (221) is symmetrically arranged as two plates and is fixedly arranged on a rotating shaft seat (23), the wheel frame (224) is arranged between the baffles (221) and is fixed by the side bolt (227), the first wheel shaft (225) is slidably arranged in the wheel frame (224), the bending wheel (226) is rotatably arranged on the first wheel shaft (225), and the top bolt (228) is arranged at the top of the wheel frame (224) and contacts the first wheel shaft (225); the rib forming wheel includes a rib wheel, and the rib wheel includes a second wheel shaft (231), a rib pressing wheel (233), a step (234), a spring (235), an adjusting shaft cylinder (236), a chute (237), a locking pin (238), and a first locking wheel (239); the second wheel shaft (231) is rotatably arranged on the rotating shaft seat (23), the rib pressing wheels (233) are symmetrically and slidably arranged on the second wheel shaft (231), a spring (235) is arranged between the rib pressing wheels (233), an adjusting shaft cylinder (236) is arranged on one side of the rib pressing wheel (233), a first locking wheel (239) is arranged at one end of the shaft cylinder (236), and the first locking wheel (239) is threadedly rotatably arranged on the second wheel shaft (231); The cutting system includes a bracket (A). On the bracket (A), a second cutting pad (347) and a first cutting pad (351) are fixedly arranged through a fourteenth hexagon head bolt (344). Above the second cutting pad (347) and the first cutting pad (351), a bottom plate (343) is fixedly arranged through an adjusting screw (310). The adjusting screw (310) includes a fifth hexagon nut (325) and a seventh hexagon head bolt (326). The bottom plate (343) is connected with a front baffle (35), a rear baffle (36), and a lower blade (37) through screws; through holes are arranged at both ends of the bottom plate (343), and guide posts (323) are slidably connected in the through holes. The upper ends of the guide posts (323) are connected with a cover plate (340) through tenth hexagon socket head cap screws (331). The cover plate (340) is connected with a front knife clamping block (336) and a rear knife clamping block (338) through twelfth hexagon socket head cap screws (337). An upper blade (335) is connected between the front knife clamping block (336) and the rear knife clamping block (338) through a hexagon socket head shoulder screw (333). The upper blade (335) is slidably arranged between a right cutting knife pad (34) and a left cutting knife pad (38). A blade pad (39) is arranged between the right cutting knife pad (34) and the left cutting knife pad (38) and is fixedly connected through an eighth hexagon socket head cap screw (328). The two sides of the right cutting knife pad (34) and the left cutting knife pad (38) are connected with the front baffle (35) and the rear baffle (36) through eleventh hexagon socket head cap screws (332). The two ends of the front baffle (35) and the rear baffle (36) are arranged on a side knife fixing block assembly (311) through spring positioning pins (350). The side knife fixing block assembly (311) is respectively connected with the right cutting knife pad (34) and the left cutting knife pad (38) through sixteenth hexagon socket head cap screws (353). The right cutting knife pad (34) and the left cutting knife pad (38) are slidably arranged between left and right guide blocks (327). The guide blocks (327) are connected with a guide post fixing plate (354) through thirteenth hexagon socket head cap screws (341). The guide post fixing plate (354) is connected with the cover plate (340) through ninth hexagon socket head cap screws (330); a material leakage plate (324) is connected below the bottom plate (343) through a fifteenth hexagon socket head cap screw (348). A rear discharge chute (322) is arranged on the bracket (A) below the material leakage plate (324); the right cutting knife pad (34) and the rear baffle (36) are tightly connected through a cylindrical pin (329) and an eleventh hexagon socket head cap screw (332). An intermediate cutting knife (334) is arranged below the upper blade (335). The intermediate cutting knife (334) is connected with the lower blade (37). A discharge chute (339) is arranged on the surface of the blade pad (39) through screws; a discharge port is arranged at the center of the rear baffle (36) to communicate with the right cutting knife pad (34), the front baffle (35), and the left cutting knife pad (38). The automatic feeding system further includes a telescopic column bottom plate (13), a telescopic column (114), a gear (115), and a chain (116); the telescopic column bottom plate (13) is arranged on one side of the machine frame chassis (11), the telescopic column (114) is fixedly arranged on the telescopic column bottom plate (13), the telescopic end of the telescopic column (114) is rotatably connected with a gear (115), the gear (115) is engaged with a chain (116), one end of the chain (116) is fixedly arranged on the slider A (14), and one end is arranged on the telescopic column bottom plate (13); the cold rolling and bending system further includes an adjusting bolt (222), a bolt fixing column (223), and a bolt groove (229); a bolt groove (229) is arranged on the baffle plate (221), and a side bolt (227) is arranged in the bolt groove (229); a bolt fixing column (223) is arranged between two baffle plates (221), the bolt fixing column (223) is rotatably connected with an adjusting bolt (222), the adjusting bolt (222) contacts the wheel frame (224), four side bolts (227) are arranged, one of them is fixedly arranged, and the other three are slidably arranged in the bolt groove (229); a copper sleeve (342) is arranged between the bottom plate (343) and the guide post (323) of the cutting system.

2. An assembly type house production system according to claim 1, characterized in that: The first steel belt supporting plate (16) is set in an "L" shape, with a screw groove provided at one end of the first steel belt supporting plate (16). The steel belt baffle (17) is set in an "L" shape, and a sliding groove is provided at the connection with the first steel belt supporting plate (16). The first steel belt supporting plate (16) is slidably connected in the sliding groove and fixed in the screw groove by screws. A rotating shaft seat is slidably connected in the screw groove, and the first adjusting plate (19) is rotationally connected in the rotating shaft seat through a rotating shaft; A key groove is provided on the second rotating shaft (231), and the second rotating shaft (231) is key-connected to the adjusting shaft cylinder (236). The first locking wheel (239) further includes a sliding groove (237) and a locking pin (238). The sliding groove (237) is provided on the side of the first locking wheel (239) close to the rotating shaft seat (23), and a locking pin (238) is slidably connected in the sliding groove (237); The bracket (A) is set as a rectangular plate; The second cutting block (347) and the first cutting block (351) are set as a rectangular strip; The bottom plate (343) is set as a square plate; The right cutting tool pad (34), the front baffle (35), the rear baffle (36) and the left cutting tool pad (38) are set as a rectangular plate; The cover plate (340) is set as a rectangular plate; The front cutting tool block (336) and the rear cutting tool block (338) are set as rectangular strips; The upper cutting blade (335) is set as a thin plate; The cutting blade pad (39) is set as a rectangular strip with the same thickness as the upper cutting blade (335). The side cutting tool fixing block assembly (311) is set as a plate; The guiding block (327) is set as a rectangular plate; The guide post fixing plate (354) is set as a rectangular plate strip; The material leakage plate (324) is set as a rectangular plate, and a material leakage port adapted to the lower cutting blade (37) is provided; The lower cutting blade (37) is set as a thin blade; The rear material discharge groove (322) is set as an open box groove and is directly opposite and arranged below the material leakage plate (324), and ears are provided on both sides of the rear material discharge groove (322).

3. An assembled house production system according to claim 1, characterized in that: A first rotating shaft (18) is provided at the intersection of the first adjusting plate (19); a second bracket (118) is provided on one side of the chassis of the frame (11), a motor (119) is fixedly provided on the second bracket (118), a conveying box (120) is provided on the rotating shaft of the motor (119), and two rollers (121) are provided in the conveying box (120); universal wheels (112) are provided at the bottom of the chassis of the frame (11); the first steel belt support plate (16), the steel belt baffle (17), and the first adjusting plate (19) are provided in not less than 3 groups; an auxiliary wheel is provided under the rib wheel, and the auxiliary wheel includes an auxiliary wheel (232), the auxiliary wheel (232) is symmetrically connected and arranged on the auxiliary rotating shaft (243), the auxiliary rotating shaft (243) is connected and arranged on the rotating shaft seat (23), an auxiliary wheel cylinder (241) is fixedly provided on one side of the auxiliary wheel (232), a second locking wheel (242) is provided on one side of the auxiliary wheel cylinder (241), the second locking wheel (242) is threadedly connected to the auxiliary rotating shaft (243), a cold rolling positioning wheel (240) is provided on the auxiliary rotating shaft (243), a bearing is provided between the auxiliary wheel cylinder (241) and the second locking wheel (242), and the auxiliary wheel cylinder (241) is key-connected to the auxiliary rotating shaft (243); the discharge chute (339) is provided as a U-shaped chute, and ears are provided on both sides and fixed to one surface of the rear baffle (36) by screws; inverted discharge ports are provided on the right cutter pad (34), the front baffle (35), the rear baffle (36), the left cutter pad (38), and the blade pad (39), and the discharge ports are adapted to the U-shaped chute of the discharge chute (339).

4. A prefabricated house production system according to claim 1, characterized in that: The edge forming wheel further includes a first feeding wheel (A1), a first edge lifting wheel (A2), a second feeding wheel (A3), and a second edge lifting wheel (A4) that are sequentially connected and arranged; hole grooves (A11) are provided on the first feeding wheel (A1) and the second feeding wheel (A3), and hole steps (A21) are provided on the first edge lifting wheel (A2) and the second edge lifting wheel (A4). The connection structure between the first feeding wheel (A1) and the second feeding wheel (A3) and the rotating shaft adopts the connection structure of an auxiliary wheel (232) and an auxiliary rotating shaft (243); the first edge lifting wheel (A2) and the second edge lifting wheel (A4) are connected and arranged on the rotating shaft, and the rotating shaft is arranged on a rotating shaft seat (23). Screws are provided on the rotating shaft seat (23) of the first edge lifting wheel (A2) and the second edge lifting wheel (A4) in contact with the rotating shaft; a set of edge forming wheels (A5) are symmetrically arranged behind the second edge lifting wheel (A4). Two second bending wheels (D1) are arranged behind the edge forming wheels (A5). The two second bending wheels (D1) are arranged one on the left and one on the right, and the second bending wheels (D1) are arranged with the same structure as the edge forming wheels; the lower end of the guide post (323) is connected and provided with an oil cylinder base (314) through screws. The oil cylinder base (314) is connected and provided with an oil cylinder support seat (315) through a second hexagonal nut (313). The oil cylinder support seat (315) is connected and provided with a cutting oil cylinder (319) through a third hexagonal head bolt (316). The cutting oil cylinder (319) is connected to the guide post (323) through an oil pipe. A lower side plate (320) is provided on the oil cylinder support seat (315) through screws. The lower side plate (320) is fixedly connected to the bracket (A). The two ears of the rear discharge chute (322) are connected to the lower side plate (320) through fourth inner hexagonal socket head cap screws (321); the oil cylinder base (314), the oil cylinder support seat (315), and the lower side plate (320) are all arranged as rectangular plates.

5. The prefabricated house production system according to claim 1, characterized in that: The rib forming wheels are arranged between the edge forming wheels (A5) and the second bending wheels (D1) and are set to 4 groups, namely a first rib pressing wheel (B1), a second rib pressing wheel (B2), a third rib pressing wheel (B3), and a fourth rib pressing wheel (B4). The required rib grooves (B11) are provided on the first rib pressing wheel (B1), and rib platforms (B21) are provided on the second rib pressing wheel (B2), the third rib pressing wheel (B3), and the fourth rib pressing wheel (B4). No auxiliary wheel (232) is provided at the bottom of the first rib pressing wheel (B1); an integer forming wheel (C1) is arranged behind the second bending wheel (D1), a straightening wheel (C2) is arranged behind the integer forming wheel (C1), a supporting wheel (C4) is arranged behind the straightening wheel (C2), and a third feeding wheel (C3) is arranged behind the supporting wheel (C4); the integer forming wheel (C1) is arranged as an edge forming wheel, and the gap between the rib pressing wheels (233) is set to the outermost width of the keel.

6. The prefabricated house production system according to claim 1, characterized in that: The side cutter fixing block assembly (311) includes a side cutter fixing base (3111), a bearing (3112), a support shaft (3114), a shaft screw (3115), a die spring (3116) and a side cutter (3117); the side cutter fixing base (3111) is arranged as a rectangular plate, on which there are two screw through holes and two counterbore holes, and the die spring (3116) is arranged in the counterbore holes; the support shaft (3114) is arranged as a stepped shaft, with a shaft groove provided in the middle part, a threaded hole is provided in the groove, and a screw is arranged in the threaded hole and connected to the left cutter pad (38) and the right cutter pad (34); the side cutter (3117) is arranged as a square plate, on which there is a cutting edge, and a threaded hole is provided on one side of the square plate. The side cutter is threadedly connected to the side cutter fixing base (3111), bearings (3112) are arranged at both ends of the support shaft (3114), and the die spring (3116) is sleeved on the spring positioning pin (350).

7. A prefabricated house production system according to claim 5, characterized in that: The straightening wheel (C2) includes a slider B (C21) slidably arranged in the rotating shaft fixing groove (22), a roller (C23) is rotatably arranged on the slider B (C21), two sets of the slider B (C21) and the roller (C23) are arranged up and down, and a threaded rotating shaft (C22) is arranged between the slider B (C21) and the bottom plate of the wheel support (21).

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