A flexible automatic production line for high-precision quartz countertops and its processing technology

By designing a flexible automatic production line of high-precision quartz stone countertops, and using multiple automation equipment to realize automatic processing of boards, the problems of low production efficiency, high labor intensity and serious dust pollution in the existing technology are solved, and efficient, environmentally friendly and high-quality quartz stone countertop production are achieved.

CN112207999BActive Publication Date: 2025-06-20FOSHAN LANGE MASCH EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202011218602.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-04
Publication Date
2025-06-20
Estimated Expiration
2040-11-04

AI Technical Summary

Technical Problem

The existing quartz countertop processing plants have problems such as low production efficiency, high labor intensity, frequent sheet damage and serious dust pollution, resulting in unstable product quality and hazards in the working environment.

Method used

A high-precision quartz stone countertop flexible automatic production assembly line is designed, including multiple automation equipment such as automatic feeding machine, cutting machine, multi-knife cutting machine, forty-five-degree cutting machine, cleaning machine, adhesive room, etc., through the assembly line process, the automatic cutting, opening, cleaning, bonding and edge grinding of the board is realized, reducing manual operation.

Benefits of technology

It improves production efficiency and product quality, reduces labor intensity and board damage, reduces dust pollution and health risks of staff, realizes automated, equipment-based and industrialized production, and meets high production capacity and environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN112207999B_ABST
    Figure CN112207999B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of quartz countertop processing, and relates to a flexible automatic production line for high-precision quartz countertops, including an automatic loading machine. A sheet feeding conveyor is fixedly installed on the left side of the automatic loading machine, and a cutting and profiling machine is fixedly installed on the left side of the sheet feeding conveyor. The present invention also relates to a processing technology for a flexible automatic production line for high-precision quartz countertops, including the following steps: Step 1, sheet cutting; Step 2, hole opening; Step 3, 45-degree cutting; Step 4, cleaning and air drying; Step 5, automatically turning the sheet 180 degrees; Step 6, gluing; Step 7, edge grinding and grooving; Step 8, cleaning and air drying; Step 9, inspection, film sticking and packaging. The present invention achieves the purposes of improving production efficiency, reducing labor intensity, reducing labor personnel, and reducing the phenomenon of sheet damage, can reduce the dust in the working area and the pollution to the surrounding environment, and has remarkable environmental protection benefits.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of quartz countertop processing, and in particular to a high-precision flexible automatic production line for quartz countertops and its processing technology. Background Art

[0002] In existing similar processing factories, scattered ordinary processing equipment or semi-automatic equipment are used for processing. Most of the operations rely on manual handling, grinding, etc., which consume a large amount of manpower and material resources, and the output value is very low. During the processing process, serious dust is generated, and workers are easily at risk of silicosis. Due to the material of the board, the board is relatively heavy, so it is easy to cause work injuries to personnel and non-standard finished products with traditional processing methods. Summary of the Invention

[0003] (1) Technical Problems to be Solved

[0004] In view of the deficiencies of the prior art, the present invention provides a high-precision flexible automatic production line for quartz countertops and its processing technology, achieving the purposes of improving production efficiency, reducing labor intensity, and avoiding the occurrence of damage to the board, being able to improve the quality of products, with a high degree of automation of the entire production line, greatly reducing the number of laborers and related problems such as work injuries to personnel.

[0005] (2) Technical Solutions

[0006] To solve the above technical problems, the present invention provides the following technical solutions: A high-precision flexible automatic production line for quartz countertops includes an automatic loading machine. On the left side of the automatic loading machine, a sheet feeding conveyor is fixedly installed. On the left side of the sheet feeding conveyor, a cutting machine is fixedly installed. On the left side of the cutting machine, a sheet discharging conveyor is fixedly installed. On the left side of the sheet discharging conveyor, a multi-knife cutting machine is fixedly installed. On the left side of the multi-knife cutting machine, a first automatic conveyor is fixedly installed. On the left side of the first automatic conveyor, a horizontal cutting machine is fixedly installed. On the left side of the horizontal cutting machine, a second automatic conveyor is fixedly installed. At the end of the second automatic conveyor, a first positioning conveyor is fixedly installed. On the left side of the first positioning conveyor, a semi-automatic turntable is fixedly installed. On the left side of the semi-automatic turntable, a hole drilling machine is fixedly installed. On the left side of the first positioning conveyor, a four-meter conveyor is fixedly installed. On the left side of the four-meter conveyor, a second positioning conveyor is fixedly installed. On the left side of the hole drilling machine, an automatic turntable is fixedly installed. On the left side of the second positioning conveyor, a conveying turntable is fixedly installed.

[0007] A forty-five-degree cutting machine is fixedly installed in front of the conveying turntable. A first cleaning machine is fixedly installed on the left side of the conveying turntable. A turning machine is fixedly installed on the left side of the first cleaning machine. A water baffle conveyor is fixedly installed behind the first automatic conveyor. A water baffle edge grinding machine is fixedly installed on the left side of the water baffle conveyor. A glue room is fixedly installed on the left side of the turning machine. A front edge grinding machine is fixedly installed on the left side of the glue room. A second cleaning machine is fixedly installed on the left side of the front edge grinding machine. An inspection station is fixedly installed on the left side of the second cleaning machine. A film pasting station is fixedly installed on the left side of the inspection station. A packaging station is fixedly installed on the left side of the film pasting station.

[0008] Further, the automatic loading machine is located above the upper right side of the upper sheet conveyor. The blanking cutting machine realizes the feeding action through the upper sheet conveyor. An automatic hole opening and grinding machine and an edge grinding machine are arranged on the multi-knife cutting machine.

[0009] Further, the number of the semi-automatic turntables is two, and the two semi-automatic turntables are respectively located in front of and behind the first positioning conveyor. The number of the hole opening machines is two, and the two hole opening machines are respectively located in front of and behind the four-meter conveyor. The number of the automatic turntables is two, and the two automatic turntables are respectively located in front of and behind the second positioning conveyor.

[0010] Further, the length of the conveying turntable is three meters, and a universal wheel frame is fixedly installed between the conveying turntable and the forty-five-degree cutting machine.

[0011] Further, the first cleaning machine and the second cleaning machine are equipment of the same model. The model of the first cleaning machine is LG-QX800, and the model of the front edge grinding machine is LG-YH3000.

[0012] Further, a glue rack is arranged inside the glue room, and a dust removal device is fixedly installed inside the glue room.

[0013] A processing technology of a high-precision quartz stone tabletop flexible automatic production line includes the following steps:

[0014] Step 1, plate cutting; Step 2, hole opening; Step 3, forty-five-degree cutting; Step 4, cleaning; Step 5, automatically turning the plate 180 degrees; Step 6, gluing; Step 7, edge grinding and grooving; Step 8, cleaning and drying; Step 9, inspection, film pasting and packaging;

[0015] In Step 1, the plate is automatically loaded onto the upper sheet conveyor through the automatic loading machine. The upper sheet conveyor transfers the plate to the blanking cutting machine for automatic cutting into the required processing size standard. After cutting, it is transferred to the multi-knife cutting machine for multi-knife slicing cutting, and then transferred to the horizontal cutting machine for horizontal length cutting to complete the cutting process;

[0016] In step two, the cut sheet is transferred to a hole-opening machine for opening the basin hole. The sheets that do not require hole opening are normally conveyed by the first positioning conveyor to the four-meter conveyor to enter the next process. The sheets that need to be opened are transferred to the entrance of the hole-opening machine by a semi-automatic turntable and then conveyed out through an automatic turntable.

[0017] In step three, after the sheet is conveyed to the conveying turntable, the sheets that need to be cut at 45 degrees are automatically lifted, conveyed automatically by a belt to a caster stand, and then enter a 45-degree cutting machine for processing. The sheets that do not require 45-degree cutting are directly fed into the next process.

[0018] In step four, the sheets after 45-degree cutting are cleaned and dried in a cleaning machine. The cleaning and drying treatment can make the next bonding process more convenient, faster, and the bonding smoother.

[0019] In step five, the sheet is clamped and turned over by a turning machine to automatically turn the sheet 180 degrees.

[0020] In step six, the sheet enters the glue-bonding room for bonding process operations. Multiple dust removal and odor removal devices are also configured in the glue-bonding area to ensure a dust-free state in the glue-bonding room, and at the same time remove harmful, toxic, and irritating odors. After drying, it is transported to the next process.

[0021] In step seven, the bonded sheets automatically flow to the front-edge grinding machine, where operations such as grinding, grooving, and chamfering are performed. After the parts that need to be ground are ground, the tabletop is formed.

[0022] In step eight, the sheets after grinding and grooving are then automatically conveyed into a cleaning machine for cleaning and drying. The sheets that do not require front-edge grinding are directly conveyed into the cleaning machine.

[0023] In step nine, the cleaned sheets automatically flow to the next process for calculating the total number of tabletops. Then, the formed tabletops are laminated, and after lamination, they are packaged and then automatically shipped and transferred or stacked in the warehouse.

[0024] Furthermore, in step one, the remaining edge materials generated by cutting flow out through the second automatic conveyor. The water retaining strips obtained by multi-knife slicing are automatically sorted into the water retaining strip conveyor and then transferred to a water retaining strip grinding machine for grinding and chamfering treatment, and then conveyed to the glue-bonding room through the four-meter conveyor for bonding treatment.

[0025] (III) Beneficial effects

[0026] The present invention provides a high-precision quartz stone tabletop flexible automatic production line and its processing technology, having the following beneficial effects:

[0027] 1. The production line provided by the present invention greatly improves the production capacity and the standardization of the processed products, significantly enhancing the product quality. During the use of the assembly line, from the first upper plate process to the finished product, it is all automated production by equipment, without any highly difficult labor work in the process, eliminating all the physical labor of workers, and greatly reducing the number of laborers and problems such as work-related injuries.

[0028] 2. The present invention achieves the goals of improving production efficiency, reducing labor intensity, reducing the number of laborers, reducing the phenomenon of board damage, reducing dust in the working area and pollution to the surrounding environment, having environmental protection benefits, being able to improve product quality, with a high degree of automation in the entire production line, greatly reducing the number of laborers and problems such as work-related injuries and pneumoconiosis caused by this environment, and being able to fully meet the production requirements of automation, equipment and industrialization, and meet the usage requirements of each family and each house.

[0029] 3. Since the present invention is a full-process assembly line production, there is no secondary or tertiary handling of the boards, so the damage caused by handling is greatly reduced. And because it is designed for dust prevention, the dust and the like generated by the entire production line are invisible. In addition to protecting the health of the staff, it also improves the environmental protection ability. At the same time, the entire production line features high production capacity, high quality, labor-saving, space-saving and environmental protection.

[0030] 4. Through the Internet of Things system, the present invention can understand the situation of the entire assembly line at any time: production situation, production scheduling situation, equipment situation (rotation speed, temperature, memory, failure, after-sales, etc.) and production capacity situation, etc., so as to more conveniently manage production, promptly check equipment failures, and can view all the past order data of this assembly line at any time, and it is more convenient to connect with the ERP, providing more support for the enterprise management system. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a top plan view schematic diagram of the production line of the present invention;

[0032] Figure 2 is of the present invention Figure 1 partial plan view schematic diagram of the production line in;

[0033] Figure 3 is of the present invention Figure 1 partial plan view schematic diagram of the production line in;

[0034] Figure 4 is of the present invention Figure 1 partial plan view schematic diagram of the production line in;

[0035] Figure 5 is the process flow chart of the production line of the present invention.

[0036] In the figure: 1. Automatic loading machine; 2. Sheet feeding conveyor; 3. Blanking cutting machine; 4. Sheet discharging conveyor; 5. Multi-blade cutting machine; 6. First automatic conveyor; 7. Horizontal cutting machine; 8. Second automatic conveyor; 9. First positioning conveyor; 10. Semi-automatic turntable; 11. Drilling machine; 12. Four-meter conveyor; 13. Automatic turntable; 14. Second positioning conveyor; 15. Conveyor turntable; 16. 45-degree cutting machine; 17. First cleaning machine; 18. Flap machine; 19. Water bar conveyor; 20. Water bar edge grinding machine; 21. Glue application room; 22. Front edge grinding machine; 23. Second cleaning machine; 24. Inspection station; 25. Film pasting station; 26. Packaging station. Specific embodiments

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0038] Please refer to Figures 1-5 , the present invention provides a technical solution: a high-precision quartz stone tabletop flexible automatic production line, including an automatic loading machine 1, a sheet feeding conveyor 2 is fixedly installed on the left side of the automatic loading machine 1, a blanking cutting machine 3 is fixedly installed on the left side of the sheet feeding conveyor 2, a sheet discharging conveyor 4 is fixedly installed on the left side of the blanking cutting machine 3, a multi-blade cutting machine 5 is fixedly installed on the left side of the sheet discharging conveyor 4, a first automatic conveyor 6 is fixedly installed on the left side of the multi-blade cutting machine 5, a horizontal cutting machine 7 is fixedly installed on the left side of the first automatic conveyor 6, a second automatic conveyor 8 is fixedly installed on the left side of the horizontal cutting machine 7, a first positioning conveyor 9 is fixedly installed at the end of the second automatic conveyor 8, a semi-automatic turntable 10 is fixedly installed on the left side of the first positioning conveyor 9, a drilling machine 11 is fixedly installed on the left side of the semi-automatic turntable 10, a four-meter conveyor 12 is fixedly installed on the left side of the first positioning conveyor 9, a second positioning conveyor 14 is fixedly installed on the left side of the four-meter conveyor 12, an automatic turntable 13 is fixedly installed on the left side of the drilling machine 11, and a conveyor turntable 15 is fixedly installed on the left side of the second positioning conveyor 14. The production line provided by the present invention greatly improves the production capacity and the standardization of the processed products, and obviously improves the product quality. During the use of the production line, from the first upper plate process to the finished product, it is all equipment-based automatic production, and there is no need for any highly difficult labor work during the process, which reduces all the physical labor of the workers and greatly reduces the number of laborers and the problems such as work-related injuries brought by them.

[0039] A forty-five degree cutting machine 16 is fixedly installed in front of the conveying turntable 15. A first cleaning machine 17 is fixedly installed on the left side of the conveying turntable 15. A turning machine 18 is fixedly installed on the left side of the first cleaning machine 17. A water retaining strip conveyor 19 is fixedly installed behind the first automatic conveyor 6. A water retaining strip edge grinding machine 20 is fixedly installed on the left side of the water retaining strip conveyor 19. A glue application room 21 is fixedly installed on the left side of the turning machine 18. A front edge grinding machine 22 is fixedly installed on the left side of the glue application room 21. A second cleaning machine 23 is fixedly installed on the left side of the front edge grinding machine 22. An inspection station 24 is fixedly installed on the left side of the second cleaning machine 23. A film pasting station 25 is fixedly installed on the left side of the inspection station 24. A packaging station 26 is fixedly installed on the left side of the film pasting station 25. The present invention achieves the goals of improving production efficiency, reducing labor intensity, reducing the number of laborers, reducing the phenomenon of board damage, reducing dust in the working area and pollution to the surrounding environment, having environmental protection benefits, being able to improve the quality of products, having a high degree of automation in the entire production line, greatly reducing laborers and thus reducing work-related injuries of personnel and pneumoconiosis and other problems caused by this environment, being able to fully meet the production requirements of automation, equipment and industrialization, and meeting the usage requirements of each family and each house.

[0040] The automatic loading machine 1 is located above the upper right side of the upper sheet conveyor 2. The cutting and slotting machine 3 realizes the feeding action through the upper sheet conveyor 2. The multi-knife cutting machine 5 is provided with an automatic hole opening and grinding machine and an edge grinding machine. The number of semi-automatic turntables 10 is two, and the two semi-automatic turntables 10 are respectively located in front of and behind the first positioning conveyor 9. The number of hole opening machines 11 is two, and the two hole opening machines 11 are respectively located in front of and behind the four-meter conveyor 12. The number of automatic turntables 13 is two, and the two automatic turntables 13 are respectively located in front of and behind the second positioning conveyor 14. The length of the conveying turntable 15 is three meters. A universal wheel frame is fixedly installed between the conveying turntable 15 and the forty-five degree cutting machine 16. The first cleaning machine 17 and the second cleaning machine 23 are equipment of the same model. The model of the first cleaning machine 17 is LG-QX800. The model of the front edge grinding machine 22 is LG-YH3000. A glue application rack is arranged inside the glue application room 21. A dust removal device is fixedly installed inside the glue application room 21. Since the present invention is a full-process assembly line production, there is no secondary or tertiary handling of the boards, so the breakage caused by handling is greatly reduced. And because it is designed for dust prevention, the dust and the like generated by the entire production line are invisible. In addition to protecting the health of the staff, it also improves the environmental protection ability. At the same time, the entire production line has the characteristics of high production capacity, high quality, labor saving, space saving and environmental protection.

[0041] A processing technology of a high-precision quartz stone tabletop flexible automatic production line includes the following steps:

[0042] Step 1: Sheet cutting; Step 2: Punching; Step 3: 45-degree cutting; Step 4: Cleaning; Step 5: Automatically flip the sheet by 180 degrees; Step 6: Gluing; Step 7: Edge grinding and grooving; Step 8: Cleaning and drying; Step 9: Inspection, film laminating and packaging;

[0043] In Step 1, the sheet is automatically loaded onto the upper sheet conveyor by the automatic loading machine. The upper sheet conveyor transfers the sheet to the cutting machine to be automatically cut into the required processing size standard. After cutting, it is transferred to the multi-knife cutting machine for multi-knife slicing, and then transferred to the horizontal cutting machine for horizontal length cutting to complete the cutting process;

[0044] The remaining edge materials generated by cutting are discharged by the second automatic conveyor. The water retaining strips obtained by multi-knife slicing enter the water retaining strip conveyor through automatic sorting, and then are transferred to the water retaining strip edge grinding machine for edge grinding and chamfering, and are transported to the gluing room by the four-meter conveyor for bonding treatment;

[0045] In Step 2, the cut sheet is transferred to the punching machine for basin hole opening. The sheets that do not need punching are normally conveyed by the first positioning conveyor to the four-meter conveyor to enter the next process. The punched sheets are transferred to the entrance of the punching machine by the semi-automatic turntable, and then conveyed out through the automatic turntable;

[0046] In Step 3, after the sheet is conveyed to the conveying turntable, the sheets that need to be cut at 45 degrees are automatically lifted, conveyed to the universal wheel frame by the belt, and then enter the 45-degree cutting machine for processing. The sheets that do not need 45-degree cutting are directly fed into the next process;

[0047] In Step 4, the sheet after 45-degree cutting is cleaned and dried in the cleaning machine. The cleaning and drying treatment can make the next bonding process more convenient, faster and smoother;

[0048] In Step 5, the sheet is automatically flipped by 180 degrees by clamping and flipping with the turning machine;

[0049] In Step 6, the sheet enters the gluing room for bonding process operations. Multiple dust removal and odor removal devices are also configured in the gluing area to ensure a dust-free state in the gluing room, and at the same time remove harmful, toxic and irritating odors. After drying, it is transferred to the next process;

[0050] In Step 7, the bonded sheet automatically flows to the front edge grinding machine, and at this time, operations such as edge grinding, grooving and chamfering are carried out. After grinding the parts that need to be edge-ground, the tabletop is formed;

[0051] In Step 8, the sheet after edge grinding and grooving is then automatically conveyed into the cleaning machine for cleaning and drying. The sheets that do not need front edge grinding are directly conveyed into the cleaning machine;

[0052] In step nine, the cleaned sheets automatically flow to the next process for calculating the total number of countertops. Subsequently, the formed countertops are laminated, and after lamination, they are packaged and then automatically shipped and transferred or stacked in the warehouse.

[0053] Each device on this production line is connected to the Internet of Things system, generating data monitoring in the customer's office computer, which is the MES system. It is a platform for comprehensive management of the entire life cycle of equipment that supports device Web configuration, device management, device monitoring, fault warning, equipment maintenance, equipment data analysis, and application. The device relies on intelligent gateway devices for connection, pushing data to the cloud server. The cloud configuration platform obtains data from the server for display, capable of achieving million-level data concurrency, second-level real-time data changes, and 7*24-hour uninterrupted operation.

[0054] The client is divided into a PC client, a WEB client, and a mobile client (Android App and IOS App). The PC client can achieve functions such as remote monitoring and downloading, data reading and writing, fault alarm, video monitoring, and historical data recording; the WEB client can be directly accessed through a browser or accessed across platforms, but does not support remote downloading; the mobile client supports the Android or IOS system and can achieve alarm push, but does not support remote downloading.

[0055] At the same time, the client needs to install corresponding software. The client software is divided into PC client software and mobile client software (mobile phone APP). The PC client software is used on the PC to achieve remote monitoring of the device, downloading, data reading and writing, fault alarm, video monitoring, and historical data recording, etc. The mobile client software is installed on the mobile device such as a mobile phone and can achieve functions such as data reading and writing, fault alarm, and historical data recording.

[0056] Through the client, the following functions can be helped for the customer:

[0057] 1. Remotely view the operating parameters, status, etc. of the device to help the customer check the device operation at any time;

[0058] 2. View and receive device alarm information at any time to master the device fault status and fault cause in the first time;

[0059] 3. Can remotely upload, download, and debug PLC programs without going on-site for business trips, reducing travel costs;

[0060] 4. Can save and view historical data, facilitating tracking of the historical operation status of the device;

[0061] 5. Can monitor and view real-time images through the camera to master the on-site situation at any time.

[0062] The beneficial effects of the present invention are as follows: The production line provided by the present invention greatly improves the production capacity, and the standardization of the processed products significantly enhances the product quality. During the use of the assembly line, from the first upper plate process to the finished product, it is all automated production by equipment, without any highly difficult labor work in the process, eliminating all the physical labor of workers, and greatly reducing the number of laborers and problems such as work-related injuries caused thereby.

[0063] The present invention achieves the goals of improving production efficiency, reducing labor intensity, reducing the number of laborers, reducing the phenomenon of board damage, reducing dust in the working area and pollution to the surrounding environment, having environmental protection benefits, being able to improve the product quality, with a high degree of automation of the entire production line, greatly reducing the number of laborers and problems such as work-related injuries and pneumoconiosis caused thereby, and being able to fully meet the production requirements of automation, equipment and industrialization, and meet the usage requirements of each family and each house.

[0064] Since the present invention is a full-process assembly line production, there is no secondary or tertiary handling of the boards, so the damage caused by handling is greatly reduced. And because it is designed for dust prevention, the dust and the like generated by the entire production line are invisible. In addition to protecting the health of the staff, it also improves the environmental protection ability. At the same time, the entire production line features high production capacity, high quality, labor saving, space saving and environmental protection.

[0065] Through the Internet of Things system, the present invention can understand the situation of the entire assembly line at any time: production situation, production scheduling situation, equipment situation (rotation speed, temperature, memory, failure, after-sales, etc.) and production capacity situation, etc., so as to more conveniently manage production, timely check equipment failures, and be able to view all the past of this assembly line at any time.

[0066] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0067] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flexible automatic production line for high-precision quartz countertops, including an automatic loading machine (1), characterized in that: On the left side of the automatic loading machine (1), a sheet feeding conveyor (2) is fixedly installed. On the left side of the sheet feeding conveyor (2), a blanking cutting machine (3) is fixedly installed. On the left side of the blanking cutting machine (3), a sheet discharging conveyor (4) is fixedly installed. On the left side of the sheet discharging conveyor (4), a multi-knife cutting machine (5) is fixedly installed. On the left side of the multi-knife cutting machine (5), a first automatic conveyor (6) is fixedly installed. On the left side of the first automatic conveyor (6), a horizontal cutting machine (7) is fixedly installed. On the left side of the horizontal cutting machine (7), a second automatic conveyor (8) is fixedly installed. At the end of the second automatic conveyor (8), a first positioning conveyor (9) is fixedly installed. On the left side of the first positioning conveyor (9), a semi-automatic turntable (10) is fixedly installed. On the left side of the semi-automatic turntable (10), a hole punching machine (11) is fixedly installed. On the left side of the first positioning conveyor (9), a four-meter conveyor (12) is fixedly installed. On the left side of the four-meter conveyor (12), a second positioning conveyor (14) is fixedly installed. On the left side of the hole punching machine (11), an automatic turntable (13) is fixedly installed. On the left side of the second positioning conveyor (14), a conveying turntable (15) is fixedly installed; In front of the conveying turntable (15), a 45-degree cutting machine (16) is fixedly installed. On the left side of the conveying turntable (15), a first cleaning machine (17) is fixedly installed. On the left side of the first cleaning machine (17), a turning machine (18) is fixedly installed. Behind the first automatic conveyor (6), a water stop strip conveyor (19) is fixedly installed. On the left side of the water stop strip conveyor (19), a water stop strip edge grinding machine (20) is fixedly installed. On the left side of the turning machine (18), an adhesive room (21) is fixedly installed. On the left side of the adhesive room (21), a front edge grinding machine (22) is fixedly installed. On the left side of the front edge grinding machine (22), a second cleaning machine (23) is fixedly installed. On the left side of the second cleaning machine (23), an inspection station (24) is fixedly installed. On the left side of the inspection station (24), a film sticking station (25) is fixedly installed. On the left side of the film sticking station (25), a packaging station (26) is fixedly installed.

2. The flexible automatic production line for high-precision quartz countertops according to claim 1, characterized in that: The automatic loading machine (1) is located above the upper right part of the sheet feeding conveyor (2). The blanking cutting machine (3) realizes the feeding action through the sheet feeding conveyor (2). The multi-knife cutting machine (5) is provided with an automatic hole punching and grinding machine and an edge grinding machine.

3. The flexible automatic production line for high-precision quartz countertops according to claim 1, characterized in that: The number of the semi-automatic turntables (10) is two, and the two semi-automatic turntables (10) are respectively located in front of and behind the first positioning conveyor (9). The number of the hole punching machines (11) is two, and the two hole punching machines (11) are respectively located in front of and behind the four-meter conveyor (12). The number of the automatic turntables (13) is two, and the two automatic turntables (13) are respectively located in front of and behind the second positioning conveyor (14).

4. The flexible automatic production line for high-precision quartz countertops according to claim 1, characterized in that: The length of the conveying turntable (15) is three meters, and a universal wheel frame is fixedly installed between the conveying turntable (15) and the 45-degree cutting machine (16).

5. The flexible automatic production line for high-precision quartz countertops according to claim 1, characterized in that: The first cleaning machine (17) and the second cleaning machine (23) are of the same model. The model of the first cleaning machine (17) is LG-QX800, and the model of the front edge grinding machine (22) is LG-YH3000.

6. The flexible automatic production line for high-precision quartz countertops according to claim 1, characterized in that: Inside the adhesive room (21), there is an adhesive rack, and a dust removal device is fixedly installed inside the adhesive room (21).

7. A processing technology for a flexible automatic production line of high-precision quartz countertops, characterized in that, It includes the following steps: Step 1, sheet cutting; Step 2, hole opening; Step 3, 45-degree cutting; Step 4, cleaning; Step 5, automatically flipping the sheet by 180 degrees; Step 6, gluing; Step 7, edge grinding and grooving; Step 8, cleaning and drying; Step 9, inspection, film pasting and packaging; In Step 1, the sheet is automatically loaded onto the sheet feeding conveyor by the automatic loading machine. The sheet feeding conveyor transfers the sheet to the cutting machine to be automatically cut into the required processing size standard. After cutting, it is transferred to the multi-knife cutting machine for multi-knife slicing, and then transferred to the horizontal cutting machine for horizontal length cutting to complete the cutting process; In Step 2, the cut sheet is transferred to the hole opening machine for basin hole opening. The sheets that do not need hole opening are normally conveyed by the first positioning conveyor to the four-meter conveyor to enter the next process. The sheets that need hole opening are transferred to the entrance of the hole opening machine by the semi-automatic turntable, and then conveyed out through the automatic turntable; In Step 3, after the sheet is conveyed to the conveying turntable, the sheets that need to be cut at 45 degrees are automatically lifted, conveyed to the universal wheel rack by the belt, and then enter the 45-degree cutting machine for processing. The sheets that do not need 45-degree cutting are directly fed into the next process; In Step 4, the sheets after 45-degree cutting are sent to the cleaning machine for cleaning and drying. The cleaning and drying treatment can make the next bonding process more convenient, faster and smoother; In Step 5, the sheet is automatically flipped by 180 degrees by clamping and turning over with the turning plate machine; In Step 6, the sheet enters the adhesive room for bonding process operations. Multiple dust removal and odor removal devices are also configured in the adhesive area to ensure a dust-free state in the adhesive room, and at the same time remove harmful, toxic and irritating odors. After drying, it is transferred to the next process; In Step 7, the bonded sheet automatically flows to the front edge grinding machine, where edge grinding, grooving and chamfering operations are carried out. After the part that needs to be edge ground is ground, the tabletop is formed; In Step 8, the sheet after edge grinding and grooving is then automatically conveyed into the cleaning machine for cleaning and drying. The sheets that do not need front edge grinding are directly conveyed into the cleaning machine; In Step 9, the cleaned sheet automatically flows to the next process for calculating the total number of tabletops, and then the formed tabletop is pasted with film. After film pasting, it is packaged, and then automatically shipped and transferred or stacked in the warehouse.

8. The processing technology for a flexible automatic production line of high-precision quartz countertops according to claim 7, characterized in that: In Step 1, the remaining edge materials generated by cutting flow out through the second automatic conveyor. The water retaining strips obtained by multi-knife slicing are automatically sorted into the water retaining strip conveyor, and then transferred to the water retaining strip edge grinding machine for edge grinding and chamfering treatment, and then conveyed to the adhesive room through the four-meter conveyor for bonding treatment.

Citation Information

Patent Citations

  • High-precision quartz stone table board flexible automatic production line

    CN213829731U