Automatic detection and capping machine for penicillin bottles

Abstract

The present application relates to the technical field of penicillin bottle production, in particular to an automatic detection and arranging machine for penicillin bottles, comprising a rack, a bottle arranging channel, an arranging mechanism, a visual pattern detection mechanism and a waste bottle kicking mechanism installed on the rack; the bottle arranging channel comprises a bottle arranging pulley set and a bottle sliding plate, the bottle sliding plate is in the form of an inclined plate, the arranging mechanism comprises two bottle blocking assemblies and two groups of sensors, the visual pattern detection mechanism comprises an industrial computer, a visual detection camera and a light source, the arranging mechanism arranges the penicillin bottles in the bottle arranging channel in uniform intervals, the industrial computer in the visual pattern detection mechanism receives signals returned by each sensor, analyzes the data and issues instructions to control the operation of each component, the visual detection camera can identify defective penicillin bottles through visual detection and analysis, the waste bottle kicking mechanism pushes the defective bottles out, and the bottle turning mechanism adjusts the orientations of the bottle mouths of the penicillin bottles to be consistent, and the present application further provides a method for using the automatic detection and arranging machine for penicillin bottles.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of penicillin bottle production, in particular to an automatic detection and sorting machine for penicillin bottles. BACKGROUND

[0002] A penicillin bottle is a small glass bottle, which is filled with an injection and sealed with a rubber plug, and is suitable for injection bottles and oral liquid bottles in various medical industries. The penicillin bottle is light-proof, transparent, and reduces photochemical degradation, and can observe the state inside the bottle and the capacity of the bottle. Since the penicillin bottle is packaged with a plastic packaging film, the plastic film must be removed, so the unpacking is a key part of the production line of finished injection bottles, oral liquid bottles, etc. After the penicillin bottle is unpacked, it is introduced into the hopper as a whole, and the disordered penicillin bottles need to be arranged and transported with the bottle mouths upward, so that the subsequent filling of the penicillin bottles can be facilitated.

[0003] The application with publication number CN201711454151.4 discloses a penicillin bottle sorting machine, which comprises a rack, a hopper arranged on the rack, a carding device, a bottle sorting device and a bottle pushing device arranged on the rack; the carding device is arranged downstream of the hopper, and the bottle sorting device is arranged downstream of the carding conveying groove. After the penicillin bottles in the hopper are carded by the carding device, they are conveyed in a row in the up-down direction, and then the penicillin bottles are deflected by 90° by the bottle sorting device and stand up. The sorting machine does not need to consider the orientation of the bottle mouth of the penicillin bottle, and the efficiency and success rate of the sorting are higher.

[0004] The application with publication number CN201010297319.7 discloses a penicillin bottle sorting machine, which comprises a conveying mechanism, an equal-division disc sorting mechanism and a power transmission mechanism. The conveying mechanism is composed of a conveying belt, penicillin bottles and a sensor, and the sensor is arranged above the conveying belt. The center of the equal-division disc is connected to the rotating shaft of the power transmission mechanism. The equal-division disc is characterized in that a plurality of uniformly arranged open grooves are formed in the circumferential direction of the equal-division disc, a bottle collecting track plate is inserted into the open grooves, and the bottle collecting track plate is fixed on the table together with a bottle collecting support plate. The rotating shaft drives the equal-division disc to rotate in a gap mode. The invention has a simple structure and stable operation, does not need additional lubrication, and is composed of all low-voltage electrical appliances, thereby reducing labor intensity and production cost. The invention can be widely applied to the penicillin bottle forming industry and the penicillin bottle sorting industry. The automatic sorting and tray loading of the penicillin bottles are realized, and the working efficiency of the sorting and the quality of the products are improved.

[0005] However, the above-mentioned patents still have the following problems:

[0006] The processed penicillin bottles are disordered, and need to be arranged in order with the bottle mouths upward. In the arrangement process, the disordered penicillin bottles are prone to collision, causing damage to the bottle body and economic loss, and the broken bottle residues stay on the conveying machine for a long time, causing damage to the machine.

[0007] The sorting of the waste bottles needs a large amount of manual work, and the production efficiency is low, and there are error rates and operation risks.

[0008] Most of the bottle sorting devices have single function, and need other devices to complete the whole set of penicillin bottle detection and arrangement work, and do not have the functions of arrangement, detection, sorting and centralized collection. SUMMARY

[0009] The present application provides a sorting mechanism for arranging penicillin bottles in sections, a visual pattern detection mechanism for identifying waste penicillin bottles, a waste bottle kicking mechanism for pushing waste products into a bottle sliding channel, and an automatic penicillin bottle detection and sorting machine for changing the transmission position of the penicillin bottles.

[0010] The basic scheme of the present application is as follows: an automatic penicillin bottle detection and sorting machine, comprising a rack, a bottle sorting channel is arranged on the rack, according to the movement direction of the penicillin bottles on the bottle sorting channel, a sorting mechanism, a visual pattern detection mechanism and a waste bottle kicking mechanism are sequentially installed on the rack from the first end to the end of the bottle sorting channel;

[0011] The bottle sorting channel comprises a bottle sorting pulley set and a bottle sliding plate, the bottle sliding plate is in the form of an inclined plate, the horizontal plane of the first end of the penicillin bottle movement of the bottle sliding plate is higher than the horizontal plane of the end of the penicillin bottle movement of the bottle sliding plate, the bottle sorting pulley set is installed on the rack, and the bottle sliding plate is arranged on the side of the pulley set;

[0012] The sorting mechanism is arranged at the middle end of the bottle sorting channel, the sorting mechanism comprises a bottle blocking assembly and a sensor, the bottle blocking assembly and the sensor are respectively arranged on the two sides of the bottle sorting pulley set, and the bottle blocking assembly moves after receiving the signal of the sensor;

[0013] The visual pattern detection mechanism is used for detecting whether the external size of the penicillin bottle meets the requirements, the visual pattern detection mechanism comprises an industrial computer, a visual detection camera and two light sources, the visual pattern detection mechanism is installed on the side of the rack, the industrial computer is installed on the rack, a plurality of control elements are arranged in the industrial computer, the visual detection camera is installed at the middle of the front end of the visual pattern detection mechanism, the two light sources are symmetrically arranged on the two sides of the visual detection camera, and the visual detection camera and the light sources are both directed towards the bottle sorting channel.

[0014] The waste bottle kicking mechanism comprises a kicking cylinder bracket, a kicking cylinder, a kicking telescopic rod, a kicking block and a bottle sliding channel, the kicking cylinder is installed on the rack through the kicking cylinder bracket, one end of the kicking telescopic rod is arranged in the kicking cylinder, the other end of the kicking telescopic rod is connected with the kicking block, and the free end of the kicking block is directed towards the bottle sliding channel; the bottle sliding channel and the kicking cylinder are respectively arranged on the two sides of the bottle sorting channel.

[0015] The bottle sorting machine is provided with a bottle sorting channel, a sorting mechanism, a visual pattern detection mechanism, a waste bottle kicking mechanism and other conveying auxiliary mechanisms. The bottle sorting channel is provided with a bottle sliding plate. When the finished vials are added into the bottle sorting machine, the sliding plate can play a buffering role to prevent the vials from being damaged due to violent collision after falling or from falling out of the bottle sorting machine due to excessive number of vials. The sorting mechanism adopts two bottle blocking assemblies and two groups of sensors to uniformly and interval arrange the vials in the bottle sorting channel, so as to facilitate the detection of the next process and avoid misoperation due to too dense arrangement. The visual pattern detection mechanism is provided with an industrial computer, a visual detection camera and a light source. The industrial computer receives the signals returned by the sensors, analyzes the data and issues instructions to control the operation of each component to complete the required actions. The visual detection camera can identify the defective vials through visual detection and analysis and return the information to the industrial computer. The light source cooperates with the light control switch and the visual detection camera to improve the light control precision and identification accuracy. The waste bottle kicking mechanism pushes the waste bottles into the bottle sliding channel after receiving the instructions from the central control computer, so as to automatically select the qualified vial products into the next process.

[0016] Preferably, a bottle turning mechanism and a first bottle pushing mechanism are further installed on the rack.

[0017] The bottle turning mechanism comprises a first bottle turning channel, a second bottle turning channel, a bottle turning hook support, a bottle turning hook and two bottle turning support plates. The bottle turning hook support is installed on the bottle turning support plate. The bottle turning hook is rotatably connected to the bottle turning hook support by bolts. The bottle turning hook is arranged at the top end of the first bottle turning channel. The front end of the second bottle turning channel is arranged at the bottom end of the first bottle turning channel. The two bottle turning support plates are symmetrically arranged on both sides of the first bottle turning channel and the second bottle turning channel.

[0018] The first bottle pushing mechanism comprises a box, a first bottle pushing cylinder, a first bottle pushing telescopic rod, a bottle pushing sensor, a first bottle pushing block and a bottle pushing support plate. The bottle pushing support plate is installed on the rack. The first bottle pushing cylinder and the box are installed on the bottle pushing support plate. One end of the first bottle pushing telescopic rod is arranged in the first bottle pushing cylinder. The other end of the first bottle pushing telescopic rod is provided with the first bottle pushing block.

[0019] The bottle turning mechanism is provided with a first bottle turning channel, a second bottle turning channel and a bottle turning hook. The finished penicillin bottles conveyed by the kicking waste bottle mechanism have certain intervals, but the orientations of the bottle mouths are not consistent. The bottle turning hook is used to hook the penicillin bottles with the bottle mouths facing forward. The penicillin bottles are turned over by the friction with the first bottle turning channel, and then fall into the second bottle turning channel. When the penicillin bottles with the bottle bottoms facing forward are encountered, the bottle turning hook can be pushed away and the penicillin bottles directly enter the second bottle turning channel. The first bottle pushing mechanism receives the penicillin bottles conveyed from the bottle turning mechanism into the material box. After the pushing sensor detects a signal, the signal is transmitted to the central control machine. After analysis, the central control machine sends a command to control the first bottle pushing cylinder to act, and the first bottle pushing telescopic rod is extended to push the penicillin bottles into the bottle arranging channel.

[0020] Preferably, a second bottle pushing mechanism and a bottle arranging channel are further arranged on the rack. The second bottle pushing mechanism comprises an upper fixed block, a sliding table cylinder, a first connecting plate, a plurality of stand columns, a lower fixed block, a first bottle pushing baffle, a second connecting plate, a second bottle pushing block, a second bottle pushing telescopic rod and a second bottle pushing cylinder.

[0021] The upper ends of the plurality of stand columns are connected with the bottom of the upper fixed block, and the lower ends of the plurality of stand columns are connected with the top of the lower fixed block. The upper fixed block and the lower fixed block are both fixed on the second connecting plate by bolts. The sliding table cylinder is in sliding connection with the plurality of stand columns. Four thread holes distributed in four corners are arranged on the sliding table cylinder. The first connecting plate is fixedly connected with the sliding table cylinder by bolts. The first connecting plate is provided with a first bottle pushing baffle fixedly connected by bolts. The sliding table cylinder is located directly above the bottle arranging channel. The second bottle pushing cylinder is installed on the rack. One end of the second bottle pushing telescopic rod is arranged in the second bottle pushing cylinder, and the other end of the second bottle pushing telescopic rod is connected with the second bottle pushing block. The free end of the second bottle pushing block faces the bottle arranging channel.

[0022] The bottle arranging channel comprises a bottle arranging main pulley, a bottle arranging main pulley support, a bottle arranging belt, a bottle arranging auxiliary pulley support, a bottle arranging auxiliary pulley and a bottle arranging motor. The bottle arranging main pulley support and the bottle arranging auxiliary pulley support are both installed on the rack. The bottle arranging main pulley is installed on the bottle arranging main pulley support. The bottle arranging auxiliary pulley is installed on the bottle arranging auxiliary pulley support. The output end of the bottle arranging motor is connected with the bottle arranging main pulley. A material tray is arranged in front of the bottle arranging channel.

[0023] The second bottle pushing mechanism is arranged above the bottle arranging channel, and the second bottle pushing mechanism pushes the vials in the bottle arranging channel into the tray for collection.

[0024] Preferably, the bottle blocking assembly and the sensor are each provided with two groups, i.e., a first bottle blocking assembly and a second bottle blocking assembly, and a first sensor and a second sensor.

[0025] The first bottle blocking assembly comprises a first bottle blocking cylinder, a first bottle blocking telescopic rod, a first bottle blocking block and a first bottle blocking plate, the first bottle blocking cylinder is mounted on the rack, one end of the first bottle blocking telescopic rod is arranged in the first bottle blocking cylinder, the other end of the first bottle blocking telescopic rod is provided with the first bottle blocking block, and the first bottle blocking plate is mounted on the first bottle blocking block.

[0026] The second bottle blocking assembly comprises a second bottle blocking cylinder, a second bottle blocking telescopic rod, a second bottle blocking block and a second bottle blocking plate, the second bottle blocking cylinder is mounted on the rack, one end of the second bottle blocking telescopic rod is arranged in the second bottle blocking cylinder, the other end of the second bottle blocking telescopic rod is provided with the second bottle blocking block, and the second bottle blocking plate is mounted on the second bottle blocking block.

[0027] The first sensor and the second sensor are symmetrically arranged on the other side of the bottle arranging channel, the first sensor and the second sensor are distributed at intervals, the first sensor is located in the front of the first bottle blocking cylinder, and the second sensor is located between the first bottle blocking cylinder and the second bottle blocking cylinder.

[0028] The third bottle blocking assembly and the third sensor are symmetrically distributed, the third bottle blocking assembly comprises a third bottle blocking cylinder support, a third bottle blocking cylinder, a third bottle blocking telescopic rod, a third bottle blocking block and a third bottle blocking plate; the third bottle blocking cylinder is installed on the third bottle blocking cylinder support, one end of the third bottle blocking telescopic rod is arranged in the third bottle blocking cylinder, the other end of the third bottle blocking telescopic rod is provided with the third bottle blocking block, and the third bottle blocking plate is installed on the third bottle blocking block; the fourth bottle blocking assembly comprises a fourth bottle blocking cylinder support, a fourth bottle blocking cylinder, a fourth bottle blocking telescopic rod, a fourth bottle blocking block and a fourth bottle blocking plate; the fourth bottle blocking cylinder is installed on the fourth bottle blocking cylinder support, one end of the fourth bottle blocking telescopic rod is arranged in the fourth bottle blocking cylinder, the other end of the fourth bottle blocking telescopic rod is provided with the fourth bottle blocking block, and the fourth bottle blocking plate is installed on the fourth bottle blocking block.

[0029] The third bottle blocking assembly and the fourth bottle blocking assembly are provided at both ends of the bottle conveying channel, the third bottle blocking assembly and the fourth bottle blocking assembly simultaneously act under the instruction of the central control machine, the third sensor symmetrically distributed with the third bottle blocking assembly is provided at the entry end of the bottle conveying channel, the third sensor counts the number of the penicillin bottles entering the bottle conveying channel, and transmits information back to the central control machine when the number reaches the set value; the central control machine analyzes the information and sends an instruction to control the third bottle blocking cylinder and the fourth bottle blocking cylinder to act, the third bottle blocking plate and the fourth bottle blocking plate are extended, the third bottle blocking plate prevents the subsequent penicillin bottles from entering the bottle conveying channel, and the fourth bottle blocking plate prevents the penicillin bottles at the end of the bottle conveying channel from falling out.

[0030] Preferably, the bottle arranging channel further comprises a bottle arranging main pulley, a bottle arranging main pulley support, a bottle arranging belt, a bottle arranging motor, a bottle arranging auxiliary pulley support and a bottle arranging auxiliary pulley, the bottle arranging main pulley support and the bottle arranging auxiliary pulley support are both installed on the rack, the bottle arranging main pulley is installed on the bottle arranging main pulley support, the bottle arranging auxiliary pulley is installed on the bottle arranging auxiliary pulley support, the bottle arranging main pulley and the bottle arranging auxiliary pulley are transmissionally connected through the bottle arranging belt, and the bottle arranging main pulley is driven by the bottle arranging motor.

[0031] The first bottle turning channel comprises a first bottle turning main pulley, a first bottle turning belt and a first bottle turning auxiliary pulley, the first bottle turning main pulley and the first bottle turning auxiliary pulley are both installed on the bottle turning support plate, and the first bottle turning main pulley and the first bottle turning auxiliary pulley are transmissionally connected through the first bottle turning belt; the second bottle turning channel comprises a second bottle turning main pulley, a second bottle turning belt and a second bottle turning auxiliary pulley, the second bottle turning main pulley and the second bottle turning auxiliary pulley are both installed on the bottle turning support plate, and the second bottle turning main pulley and the second bottle turning auxiliary pulley are transmissionally connected through the second bottle turning belt.

[0032] The bottle sorting main pulley and the bottle sorting auxiliary pulley are provided with a bottle sorting belt, and a pulley transmission set is formed, the main pulley provides power, and the auxiliary pulley assists in transmission, and the bottle sorting belt conveys the vials into the next process.

[0033] Preferably, the machine frame is further provided with a pneumatic circuit, a plurality of parallel pneumatic valves are arranged in the pneumatic circuit, the pneumatic valves are five-position three-way electromagnetic valves, and the plurality of five-position three-way electromagnetic valves are connected with the first vial blocking cylinder, the second vial blocking cylinder, the third vial blocking cylinder, the fourth vial blocking cylinder, the vial kicking cylinder, the first vial pushing cylinder, the sliding table cylinder and the second vial pushing cylinder respectively.

[0034] The central control machine is further provided with a central control circuit, a plurality of current relays, a plurality of magnetic ring switches, a plurality of photoelectric switches and buttons are arranged in the central control circuit, the buttons include a start button and a reset button, the plurality of current relays are connected in parallel and connected in series with the plurality of five-position three-way electromagnetic valves, the plurality of magnetic ring switches, photoelectric switches, start buttons and reset buttons are connected in parallel with each other, and the plurality of magnetic ring switches, photoelectric switches, start buttons and reset buttons are connected in series with a plurality of control elements.

[0035] The central control circuit is further provided with a self-locking button, an emergency stop button, a first circuit breaker and a second circuit breaker, the first circuit breaker and the second circuit breaker are connected in parallel, the self-locking button, the emergency stop button and the second circuit breaker are connected in series, and a plurality of speed regulating power supplies are arranged in parallel on the central control circuit, and the plurality of speed regulating power supplies are connected in series with a vial sorting motor, a vial turning motor and a vial arranging motor (1206).

[0036] The plurality of current relays are connected in series with the plurality of five-position three-way electromagnetic valves, the five-position three-way electromagnetic valves are controlled to act, each cylinder is controlled to extend and retract, each pushing block is controlled to cooperate to complete a required action, the second circuit breaker is connected in series with main control buttons such as the self-locking button and the emergency stop button, a commonly used 220V voltage is changed into a 24V voltage required by the vial sorting machine in the circuit, and the emergency stop button immediately interrupts the operation of the machine in the event of an emergency.

[0037] The working principle and advantages of the present application are as follows:

[0038] The present application provides a sorting mechanism for arranging vials in sections, a visual pattern detection mechanism for identifying defective vials, a kicking mechanism for pushing the defective vials into a vial sliding channel, and a pushing mechanism for changing the transmission position of the vials.

[0039] When the finished vials are added to the vial sorting machine, the sliding screen plate can act as a buffer to prevent the vials from being damaged due to violent impact after falling, or from being mixed and falling out of the vial sorting machine due to excessive number of vials.

[0040] The collating mechanism arranges the penicillin bottles in the bottle arranging channel uniformly and evenly, facilitates detection of the next process, and avoids misoperation caused by too dense arrangement and identification error;

[0041] The industrial computer in the visual pattern detection mechanism receives signals returned by each sensor, analyzes data, and issues instructions to control each component to work and complete corresponding required actions. The visual detection camera can identify defective penicillin bottles through visual detection and analysis.

[0042] The waste bottle kicking mechanism pushes out the waste bottles, and the bottle turning mechanism adjusts the bottle mouths of the penicillin bottles to be consistent. BRIEF DESCRIPTION OF DRAWINGS

[0043] Figure 1 It is a top view structural schematic diagram of the penicillin bottle automatic detection bottle arranging machine.

[0044] Figure 2 It is a partial enlarged view of the A part. Figure 1

[0045] Figure 3 It is a partial enlarged view of the B part. Figure 1

[0046] Figure 4 It is a partial enlarged view of the C part. Figure 1

[0047] Figure 5 It is a structural schematic diagram of the bottle arranging channel in the penicillin bottle automatic detection bottle arranging machine.

[0048] Figure 6 It is a structural schematic diagram of the waste bottle kicking mechanism in the penicillin bottle automatic detection bottle arranging machine.

[0049] Figure 7 It is a structural schematic diagram of the bottle turning mechanism in the penicillin bottle automatic detection bottle arranging machine.

[0050] Figure 8 It is a structural schematic diagram of the first bottle pushing mechanism in the penicillin bottle automatic detection bottle arranging machine.

[0051] Figure 9 It is a structural schematic diagram of the second bottle pushing mechanism in the penicillin bottle automatic detection bottle arranging machine.

[0052] Figure 10 It is a structural schematic diagram of the bottle arranging channel in the penicillin bottle automatic detection bottle arranging machine.

[0053] Figure 11 It is a pneumatic circuit schematic diagram in the penicillin bottle automatic detection bottle arranging machine.

[0054] ​​​Figure 12 The first schematic diagram of the control circuit of the automatic detection and sorting machine for the penicillin bottle is shown in the figure;

[0055] Figure 13 The second schematic diagram of the control circuit of the automatic detection and sorting machine for the penicillin bottle is shown in the figure;

[0056] Figure 14 The third schematic diagram of the control circuit of the automatic detection and sorting machine for the penicillin bottle is shown in the figure;

[0057] Figure 15 The fourth schematic diagram of the control circuit of the automatic detection and sorting machine for the penicillin bottle is shown in the figure.

[0058] The reference signs involved in the figure are:

[0059] Rack 1;

[0060] Bottle sorting channel 2; bottle sorting main pulley 201; bottle sorting main pulley support 202; bottle sorting belt 203; bottle sorting auxiliary pulley support 204; bottle sorting auxiliary pulley 205; bottle sliding plate 206;

[0061] Sorting mechanism 3; first bottle blocking assembly 301; first bottle blocking cylinder 3011; first bottle blocking telescopic rod 3012; first bottle blocking block 3013; first bottle blocking plate 3014; second bottle blocking assembly 302; second bottle blocking cylinder 3021; second bottle blocking telescopic rod 3022; second bottle blocking block 3023; second bottle blocking plate 3024; first sensor 303; second sensor 304;

[0062] Visual pattern detection mechanism 4;

[0063] Waste bottle kicking mechanism 5; support 501; bottle kicking cylinder 502; bottle kicking telescopic rod 503; bottle kicking block 504; bottle sliding channel 505;

[0064] Bottle turning mechanism 6; first bottle turning channel 6a; second bottle turning channel 6b; first bottle turning main pulley 601; first bottle turning belt 602; bottle turning hook support 603; bottle turning hook 604; first bottle turning auxiliary pulley 605; second bottle turning main pulley 606; second bottle turning belt 607; second bottle turning auxiliary pulley 608; bottle turning support plate 609;

[0065] First bottle pushing mechanism 7; material box 701; first bottle pushing cylinder 702; first bottle pushing telescopic rod 703; first bottle pushing block 704; bottle pushing support plate 705;

[0066] Third bottle blocking assembly 8; third bottle blocking cylinder support 801; third bottle blocking cylinder 802; third bottle blocking telescopic rod 803; third bottle blocking block 804; third bottle blocking plate 805;

[0067] Third sensor 9;

[0068] Second bottle pushing mechanism 10; upper fixed block 1001; slide cylinder 1002; first connecting plate 1003; column 1004; lower fixed block 1005; first bottle pushing baffle 1006; second connecting plate 1007; second bottle pushing block 1008; second bottle pushing telescopic rod 1009; second bottle pushing cylinder 1010.

[0069] Fourth bottle stop assembly 11; Fourth bottle stop cylinder bracket 1101; Fourth bottle stop cylinder 1102; Fourth bottle stop telescopic rod 1103; Fourth bottle stop block 1104; Fourth bottle stop plate 1105;

[0070] Bottle discharge channel 12; main bottle discharge pulley 1201; main bottle discharge pulley bracket 1202; bottle discharge belt 1203; auxiliary bottle discharge pulley bracket 1204; auxiliary bottle discharge pulley 1205; bottle discharge motor 1206;

[0071] Material tray 13. Detailed Implementation

[0072] The following detailed explanation illustrates the specific implementation methods: Example 1:

[0073] like Figures 1-14 As shown, the automated bottle inspection and unscrambling machine for vials includes a frame 1, on which a bottle unscrambling channel 2 is provided. According to the direction of movement of vials on the bottle unscrambling channel 2, a sorting mechanism 3, a visual graphic detection mechanism 4 and a waste bottle kicking mechanism 5 are sequentially installed on the frame 1 from the first end to the last end of the bottle unscrambling channel 2.

[0074] The bottle feeding channel 2 includes a bottle feeding pulley assembly and a sliding plate 206. The sliding plate 206 has an inclined plate structure. The horizontal plane of the first moving end of the bottle on the sliding plate 206 is higher than the last moving end of the bottle on the sliding plate 206. The bottle feeding pulley assembly is mounted on the frame 1, and the sliding plate 206 is placed on the side of the pulley assembly.

[0075] The sorting mechanism 3 is located in the middle of the bottle feeding channel 2. The sorting mechanism 3 includes a bottle blocking assembly and a sensor. The bottle blocking assembly and the sensor are respectively placed on both sides of the bottle feeding pulley assembly. The bottle blocking assembly moves after receiving the signal from the sensor.

[0076] The visual graphic inspection mechanism 4 is used to inspect whether the external dimensions of the vials meet the requirements. The visual graphic inspection mechanism 4 includes an industrial control computer, a visual inspection camera, and two light sources. The visual graphic inspection mechanism 4 is installed on the side of the frame 1. The industrial control computer is installed on the frame 1 and has multiple control components. The visual inspection camera is installed at the front center of the visual graphic inspection mechanism 4. The two light sources are symmetrically placed on both sides of the visual inspection camera, and both the visual inspection camera and the light sources face the vial feeding channel 2.

[0077] The kicking waste bottle mechanism 5 comprises a kicking bottle cylinder support 501, a kicking bottle cylinder 502, a kicking bottle telescopic rod 503, a kicking bottle block 504 and a bottle sliding channel 505. The kicking bottle cylinder 502 is installed on the rack through the kicking bottle cylinder support 501. One end of the kicking bottle telescopic rod 503 is placed in the kicking bottle cylinder 502, and the other end of the kicking bottle telescopic rod 503 is connected with the kicking bottle block 504, and the free end of the kicking bottle block 504 faces the bottle sliding channel 505. The bottle sliding channel 505 and the kicking bottle cylinder 502 are respectively arranged on both sides of the bottle sorting channel 2.

[0078] The bottle sorting machine is provided with a bottle sorting channel 2, a sorting mechanism 3, a visual pattern detection mechanism 4 and a kicking waste bottle mechanism 5 and other conveying auxiliary mechanisms. The bottle sorting channel 2 is provided with a bottle sliding plate 206. When the finished vials are added into the bottle sorting machine, the bottle sliding plate 206 can play a buffering role to prevent the vials from being damaged due to violent collision after falling or falling out of the bottle sorting machine due to too many vials. The sorting mechanism 3 adopts two bottle blocking assemblies and two groups of sensors to uniformly and evenly arrange the vials in the bottle sorting channel, which facilitates the detection of the next process and avoids misoperation caused by too dense arrangement. The visual pattern detection mechanism 4 is provided with an industrial computer, a visual detection camera and a light source. The industrial computer receives signals returned by each sensor, analyzes data and issues instructions to control the work of each component to complete the required actions. The visual detection camera can identify defective vials through visual detection and analysis and return information to the industrial computer. The light source cooperates with the light control switch and the visual detection camera to improve the light control precision and recognition accuracy. After receiving the instruction from the central control computer, the kicking waste bottle mechanism 5 pushes the waste bottles into the bottle sliding channel, so as to automatically select the qualified vial products into the next process.

[0079] The rack 1 is also provided with a bottle turning mechanism 6 and a first bottle pushing mechanism 7.

[0080] The bottle turning mechanism 6 comprises a first bottle turning channel 6a, a second bottle turning channel 6b, a bottle turning hook support 603, a bottle turning hook 604 and two bottle turning support plates 609. The bottle turning hook support 603 is installed on the bottle turning support plate 609. The bottle turning hook 604 is rotatably connected to the bottle turning hook support 603 through a bolt. The bottle turning hook 604 is placed at the top end of the first bottle turning channel 6a. The front end of the second bottle turning channel 6b is placed at the bottom end of the first bottle turning channel 6a. The two bottle turning support plates 609 are symmetrically arranged on both sides of the first bottle turning channel 6a and the second bottle turning channel 6b.

[0081] The first bottle pushing mechanism 7 includes a material box 701, a first bottle pushing cylinder 702, a first bottle pushing telescopic rod 703, a bottle pushing sensor, a first bottle pushing block 704, and a bottle pushing support plate 705. The bottle pushing support plate 705 is mounted on the frame 1. The first bottle pushing cylinder 702 and the material box 701 are mounted on the bottle pushing support plate 705. One end of the first bottle pushing telescopic rod 703 is placed inside the first bottle pushing cylinder 702, and the other end of the first bottle pushing telescopic rod 703 is provided with the first bottle pushing block 704.

[0082] The bottle-flipping mechanism 6 is equipped with a first bottle-flipping channel 6a, a second bottle-flipping channel 6b, and a bottle-flipping hook 604. Although the finished vials from the waste bottle kicking mechanism 5 are spaced apart, the orientation of the bottle openings is not consistent. The bottle-flipping hook 604 hooks the vials with their openings facing forward. Through friction with the first bottle-flipping channel 6a, the vials' opening orientation is flipped, and they fall into the second bottle-flipping channel 6b. When a vial with its bottom facing forward is encountered, the bottle-flipping hook 604 can be pushed aside, and the vial can directly enter the second bottle-flipping channel 6b. The first bottle-pushing mechanism receives the vials conveyed from the bottle-flipping mechanism 6 and enters the material box 701. After the bottle-pushing sensor detects the signal, it transmits the signal to the central control unit. After analysis, the central control unit issues a command to control the first bottle-pushing cylinder 702 to extend the first bottle-pushing telescopic rod 703 and use the first bottle-pushing block 704 to push the vials into the bottle discharge channel 12. Example 2:

[0083] like Figures 1-14 As shown, the automated bottle inspection and unscrambling machine for vials includes a frame 1, on which a bottle unscrambling channel 2 is provided. According to the direction of movement of vials on the bottle unscrambling channel 2, a sorting mechanism 3, a visual graphic detection mechanism 4 and a waste bottle kicking mechanism 5 are sequentially installed on the frame 1 from the first end to the last end of the bottle unscrambling channel 2.

[0084] The bottle feeding channel 2 includes a bottle feeding pulley assembly and a sliding plate 206. The sliding plate 206 has an inclined plate structure. The horizontal plane of the first moving end of the bottle on the sliding plate 206 is higher than the last moving end of the bottle on the sliding plate 206. The bottle feeding pulley assembly is mounted on the frame 1, and the sliding plate 206 is placed on the side of the pulley assembly.

[0085] The sorting mechanism 3 is located in the middle of the bottle feeding channel 2. The sorting mechanism 3 includes a bottle blocking assembly and a sensor. The bottle blocking assembly and the sensor are respectively placed on both sides of the bottle feeding pulley assembly. The sensor is located on the bottle blocking assembly and moves after receiving the signal from the sensor.

[0086] The visual pattern detection mechanism 4 is used for detecting whether the external size of the vial meets the requirements, and the visual pattern detection mechanism 4 comprises an industrial computer, a visual detection camera and two light sources. The visual pattern detection mechanism 4 is installed on the side of the rack 1, the industrial computer is installed on the rack 1, a plurality of control elements are arranged in the industrial computer, the visual detection camera is installed at the middle of the front end of the visual pattern detection mechanism 4, and the two light sources are symmetrically arranged on the two sides of the visual detection camera and face the vial arranging channel 2.

[0087] The kick-out mechanism 5 comprises a kick cylinder support 501, a kick cylinder 502, a kick cylinder telescopic rod 503, a kick cylinder block 504 and a kick-out channel 505. The kick cylinder 502 is installed on the rack through the kick cylinder support 501. One end of the kick cylinder telescopic rod 503 is arranged in the kick cylinder 502, the other end of the kick cylinder telescopic rod 503 is connected with the kick cylinder block 504, and the free end of the kick cylinder block 504 faces the kick-out channel 505. The kick-out channel 505 and the kick cylinder 502 are arranged on the two sides of the vial arranging channel 2 respectively.

[0088] The vial arranging machine is provided with the vial arranging channel 2, the arranging mechanism 3, the visual pattern detection mechanism 4 and the kick-out mechanism 5 and other conveying auxiliary mechanisms. The vial arranging channel 2 is provided with a vial sliding plate 206. When the processed vials are added into the vial arranging machine, the vial sliding plate 206 can play a buffering role, so that the vials are prevented from being damaged due to violent collision after falling or falling out of the vial arranging machine due to too many vials. The arranging mechanism 3 adopts two vial blocking assemblies and two groups of sensors to uniformly and separately arrange the vials in the vial arranging channel, so as to facilitate detection of the next process and avoid misoperation caused by too dense arrangement. The visual pattern detection mechanism 4 is provided with an industrial computer, a visual detection camera and a light source. The industrial computer receives signals returned by the sensors, analyzes data and issues instructions, controls the work of each component and completes corresponding required actions. The visual detection camera can identify the defective vials through visual detection and analysis, and return information to the industrial computer. The light source improves the light control precision and identification accuracy in cooperation with the light control switch and the visual detection camera. The kick-out mechanism 5 pushes the defective vials into the kick-out channel after receiving the instructions of the central control computer, so as to automatically select the qualified vials into the next process.

[0089] The rack 1 is further provided with a vial turning mechanism 6 and a first vial pushing mechanism 7.

[0090] The bottle turning mechanism 6 comprises a first bottle turning channel 6a, a second bottle turning channel 6b, a bottle turning hook support 603, a bottle turning hook 604 and two bottle turning support plates 609. The bottle turning hook support 603 is installed on the bottle turning support plate 609. The bottle turning hook 604 is rotatably connected to the bottle turning hook support 603 by bolts. The bottle turning hook 604 is arranged at the top end of the first bottle turning channel 6a. The front end of the second bottle turning channel 6b is arranged at the bottom end of the first bottle turning channel 6a. The two bottle turning support plates 609 are symmetrically arranged on the two sides of the first bottle turning channel 6a and the second bottle turning channel 6b.

[0091] The first bottle pushing mechanism 7 comprises a magazine 701, a first bottle pushing cylinder 702, a first bottle pushing telescopic rod 703, a bottle pushing sensor, a first bottle pushing block 704 and a bottle pushing support plate 705. The bottle pushing support plate 705 is installed on the rack 1. The first bottle pushing cylinder 702 and the magazine 701 are installed on the bottle pushing support plate 705. One end of the first bottle pushing telescopic rod 703 is arranged in the first bottle pushing cylinder 702. The other end of the first bottle pushing telescopic rod 703 is provided with the first bottle pushing block 704.

[0092] The bottle turning mechanism 6 is provided with the first bottle turning channel 6a, the second bottle turning channel 6b and the bottle turning hook 604. The finished penicillin bottles pushed by the waste bottle kicking mechanism 5 have a certain interval, but the orientations of the bottle mouths are not consistent. The bottle turning hook 604 hooks the penicillin bottles with the bottle mouths facing forward. The penicillin bottles are turned over by the friction with the first bottle turning channel 6a and then fall into the second bottle turning channel 6b. When the penicillin bottles with the bottle bottoms facing forward are encountered, the bottle turning hook 604 can be pushed away and the penicillin bottles directly enter the second bottle turning channel 6b. The first bottle pushing mechanism receives the penicillin bottles conveyed from the bottle turning mechanism 6 into the magazine 701. After the bottle pushing sensor detects a signal, the signal is transmitted to the central control machine. After analysis, the central control machine sends a command to control the first bottle pushing cylinder 702 to act and extend the first bottle pushing telescopic rod 703. The first bottle pushing block 704 pushes the penicillin bottles into the bottle arranging channel 12.

[0093] The rack 1 is further provided with a second bottle pushing mechanism 10 and a bottle arranging channel 12. The second bottle pushing mechanism 10 comprises an upper fixed block 1001, a sliding table cylinder 1002, a first connecting plate 1003, a plurality of stand columns 1004, a lower fixed block 1005, a first bottle pushing baffle 1006, a second connecting plate 1007, a second bottle pushing block 1008, a second bottle pushing telescopic rod 1009 and a second bottle pushing cylinder 1010.

[0094] The upper ends of the plurality of columns 1004 are connected with the bottom of the upper fixing block 1001, the lower ends of the plurality of columns 1004 are connected with the top of the lower fixing block 1005, the upper fixing block 1001 and the lower fixing block 1005 are fixed on the second connecting plate 1007 through bolts, the slide table air cylinder 1002 is slidingly connected with the plurality of columns 1004, the slide table air cylinder 1002 is provided with four thread holes distributed in four corners, the first connecting plate 1003 is fixedly connected with the slide table air cylinder 1002 through bolts, the first connecting plate 1003 is provided with the first bottle pushing baffle 1006 connected through bolts at the bottom, the slide table air cylinder 1002 is located directly above the bottle conveying channel 12, the second bottle pushing air cylinder 1010 is installed on the rack 1, one end of the second bottle pushing telescopic rod 1009 is located in the second bottle pushing air cylinder 1010, the other end of the second bottle pushing telescopic rod 1009 is connected with the second bottle pushing block 1008, and the free end of the second bottle pushing block 1008 faces the bottle conveying channel 12.

[0095] The bottle conveying channel 12 comprises a bottle conveying main pulley 1201, a bottle conveying main pulley support 1202, a bottle conveying belt 1203, a bottle conveying auxiliary pulley support 1204, a bottle conveying auxiliary pulley 1205 and a bottle conveying motor 1206; the bottle conveying main pulley support 1202 and the bottle conveying auxiliary pulley support 1204 are both installed on the rack 1, the bottle conveying main pulley 1201 is installed on the bottle conveying main pulley support 1202, the bottle conveying auxiliary pulley 1205 is installed on the bottle conveying auxiliary pulley support 1204, and the output end of the bottle conveying motor 1206 is connected with the bottle conveying main pulley 1201; the front of the bottle conveying channel 12 is provided with the material tray 13.

[0096] The second bottle pushing mechanism 10 is located directly above the bottle conveying channel 12, the second bottle pushing mechanism 10 pushes the vials in the bottle conveying channel 12 into the material tray 13 for collection, the second bottle pushing mechanism 10 is provided with the slide table air cylinder 1002 and the first bottle pushing baffle 1006; when the number of vials in the bottle conveying channel 12 reaches a certain amount, the central control machine sends a command to control the second bottle pushing air cylinder 1010 to act, the second bottle pushing telescopic rod 1009 is extended to push the second connecting plate 1007 to push the vials into the material tray 13; at this time, the slide table air cylinder 1002 is located at the lower part of the column 1004, and the first bottle pushing baffle 1006 connected with the slide table air cylinder 1002 is also in a descending state; the first bottle pushing baffle 1006 can prevent the vials from being scattered apart due to the pushing force of the second connecting plate 1007 during the pushing process; after the pushing is completed, the slide table air cylinder 1002 drives the first bottle pushing baffle 1006 to rise, and the second bottle pushing telescopic rod 1009 drives the second connecting plate 1007 to return to the initial position.

[0097] The bottle blocking assembly and the sensor are both provided with two groups, that is, the first bottle blocking assembly 301, the second bottle blocking assembly 302, the first sensor 303 and the second sensor 304; the first bottle blocking assembly 301 comprises a first bottle blocking cylinder 3011, a first bottle blocking telescopic rod 3012, a first bottle blocking block 3013 and a first bottle blocking plate 3014, the first bottle blocking cylinder 3011 is installed on the rack 1, one end of the first bottle blocking telescopic rod 3012 is arranged in the first bottle blocking cylinder 3011, the other end of the first bottle blocking telescopic rod 3012 is provided with the first bottle blocking block 3013, and the first bottle blocking plate 3014 is installed on the first bottle blocking block 3013; the second bottle blocking assembly 302 comprises a second bottle blocking cylinder 3021, a second bottle blocking telescopic rod 3022, a second bottle blocking block 3023 and a second bottle blocking plate 3024, the second bottle blocking cylinder 3021 is installed on the rack 1, one end of the second bottle blocking telescopic rod 3022 is arranged in the second bottle blocking cylinder 3021, the other end of the second bottle blocking telescopic rod 3022 is provided with the second bottle blocking block 3023, and the second bottle blocking plate 3024 is installed on the second bottle blocking block 3023.

[0098] The first sensor 303 and the second sensor 304 are symmetrically arranged on the other side of the bottle sorting channel 2, the first sensor 303 and the second sensor 304 are distributed at intervals, the first sensor 303 is located in the front of the first bottle blocking cylinder 3011, and the second sensor 304 is located between the first bottle blocking cylinder 3011 and the second bottle blocking cylinder 3021.

[0099] The third bottle blocking assembly 8 and the third sensor 9 are arranged at the inlet of the bottle discharging channel 12, the fourth bottle blocking assembly 11 is arranged at the outlet of the bottle discharging channel 12, the third bottle blocking assembly 8 and the third sensor 9 are symmetrically distributed, the third bottle blocking assembly 8 comprises a third bottle blocking cylinder support 801, a third bottle blocking cylinder 802, a third bottle blocking telescopic rod 803, a third bottle blocking block 804 and a third bottle blocking plate 805; the third bottle blocking cylinder 802 is installed on the third bottle blocking cylinder support 801, one end of the third bottle blocking telescopic rod 803 is arranged in the third bottle blocking cylinder 802, the other end of the third bottle blocking telescopic rod 803 is provided with the third bottle blocking block, and the third bottle blocking plate 805 is installed on the third bottle blocking block 804; the fourth bottle blocking assembly 11 comprises a fourth bottle blocking cylinder support 1101, a fourth bottle blocking cylinder 1102, a fourth bottle blocking telescopic rod 1103, a fourth bottle blocking block 1104 and a fourth bottle blocking plate 1105; the fourth bottle blocking cylinder 1102 is installed on the fourth bottle blocking cylinder support 1101, one end of the fourth bottle blocking telescopic rod 1103 is arranged in the fourth bottle blocking cylinder 1102, the other end of the fourth bottle blocking telescopic rod 1103 is provided with the fourth bottle blocking block 1104, and the fourth bottle blocking plate 1105 is installed on the fourth bottle blocking block 1104.

[0100] The third bottle-stopping assembly 8 and the fourth bottle-stopping assembly 11 are arranged at both ends of the bottle arranging channel 12, and simultaneously act under the instruction of the central control machine. A third sensor 9 symmetrical to the third bottle-stopping assembly 8 is arranged at the entry end of the bottle arranging channel 12, and the third sensor 9 counts the number of the bottles entering the bottle arranging channel 12. When the number reaches the set value, the information is transmitted back to the central control machine, and the central control machine analyzes the information and sends an instruction to control the third bottle-stopping cylinder 802 and the fourth bottle-stopping cylinder 1102 to act, and the third bottle-stopping plate 805 and the fourth bottle-stopping plate 11 are extended. The third bottle-stopping plate 805 prevents the subsequent bottles from entering the bottle arranging channel 12, and the fourth bottle-stopping plate 11 prevents the bottles at the end of the bottle arranging channel 12 from falling out.

[0101] The bottle arranging channel 2 further comprises a bottle arranging main pulley 201, a bottle arranging main pulley support 202, a bottle arranging belt 203, a bottle arranging motor, a bottle arranging auxiliary pulley support 204, and a bottle arranging auxiliary pulley 205. The bottle arranging main pulley support 202 and the bottle arranging auxiliary pulley support 204 are both mounted on the frame 1. The bottle arranging main pulley 201 is mounted on the bottle arranging main pulley support 202, and the bottle arranging auxiliary pulley 205 is mounted on the bottle arranging auxiliary pulley support 204. The bottle arranging belt 203 is mounted on the bottle arranging main pulley 201 and the bottle arranging auxiliary pulley 205.

[0102] The first bottle-turning channel 6a comprises a first bottle-turning main pulley 601, a bottle-turning motor, a first bottle-turning belt 602, and a first bottle-turning auxiliary pulley 605. The first bottle-turning main pulley 601 and the first bottle-turning auxiliary pulley 605 are both mounted on the bottle-turning support plate 609, and are connected in transmission by the first bottle-turning belt 602. The second bottle-turning channel 6b comprises a second bottle-turning main pulley 606, a second bottle-turning belt 607, and a second bottle-turning auxiliary pulley 608. The second bottle-turning main pulley 606 and the second bottle-turning auxiliary pulley 608 are both mounted on the bottle-turning support plate 609, and are connected in transmission by the second bottle-turning belt 607. The first bottle-turning main pulley 601 and the second bottle-turning main pulley 606 are driven by the bottle-turning motor. The bottle arranging belt 203 is mounted on the bottle arranging main pulley 201 and the bottle arranging auxiliary pulley 205, forming a pulley transmission group. The main pulley 201 provides power, and the auxiliary pulley 205 assists in transmission. The bottle arranging belt 203 conveys the bottles into the next process.

[0103] The frame 1 is further provided with a pneumatic circuit, and a plurality of pneumatic valves are connected in parallel in the pneumatic circuit. The pneumatic valves are five-position three-way electromagnetic valves. The plurality of five-position three-way electromagnetic valves are respectively connected with the first bottle-stopping cylinder 3011, the second bottle-stopping cylinder 3021, the third bottle-stopping cylinder 802, the fourth bottle-stopping cylinder 1102, the bottle-kicking cylinder 502, the first bottle-pushing cylinder 702, the sliding table cylinder 1002, the second bottle-pushing cylinder 1010, and a standby cylinder.

[0104] The central control machine is connected with a central control circuit, and the central control circuit is provided with a first circuit, a second circuit, a third circuit and a fourth circuit. The first circuit is provided with a self-locking button, an emergency stop button, a first circuit breaker and a second circuit breaker, the first circuit breaker is connected in parallel with the second circuit breaker, and the self-locking button, the emergency stop button and the second circuit breaker are connected in series. The second circuit is provided with a plurality of speed regulating power supplies, and the plurality of speed regulating power supplies are connected in series with a bottle unscrambling motor, a bottle turning motor and a bottle arranging motor 1206 respectively. The third circuit is provided with a plurality of current relays connected in parallel and connected in series with a plurality of five-position three-way electromagnetic valves respectively. The fourth circuit is provided with a plurality of current relays, a plurality of magnetic ring switches, a plurality of photoelectric switches and a button, the button includes a start button and a reset button, and the plurality of magnetic ring switches, the plurality of photoelectric switches, the program start button and the reset button are connected in series with a plurality of control elements respectively. The control elements include a kick-out waste bottle control, a push bottle front and back position control, a bottle arranging front and back position control, a vial light control recognition, a baffle up and down position control, a vial light control counting and a plurality of control parts.

[0105] The central control machine controls the five-position three-way electromagnetic valves to act through the plurality of current relays, and then controls the first bottle blocking cylinder 3011, the second bottle blocking cylinder 3021, the third bottle blocking cylinder 802, the fourth bottle blocking cylinder 1102, the kick bottle cylinder 502, the first push bottle cylinder 702, the slide table cylinder 1002 and the second push bottle cylinder 1010 to extend and retract, the first bottle blocking cylinder 3011, the second bottle blocking cylinder 3021, the third bottle blocking cylinder 802 and the fourth bottle blocking cylinder 1102 control the first bottle blocking plate 3014, the second bottle blocking plate 3024, the third bottle blocking plate 805 and the fourth bottle blocking plate 1105 respectively, and realize the blocking function of vial transportation; the kick bottle cylinder 502 controls the kick bottle block 504 to kick out the waste bottle, the first push bottle cylinder 702 and the second push bottle cylinder 1010 control the first push bottle block 704 and the second push bottle block 1008 respectively, and push the vials forward, the slide table cylinder 1002 controls the first push bottle baffle 1006 to rise and fall, and cooperates to complete the transportation and aggregation of the vials, the second circuit breaker is connected in series with the self-locking button, the emergency stop button and other main control buttons, and changes the commonly used 220V voltage to 24V voltage required by the bottle unscrambling machine in the circuit, and in the event of an emergency, the emergency stop button can be pressed to interrupt the operation of the machine.

[0106] The use method of the automatic detection bottle unscrambling machine is as follows:

[0107] S1, the finished vials are put into the vial arranging channel from the slide vial plate 206, and the vials are arranged in order by the arranging device 3. When the first sensor 303 has no signal, the first vial blocking plate 3014 is extended. When the second sensor 304 has no signal, the second vial blocking plate 3024 is extended. When the first sensor 303 has a signal, the first vial blocking plate 3014 is retracted after a delay of 0.6 seconds. When the second sensor 304 has a signal, the first vial blocking plate 3014 is extended, and the second vial blocking plate 3024 is retracted.

[0108] S2, the vials are arranged in order by the arranging device 3 and enter the visual pattern detection mechanism 4. The vials are classified as qualified or waste in the detection area.

[0109] S3, after the waste vials are detected, the visual pattern detection mechanism 4 sends a signal to the central control circuit, and the central control machine controls the kicking block 504 of the waste vial kicking mechanism 5 to be extended and retracted after a delay of 0.6 seconds, so as to push the waste vials into the vial sliding channel.

[0110] S4, the finished vials enter the vial turning mechanism 6. The finished vials enter the first vial turning channel 6a. The vials with the bottle opening in front are hooked by the vial turning hook 604, and the vials are tumbled 180 degrees under the action of friction and fall into the second vial turning channel 6b. The vials with the bottle bottom in front are not affected by the vial turning hook 604, and the finished vials directly enter the second vial turning channel 6b.

[0111] S5, after the directions of the finished vials are unified, the finished vials enter the first vial pushing mechanism 7 and enter the vial box 701. After the vial pushing sensor detects the finished vials, a signal is sent to the central control machine, and the central control machine sends an instruction to control the first vial pushing cylinder 702 to push the vials. After the finished vials are pushed to the front position of the first vial pushing cylinder 702 by the first vial pushing block 704, the first vial pushing block 704 is retracted.

[0112] S6, the first vial pushing mechanism 7 pushes the finished vials to the vial pushing belt 1203 of the vial arranging channel 12. The finished vials are transported by the vial pushing belt 1203 and pass through the third sensor 9. When the third sensor 9 detects the vials, a signal is sent to the central control machine. When one vial is counted, the central control machine sends an instruction to control the third vial blocking plate 805 and the fourth vial blocking plate 1105 to be extended. The third vial blocking plate 805 prevents the finished vials from entering the range of the second vial pushing mechanism 10. The second vial pushing cylinder 1010 of the second vial pushing mechanism 10 is extended to the front position, so that the finished vials enter the vial tray 13. The slide table cylinder 1002 lifts the first vial blocking plate 1006. After the second vial pushing cylinder 1010 is retracted to the rear position, the slide table cylinder 1002 lowers the first vial blocking plate 1006. The third vial blocking plate 805 and the fourth vial blocking plate 1105 are retracted at the same time.

[0113] The above-mentioned are only embodiments of the present application, and the common knowledge of specific structures and characteristics in the scheme is not described in detail, and the ordinary skilled person in the art knows all the ordinary technical knowledge in the technical field of the application before the application date or the priority date, can know all the prior art in the field, and has the ability to apply conventional experimental means before that date, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary skilled person in the art can perfect and implement the present scheme under the guidance of the present application, and the ordinary

Claims

1. An automated vial inspection and unscrambling machine, characterized in that: Includes a frame (1), on which a bottle feeding channel (2) is provided. According to the direction of movement of the vials on the bottle feeding channel (2), a sorting mechanism (3), a visual graphic detection mechanism (4) and a waste bottle kicking mechanism (5) are installed on the frame (1) from the first end to the last end of the bottle feeding channel (2). The bottle feeding channel (2) includes a bottle feeding pulley assembly and a sliding plate (206). The sliding plate (206) is an inclined plate structure. The horizontal plane of the first moving end of the bottle on the sliding plate (206) is higher than the last moving end of the bottle on the sliding plate (206). The bottle feeding pulley assembly is mounted on the frame (1), and the sliding plate (206) is placed on the side of the pulley assembly. The sorting mechanism (3) includes a bottle-blocking assembly and a sensor. The bottle-blocking assembly and the sensor are respectively placed on both sides of the bottle-sorting pulley assembly. The bottle-blocking assembly moves after receiving the signal from the sensor. The visual graphic inspection mechanism (4) is used to detect whether the external dimensions of the vials meet the requirements. The visual graphic inspection mechanism (4) includes an industrial control computer, a visual inspection camera and two light sources. The visual graphic inspection mechanism (4) is installed on the side of the frame (1). The industrial control computer is installed on the frame (1). The industrial control computer is equipped with multiple control elements. The visual inspection camera is installed in the middle of the front end of the visual graphic inspection mechanism (4). The two light sources are symmetrically placed on both sides of the visual inspection camera. The visual inspection camera and the light sources are both facing the bottle feeding channel (2). The waste bottle kicking mechanism (5) includes a bottle kicking cylinder bracket (501), a bottle kicking cylinder (502), a bottle kicking telescopic rod (503), a bottle kicking block (504), and a bottle conveying channel (505). The bottle kicking cylinder (502) is mounted on the frame through the bottle kicking cylinder bracket (501). One end of the bottle kicking telescopic rod (503) is placed inside the bottle kicking cylinder (502), and the other end of the bottle kicking telescopic rod (503) is connected to the bottle kicking block (504), and the free end of the bottle kicking block (504) faces the bottle conveying channel (505). The bottle conveying channel (505) and the bottle kicking cylinder (502) are respectively located on both sides of the bottle feeding channel (2). The frame (1) is also equipped with a bottle-turning mechanism (6) and a first bottle-pushing mechanism (7). The bottle-flipping mechanism (6) includes a first bottle-flipping channel (6a), a second bottle-flipping channel (6b), a bottle-flipping hook bracket (603), a bottle-flipping hook (604), and two bottle-flipping support plates (609). The bottle-flipping hook bracket (603) is mounted on the bottle-flipping support plate (609). The bottle-flipping hook (604) is rotatably connected to the bottle-flipping hook bracket (603) by bolts. The bottle-flipping hook (604) is placed at the top end of the first bottle-flipping channel (6a), and the front end of the second bottle-flipping channel (6b) is placed at the bottom end of the first bottle-flipping channel (6a). The two bottle-flipping support plates (609) are symmetrically placed on both sides of the first bottle-flipping channel (6a) and the second bottle-flipping channel (6b). The first bottle pushing mechanism (7) includes a material box (701), a first bottle pushing cylinder (702), a first bottle pushing telescopic rod (703), a bottle pushing sensor, a first bottle pushing block (704), and a bottle pushing support plate (705). The bottle pushing support plate (705) is mounted on the frame (1). The first bottle pushing cylinder (702) and the material box (701) are mounted on the bottle pushing support plate (705). One end of the first bottle pushing telescopic rod (703) is placed inside the first bottle pushing cylinder (702), and the other end of the first bottle pushing telescopic rod (703) is provided with the first bottle pushing block (704). The frame (1) is also provided with a second bottle pushing mechanism (10) and a bottle discharge channel (12). The second bottle pushing mechanism (10) includes an upper fixed block (1001), a slide cylinder (1002), a first connecting plate (1003), multiple columns (1004), a lower fixed block (1005), a first bottle pushing baffle (1006), a second connecting plate (1007), a second bottle pushing block (1008), a second bottle pushing telescopic rod (1009), and a second bottle pushing cylinder (1010). The upper ends of the plurality of columns (1004) are connected to the bottom of the upper fixing block (1001), and the lower ends of the plurality of columns (1004) are connected to the top of the lower fixing block. The upper fixing block (1001) and the lower fixing block (1005) are both fixed to the second connecting plate (1007) by bolts. The slide cylinder (1002) is slidably connected to the plurality of columns (1004). The slide cylinder (1002) is provided with four threaded holes distributed at the four corners. The threaded holes on the first connecting plate (1003) and the slide cylinder (1002) are connected by bolts. The first connecting plate (1003) is fixedly connected to the bottom of the first bottle pusher baffle (1006) which is bolted. The slide cylinder (1002) is located directly above the bottle discharge channel (12). The second bottle pusher cylinder (1010) is installed on the frame (1). One end of the second bottle pusher telescopic rod (1009) is placed inside the second bottle pusher cylinder (1010). The other end of the second bottle pusher telescopic rod (1009) is connected to the second bottle pusher block (1008). The free end of the second bottle pusher block (1008) faces the bottle discharge channel (12).

2. The automated vial inspection and unscrambling machine according to claim 1, characterized in that: The bottle discharge channel (12) includes a main bottle discharge pulley (1201), a main bottle discharge pulley bracket (1202), a bottle discharge belt (1203), a secondary bottle discharge pulley bracket (1204), a secondary bottle discharge pulley (1205), and a bottle discharge motor (1206). The main bottle discharge pulley bracket (1202) and the secondary bottle discharge pulley bracket (1204) are both mounted on the frame (1). The main bottle discharge pulley (1201) is mounted on the main bottle discharge pulley bracket (1202), and the secondary bottle discharge pulley (1205) is mounted on the secondary bottle discharge pulley bracket (1204). The output end of the bottle discharge motor (1206) is connected to the main bottle discharge pulley (1201). A material tray (13) is provided in front of the bottle discharge channel (12).

3. The automated vial inspection and unscrambling machine according to claim 2, characterized in that: The bottle-blocking assembly and the sensor are each provided in two sets, namely the first bottle-blocking assembly (301), the second bottle-blocking assembly (302), the first sensor (303), and the second sensor (304). The first bottle-blocking assembly (301) includes a first bottle-blocking cylinder (3011), a first bottle-blocking telescopic rod (3012), a first bottle-blocking block (3013), and a first bottle-blocking plate (3014). The first bottle-blocking cylinder (3011) is mounted on the frame (1). One end of the first bottle-blocking telescopic rod (3012) is placed inside the first bottle-blocking cylinder (3011). The other end of the first bottle-blocking telescopic rod (3012) is mounted on the first bottle-blocking block (3013). The first bottle-blocking plate (3014) is mounted on the first bottle-blocking block (3013). The second bottle-blocking assembly (302) includes a second bottle-blocking cylinder (3021), a second bottle-blocking telescopic rod (3022), a second bottle-blocking block (3023), and a second bottle-blocking plate (3024). The second bottle-blocking cylinder (3021) is mounted on the frame (1). One end of the second bottle-blocking telescopic rod (3022) is placed inside the second bottle-blocking cylinder (3021). The other end of the second bottle-blocking telescopic rod (3022) is equipped with the second bottle-blocking block (3023). The second bottle-blocking plate (3024) is mounted on the second bottle-blocking block (3023). The first sensor (303) and the second sensor (304) are symmetrically placed on the other side of the bottle feeding channel (2). The first sensor (303) and the second sensor (304) are distributed at intervals. The first sensor (303) is located in front of the first bottle-blocking cylinder (3011), and the second sensor (304) is located between the first bottle-blocking cylinder (3011) and the second bottle-blocking cylinder (3021).

4. The automated vial inspection and unscrambling machine according to claim 3, characterized in that: The inlet of the bottle discharge channel (12) is provided with a third bottle baffle assembly (8) and a third sensor (9), and the outlet of the bottle discharge channel (12) is provided with a fourth bottle baffle assembly (11). The third bottle baffle assembly (8) and the third sensor (9) are symmetrically distributed. The third bottle baffle assembly (8) includes a third bottle baffle cylinder bracket (801), a third bottle baffle cylinder (802), a third bottle baffle telescopic rod (803), a third bottle baffle block (804), and a third bottle baffle plate (805). The third bottle baffle cylinder (802) is mounted on the third bottle baffle cylinder bracket (801). One end of the third bottle baffle telescopic rod (803) is placed inside the third bottle baffle cylinder (802), and the other end of the third bottle baffle telescopic rod (803) is installed with... There is a third bottle stop block, and the third bottle stop plate (805) is installed on the third bottle stop block (804). The fourth bottle stop assembly (11) includes a fourth bottle stop cylinder bracket (1101), a fourth bottle stop cylinder (1102), a fourth bottle stop telescopic rod (1103), a fourth bottle stop block (1104), and a fourth bottle stop plate (1105). The fourth bottle stop cylinder (1102) is installed on the fourth bottle stop cylinder bracket (1101). One end of the fourth bottle stop telescopic rod (1103) is placed inside the fourth bottle stop cylinder (1102), and the other end of the fourth bottle stop telescopic rod (1103) is installed with the fourth bottle stop block (1104). The fourth bottle stop plate (1105) is installed on the fourth bottle stop block (1104).

5. The automated vial inspection and unscrambling machine according to claim 4, characterized in that: The bottle feeding channel (2) also includes a bottle feeding main pulley (201), a bottle feeding main pulley bracket (202), a bottle feeding belt (203), a bottle feeding motor, a bottle feeding auxiliary pulley bracket (204), and a bottle feeding auxiliary pulley (205). The bottle feeding main pulley bracket (202) and the bottle feeding auxiliary pulley bracket (204) are both mounted on the frame (1). The bottle feeding main pulley (201) is mounted on the bottle feeding main pulley bracket (202), and the bottle feeding auxiliary pulley (205) is mounted on the bottle feeding auxiliary pulley bracket (204). The bottle feeding main pulley (201) and the bottle feeding auxiliary pulley (205) are connected by a bottle feeding belt (203). The bottle feeding main pulley (201) is driven by the bottle feeding motor.

6. The automated vial inspection and unscrambling machine according to claim 5, characterized in that: The first bottle-turning channel (6a) includes a first main bottle-turning pulley (601), a bottle-turning motor, a first bottle-turning belt (602), and a first auxiliary bottle-turning pulley (605). The first main bottle-turning pulley (601) and the first auxiliary bottle-turning pulley (605) are both mounted on a bottle-turning support plate (609). The first main bottle-turning pulley (601) and the first auxiliary bottle-turning pulley (605) are connected by a first bottle-turning belt (602). The second bottle-turning channel (6b) includes a first... The second bottle-flipping main pulley (606), the second bottle-flipping belt (607), and the second bottle-flipping auxiliary pulley (608) are all mounted on the bottle-flipping support plate (609). The second bottle-flipping main pulley (606) and the second bottle-flipping auxiliary pulley (608) are connected by the second bottle-flipping belt (607). The first bottle-flipping main pulley (601) and the second bottle-flipping main pulley (606) are driven by the bottle-flipping motor.

7. The automated vial inspection and unscrambling machine according to claim 6, characterized in that: The frame (1) is also provided with a pneumatic circuit, which is provided with multiple pneumatic valves connected in parallel. The pneumatic valves are five-position three-way solenoid valves. The multiple five-position three-way solenoid valves are respectively connected to the first bottle-blocking cylinder (3011), the second bottle-blocking cylinder (3021), the third bottle-blocking cylinder (802), the fourth bottle-blocking cylinder (1102), the bottle-kicking cylinder (502), the first bottle-pushing cylinder (702), the slide cylinder (1002), the second bottle-pushing cylinder (1010), and the spare cylinder.

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