Magnetic tile rapid transplanting and moving device

Abstract

The present invention discloses a device for rapidly transplanting and moving magnetic tiles, comprising a frame, the frame being provided with a transporting buffer conveyor belt whose feed end is located on the side of a forming output belt, the frame being provided with a buffer belt feed device; the frame being provided with a transporting and arranging conveyor belt, the frame being provided with a transporting and arranging device located between the discharge end of the transporting buffer conveyor belt and the feed end of the transporting and arranging conveyor belt; and the frame being provided with an arranging and shaping device located at the discharge end of the transporting and arranging conveyor belt. According to the present invention, after feed buffering, individual transplanting, and unified arrangement, the magnetic tiles can be easily transported by the stacking device to the sintering disk for orderly placement. The present invention improves transport efficiency, helps reduce manual labor intensity, and improves safety.

Description

Technical Field

[0001] The present invention relates to the technical field of magnetic tile production, and in particular to a device for quickly transplanting and moving magnetic tiles. Background Art

[0002] During the production process, after the tiles are pressed through the forming press, they are lifted by a cylinder and then, using a blank remover, they enter the press die, pick up the tiles, and immediately place them on the forming output belt. Due to the random timing of the tiles' placement and the continuous operation of the forming output belt, the tiles are often unevenly arranged on the forming output belt. After the tiles are moved to their designated position on the forming output belt, they are moved to a sintering tray for orderly placement. The sintering tray is then fed into the kiln for firing. Currently, the movement of tiles from forming to firing is either manual or semi-automated, resulting in generally low efficiency. The high level of human intervention leads to high labor intensity and low safety standards. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a magnetic tile rapid transplanting and moving device which improves the transport efficiency, helps to reduce the labor intensity and improves the safety.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: a magnetic tile rapid transplanting and moving device, including a frame, the frame is provided with a transporting buffer conveyor belt whose feed end is located on the side of the forming output belt, and the frame is provided with a buffer belt feeding device; the frame is provided with a transporting and arranging conveyor belt, and the frame is provided with a transporting and arranging device located between the discharge end of the transporting buffer conveyor belt and the feed end of the transporting and arranging conveyor belt; the frame is provided with an arranging and shaping device at the discharge end of the transporting and arranging conveyor belt.

[0005] As an optimal technical solution, the transplanting and arranging device includes a transplanting rack rotatably mounted on the frame and located between the discharge end of the transporting buffer conveyor belt and the feed end of the transporting and arranging conveyor belt. The transplanting rack is provided with at least one transplanting pick-up and placement seat, and a transplanting lifting drive is provided between each of the transplanting pick-up and placement seats and the transplanting rack, and a transplanting suction nozzle is provided on each of the transplanting pick-up and placement seats; a transplanting controller is provided between the transplanting rack and the frame.

[0006] As an optimal technical solution, the arrangement and shaping device includes an arrangement and shaping seat installed laterally in a sliding manner on the frame, and a shaping push rod that can extend above the moving arrangement conveyor belt is fixed on the arrangement and shaping seat, and an arrangement and shaping driver is provided between the arrangement and shaping seat and the frame.

[0007] As an optimal technical solution, the buffer belt feeding device includes a feeding reciprocating slide installed on the frame for horizontal sliding, and a feeding reciprocating drive is provided between the feeding reciprocating slide and the frame; a feeding pick-up and placement slide is installed on the feeding reciprocating slide for vertical sliding, and a feeding lifting drive is provided between the feeding pick-up and placement slide and the feeding reciprocating slide; a feeding adsorber is provided on the feeding pick-up and placement slide.

[0008] As a preferred technical solution, the feed adsorber includes a plurality of feed suction nozzles arranged on the feed pick-up and placement slide.

[0009] Due to the adoption of the above technical solution, the magnetic tile rapid transplanting and moving device includes a frame, the frame is provided with a transporting buffer conveyor belt with a feed end located on the side of the forming output belt, the frame is provided with a buffer belt feeding device; the frame is provided with a transporting and arranging conveyor belt, the frame is provided with a transporting and arranging device located between the discharge end of the transporting buffer conveyor belt and the feed end of the transporting and arranging conveyor belt; the frame is provided with an arranging and shaping device located at the discharge end of the transporting and arranging conveyor belt. The buffer belt feeding device of the present invention places the uneven magnetic tiles on the forming output belt onto the transporting buffer conveyor belt first. When the magnetic tiles on the transporting buffer conveyor belt reach the discharge end, they are transplanted one by one to the transporting and arranging conveyor belt by the transplanting and arranging device, and the magnetic tiles can basically form a state with similar spacing and posture on the transporting and arranging conveyor belt. Finally, the arrangement and shaping device uniformly arranges the magnetic tiles into a uniformly spaced and neatly arranged state, which can be easily moved to the sintering tray by the stacking device for orderly placement. The present invention improves the efficiency of transportation because the entire transportation process is automated, which helps reduce manual labor intensity and improve safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The following drawings are only intended to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.

[0011] in:

[0012] Figure 1 is a schematic diagram of the three-dimensional structure of an embodiment of the present invention;

[0013] Figure 2 It is a schematic diagram of the three-dimensional structure of the transplanting and arranging device according to an embodiment of the present invention.

[0014] In the figure: 1-frame; 2-transporting buffer conveyor belt; 3-transporting arrangement conveyor belt; 4-buffer belt feeding device; 41-feeding reciprocating slide; 42-feeding reciprocating drive; 43-feeding pick-up and place slide; 44-feeding lifting drive; 45-feeding adsorber; 5-transplanting and arranging device; 51-transplanting rack; 52-transplanting pick-up and place seat; 53-transplanting lifting drive; 54-transplanting nozzle; 55-transplanting controller; 6-arrangement and shaping device; 61-arrangement and shaping seat; 62-arrangement and shaping drive; 63-shaping push rod. DETAILED DESCRIPTION

[0015] The present invention will be further described below with reference to the accompanying drawings and examples. In the following detailed description, exemplary embodiments of the present invention are described by way of illustration only. It is understood that those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and are not intended to limit the scope of the claims.

[0016] like Figure 1 and Figure 2 As shown, the magnetic tile rapid transfer and handling device includes a frame 1, a transfer buffer conveyor belt 2 provided on the frame 1, the feed end of which is located to the side of the forming output belt, and a buffer belt feeding device 4 provided on the frame 1. The forming output belt is a well-known technology and will not be described in detail here and is not shown in the figure.

[0017] The buffer belt feeding device 4 is used to uniformly place the uneven magnetic tiles on the forming output belt onto the transport buffer conveyor belt 2. In this embodiment, the buffer belt feeding device 4 includes a feed shuttle slide 41 that is laterally slidably mounted on the frame 1, with a feed shuttle driver 42 disposed between the feed shuttle slide 41 and the frame 1; a feed pick-up and placement slide 43 that is vertically slidably mounted on the feed shuttle slide 41, with a feed lifting driver 44 disposed between the feed pick-up and placement slide 43 and the feed shuttle slide 41; and a feed absorber 45 disposed on the feed pick-up and placement slide 43.

[0018] The feed shuttle drive 42 drives the feed shuttle slide 41 back and forth, and the feed absorber 45 then moves back and forth between the forming output belt and the transfer buffer conveyor 2. When it reaches above the forming output belt, the feed lifting drive 44 drives the feed pick-up and place slide 43 to descend, and the feed absorber 45 absorbs the uneven magnetic tiles indiscriminately. Then, the feed lifting drive 44 drives the feed pick-up and place slide 43 to rise; the feed shuttle slide 41 drives the feed shuttle slide 41 to slide. After the feed absorber 45 reaches above the transfer buffer conveyor 2, the feed lifting drive 44 drives the feed pick-up and place slide 43 to descend, and the feed absorber 45 releases adsorption, and the magnetic tiles are placed on the transfer buffer conveyor 2.

[0019] The feed lift actuator 44 and the feed lift actuator 45 are preferably pneumatic cylinders, but can also be implemented using electric cylinders or motors in conjunction with screw drives. The feed absorber 45 of this embodiment includes a plurality of feed nozzles arranged on the feed pick-up and placement slide 43. The span between the head and tail of the plurality of feed nozzles is adapted to the width of the forming output belt. This allows the feed absorber 45 to perform uniform suction regardless of the uniformity of the magnetic tiles, preventing material leakage during handling.

[0020] The frame 1 is provided with a moving and arranging conveyor belt 3 , and the frame 1 is provided with a transplanting and arranging device 5 between the discharge end of the moving and arranging conveyor belt 2 and the feed end of the moving and arranging conveyor belt 3 .

[0021] The transplanting and arranging device 5 is used to place the disordered magnetic tiles on the transporting and arranging conveyor belt 2 one by one on the transporting and arranging conveyor belt 3. The magnetic tiles on the transporting and arranging conveyor belt 3 can be easily formed into a state with small spacing differences and small posture differences.

[0022] The transplanting and arranging device 5 described in this embodiment includes a transplanting frame 51 rotatably mounted on the frame 1 and located between the discharge end of the transporting buffer conveyor belt 2 and the feed end of the transporting and arranging conveyor belt 3. The transplanting frame 51 is provided with at least one transplanting pick-up and placement seat 52. A transplanting lifting drive 53 is respectively provided between each of the transplanting pick-up and placement seats 52 and the transplanting frame 51. A transplanting suction nozzle 54 is respectively provided on each of the transplanting pick-up and placement seats 52. A transplanting controller 55 is provided between the transplanting frame 51 and the frame 1.

[0023] The transfer pick-up and placement seat 52 on the transfer frame 51, located above the discharge end of the transfer buffer conveyor belt 2, is driven downward by the transfer lifting driver 53. The transfer suction nozzle 54 sucks the magnetic tile, and then the transfer lifting driver 53 drives the transfer pick-up and placement seat 52 to rise. The transfer controller 55 drives the transfer frame 51 to rotate so that the transfer suction nozzle 54, which is attracted to the magnetic tile, reaches the infeed end of the transfer and arrangement conveyor belt 3. The transfer lifting driver 53 drives the transfer pick-up and placement seat 52 downward, and the transfer suction nozzle 54 releases the suction, thus completing the transfer of the magnetic tile.

[0024] This embodiment shows that the transporting and arranging conveyor belt 3 is arranged parallel to the transporting and buffering conveyor belt 2 and conveys in opposite directions. Therefore, the transporting frame 51 of this embodiment is symmetrically provided with two transporting and placing seats 52. When one transporting and placing seat 52 attracts the magnetic tile at the discharge end of the transporting and buffering conveyor belt 2, the other transporting and placing seat 52 can precisely place the magnetic tile at the infeed end of the transporting and arranging conveyor belt 3. When switching, the transporting controller 55 controls the transporting frame 51 to rotate half a circle each time, thereby improving the transporting efficiency. When the transporting frame 51 rotates half a circle for transporting, the magnetic tile reaches the transporting and arranging conveyor belt 3, which also means that it has rotated half a circle. That is, after turning around, it continues to be transported by the transporting and arranging conveyor belt 3, and the posture is the same as when it was on the transporting and buffering conveyor belt 2.

[0025] The transfer controller 55 can be implemented by a servo motor, and the transfer lifting driver 53 is also preferably a cylinder. The adsorption of the transfer suction nozzle 54 can be controlled by setting a magnetic tile sensor at the discharge end of the transfer buffer conveyor belt 2. The transfer and arrangement conveyor belt 3 is stepped and the start signal of each step can be achieved by setting a magnetic tile sensor at the feed end of the transfer and arrangement conveyor belt 3. In this way, after the transfer and arrangement device 5 transfers the magnetic tiles on the transfer buffer conveyor belt 2 to the transfer and arrangement conveyor belt 3 one by one, the transfer and arrangement conveyor belt 3 is step-controlled to place and move the tiles once, and the magnetic tiles can basically form a state with small spacing differences and small posture differences.

[0026] In this embodiment, each of the transplanting controllers 55 is provided with two transplanting nozzles 54 , and two-point adsorption can prevent the posture of the magnetic tile from changing during the transplanting process.

[0027] In addition to the above structure, the transplanting and arranging device 5 described in this embodiment can also adopt the method of arranging four transplanting and placing seats 52 on the transplanting rack 51, rotating 90° each time to switch the action, or the transplanting and arranging device 5 directly imitates the structure of the buffer belt feeding device 4 described in this embodiment, and uses reciprocating sliding to complete the transplanting, etc. The changes of these technical solutions and other equivalent technical means should be within the scope of protection of the present invention.

[0028] The frame 1 is provided with an arrangement and shaping device 6 at the discharge end of the transporting and arranging conveyor belt 3. The arrangement and shaping device 6 is used to further arrange and sort out a number of magnetic tiles with small spacing differences and similar postures, so that their spacing and postures become uniform and orderly.

[0029] The arrangement and shaping device 6 of this embodiment includes an arrangement and shaping seat 61 that is laterally slidably mounted on the frame 1. A shaping push rod 63 is fixed to the arrangement and shaping seat 61 and can extend above the transport and arrangement conveyor belt 3. An arrangement and shaping driver 62 is provided between the arrangement and shaping seat 61 and the frame 1. The arrangement and shaping driver 62 drives the arrangement and shaping seat 61 toward the transport and arrangement conveyor belt 3, and the shaping push rod 63 pushes the magnetic tile to adjust its posture along the length direction of the shaping push rod 63, thereby achieving a shaping effect. Of course, the arrangement and shaping device 6 of this embodiment can also use two symmetrical shaping push rods 63 to push toward each other to complete the shaping.

[0030] This embodiment uniformly transfers the magnetic tiles to the transfer buffer conveyor belt 2 for buffering. Individual transfer and step-by-step conveying are then used to initially uniformly space and position the tiles. Finally, uniform arrangement is achieved, allowing the tiles to be easily transferred to the sintering tray by the stacking device for orderly placement. This embodiment improves transfer efficiency because the entire transfer process is automated, reducing labor intensity and improving safety.

[0031] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A magnetic tile rapid transplanting and moving device, including a frame, characterized by: The frame is provided with a transport buffer conveyor belt whose feeding end is located on the side of the forming output belt, and the frame is provided with a buffer belt feeding device; the frame is provided with a transport and arrangement conveyor belt, and the frame is provided with a transport and arrangement device located between the discharge end of the transport buffer conveyor belt and the feeding end of the transport and arrangement conveyor belt; the frame is provided with an arrangement and shaping device at the discharge end of the transport and arrangement conveyor belt; The transplanting and arranging device includes a transplanting frame rotatably mounted on the frame and located between the discharge end of the transporting and buffering conveyor belt and the feed end of the transporting and arranging conveyor belt, the transplanting frame is provided with at least one transplanting and placing seat, a transplanting lifting drive is provided between each of the transplanting and placing seats and the transplanting frame, and a transplanting suction nozzle is provided on each of the transplanting and placing seats; a transplanting controller is provided between the transplanting frame and the frame; The buffer belt feeding device includes a feeding shuttle slide mounted on the frame for transverse sliding movement, a feeding shuttle drive is provided between the feeding shuttle slide and the frame; a feeding pick-up and place slide is mounted on the feeding shuttle slide for vertical sliding movement, a feeding lifting drive is provided between the feeding pick-up and place slide and the feeding shuttle slide; a feeding adsorber is provided on the feeding pick-up and place slide; The feed adsorber includes a plurality of feed suction nozzles arranged on the feed pick-up and placement slide, the arrangement direction of the feed suction nozzles is consistent with the conveying direction of the transfer buffer conveyor belt, and the span between the head and tail of the plurality of feed suction nozzles is adapted to the width of the forming output belt; The buffer belt feeding device will first place the uneven magnetic tiles on the forming output belt onto the moving buffer conveyor belt; when the magnetic tiles on the moving buffer conveyor belt reach the discharge end, they will be transferred one by one to the moving and arranging conveyor belt by the transferring and arranging device, and the magnetic tiles can basically form a state with little difference in spacing and approximately the same posture on the moving and arranging conveyor belt; finally, the arranging and shaping device will uniformly arrange the magnetic tiles, and the magnetic tiles will be turned into a neatly arranged state with equal spacing.

2. The magnetic tile rapid transplanting and moving device according to claim 1, characterized in that: The arrangement and shaping device includes an arrangement and shaping seat installed on the frame for transverse sliding. A shaping push rod that can extend above the moving arrangement conveyor belt is fixed on the arrangement and shaping seat. An arrangement and shaping driver is provided between the arrangement and shaping seat and the frame.

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