A mine stone production sorting and dust removal system
By introducing a combination technology of dynamic purification separation chamber, wind impact screening dust removal chamber and cyclone dust collector in the mine stone treatment system, the problems of stone powder doping and adhesion during stone treatment are solved, and efficient dust collection and purification are achieved. Improve the quality of finished stone products.
Patent Information
- Application Number
- CN202011179975.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2040-10-29
AI Technical Summary
During the traditional stone treatment process, equipment such as vibration screening machines and impact stone shaping machines generate a large amount of stone dust during work, resulting in dust being doped in stone or adhering to stone, affecting the quality of the finished product and being difficult to effectively collect and treat.
A mining stone production sorting and dust removal system is designed, including a vibration screening screening machine, an impact stone shaping machine, a dynamic purification separation chamber, a wind impact screening dust removal chamber, a settlement chamber and a cyclone dust collector, through a dust pipe and The connection of the dust gas main pipeline uses the combination technology of the dynamic purification separation chamber and the wind impact screening and removal chamber, and combines the cyclone dust collector and the dust-containing gas purification chamber to achieve effective collection and purification of stone powder dust.
Effectively separate and collect stone powder dust on the surface of stone, improve the quality of finished stone products, reduce the impact of dust on the environment, and improve the dust collection efficiency through multi-stage dust removal treatment.
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Figure CN112264177B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of stone sorting and dust removal systems, and in particular relates to a mine stone production sorting and dust removal system. Background Art
[0002] In the traditional stone processing process, large pieces of stone are evenly fed into the jaw crusher or hammer crusher through the silo by the vibrating feeder for coarse crushing. The coarsely crushed stone is sent to the cone crusher (or impact crusher) by the belt conveyor for medium crushing. The medium crushed stone is sent to the vibrating screening machine by the belt conveyor for screening. The finished sand (screened material) is sent to the sand washing machine for cleaning by the belt conveyor and then sent to the finished material pile by the belt conveyor. The large particles of stone (screened material) are sent to the impact stone shaping machine by the belt conveyor for fine crushing. The vibrating screening machine is generally a two-layer screen structure, and there is also a three-layer structure of fine material vibrating screening machine. However, a large amount of stone powder dust will be generated when the vibrating screening machine, impact stone shaping machine and other crushers are working. Some stone powder dust is mixed in the stone, and some stone powder dust is attached to the stone. However, stone powder has a wide range of uses, and the products made from it are everywhere in our lives, such as: plastics, calcium tablets, cosmetics, clothes, toothpaste, etc.; and if stone powder dust is attached to the stone, it will also affect the quality of the finished stone product. Summary of the invention
[0003] The purpose of the present invention is to provide a mining stone production sorting and dust removal system which can collect and process a large amount of stone powder and dust generated after the stone is processed by a vibrating screening machine, an impact stone shaping machine and other crushers.
[0004] The technical solution adopted by the present invention is as follows:
[0005] A mine stone production sorting and dust removal system, comprising a vibrating screening machine, an impact stone shaping machine, a fine material vibrating screening machine, a settling chamber and a cyclone dust collector, characterized in that it also includes an overall support, a dynamic purification and separation chamber, a wind impact screening and dust removal chamber, a dust-containing gas purification chamber and a dust-containing gas main pipeline;
[0006] The overall support is provided with a vibration screening machine, an impact stone shaping machine, a dynamic purification and separation chamber, a wind impact screening and dust removal chamber and a fine material vibration screening machine in sequence from top to bottom, and the vibration screening machine is connected to the impact stone shaping machine, the dynamic purification and separation chamber, the wind impact screening and dust removal chamber and the fine material vibration screening machine in sequence;
[0007] The vibrating screening machine, impact stone shaping machine, dynamic purification and separation chamber, wind impact screening and dust removal chamber and fine material vibrating screening machine are all provided with dust extraction sub-pipelines, and each of the dust extraction sub-pipelines is connected to the dust-containing gas main pipeline;
[0008] The overall support is provided with a settling chamber, a cyclone dust collector and a dust-laden gas purification chamber in sequence from top to bottom, and the settling chamber is connected to the cyclone dust collector and the dust-laden gas purification chamber in sequence;
[0009] The upper end of the dust-containing gas main pipeline is connected to the settling chamber, and a main dust extraction fan is arranged at the upper end of the dust-containing gas main pipeline.
[0010] A further technical solution is that the dynamic purification separation chamber comprises a separation chamber body, a material distribution cone, a blocking plate, a dust filter cartridge and an exhaust device; the separation chamber body has a first discharge port at the bottom, and the separation chamber body has a first feed port at the top; the material distribution cone is located at the upper end of the separation chamber body and is fixed thereto, and the upper end of the material distribution cone is thin and the lower end is thick; the dust filter cartridge is located inside the separation chamber body and at the lower end of the material distribution cone, and the dust filter cartridge is coaxially arranged with the material distribution cone, the upper end of the dust filter cartridge is fixed to the material distribution cone and is located inside the material distribution cone, and the lower end of the dust filter cartridge is fixed to the separation chamber body; a plurality of dust filter holes are evenly distributed on the dust filter cartridge; the blocking plate is a conical structure with a thick upper end and a thin lower end, and the blocking plate comprises a plurality of blocks, and the plurality of blocking plates are equidistantly arranged on the separation chamber body. The hood is provided inside the separation chamber body and coaxially with the dust filter cartridge, the upper end of the blocking plate is fixed on the separation chamber body, a transition plate is provided between every two blocking plates, the transition plate is in a conical structure with a thin upper end and a thick lower end, and the transition plate is sleeved on the dust filter cartridge and the upper end of the transition plate is fixed to the dust filter cartridge; the exhaust device comprises an exhaust duct and a dust collecting hood, the dust collecting hood is located at the upper end of the dust filter cartridge, the dust collecting hood is in a conical structure with a thin upper end and a thick lower end, the lower end of the dust collecting hood is fixed to the dust filter cartridge, one end of the exhaust duct is connected to and fixed to the upper end of the dust collecting hood, the other end of the exhaust duct passes through the dust filter cartridge, the dividing cone and the separation chamber body extend to the outside; the dust filter hole is a louver hole, and the dust extraction sub-duct on the dynamic purification separation chamber is coaxially fixedly connected to the free end of the exhaust duct.
[0011] A further technical solution is that the separation chamber body includes an inner frame, an outer air intake hood and a discharge hopper, the outer air intake hood is sleeved and fixed on the inner frame, and a plurality of air intake holes are evenly distributed on the outer air intake hood, the discharge hopper is fixed at the lower end of the inner frame, and the first discharge port is located at the lower end of the discharge hopper.
[0012] A further technical solution is that the inner frame includes a top ring, a bottom ring and a plurality of support rods fixed between the top ring and the bottom ring, a plurality of upper cross beams are fixed in the top ring, and a plurality of lower cross beams are fixed in the bottom ring.
[0013] A further technical solution is that the wind impact screening dust removal chamber includes a dust removal chamber body, a fan and a collision strip plate; the dust removal chamber body has an air inlet channel at the lower part of one end in the horizontal direction, and an air outlet channel at the upper part of the other end in the horizontal direction, the air inlet channel extends to the interior of the dust removal chamber body at one end connected with the dust removal chamber body, a receiving plate extends from the bottom of one end of the air inlet channel located inside the dust removal chamber body, a second feed port is provided at the top of the dust removal chamber body near the air inlet channel, and a plurality of strip-shaped discharge holes are provided at the bottom of the dust removal chamber body; the fan has an air supply duct, and the air supply duct is connected to the air inlet channel; the collision strip plate includes a plurality of The strips are evenly distributed and fixed inside the dust removal chamber body, the length direction of the impacted strips is in the vertical direction, and the upper and lower ends of the impacted strips are fixed to the dust removal chamber body; the width direction of all the impacted strips in the horizontal direction from the air inlet channel to the air outlet channel is distributed in a broken line shape, and the discharge hole is located between two adjacent impacted strips in the horizontal direction from the air inlet channel to the air outlet channel, and the dust extraction sub-pipe on the wind impact screening dust removal chamber is coaxially fixedly connected with the free end of the air outlet channel; a receiving hopper is fixed at the bottom of the dust removal chamber body, and a plurality of strip-shaped discharge holes are all located inside the receiving hopper, and a second discharge port is provided at the bottom of the receiving hopper; the bottom of the air outlet channel is at an angle to the vertical direction.
[0014] A further technical solution is that: the end of the air inlet channel located outside the dust removal chamber body is a square structure, the end of the air inlet channel located inside the dust removal chamber body is a rectangular structure, and there is a smooth transition between the two ends of the air inlet channel; the angle between the bottom of the air inlet channel and the horizontal direction is greater than the angle between the top of the air inlet channel and the horizontal direction.
[0015] A further technical solution is that the receiving plate is located directly below the second feed opening.
[0016] A further technical solution is that: the dust-containing gas purification chamber includes a frame, a purification chamber frame, a floating bearing assembly, a filter cloth, a vibrator and a dust collecting bin; the top of the purification chamber frame has an air inlet, the bottom of the purification chamber frame has an outlet, the purification chamber frame is located on the frame, and the upper and lower parts of the purification chamber frame are connected to the frame by means of two or more floating bearing assemblies; the floating bearing assembly includes a support, a compression spring and a bearing plate, the support is fixed on the frame, a sliding rod is fixed on the top of the support, the bearing plate is fixed on the side of the purification chamber frame, and a vertical direction is provided on the bearing plate. The sliding hole is used for the supporting plate to be sleeved on the sliding rod and slidably connected with the sliding rod; the compression spring is sleeved on the sliding rod, and the upper end of the compression spring is in contact with the supporting plate, and the lower end of the compression spring is in contact with the support; the filter cloth is wrapped around the outside of the purification chamber frame and fixed thereto; the vibrator is fixed to the side of the purification chamber frame and is used to make the purification chamber frame vibrate up and down; the dust collecting bin is located below the purification chamber frame and is fixed to the frame, and the lower end of the purification chamber frame is connected to the upper end of the dust collecting bin by means of an annular sleeve, and the annular sleeve has corrugated folds; the cyclone dust collector has an exhaust port, and the exhaust port is connected to the air inlet by means of a corrugated hose.
[0017] A further technical solution is that: the top of the dust collecting bin is provided with an inlet, the bottom of the dust collecting bin is provided with a dust outlet, and a valve is provided at the dust outlet.
[0018] A further technical solution is that: the clean room frame as a whole is a conical structure with a thin upper end and a thick lower end; and the top of the clean room frame is provided with a top cover, and the air inlet is located on the top cover.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0020] In the present invention, a vibration screening machine, an impact stone shaping machine, a dynamic purification and separation chamber, a wind impact screening and dust removal chamber and a fine material vibration screening machine are sequentially arranged on the overall support from top to bottom, and the vibration screening machine is sequentially connected to the impact stone shaping machine, the dynamic purification and separation chamber, the wind impact screening and dust removal chamber and the fine material vibration screening machine, and the vibration screening machine, the impact stone shaping machine, the dynamic purification and separation chamber, the wind impact screening and dust removal chamber and the fine material vibration screening machine are all provided with dust extraction sub-pipelines, and each of the dust extraction sub-pipelines is connected to the dust-containing gas main pipeline, and the stone passes through the vibration screening machine, the impact stone shaping machine, the dynamic purification and separation chamber, the wind impact screening and dust removal chamber and the fine material vibration screen in sequence. During the screening process, the dust generated when the stone passes through the vibrating screening machine and the impact stone shaping machine enters the dust-containing gas main pipeline through the dust extraction sub-pipeline. Subsequently, the stone passes through the dynamic purification separation chamber and the wind impact screening dust removal chamber to remove the stone powder dust attached to the stone and the stone powder dust mixed in the stone, so that these dusts enter the dust-containing gas main pipeline through the dust extraction sub-pipeline. The stone powder dust generated during the further screening process of the stone passing through the fine material vibrating screening machine enters the dust-containing gas main pipeline through the dust extraction sub-pipeline, so that the stone powder dust removed from the stone is collected into the dust-containing gas main pipeline; and the stone is more easily separated from the stone powder dust during the dynamic flow process;
[0021] A settling chamber, a cyclone dust collector and a dust-laden gas purification chamber are sequentially arranged on the overall support from top to bottom, and the settling chamber is sequentially connected to the cyclone dust collector and the dust-laden gas purification chamber, the upper end of the dust-laden gas main pipeline is connected to the settling chamber, and a total dust extraction fan is arranged on the upper end of the dust-laden gas main pipeline, the dust-laden gas inside the dust-laden gas main pipeline is sent into the settling chamber through the total dust extraction fan and passes through the cyclone dust collector and the dust-laden gas purification chamber in sequence, the stone powder dust in the dust-laden gas is collected through the settling chamber and the cyclone dust collector, but part of the gas discharged through the cyclone dust collector is still not collected by the cyclone dust collector, and then the gas discharged from the cyclone dust collector is further purified through the dust-laden gas purification chamber, thereby improving the evolution effect of the dust-laden gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of the dynamic purification and separation chamber of the present invention;
[0024] Figure 3 This is a schematic diagram of the top view of the dynamic purification and separation chamber of the present invention;
[0025] Figure 4 This is a schematic diagram of the dust filter hole structure of the dynamic purification and separation chamber of the present invention;
[0026] Figure 5 This is a schematic diagram of the structure of the wind impact screening dust removal chamber of the present invention;
[0027] Figure 6 It is a schematic diagram of the distribution structure of the impacted strips of the wind impact screening dust removal chamber of the present invention;
[0028] Figure 7 This is a schematic diagram of the bottom structure of the dust removal chamber body of the wind impact screening dust removal chamber of the present invention;
[0029] Figure 8 It is a structural schematic diagram of the dust-containing gas purification chamber of the present invention;
[0030] Fig. 9 It is a schematic diagram of the structure of the dust-containing gas purification chamber of the present invention from a top view;
[0031] Fig.10 The figure is a schematic diagram of the connection structure between the purification chamber frame and the filter cloth of the dust-containing gas purification chamber of the present invention. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0033] like Figure 1-Figure 10 As shown, a mine stone production sorting and dust removal system includes a vibrating screening machine 2, an impact stone shaping machine 3, a fine material vibrating screening machine 6, a settling chamber 9 and a cyclone dust collector 10, and also includes an overall support 1, a dynamic purification and separation chamber 4, a wind impact screening and dust removal chamber 5, a dust-containing gas purification chamber 11 and a dust-containing gas main pipeline 7; the overall support 1 is sequentially provided with a vibrating screening machine 2, an impact stone shaping machine 3, a dynamic purification and separation chamber 4, a wind impact screening and dust removal chamber 5 and a fine material vibrating screening machine 6, and the vibrating screening machine 2 is sequentially connected to the impact stone shaping machine 3, the dynamic purification and separation chamber 4, the wind impact screening and dust removal chamber 5, the dust-containing gas purification chamber 11 and the dust-containing gas main pipeline 7. A dust removal chamber 5 and a fine material vibrating screening machine 6; the vibrating screening machine 2, the impact stone shaping machine 3, the dynamic purification and separation chamber 4, the wind impact screening dust removal chamber 5 and the fine material vibrating screening machine 6 are all provided with dust extraction sub-pipelines 8, and each of the dust extraction sub-pipelines 8 is connected to the dust-containing gas main pipeline 7; a settling chamber 9, a cyclone dust collector 10 and a dust-containing gas purification chamber 11 are arranged on the overall support 1 from top to bottom, and the settling chamber 9 is connected to the cyclone dust collector 10 and the dust-containing gas purification chamber 11 in sequence; the upper end of the dust-containing gas main pipeline 7 is connected to the settling chamber 9, and the upper end of the dust-containing gas main pipeline 7 is provided with a main dust extraction fan 12.
[0034] In the present invention, the stone is sent into the vibrating screening machine 2 through the existing lifting conveyor, and the coarser stone screened by the vibrating screening machine 2 comes out from the outlet 703 of the vibrating screening machine 2 and falls into the impact stone shaping machine 3, and the stone is crushed by the impact stone shaping machine 3, and the crushed stone comes out from the outlet 703 of the impact stone shaping machine 3 and falls into the dynamic purification separation chamber 4.
[0035] In the present invention, a vibration screening machine 2, an impact stone shaping machine 3, a dynamic purification and separation chamber 4, a wind impact screening and dust removal chamber 5 and a fine material vibration screening machine 6 are sequentially arranged on the overall support 1 from top to bottom, and the vibration screening machine 2 is sequentially connected to the impact stone shaping machine 3, the dynamic purification and separation chamber 4, the wind impact screening and dust removal chamber 5 and the fine material vibration screening machine 6, and the vibration screening machine 2, the impact stone shaping machine 3, the dynamic purification and separation chamber 4, the wind impact screening and dust removal chamber 5 and the fine material vibration screening machine 6 are all provided with dust extraction sub-pipelines 8, and each of the dust extraction sub-pipelines 8 is connected to the dust-containing gas main pipeline 7, and the stone passes through the vibration screening machine 2, the impact stone shaping machine 3, the dynamic purification and separation chamber 4, the wind impact screening and dust removal chamber 5 and the fine material vibration screening machine 6 in sequence. During the fine material vibration screening machine 6, the dust generated when the stone passes through the vibration screening machine 2 and the impact stone shaping machine 3 enters the dust-containing gas main pipeline 7 through the dust extraction sub-pipeline 8, and then the stone passes through the dynamic purification separation chamber 4 and the wind impact screening dust removal chamber 5 to remove the stone powder dust attached to the stone and the stone powder dust mixed in the stone, so that these dusts enter the dust-containing gas main pipeline 7 through the dust extraction sub-pipeline 8, and the stone powder dust generated in the further screening process of the stone passing through the fine material vibration screening machine 6 enters the dust-containing gas main pipeline 7 through the dust extraction sub-pipeline 8, so that the stone powder dust removed from the stone is collected in the dust-containing gas main pipeline 7; and the stone is more easily separated from the stone powder dust during the dynamic flow process;
[0036] A settling chamber 9, a cyclone dust collector 10 and a dust-containing gas purification chamber 11 are sequentially arranged on the overall support 1 from top to bottom, and the settling chamber 9 is sequentially connected to the cyclone dust collector 10 and the dust-containing gas purification chamber 11, the upper end of the dust-containing gas main pipeline 7 is connected to the settling chamber 9, and a total dust extraction fan 12 is arranged on the upper end of the dust-containing gas main pipeline 7, the dust-containing gas inside the dust-containing gas main pipeline 7 is sent into the settling chamber 9 through the total dust extraction fan 12 and passes through the cyclone dust collector 10 and the dust-containing gas purification chamber 11 in sequence, the stone powder dust in the dust-containing gas is collected by the settling chamber 9 and the cyclone dust collector 10, but part of the gas discharged from the cyclone dust collector 10 is still not collected by the cyclone dust collector 10, and then the gas discharged from the cyclone dust collector 10 is further purified through the dust-containing gas purification chamber 11, thereby improving the evolution effect of the dust-containing gas.
[0037] The casings of the existing vibrating screening machine 2, the impact stone shaping machine 3 and the fine material vibrating screening machine 6 are all provided with a dust extraction sub-pipe 8, and the dust extraction sub-pipe 8 is communicated with the inner space of the casing.
[0038] like Figure 2-Figure 4 As shown, the dynamic purification separation chamber 4 includes a separation chamber body 101, a material distribution cone 201, a blocking plate 301, a dust filter cartridge 401 and an exhaust device; the separation chamber body 101 has a first discharge port 501 at the bottom, and the separation chamber body 101 has a first feed port 601 at the top; the material distribution cone 201 is located at the upper end of the separation chamber body 101 and is fixed thereto, and the upper end of the material distribution cone 201 is thin and the lower end is thick; the dust filter cartridge 401 is located inside the separation chamber body 101 and is located at the material distribution cone 201, and the dust filter cartridge 401 is coaxially arranged with the material distribution cone 201, the upper end of the dust filter cartridge 401 is fixed to the material distribution cone 201 and is located in the material distribution cone 201, and the lower end of the dust filter cartridge 401 is fixed to the separation chamber body 101; the dust filter cartridge 401 is evenly provided with a plurality of dust filter holes 701; the blocking plate 301 is a conical structure with a thick upper end and a thin lower end, and the blocking plate 301 includes a plurality of blocking plates 301, and the plurality of blocking plates 301 are evenly spaced and arranged in the separation chamber body 101 The upper end of the blocking plate 301 is fixed to the separation chamber body 101, and a transition plate 801 is arranged between each two blocking plates 301. The transition plate 801 has a conical structure with a thin upper end and a thick lower end, and the transition plate 801 is sleeved on the dust filter cartridge 401 and the upper end of the transition plate 801 is fixed to the dust filter cartridge 401; the exhaust device includes an exhaust pipe 901 and a dust collecting cover 1001, and the dust collecting cover 1001 is located in the dust filter cartridge 401. At the inner upper end, the dust hood 1001 is a conical structure with a thin upper end and a thick lower end. The lower end of the dust hood 1001 is fixed to the dust filter cartridge 401, one end of the exhaust duct 901 is connected to and fixed to the upper end of the dust hood 1001, and the other end of the exhaust duct 901 passes through the dust filter cartridge 401, the dividing cone 201 and the separation chamber body 101 extend to the outside; the dust filter hole 701 is a louver hole, and the dust extraction sub-duct 8 on the dynamic purification separation chamber 4 is coaxially fixedly connected to the free end of the exhaust duct 901. The separation chamber body 101 includes an inner frame, an outer air inlet hood 1201 and a discharge hopper 1301. The outer air inlet hood 1201 is mounted on and fixed on the inner frame, and a plurality of air inlet holes are evenly distributed on the outer air inlet hood 1201. The discharge hopper 1301 is fixed to the lower end of the inner frame, and the first discharge port 501 is located at the lower end of the discharge hopper 1301; the inner frame includes a top ring 1401, a bottom ring 1501 and a plurality of support rods 1601 fixed between the top ring 1401 and the bottom ring 1501, a plurality of upper cross beams 1701 are fixed in the top ring 1401, and a plurality of lower cross beams are fixed in the bottom ring 1501.
[0039] The dividing cone 201 is located at the upper end of the separation chamber body 101 and is fixed thereto, and the upper end of the dividing cone 201 is thin and the lower end is thick. After the stone comes out of the outlet 703 of the impact stone shaping machine 3 and enters the separation chamber body 101 from the first feed port 601, the stone can be dispersed to the surroundings of the separation chamber body 101 under the action of the dividing cone 201; the dust filter cylinder 401 is located inside the separation chamber body 101 and at the lower end of the dividing cone 201, and the dust filter cylinder 401 is coaxially arranged with the dividing cone 201, the upper end of the dust filter cylinder 401 is fixed to the dividing cone 201 and is located in the dividing cone 201, and the lower end of the dust filter cylinder 401 is fixed to the separation chamber body 101; a plurality of uniformly distributed dust filter cylinders 401 are provided on the dust filter cylinder 401. Dust filter hole 701; dust filter cartridge 401 can divide the interior of separation chamber body 101 into two spaces, and the two spaces are connected through dust filter hole 701; blocking plate 301 is a conical structure with a thick upper end and a thin lower end, and blocking plate 301 includes multiple blocking plates 301, multiple blocking plates 301 are arranged at equal intervals in separation chamber body 101 and are arranged coaxially with dust filter cartridge 401, the upper end of blocking plate 301 is fixed on separation chamber body 101, and transition plate 801 is arranged between every two blocking plates 301, and transition plate 801 is a conical structure with a thin upper end and a thick lower end, and transition plate 801 is sleeved on dust filter cartridge 401 and the upper end of transition plate 801 is fixed to dust filter cartridge 401; blocking plate 301 and transition plate The plate 801 is set so that during the falling process of the stone, the stone can slow down the falling speed of the stone under the repeated obstruction of the blocking plate 301, the transition plate 801, and the blocking plate 301 in sequence, and at the same time make the stone fall in a broken line shape, so as to ensure that the dust in the stone is fully separated from it; the exhaust device includes an exhaust pipe 901 and a dust collecting cover 1001, the dust collecting cover 1001 is located at the upper end of the dust filter cylinder 401, the dust collecting cover 1001 is a conical structure with a thin upper end and a thick lower end, the lower end of the dust collecting cover 1001 is fixed to the dust filter cylinder 401, one end of the exhaust pipe 901 is connected to and fixed to the upper end of the dust collecting cover 1001, the other end of the exhaust pipe 901 passes through the dust filter cylinder 401, the material distribution cone 201 and the separation chamber body 10 1 extends to the outside, the exhaust pipe 901 is coaxially fixedly connected with the dust extraction sub-pipe 8, and the pipes can be connected by flanges. During the exhaust process of the exhaust pipe 901, the dust separated from the stone outside the dust filter cylinder 401 will be sucked into the dust filter cylinder 401 from the dust filter hole 701, and then the dust moves upward and enters the exhaust pipe 901 under the action of the dust collecting cover 1001, so that the stone can be dust-removed to reduce the impact on the environment around the equipment, and at the same time, the dust is prevented from being mixed in the stone to affect the quality of the finished product; the dust filter hole 701 is a louver hole, which can make the dust pass through the dust filter hole 701 upward to enter the dust filter cylinder 401, and can prevent small particles of stone from directly entering the dust filter cylinder 401;The separation chamber body 101 includes an inner frame, an outer air intake hood 1201 and a discharge hopper 1301. The outer air intake hood 1201 is sleeved and fixed on the inner frame, and a plurality of air intake holes are evenly distributed on the outer air intake hood 1201. The discharge hopper 1301 is fixed to the lower end of the inner frame. The first discharge port 501 is located at the lower end of the discharge hopper 1301. The upper end of the material dividing cone 201 is fixed to the inner frame. The lower end of the dust filter cylinder 401 is fixed to the inner frame. The upper end of the blocking plate 301 is fixed to the inner frame. The outer air intake hood 1201 is made of steel or iron. The discharge hopper 1301 is a conical structure with a thick upper end and a thin lower end, which can make the stones discharged from the first discharge port 501 in a concentrated manner. The inner frame includes a top ring 1401, a bottom ring 1501 and a plurality of support rods 1601 fixed between the top ring 1401 and the bottom ring 1501, a plurality of upper beams 1701 are fixed in the top ring 1401, a plurality of lower beams are fixed in the bottom ring 1501, the upper end of the dividing cone 201 is fixed on the upper beam 1701, the lower end of the dust filter cylinder 401 is fixed to the lower beam, the upper end of the blocking plate 301 is fixed on the plurality of support rods 1601, and the stone material is discharged from the first discharge port 501 and falls into the interior of the wind impact screening dust removal chamber 5; a silicone plate is fixed on the inner surface of the transition plate 801 and the blocking plate 301, the silicone plate can reduce the noise of the stone material falling on the transition plate 801 and the blocking plate 301, and can play a buffering role to reduce the impact of the stone material on the transition plate 801 and the blocking plate 301, the silicone plate and the blocking plate 301 are fixed by bolts, and the silicone plate and the transition plate 801 are fixed by bolts. ;
[0040] like Figure 5-Figure 7As shown, the wind impact screening dust removal chamber 5 includes a dust removal chamber body 102, a fan 202 and a hit strip 302; the dust removal chamber body 102 has an air inlet channel 402 at the lower part of one end in the horizontal direction, and the dust removal chamber body 102 has an air outlet channel 502 at the upper part of the other end in the horizontal direction, the air inlet channel 402 connected to the dust removal chamber body 102 at one end extends to the inside of the dust removal chamber body 102, and the air inlet channel 402 is located at the bottom of the end of the dust removal chamber body 102. A receiving plate 602 extends from the bottom of one end of the dust removal chamber body 102, and a second feed port 702 is provided on the top of the dust removal chamber body 102 near the air inlet channel 402, and a plurality of strip-shaped discharge holes 802 are opened at the bottom of the dust removal chamber body 102; the fan 202 has an air supply duct, and the air supply duct is connected to the air inlet channel 402; the hit strip 302 includes a plurality of, and the plurality of hit strips 30 2 is evenly distributed and fixed inside the dust removal chamber body 102, the length direction of the impacted strip plate 302 is in the vertical direction, and the upper end and the lower end of the impacted strip plate 302 are fixed to the dust removal chamber body 102; the width direction of all the impacted strip plates 302 in the horizontal direction from the air inlet channel 402 to the air outlet channel 502 is distributed in a broken line shape, and the discharge hole 802 is located between two adjacent impacted strip plates 302 in the horizontal direction from the air inlet channel 402 to the air outlet channel 502, and the dust extraction sub-pipeline 8 on the wind impact screening dust removal chamber 5 is coaxially fixedly connected with the free end of the air outlet channel 502; a receiving hopper 902 is fixed at the bottom of the dust removal chamber body 102, and a plurality of strip-shaped discharge holes 802 are all located inside the receiving hopper 902, and the bottom of the receiving hopper 902 has a second discharge port 1002; the bottom of the air outlet channel 502 is at an angle to the vertical direction. The end of the air inlet channel 402 located outside the dust removal chamber body 102 is in a square structure, and the end of the air inlet channel 402 located inside the dust removal chamber body 102 is in a rectangular structure, and the two ends of the air inlet channel 402 have a smooth transition; the angle between the bottom of the air inlet channel 402 and the horizontal direction is greater than the angle between the top of the air inlet channel 402 and the horizontal direction. The receiving plate 602 is located directly below the second feed port 702.
[0041] The dust removal chamber body 102 has an air inlet channel 402 at the lower part of one end in the horizontal direction, and an air outlet channel 502 at the upper part of the other end in the horizontal direction. The end of the air inlet channel 402 connected to the dust removal chamber body 102 extends to the inside of the dust removal chamber body 102. The top of the dust removal chamber body 102 is provided with a second feed port 702 near the side of the air inlet channel 402, and the bottom of the dust removal chamber body 102 is provided with a plurality of strip-shaped discharge holes 802; the fan 202 has an air supply duct, which is connected to the air inlet channel 402, and the plurality of impacted strips 302 are evenly distributed and fixed inside the dust removal chamber body 102. The width direction of all the impacted strips 302 in the horizontal direction from the air inlet channel 402 to the air outlet channel 502 is distributed in a broken line shape, and the stone is discharged from the first discharge port 501 and then discharged from the second feed port 70 2 falls into the dust removal chamber body 102, and the stone is blown toward the impacted strip plate 302 under the action of the wind force generated by the fan 202, and the moving path of the stone is in a broken line shape under the blocking action of the impacted strip plate 302, and the stone powder on the impacted strip plate 302 will fall off once each time the stone hits the impacted strip plate 302, and the stone powder after falling off enters the air outlet channel 502 with the air flow for easy collection, and the stone falls to the bottom of the dust removal chamber body 102 and is discharged from the discharge hole 802 by its own gravity and under the blocking action of the impacted strip plate 302; the receiving plate 602 extends from the bottom of one end of the air inlet channel 402 located inside the dust removal chamber body 102, and the receiving plate 602 can receive the stone falling from the second feed port 702, so as to ensure that the stone entering the dust removal chamber body 102 can be subjected to the force of the air flow generated by the fan 202 to hit the impacted strip plate 302. The fan 202 adopts a Roots blower, which has a stronger wind force and can ensure that the fine stones are blown to the impacted strip plate 302. The end of the air inlet channel 402 located outside the dust removal chamber body 102 is in a square structure, and the end of the air inlet channel 402 located inside the dust removal chamber body 102 is in a rectangular structure, and the two ends of the air inlet channel 402 have a smooth transition; the angle between the bottom of the air inlet channel 402 and the horizontal direction is greater than the angle between the top of the air inlet channel 402 and the horizontal direction. It can make the airflow after passing through the air inlet channel 402 wider and thinner, increase the impact force of the airflow on the fine stones, and then increase the force of the fine stones hitting the impacted strip plate 302, so as to further ensure that the stone powder is separated from the stone; the angle between the bottom of the air inlet channel 402 and the horizontal direction is greater than the angle between the top of the air inlet channel 402 and the horizontal direction, so that the airflow entering the dust removal chamber body 102 is inclined upward, further ensuring that the stone can hit the impacted strip plate 302. A receiving hopper 902 is fixed at the bottom of the dust removal chamber body 102, and a plurality of strip-shaped discharge holes 802 are all located inside the receiving hopper 902. The bottom of the receiving hopper 902 has a second discharge port 1002. The receiving hopper 902 is used to receive and collect stones discharged from the strip-shaped discharge holes 802. The receiving plate 602 is located directly below the second feed port 702 to ensure that the stones fall directly onto the receiving plate 602.The bottom of the air outlet channel 502 is at an angle to the vertical direction, so that the airflow can blow the stone powder toward the air outlet channel 502, ensuring that the stone powder can enter the air outlet channel 502. After the stone comes out of the second discharge port 1002, it falls into the fine material vibration screening machine 6 for further screening.
[0042] The dust-containing gas inside the dust-containing gas main pipeline 7 is sent to the settling chamber 9 through the main dust extraction fan 12 and passes through the cyclone dust collector 10 and the dust-containing gas purification chamber 11 in sequence. The stone powder dust in the dust-containing gas is collected by the settling chamber 9 and the cyclone dust collector 10, but part of the gas discharged from the cyclone dust collector 10 is still not collected by the cyclone dust collector 10. Subsequently, the gas discharged from the cyclone dust collector 10 is further purified through the dust-containing gas purification chamber 11.
[0043] like Figure 8-Figure 10 As shown, the dust-containing gas purification chamber 11 includes a frame 103, a purification chamber frame 203, a floating bearing assembly, a filter cloth 303, a vibrator 403 and a dust collecting bin 503; the purification chamber frame 203 has an air inlet 603 at the top, and the purification chamber frame 203 has an outlet 703 at the bottom. The purification chamber frame 203 is located on the frame 103, and the upper and lower parts of the purification chamber frame 203 are connected to the frame 103 by means of two or more floating bearing assemblies; the floating bearing assembly includes a support 803, a compression spring 903 and a bearing plate 1003, the support 803 is fixed on the frame 103, a sliding rod 1703 is fixed on the top of the support 803, the bearing plate 1003 is fixed to the side of the purification chamber frame 203, and a sliding hole is opened on the bearing plate 1003 in the vertical direction. 1003 is sleeved on the slide bar 1703 through a sliding hole and is slidably connected thereto; the compression spring 903 is sleeved on the slide bar 1703, and the upper end of the compression spring 903 contacts the bearing plate 1003, and the lower end of the compression spring 903 contacts the support 803; the filter cloth 303 is wrapped around the outside of the clean room frame 203 and fixed thereto; the vibrator 403 is fixed to the side of the clean room frame 203 and is used to make the clean room frame 203 vibrate up and down; the dust collecting bin 503 is located below the clean room frame 203 and is fixed to the frame 103, and the lower end of the clean room frame 203 is connected to the upper end of the dust collecting bin 503 by means of an annular sleeve 1803, and the annular sleeve 1803 has corrugated folds; the cyclone dust collector 10 has an exhaust port, and the pipeline from the exhaust port to the air inlet 603 is connected to the air inlet 603 by means of a corrugated hose. The dust collecting bin 503 has an inlet 1103 at the top, a dust outlet 1203 at the bottom, and a valve 1303 at the dust outlet 1203; the purification chamber frame 203 is a conical structure with a thin upper end and a thick lower end; and the purification chamber frame 203 has a top cover at the top, and the air inlet 603 is located on the top cover.
[0044] The gas discharged from the cyclone dust collector 10 is transported to the inside of the dust-containing gas purification chamber 11 through a pipeline. The purification chamber frame 203 is a frame structure. The purification chamber frame 203 is located on the frame 103, and the upper and lower parts of the purification chamber frame 203 are connected to the frame 103 by means of two or more floating bearing components. The filter cloth 303 is wrapped around the outside of the purification chamber frame 203 and fixed thereto. The vibrator 403 is fixed to the side of the purification chamber frame 203 and is used to vibrate the purification chamber frame 203 up and down. The dust collecting bin 503 is located below the purification chamber frame 203 and is fixed to the frame 103. By passing the dust-containing gas from the air inlet 603 into the purification chamber frame 203, the dust-containing gas passes through the filter cloth 30 After the filter cloth 303 is formed, the dust will remain on the filter cloth 303, and the purified gas passes through the filter cloth 303. The filter cloth 303 can be shaken by the vibration of the clean room frame 203 as a whole by the vibrator 403, so as to prevent the filter cloth 303 from being blocked by the filtered dust, thereby ensuring the effectiveness of the filter cloth 303, so that the remaining dust can be processed and purified, and by covering the filter cloth 303 on the outside of the clean room frame 203 and fixing it thereto, a large amount of dust-containing gas can be processed within a certain period of time to improve the dust removal efficiency, because the contact area between the filter cloth 303 and the dust-containing gas is larger. The floating bearing assembly includes a support 803, a compression spring 903 and a bearing plate 1003. The support 803 is fixed on the frame 103. A sliding bar 1703 is fixed on the top of the support 803. The bearing plate 1003 is fixed on the side of the clean room frame 203. A sliding hole is provided on the bearing plate 1003 in the vertical direction. The bearing plate 1003 is sleeved on the sliding bar 1703 through the sliding hole and is slidably connected with the sliding bar; the compression spring 903 is sleeved on the sliding bar 1703, and the upper end of the compression spring 903 contacts the bearing plate 1003, and the lower end of the compression spring 903 contacts the support 803. The clean room frame 203 is slidably connected to the sliding bar 1703 through the bearing plate 1003. The compression spring 903 ensures that the clean room frame 203 can float up and down to cooperate with the vibrator 403 to achieve the shaking of the filter cloth 303. The filter cloth 303 and the clean room frame 203 can be fixed by a binding rope. The materials used for the annular sleeve 1803 and the filter cloth 303 are the same, and both are existing filter cloths 303. The annular sleeve 1803 and the lower end of the clean room frame 203 and the upper end of the dust collecting bin 503 can be fixed by a binding rope. By setting the annular sleeve 1803, the soft connection between the clean room frame 203 and the dust collecting bin 503 can be achieved, and the dust-containing gas can be prevented from being directly discharged from the gap between the clean room frame 203 and the dust collecting bin 503, and it is ensured that the clean room frame 203 will not be affected by the dust collecting bin 503 when vibrating up and down. The dust collecting bin 503 is used to collect dust filtered by the filter cloth 303. The top of the dust collecting bin 503 has an inlet 1103, the bottom of the dust collecting bin 503 has a dust outlet 1203, and a valve 1303 is provided at the dust outlet 1203. The valve 1303 can be opened to remove the collected dust from the dust outlet 1203. The vibrator 403 is a vibration motor.The clean room frame 203 is a tapered structure with a thin upper end and a thick lower end. The clean room frame 203 has a top cover on the top, and the air inlet 603 is located on the top cover.
[0045] The settling chamber 9 is connected to the cyclone dust collector 10 and the dust-containing gas purification chamber 11 in sequence through pipelines. The air inlet 603 of the settling chamber 9 is connected to the dust-containing gas main pipeline 7, the air outlet of the settling chamber 9 is connected to the air inlet 603 of the cyclone dust collector 10, and the exhaust port of the cyclone dust collector 10 is connected to the air inlet 603 at the top of the purification chamber frame 203.
[0046] The above descriptions are merely preferred embodiments of the present invention.
Claims
1. A mine stone production sorting and dust removal system, comprising a vibrating screening machine (2), an impact stone shaping machine (3), a fine material vibrating screening machine (6), a settling chamber (9) and a cyclone dust collector (10), characterized in that: It also includes an overall support (1), a dynamic purification and separation chamber (4), a wind impact screening dust removal chamber (5), a dust-containing gas purification chamber (11) and a dust-containing gas main pipeline (7); The overall support (1) is provided with a vibrating screening machine (2), an impact stone shaping machine (3), a dynamic purification and separation chamber (4), a wind impact screening and dust removal chamber (5) and a fine material vibrating screening machine (6) in sequence from top to bottom, and the vibrating screening machine (2) is connected in sequence to the impact stone shaping machine (3), the dynamic purification and separation chamber (4), the wind impact screening and dust removal chamber (5) and the fine material vibrating screening machine (6); The vibrating screening machine (2), the impact stone shaping machine (3), the dynamic purification separation chamber (4), the wind impact screening dust removal chamber (5) and the fine material vibrating screening machine (6) are all provided with dust extraction sub-pipelines (8), and each of the dust extraction sub-pipelines (8) is connected to the dust-containing gas main pipeline (7); The overall support (1) is provided with a settling chamber (9), a cyclone dust collector (10) and a dust-containing gas purification chamber (11) in sequence from top to bottom, and the settling chamber (9) is connected to the cyclone dust collector (10) and the dust-containing gas purification chamber (11) in sequence; The upper end of the dust-containing gas main pipeline (7) is connected to the settling chamber (9), and a main dust extraction fan (12) is provided at the upper end of the dust-containing gas main pipeline (7); The dynamic purification separation chamber (4) comprises a separation chamber body (101), a material distribution cone (201), a blocking plate (301), a dust filter cartridge (401) and an exhaust device; the separation chamber body (101) has a first discharge port (501) at the bottom, and a first feed port (601) at the top; the material distribution cone (201) is located at the upper end of the separation chamber body (101) and is fixed thereto, and the upper end of the material distribution cone (201) is thin and the lower end is thick; the dust filter cartridge (401) is located inside the separation chamber body (101) and is located between the material distribution cone ( The dust filter cylinder (401) is arranged at the lower end of the separation chamber body (101), and the dust filter cylinder (401) is coaxially arranged with the material distribution cone (201); the upper end of the dust filter cylinder (401) is fixed to the material distribution cone (201) and is located inside the material distribution cone (201); the lower end of the dust filter cylinder (401) is fixed to the separation chamber body (101); a plurality of dust filter holes (701) are evenly distributed on the dust filter cylinder (401); the blocking plate (301) is in a conical structure with a thick upper end and a thin lower end; the blocking plate (301) includes a plurality of blocking plates (301), and the plurality of blocking plates (301) are evenly spaced and arranged inside the separation chamber body (101). The dust filter cartridge (401) is coaxially arranged with the upper end of the blocking plate (301) being fixed on the separation chamber body (101), and a transition plate (801) is arranged between every two blocking plates (301), and the transition plate (801) is in a conical structure with a thin upper end and a thick lower end, and the transition plate (801) is sleeved on the dust filter cartridge (401) and the upper end of the transition plate (801) is fixed to the dust filter cartridge (401); the exhaust device comprises an exhaust pipeline (901) and a dust collecting hood (1001), and the dust collecting hood (1001) is located between the dust filter cartridge (401) ... ), the dust collecting hood (1001) is in a conical structure with a thin upper end and a thick lower end, the lower end of the dust collecting hood (1001) is fixed to the dust filter cylinder (401), one end of the exhaust pipe (901) is connected to and fixed to the upper end of the dust collecting hood (1001), and the other end of the exhaust pipe (901) passes through the dust filter cylinder (401), the material distribution cone (201) and the separation chamber body (101) to extend to the outside; the dust filter hole (701) is a louver hole, and the dust extraction sub-pipeline (8) on the dynamic purification separation chamber (4) is coaxially fixedly connected to the free end of the exhaust pipe (901); The wind impact screening dust removal chamber (5) comprises a dust removal chamber body (102), a fan (202) and a collision strip plate (302); the dust removal chamber body (102) has an air inlet channel (402) at the lower part of one end in the horizontal direction, and the dust removal chamber body (102) has an air outlet channel (502) at the upper part of the other end in the horizontal direction; one end of the air inlet channel (402) connected to the dust removal chamber body (102) extends into the interior of the dust removal chamber body (102); the air inlet channel (402) is located at A receiving plate (602) extends from the bottom of one end of the dust removal chamber body (102); a second feed port (702) is provided at the top of the dust removal chamber body (102) near the air inlet channel (402); a plurality of strip-shaped discharge holes (802) are provided at the bottom of the dust removal chamber body (102); the fan (202) has an air supply duct, and the air supply duct is connected to the air inlet channel (402); the impact strip plates (302) include a plurality of impact strip plates (302); 2) uniformly distributed and fixed inside the dust removal chamber body (102), the length direction of the impacted strip plate (302) is in the vertical direction, and the upper end and the lower end of the impacted strip plate (302) are fixed to the dust removal chamber body (102); the width direction of all the impacted strip plates (302) in the horizontal direction from the air inlet channel (402) to the air outlet channel (502) is distributed in a broken line shape, and the discharge hole (802) is located in the horizontal direction from the air inlet channel (402) to the air outlet channel (502). Between two adjacent impacted strips (302) on the dust removal chamber (5), the dust extraction sub-duct (8) on the wind impact screening dust removal chamber (5) is coaxially fixedly connected to the free end of the air outlet channel (502); a receiving hopper (902) is fixed at the bottom of the dust removal chamber body (102), and a plurality of strip-shaped discharge holes (802) are all located inside the receiving hopper (902), and a second discharge port (1002) is provided at the bottom of the receiving hopper (902); the bottom of the air outlet channel (502) is at an angle to the vertical direction; The dust-containing gas purification chamber (11) comprises a frame (103), a purification chamber frame (203), a floating bearing assembly, a filter cloth (303), a vibrator (403) and a dust collecting bin (503); the top of the purification chamber frame (203) is provided with an air inlet (603), the bottom of the purification chamber frame (203) is provided with an outlet (703), the purification chamber frame (203) is located on the frame (103), and the upper and lower parts of the purification chamber frame (203) are connected to the frame (103) by means of two or more floating bearing assemblies; the floating bearing assembly comprises a support (803), a compression spring (903) and a bearing plate (1003), the support (803) is fixed on the frame (103), a sliding rod (1703) is fixed on the top of the support (803), the bearing plate (1003) is fixed to the side of the purification chamber frame (203), and a sliding groove (1703) is provided on the bearing plate (1003) in the vertical direction. The bearing plate (1003) is sleeved on the slide rod (1703) through the slide hole and is slidably connected thereto; the compression spring (903) is sleeved on the slide rod (1703), and the upper end of the compression spring (903) is in contact with the bearing plate (1003), and the lower end of the compression spring (903) is in contact with the support (803); the filter cloth (303) is wrapped around the outside of the clean room frame (203) and fixed thereto; the vibrator (403) is fixed to the clean room frame (203) ) side, which is used to make the purification chamber frame (203) vibrate up and down; the dust collecting bin (503) is located below the purification chamber frame (203) and is fixed to the frame (103); the lower end of the purification chamber frame (203) is connected to the upper end of the dust collecting bin (503) by means of an annular sleeve (1803), and the annular sleeve (1803) has corrugated folds; the cyclone dust collector (10) has an exhaust port, and the exhaust port is connected to the air inlet (603) by means of a corrugated hose.
2. A mine stone production sorting and dust removal system according to claim 1, characterized in that: The separation chamber body (101) comprises an inner frame, an outer air intake hood (1201) and a discharge hopper (1301); the outer air intake hood (1201) is sleeved and fixed on the inner frame, and a plurality of air intake holes are evenly distributed on the outer air intake hood (1201); the discharge hopper (1301) is fixed to the lower end of the inner frame; and the first discharge port (501) is located at the lower end of the discharge hopper (1301).
3. A mine stone production sorting and dust removal system according to claim 2, characterized in that: The inner frame comprises a top ring (1401), a bottom ring (1501), and a plurality of support rods (1601) fixed between the top ring (1401) and the bottom ring (1501); a plurality of upper cross beams (1701) are fixed in the top ring (1401); and a plurality of lower cross beams are fixed in the bottom ring (1501).
4. A mine stone production sorting and dust removal system according to claim 1, characterized in that: The end of the air inlet channel (402) located outside the dust removal chamber body (102) has a square structure, and the end of the air inlet channel (402) located inside the dust removal chamber body (102) has a rectangular structure, and there is a smooth transition between the two ends of the air inlet channel (402); the angle between the bottom of the air inlet channel (402) and the horizontal direction is greater than the angle between the top of the air inlet channel (402) and the horizontal direction.
5. A mine stone production sorting and dust removal system according to claim 1, characterized in that: The receiving plate (602) is located directly below the second feed port (702).
6. A mine stone production sorting and dust removal system according to claim 1, characterized in that: The dust collecting bin (503) has an inlet (1103) at the top, a dust outlet (1203) at the bottom, and a valve (1303) is provided at the dust outlet (1203).
7. A mine stone production sorting and dust removal system according to claim 1, characterized in that: The clean room frame (203) is a tapered structure with a thin upper end and a thick lower end as a whole; and a top cover is provided on the top of the clean room frame (203), and the air inlet (603) is located on the top cover.