A floor with light-transmitting marking and a manufacturing method thereof

By fixing the light-transmitting plates and light-emitting devices on the concrete base layer and laying the grinding stone floor surface layer, the problem of the existing light-transmitting concrete floor structure is solved, the integrity and safety of the floor are achieved, and the identification pattern is formed through the light source, which improves the ornamentality.

CN112301824BActive Publication Date: 2025-04-08CHINA RAILWAY SIYUAN SURVEY & DESIGN GRP CO LTD
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Patent Information

Application Number
CN202011401650.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-04
Publication Date
2025-04-08
Estimated Expiration
2040-12-04

AI Technical Summary

Technical Problem

In the existing light-transmitting concrete floor, under the dense array of light-transmitting columns, cracks are prone to occur in the contact areas between the cement foundation and the light-transmitting columns, resulting in structural breakage, posing safety risks, and being unable to form a whole with the building.

Method used

The floor with light-transmissive marking is made by cast-in-place integrated forming. By fixing the light-transmissive panels and light-emitting devices on the concrete base layer, and laying a grinding stone floor surface layer on the surface to form a light-transmissive marking part to ensure the integrity of the light-transmissive panels and the floor surface layer.

Benefits of technology

The integrity and stability of the floor structure are achieved, structural cracks caused by deformation are avoided, and a marking pattern with a set shape is formed through the light source, improving ornamentality and safety.

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Abstract

The present invention relates to a floor with a light-transmitting mark and a method for making the same. The floor of the present invention comprises a concrete base, at least one light-transmitting plate is fixed on the concrete base, a light-emitting device is installed in the light-transmitting plate, a light-transmitting mark portion is fixed on the light-transmitting plate, the upper end surface height of the light-transmitting mark portion is higher than the upper end surface height of the light-transmitting plate, a floor surface layer is laid on the base, the floor surface layer covers the light-transmitting plate, and the light-transmitting mark portion on the light-transmitting plate passes through the surface of the floor surface layer. The floor of the present invention is formed in one piece by cast-in-place casting, and is not prone to deformation causing cracking of the structure, thereby ensuring the integrity of the floor structure, and forming a mark pattern of a set shape under the action of a light source.
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Description

Technical Field

[0001] The invention belongs to the technical field of building materials, and in particular relates to a floor with light-transmitting markings and a manufacturing method thereof. Background Art

[0002] Translucent terrazzo floor is made of translucent concrete. Translucent concrete is a combination of concrete and light-guiding materials or luminous materials to enhance the artistic value of cement-based materials. Currently, translucent concrete is mainly used in walls, landscapes, handicrafts, etc., using natural light or light sources to allow light to penetrate through translucent concrete to form a special visual effect.

[0003] At present, the application of translucent concrete on the market mainly adopts the factory prefabrication method, which is mainly carried out in the form of product design, light pipe laying, concrete pouring, surface processing, and on-site installation. This method is generally formed independently and cannot be integrated with the building; in addition, for the dense arrangement of translucent columns, cracks are prone to occur at the contact point between the cement base and the translucent columns, which will cause the entire structure to break and pose a safety hazard. Summary of the invention

[0004] The purpose of the present invention is to overcome the defects of the prior art and provide a floor with a translucent logo and a method for making the same. The floor is cast in one piece and is not prone to deformation that causes structural cracking, thereby ensuring the integrity of the floor structure and forming a logo pattern of a set shape under the action of a light source.

[0005] The technical solution of the present invention is implemented as follows: The present invention discloses a floor with a light-transmitting mark, comprising a base layer, at least one light-transmitting board is fixed on the base layer, a light-emitting device is installed in the light-transmitting board, a light-transmitting mark portion is fixed on the light-transmitting board, the upper end surface height of the light-transmitting mark portion is higher than the upper end surface height of the light-transmitting board, a floor surface layer is paved on the base layer, the floor surface layer covers the light-transmitting board, and the light-transmitting mark portion on the light-transmitting board passes through the surface of the floor surface layer.

[0006] Furthermore, the surface of the floor surface layer is flush with the upper end surface of the light-transmitting identification portion.

[0007] Furthermore, the light-transmitting identification portion includes a plurality of light-transmitting columns arranged according to an identification pattern of a set shape, and the lower ends of the light-transmitting columns are fixedly connected to the light-transmitting plate.

[0008] The light-transmitting column can be fixed to the upper end surface of the light-transmitting plate by bonding, or a fixing hole for fixing the light-transmitting column can be provided on the light-transmitting plate, and then the light-transmitting column can be inserted into the fixing hole of the light-transmitting plate for fixing. Of course, there are other ways to fix the light-transmitting column and the light-transmitting plate, not limited to the above fixing ways.

[0009] Furthermore, the light-transmitting identification portion is a light-transmitting member having an identification pattern of a predetermined shape, and the identification pattern of the predetermined shape may be a footprint shape or the like.

[0010] Furthermore, the floor surface layer is a cast-in-place floor surface layer, and the casting material of the floor surface layer is terrazzo material, forming a terrazzo floor.

[0011] Furthermore, a groove is provided on the lower end surface of the light-transmitting plate, and the light-emitting device is installed in the groove of the light-transmitting plate.

[0012] Furthermore, the light emitting device is electrically connected to a power source; and the light emitting device is a light strip.

[0013] Furthermore, when the light-transmitting plate is fan-shaped, a plurality of light-transmitting plates are distributed in a circle, and a plurality of light-transmitting identification portions are distributed in a circle at intervals; and at least one light-transmitting identification portion is provided on each light-transmitting plate.

[0014] Furthermore, when the light-transmitting plate is in a strip shape, each light-transmitting plate is provided with at least one light-transmitting identification portion; and a plurality of light-transmitting identification portions are arranged at intervals along the length direction of the strip-shaped light-transmitting plate.

[0015] Furthermore, the base layer is a concrete base layer.

[0016] The present invention also discloses a method for manufacturing a floor with a light-transmitting mark, comprising the following steps:

[0017] Pre-treat the concrete base;

[0018] A light-transmitting plate is manufactured according to the size of the logo pattern of a set shape, and a light-transmitting logo portion is fixed on the light-transmitting plate;

[0019] The light-transmitting plate is fixed at a set position of the concrete base, a light-emitting device is pre-arranged in the light-transmitting plate, and the light-emitting device is connected to a power source;

[0020] After the light-emitting device is installed, the surface material is integrally poured on the concrete base with the light-transmitting plate to form a floor surface layer. The floor surface layer covers the light-transmitting plate, and the surface of the floor surface layer is flush with the upper end surface of the light-transmitting identification part on the light-transmitting plate.

[0021] The present invention has at least the following beneficial effects:

[0022] At least one light-transmitting plate is fixed on the concrete base of the present invention, a light-emitting device is installed in the light-transmitting plate, a light-transmitting identification part is fixed on the light-transmitting plate, the upper end surface height of the light-transmitting identification part is higher than the upper end surface height of the light-transmitting plate, a floor surface layer is laid on the base, the floor surface layer covers the light-transmitting plate, the light-transmitting identification part on the light-transmitting plate penetrates the surface of the floor surface layer, and the light-transmitting floor surface layer is formed by cast-in-place method, which has excellent dimensional stability, is not easy to deform and cause structural cracking, and ensures the integrity of the floor structure. In addition, the cement-based grindstone and the light-transmitting concrete are combined into a whole, breaking through the limitation of the light-transmitting concrete structure being a single block; the light-transmitting identification can have color and be decorative in itself, and can also be penetrated by light to further enhance the ornamental value and improve safety in special places. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 A schematic diagram of the structure of a floor with a light-transmitting mark provided in an embodiment of the present invention;

[0025] Figure 2 A schematic plan view of a floor with a light-transmitting mark provided in Example 1 of the present invention;

[0026] Figure 3 A schematic plan view of a floor with light-transmitting markings provided in Example 3 of the present invention.

[0027] In the attached drawings, 1 is the base layer, 2 is the light-transmitting plate, 3 is the light-transmitting column, 4 is the floor surface layer, and 5 is the light strip. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1The embodiment of the present invention provides a floor with a light-transmitting mark, comprising a base layer 1, on which at least one light-transmitting board 2 is fixed, a light-emitting device is installed in the light-transmitting board 2, a light-transmitting mark portion is fixed on the light-transmitting board, and the upper end surface height of the light-transmitting mark portion is higher than the upper end surface height of the light-transmitting board, a floor surface layer 4 is laid on the base layer 1, the floor surface layer 4 covers the light-transmitting board, and the light-transmitting mark portion on the light-transmitting board 2 passes through the surface of the floor surface layer 4. The base layer 1 is a concrete base layer.

[0030] Furthermore, the surface of the floor surface layer 4 is flush with the upper end surface of the light-transmitting identification portion.

[0031] Furthermore, the light-transmitting identification portion includes a plurality of light-transmitting columns 3 arranged according to an identification pattern of a set shape, and the lower ends of the light-transmitting columns are fixedly connected to the light-transmitting plate.

[0032] The light-transmitting column can be fixed to the upper end surface of the light-transmitting plate by bonding, for example, by using chloroform glue to bond to the light-transmitting plate; or a fixing hole for fixing the light-transmitting column can be provided on the light-transmitting plate, and then the light-transmitting column can be inserted into the fixing hole of the light-transmitting plate for fixing. Of course, there are other ways to fix the light-transmitting column and the light-transmitting plate, not limited to the above-mentioned fixing ways.

[0033] Furthermore, the light-transmitting column can be a colored light-transmitting column as required; the colored light-transmitting column itself has decorative and indicative properties, and is of course not limited to a colored light-transmitting column.

[0034] Furthermore, the light-transmitting identification portion is a light-transmitting member having an identification pattern of a predetermined shape, and the identification pattern of the predetermined shape may be a footprint shape or the like.

[0035] Furthermore, the floor surface layer is a cast-in-place floor surface layer, and the casting material of the floor surface layer is a grindstone material, forming a grindstone floor. The grindstone floor adopts the inorganic crystal grindstone material of Pishi brand, which has the characteristics of low shrinkage, high hardness, good wear resistance and strong integrity.

[0036] Furthermore, a groove is provided on the lower end surface of the light-transmitting plate, and the light-emitting device is installed in the groove of the light-transmitting plate.

[0037] Furthermore, the light-emitting device is electrically connected to a power source; the light-emitting device is powered by the power source, and the light-emitting device uses a light strip 5. The present invention can also be provided with an emergency light power source, and the light strip is connected to the emergency light power source. When a power outage occurs, the ground mark forms an obvious indication on the ground through the penetration of light, which has strong guidance and safety. The shape and length of the light strip 5 are determined according to the shape and length of the light-transmitting plate. The shape of the light strip 5 can be a long strip, a ring, etc. The color of the light strip is set as needed.

[0038] The number and shape of the light-transmitting plates are set according to actual needs. The light-transmitting plates can be long strips, or fan-shaped, etc. A plurality of light-transmitting columns arranged according to a logo pattern of a set shape are fixed on each light-transmitting plate to form a light-transmitting logo portion.

[0039] Specifically, when the light-transmitting plate is fan-shaped, a plurality of light-transmitting plates are distributed in a circle, and a plurality of light-transmitting identification portions are distributed in a circle at intervals; and at least one light-transmitting identification portion is provided on each light-transmitting plate.

[0040] Specifically, when the light-transmitting plate is in the shape of a long strip (rectangle), each light-transmitting plate is provided with at least one light-transmitting identification portion; and a plurality of light-transmitting identification portions are arranged at intervals along the length direction of the strip-shaped light-transmitting plate.

[0041] The embodiment of the present invention also discloses a method for manufacturing a floor with a light-transmitting mark, comprising the following steps:

[0042] Pre-treat the concrete base, such as grinding the concrete foundation, cleaning up floating dust, and repairing holes;

[0043] A light-transmitting plate is manufactured according to the size of the logo pattern of a set shape, and a light-transmitting logo portion is fixed on the light-transmitting plate;

[0044] The light-transmitting plate is fixed at a set position on the concrete base, a light-emitting device is pre-arranged in the light-transmitting plate, and the light-emitting device is connected to a power source; in this embodiment, a light strip is pre-arranged and laid in the groove at the bottom of the light-transmitting plate, and the light strip is connected to a power source.

[0045] After the light-emitting device is installed, the terrazzo material is poured, maintained, ground, and polished on the entire concrete base with the light-transmitting plate, and the terrazzo floor with the light-transmitting mark can be completed. The floor surface is covered with the light-transmitting plate, and the surface of the floor surface is flush with the upper end surface of the light-transmitting mark on the light-transmitting plate. The pouring thickness of the terrazzo material in this embodiment is ≥1cm.

[0046] A light-transmitting plate is made according to the size of the set logo pattern, and a light-transmitting logo part is fixed on the light-transmitting plate, specifically including: making the light-transmitting plate according to the size of the logo pattern, setting the punching area and number on the light-transmitting plate according to the position of the luminous pattern, the holes penetrate the light-transmitting plate, the height of the light-transmitting column should be flush with the surface of the terrazzo floor of the surface layer, the diameter of the light-transmitting column is consistent with the aperture, the bottom is bonded to the light-transmitting plate with chloroform glue, the thickness of the light-transmitting plate is 5mm, and a groove with a width of 10mm and a depth of 3mm is opened in the middle of the bottom, and the edge of the light-transmitting plate should be bonded to the base layer with epoxy glue to prevent the slurry from penetrating into the groove and affecting the light transmittance.

[0047] Based on the above scheme, the present invention provides three specific light-transmitting marked terrazzo floors and their manufacturing methods, which are described as follows:

[0048] Example 1

[0049] See also Figure 2 This embodiment provides a terrazzo floor with a light-transmitting "arrow" mark, which is used in pedestrian walkways. The main production method is as follows:

[0050] 1. Grind the concrete foundation, clean the floating dust and repair the holes;

[0051] 2. Make modules for the arrow mark area, the method is: make a light-transmitting plate according to the mark size, set the punching area and number according to the arrow position, punch holes according to the aperture of 4mm, the holes penetrate the whole light-transmitting plate, insert red light-transmitting columns according to the punching position, the diameter of the light-transmitting column is 4mm, the height of the light-transmitting column should be 5mm higher than the light-transmitting plate, the bottom of the light-transmitting column is bonded to the light-transmitting plate with chloroform glue, the length exceeding the light-transmitting column is less than 1mm, the thickness of the light-transmitting plate is 5mm, and a groove of 10mm width and 3mm depth is opened in the middle of the bottom, and the edge of the light-transmitting plate should be bonded to the base layer with epoxy glue, and the tail end is closed to prevent the slurry from penetrating into the groove and affecting the light transmittance;

[0052] 3. Lay out a white light strip in the groove at the bottom of the light-transmitting plate. The light strip is connected to the emergency power supply. Use sealant to seal the light strip at the groove position away from the light-transmitting plate to prevent the slurry from pouring in.

[0053] 4. After the light strip is laid, the whole is poured, cured, ground and polished by Pishi brand inorganic crystal terrazzo material to complete the production of terrazzo floor with translucent markings. The pouring thickness of terrazzo material is 10mm.

[0054] As shown in the figure below, under normal circumstances, the red arrow mark serves as an indicator of the channel exit location. When there is a power outage or in an emergency, the light strip will illuminate and form a red arrow mark on the ground, which can better provide guidance.

[0055] Example 2

[0056] This embodiment provides a terrazzo floor with a translucent "footprint" mark, which is used in indoor children's playgrounds. The main production method is as follows:

[0057] 1. Grind the concrete foundation, clean the floating dust and repair the holes;

[0058] 2. Make modules for the arrow mark area. The method is as follows: make a light-transmitting plate according to the size of the mark, set the arrangement area of ​​the light-transmitting column according to the footprint position, use a 6mm diameter and 7mm long light-transmitting column, and glue it to the position area with chloroform glue. The light-transmitting plate is 5mm thick, and a 5mm wide and 3mm deep groove is opened in the middle of its bottom. The edge of the light-transmitting plate should be glued to the base layer with epoxy glue, and the tail end should be closed to prevent the slurry from penetrating into the groove and affecting the light transmittance;

[0059] 3. Lay out the light strip in the groove at the bottom of the light-transmitting plate with footprints. The color of the light strip under each "footprint" may not be exactly the same. The light strip is connected to a dedicated power supply. The light strip is sealed with sealant at the groove position where it leaves the light-transmitting plate to prevent slurry from pouring in;

[0060] 4. After the light strip is laid, the whole is poured, cured, ground and polished by Pishi brand inorganic crystal terrazzo material to complete the production of terrazzo floor with translucent markings. The pouring thickness of terrazzo material is 12mm.

[0061] When the light strip is lit, it will project footprint patterns of different colors according to the color of the light strip, which can have a joyful and logo effect. Its plan view is similar to the schematic view of embodiment 1.

[0062] Example 3

[0063] See also Figure 3 This embodiment provides a terrazzo floor with a light-transmitting "concentric circle aperture" logo, which is used in outdoor pedestrian plazas. The main production method is as follows:

[0064] 1. Grind the concrete foundation, clean the floating dust and repair the holes;

[0065] 2. The arrow mark area is modularized as follows: a circle of fixed size is set on each light-transmitting plate, and a light-transmitting column with a diameter of 8 mm and a length of 10 mm is used, and it is bonded to the circle area with chloroform glue. The light-transmitting plate is 5 mm thick and a groove with a width of 5 mm and a depth of 3 mm is opened in the middle of its bottom. The edge of the light-transmitting plate should be bonded to the base layer with epoxy glue to prevent the slurry from penetrating into the groove and affecting the light transmittance;

[0066] 3. Arrangement of light-transmitting areas: Arrange the light-transmitting plates bonded with light-transmitting columns in the square in the shape of concentric circles, and lay light strips in the grooves at the bottom. The light strips in each concentric circle can be selected in different colors. The light strips are connected to the power supply. At the same time, the switches of the light strips in each concentric circle are controlled by intermittent cycle switches. The light strips are sealed with sealant at the grooves away from the light-transmitting plates to prevent the slurry from pouring in;

[0067] 4. After the light strip is laid, the whole is poured, cured, ground and polished by Pishi brand inorganic crystal terrazzo material to complete the production of terrazzo floor with translucent markings. The pouring thickness of terrazzo material is 15cm.

[0068] When the light strip control switch is turned on, the light-transmitting columns in each concentric circle light up intermittently and cyclically, and each concentric circle presents a different color effect.

[0069] The floor of the present invention has overall consistency and forms a logo pattern of a set shape under the action of a light source.

[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A floor with a light-transmitting mark, characterized in that: The invention comprises a base layer, wherein at least one light-transmitting plate is fixed on the base layer, a light-emitting device is installed in the light-transmitting plate, a light-transmitting identification part is fixed on the light-transmitting plate, the upper end surface height of the light-transmitting identification part is higher than the upper end surface height of the light-transmitting plate, a floor surface layer is paved on the base layer, a part of the floor surface layer covers the light-transmitting plate, and another part covers the base layer, the light-transmitting identification part on the light-transmitting plate penetrates the surface of the floor surface layer, the base layer is a concrete base layer, a grindstone material is cast on the whole of the concrete base layer provided with the light-transmitting plate to form a cast-in-place floor surface layer, and the surface of the floor surface layer is flush with the upper end surface of the light-transmitting identification part; The light-transmitting identification part includes a plurality of light-transmitting columns arranged according to an identification pattern of a set shape, and the lower ends of the light-transmitting columns are fixedly connected to the light-transmitting plate or the light-transmitting identification part is a light-transmitting member having an identification pattern of a set shape; When the light-transmitting plate is fan-shaped, multiple light-transmitting plates are arranged in a circular shape, and multiple light-transmitting identification parts are arranged in a circular shape at intervals; each light-transmitting plate is provided with at least one light-transmitting identification part; When the light-transmitting plate is in strip shape, at least one light-transmitting identification portion is provided on each light-transmitting plate; and a plurality of light-transmitting identification portions are arranged at intervals along the length direction of the strip light-transmitting plate; The lower end surface of the light-transmitting plate is provided with a groove, and the light-emitting device is installed in the groove of the light-transmitting plate; the light-emitting device is electrically connected to a power source; and the light-emitting device adopts a light strip.

2. A method for producing a floor with a light-transmitting mark as claimed in claim 1, characterized in that: The steps include: Pre-treat the concrete base; A light-transmitting plate is made according to the size of the logo pattern of a set shape, and a light-transmitting logo part is fixed on the light-transmitting plate, specifically including: making the light-transmitting plate according to the size of the logo pattern, setting the punching area and quantity on the light-transmitting plate according to the position of the luminous pattern, the holes penetrate the light-transmitting plate, the height of the light-transmitting column should be flush with the surface of the terrazzo floor of the surface layer, and the diameter of the light-transmitting column is consistent with the hole diameter; The light-transmitting plate is fixed at a set position of the concrete base, a light-emitting device is pre-arranged in the light-transmitting plate, and the light-emitting device is connected to a power source; After the light-emitting device is installed, the surface material is integrally poured on the concrete base with the light-transmitting plate to form a floor surface layer. A portion of the floor surface layer covers the light-transmitting plate, and the other portion covers the base. The light-transmitting marking portion on the light-transmitting plate passes through the surface of the floor surface layer, and the surface of the floor surface layer is flush with the upper end surface of the light-transmitting marking portion on the light-transmitting plate.

Citation Information

Patent Citations

  • Light-emitting type crosswalk line

    CN104233973A

  • Light-transmitting concrete-based LED active light-emitting traffic marking line and construction method thereof

    CN111663464A

  • Floor with light-transmitting mark

    CN214658513U