Card needle automatic packaging machine
By designing an automatic packaging machine for card pickup needles, using automated processes and hot-pressure sealing technology, the problems of low efficiency and quality of manual bagging are solved, and efficient and reliable card pickup needle packaging is achieved.
Patent Information
- Application Number
- CN202011235468.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-05
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2040-11-05
AI Technical Summary
In the prior art, the method of manually loading the card picking needle into the sealing pocket has low production efficiency and is prone to quality problems, such as leakage and scratches in the sealing pocket.
An automatic packaging machine for card pickup needles is designed, including card pickup needle feeding device, sealing pocket feeding device and card pickup needle bag packing device. Through an automated process, the card pickup needle and sealing pocket are guided and bagged, and the hot-press sealing and cutting technology are used to ensure the quality of the sealing pocket.
The automatic packaging of the card pickup needle is realized, the production efficiency is improved, the quality problems caused by manpower operation is reduced, and the integrity and quality of the packaging is ensured.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of card tray production equipment, and in particular relates to an automatic packaging machine for card removal needles. Background Art
[0002] When a mobile terminal is packaged in a box, it is generally necessary to configure a card ejector pin so that the user can easily open the card tray of the mobile terminal for card installation. In order to prevent the card ejector pin from being easily lost when it is loosely packed in the box, the card ejector pin is generally first placed in a sealing bag, and then the sealing bag is placed in the box. In this way, the card ejector pin is not easily lost.
[0003] At present, the processing method of installing the card removal needle into the sealing bag is manual bagging, which requires a lot of manpower and has low card loading efficiency. In addition, the sealing bag is easily scratched or punctured when the card removal needle is installed. In addition, due to the small size of the card removal needle, it is easy to be missed due to negligence during manual bagging, which may easily cause customer complaints. Summary of the invention
[0004] The purpose of the present invention is to provide an automatic packaging machine for card removal needles, aiming to solve the technical problems of low production efficiency and easy quality problems in the prior art of manually packing card removal needles into sealing bags.
[0005] To achieve the above purpose, an embodiment of the present invention provides an automatic packaging machine for card removal needles, comprising:
[0006] frame;
[0007] A card removal needle loading device is installed on the frame and is used to load the card removal needle;
[0008] A sealing bag feeding device is installed on the frame and is used to feed the sealing bags;
[0009] The card retrieval needle bagging device is installed on the frame and adjacent to the card retrieval needle feeding device and the sealing bag feeding device, and is used to guide the sealing bag to open and move along a processing direction and guide the card retrieval needle to slide into the sealing bag.
[0010] Optionally, the card removal needle loading device includes a card removal needle positioning mechanism, a card removal needle loading direct vibration, a card removal needle manipulator and a card removal needle guiding mechanism. The card removal needle positioning mechanism is installed on the frame and is used to position and accommodate the card removal needle. The card removal needle loading direct vibration is connected to the card removal needle positioning mechanism and is used to transport the card removal needle to the card removal needle positioning mechanism. The card removal needle manipulator is used to pick up the card removal needle accommodated and positioned on the card removal needle positioning mechanism and place the picked up card removal needle on the card removal needle guiding mechanism. The card removal needle guiding mechanism is located below the card removal needle manipulator and is used to guide the card removal needle to slide onto the card removal needle bagging device.
[0011] Optionally, the card removal needle positioning mechanism includes a fixed block, a movable block, a tensioning cylinder and a card removal needle sensor, the fixed block is fixedly mounted on the frame, the tensioning cylinder is fixedly mounted on the frame and is located on one side of the fixed block, the movable block is arranged on the other side of the fixed block and forms a card removal needle slot between the fixed block, the card removal needle slot is connected to the output end of the card removal needle feeding direct vibration, the movable block is drivingly connected to the tensioning cylinder and can realize the card removal under the drive of the tensioning cylinder. The card needle slot is opened and closed, the card needle sensor is arranged on one side of the card needle slot and is electrically connected to the tensioning cylinder and the card needle manipulator, and is used to feed back the signal when it senses the presence of a card needle in the card needle slot to the tensioning cylinder so that the tensioning cylinder controls the movement of the active card to open the card needle slot, and is used to feed back the signal when it senses the presence of a card needle in the card needle slot to the card needle manipulator so that the card needle manipulator picks up the card needle and puts it on the card needle bagging device.
[0012] Optionally, the card retrieval needle robot includes a horizontal driving mechanism, a flipping driving mechanism, a vertical driving mechanism and a vacuum transport suction cup, the horizontal driving mechanism is installed on the frame, the flipping driving mechanism is connected to the horizontal driving mechanism and can move in the horizontal direction under the drive of the horizontal driving mechanism, the vertical driving mechanism is connected to the flipping driving mechanism and can flip the angle under the drive of the flipping driving mechanism, the vacuum transport suction cup is connected to the vertical driving mechanism and can move vertically under the drive of the vertical driving mechanism, and is used to adsorb the card retrieval needle located in the card retrieval needle slot to the card retrieval needle guide mechanism.
[0013] Optionally, the card removal needle guide mechanism includes an oblique seat, an oblique slide, an anti-jamming cylinder and a jamming sensor installed on the frame, the oblique seat is located between the card removal needle feeding device and the card removal needle bagging device, and an installation cavity is formed on the oblique seat, the oblique slide is arranged on the installation cavity and is used to guide the card removal needle to the card removal needle bagging device, and the upper end of the oblique slide is hinged to the oblique seat, the anti-jamming cylinder is connected to the lower end of the oblique slide and can drive the oblique slide to swing around the hinge with the oblique seat, the jamming sensor is installed on the oblique seat and is used to feed back a signal of the card removal needle being stuck on the oblique slide to the anti-jamming cylinder, so as to control the swing of the oblique slide through the anti-jamming cylinder so that the stuck card removal needle falls off at the installation cavity.
[0014] Optionally, the horizontal driving mechanism comprises a horizontal driving cylinder, a horizontal moving plate and a horizontal linear slide rail, the horizontal driving cylinder and the horizontal linear slide rail are both mounted on the frame, the horizontal moving plate is connected to the horizontal driving cylinder and the horizontal linear slide rail and can move in the horizontal direction under the drive of the horizontal driving cylinder with the horizontal linear slide rail as a guide, and the flip driving mechanism is mounted at the bottom of the horizontal moving plate;
[0015] The flipping drive mechanism comprises a fixed frame, a flipping frame, a flipping motor and a pulley transmission mechanism, wherein the fixed frame is fixedly mounted on the bottom of the horizontal moving plate, the flipping frame is provided with a rotating shaft, and the rotating shaft is rotatably mounted on the fixed frame through a bearing, the flipping motor is connected to the rotating shaft through the pulley transmission mechanism and is used to control the rotation of the rotating shaft, and the vertical driving mechanism is mounted on the flipping frame;
[0016] The vertical driving mechanism includes a vertical driving cylinder, a vertical movable plate and a vertical linear slide rail. The vertical driving cylinder and the vertical linear slide rail are both installed on the flip frame. The vertical movable plate is connected to the vertical driving cylinder and the vertical linear slide rail and can realize vertical movement guided by the vertical movable plate under the drive of the vertical driving cylinder. The vacuum transport suction cup is installed on the vertical movable plate.
[0017] Optionally, the card retrieval needle bagging device includes a card bag guide tube, a sealing bag pulling mechanism and a sealing bag hot pressing cutting mechanism, the card bag guide tube is vertically installed on the frame, and the upper end of the card bag guide tube is located below the output end of the card retrieval needle guide mechanism for guiding the card retrieval needle into it, the sealing bag pulling mechanism is installed on the frame and located below the lower end of the card bag guide tube and is used to pull the sealing bag guided by the card bag guide tube downward, and the sealing bag hot pressing cutting mechanism is installed on the frame and located below the sealing bag pulling mechanism and is used to hot press seal and cut the sealing bag.
[0018] Optionally, the sealing bag pulling mechanism includes a first clamping cylinder, a second clamping cylinder, a Y-shaped support plate and a vertical pulling cylinder, the vertical pulling cylinder is installed on the frame, the Y-shaped support plate is connected to the vertical pulling cylinder, and the opening of the Y-shaped support plate extends to below the opposite sides of the bag guide tube, the first clamping cylinder cover and the second clamping cylinder are respectively installed at the two ends of the opening of the Y-shaped support plate, and the piston rods of the first clamping cylinder cover and the second clamping cylinder are arranged facing each other, and are respectively provided with a first clamping block and a second clamping block for clamping the sealing bag.
[0019] Optionally, the sealing bag hot pressing and cutting mechanism includes a support frame, a fixed hot pressing block, a movable hot pressing block, a hot pressing cylinder, a cutter and a cutting cylinder. The support frame is installed on the frame and is located below the Y-shaped support plate. The fixed hot pressing block is fixedly installed on the support frame. The movable hot pressing block is slidably installed on the support frame and is arranged opposite to the fixed hot pressing block for the sealing bag to pass through it. The hot pressing cylinder is connected to the movable hot pressing block and is used to drive the movable hot pressing block to slide so as to press the sealing bag passing through it with the fixed hot pressing block. The fixed hot pressing block is provided with an avoidance edge. The cutter is slidably connected to the support frame and is arranged opposite to the avoidance edge. The cutting cylinder is connected to the cutter and is used to drive the cutter to move through the avoidance edge to cut off the sealing bag after hot pressing.
[0020] Optionally, the sealing bag loading device includes a discharge motor, a sealing bag drum and a guide roller assembly, the sealing bag drum is installed on the frame and is used to roll up the sealing bags, the discharge motor is connected to the sealing bag drum and is used to drive the sealing bag drum to rotate to achieve discharge, and the guide roller assembly is installed on the frame and is used to guide the sealing bags discharged by the sealing bag drum to be arranged outside the bag guide tube.
[0021] The above one or more technical solutions in the automatic packaging machine for card retrieval needles provided by the embodiment of the present invention have at least one of the following technical effects: when working, the card retrieval needle feeding device realizes the loading of the card retrieval needle, and the sealing bag feeding device realizes the loading of the sealing bag, and the card retrieval needle bagging device realizes the guidance of the card retrieval needle and the sealing bag, realizes the guidance of the card retrieval needle conveyed by the card retrieval needle feeding device into the sealing bag conveyed by the sealing bag feeding device, and performs heat-pressing sealing on the packaging bag bagged with the card retrieval needle, and finally the card retrieval needle bagging device can also cut the sealing bag after the heat-pressing sealing is completed to form a single sealing bag packaged with the card retrieval needle. The entire working process does not require manpower, that is, it realizes automatic operation, has high production efficiency, and is not prone to the problem of missing the card retrieval needle, so the production quality is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0023] Figure 1 A schematic diagram of the structure of the automatic packaging machine for card removal needles provided in an embodiment of the present invention.
[0024] Figure 2 for Figure 1A schematic diagram of the structure of the card removal needle loading device of the card removal needle automatic packaging machine.
[0025] Figure 3 for Figure 2 A schematic structural diagram of the card removal needle loading device from another perspective.
[0026] Figure 4 for Figure 3 Exploded view of the structure of the card removal needle loading device.
[0027] Figure 5 for Figure 4 A structural schematic diagram of the card removal needle positioning mechanism of the card removal needle loading device.
[0028] Figure 6 A schematic structural diagram of a card removal needle bagging device of an automatic card removal needle packaging machine provided in an embodiment of the present invention.
[0029] Figure 7 for Figure 6 Schematic diagram of the structure of the sealing bag hot pressing and cutting mechanism of the card removal needle bagging device.
[0030] Among them, the reference numerals in the figure are:
[0031] 10—frame 20—card-removing needle feeding device 21—card-removing needle positioning mechanism
[0032] 22—Card needle feeding direct vibration 23—Card needle manipulator 24—Card needle guide mechanism
[0033] 30 - Sealing bag feeding device 31 - Unloading motor 32 - Sealing bag drum
[0034] 33 - guide roller assembly 40 - card removal needle bagging device 41 - card bag guide tube
[0035] 42 - Sealing bag pulling mechanism 43 - Sealing bag hot pressing cutting mechanism 50 - Control device
[0036] 211—fixed block 212—movable block 213—tension cylinder
[0037] 214—card removal needle sensor 231—horizontal drive mechanism 232—flip drive mechanism
[0038] 233 - vertical drive mechanism 234 - vacuum handling suction cup 241 - oblique seat
[0039] 242 - inclined slide 243 - anti-jamming cylinder 244 - jamming sensor
[0040] 421—first clamping cylinder 422—second clamping cylinder 423—Y-shaped support plate
[0041] 424—Vertical pulling cylinder 431—Support frame 432—Fixed hot pressing block
[0042] 433 - movable hot pressing block 434 - hot pressing cylinder 435 - cutting knife
[0043] 436—cutting cylinder 2121—card removal slot 2311—horizontal drive cylinder
[0044] 2312—Horizontal moving plate 2313—Horizontal linear slide rail 2321—Fixed bracket
[0045] 2322—Turning frame 32323—Turning motor 2324—Pulley transmission mechanism
[0046] 2331 - vertical drive cylinder 2332 - vertical moving plate 2333 - vertical linear slide rail
[0047] 2411—installation cavity 4211—first clamping block 4221—second clamping block. DETAILED DESCRIPTION
[0048] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. Figures 1 to 7 The described embodiments are exemplary and are intended to be used to explain the embodiments of the present invention, but should not be construed as limiting the present invention.
[0049] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0051] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0052] In one embodiment of the present invention, Figure 1 As shown, an automatic packaging machine for card removal needles is provided, comprising a frame 10, a card removal needle loading device 20, a sealing bag loading device 30 and a card removal needle bagging device 40, wherein the card removal needle loading device 20 is mounted on the frame 10 and is used for loading the card removal needles; the sealing bag loading device 30 is mounted on the frame 10 and is used for loading the sealing bags; the card removal needle bagging device 40 is mounted on the frame 10 and is adjacent to the card removal needle loading device 20 and the sealing bag loading device 30, and is used for guiding the sealing bag to expand and move along a processing direction and guiding the card removal needle to slide into the sealing bag.
[0053] During operation, the card-taking needle feeding device 20 realizes feeding the card-taking needle, and the sealing bag feeding device 30 realizes feeding the sealing bag, and the card-taking needle bagging device 40 realizes guiding the card-taking needle and the sealing bag, realizes guiding the card-taking needle delivered by the card-taking needle feeding device 20 into the sealing bag delivered by the sealing bag feeding device 30, and performs heat-pressing sealing on the packaging bag with the card-taking needle, and finally the card-taking needle bagging device 40 can also cut the sealing bag after the heat-pressing sealing to form a single sealing bag with the card-taking needle. The entire working process does not require manpower, that is, it realizes automatic operation, has high production efficiency, and is not prone to the problem of missing the card-taking needle, so the production quality is guaranteed.
[0054] In another embodiment of the present invention, Figures 2 to 4As shown, the card removal needle loading device 20 includes a card removal needle positioning mechanism 21, a card removal needle loading direct vibration 22, a card removal needle manipulator 23 and a card removal needle guiding mechanism 24. The card removal needle positioning mechanism 21 is installed on the frame 10 and is used to position and accommodate the card removal needle. The card removal needle loading direct vibration 22 is connected to the card removal needle positioning mechanism 21 and is used to transport the card removal needle to the card removal needle positioning mechanism 21. The card removal needle manipulator 23 is used to pick up the card removal needle accommodated and positioned on the card removal needle positioning mechanism 21 and place the picked up card removal needle on the card removal needle guiding mechanism 24. The card removal needle guiding mechanism 24 is located below the card removal needle manipulator 23 and is used to guide the card removal needle to slide onto the card removal needle bagging device 40. Specifically, the card picking needle feeding straight vibration 22 transports the card picking needles one by one to the card picking needle positioning mechanism 21 by means of vibration, and then the card picking needle manipulator 23 picks up the positioned card picking needles in the card picking needle positioning mechanism 21 and puts them into the card picking needle guide mechanism 24, and then the card picking needles are guided by the card picking needle guide mechanism 24 to slide onto the card picking needle bagging device 40 to execute the next step. The entire process is automated and has high production efficiency.
[0055] In another embodiment of the present invention, Figures 4-5As shown, the card-taking needle positioning mechanism 21 includes a fixed block 211, a movable block 212, a tensioning cylinder 213 and a card-taking needle sensor 214. The fixed block 211 is fixedly mounted on the frame 10. The tensioning cylinder 213 is fixedly mounted on the frame 10 and is located on one side of the fixed block 211. The movable block 212 is arranged on the other side of the fixed block 211 and a card-taking needle slot 2121 is formed between the fixed block 211. The card-taking needle slot 2121 is connected to the output end of the card-taking needle feeding straight vibration 22. The movable block 212 is drivingly connected to the tensioning cylinder 213 and can be driven by the tensioning cylinder 213. The card needle slot 2121 is opened and closed by movement, and the card needle sensor 214 is arranged on one side of the card needle slot 2121 and is electrically connected to the tensioning cylinder 213 and the card needle manipulator 23, and is used to feed back the signal when it is sensed that there is a card needle in the card needle slot 2121 to the tensioning cylinder 213 so that the tensioning cylinder 213 controls the movement of the active card to open the card needle slot 2121, and is used to feed back the signal when it is sensed that there is a card needle in the card needle slot 2121 to the card needle manipulator 23 so that the card needle manipulator 23 picks up the card needle and puts it on the card needle bagging device 40. Specifically, after the vibration of the card picking needle feeding straight vibration 22, the card picking needle moves to the card picking needle slot 2121 formed between the fixed block 211 and the movable slider. At this time, the card picking needle sensor 214 senses the card picking needle in the card picking needle slot 2121, and feeds back the signal to the tensioning cylinder 213 and the card picking needle manipulator 23. The tensioning cylinder 213 drives the movable block 212 away from the fixed block 211, so that the card picking needle slot 2121 is opened to avoid the card picking needle in the card picking needle slot 2121 from being clamped. At the same time, the card picking needle manipulator 23 moves to the card picking needle slot 2121 to pick up the card picking needle therein, and moves it to the card picking needle bagging device 40. In this way, the card picking needle on the card picking needle positioning mechanism 21 is picked up and loaded onto the card picking needle bagging device 40, and then the next step is executed. Automated operation is realized in the entire process, and production efficiency is high.
[0056] In another embodiment of the present invention, Figure 4As shown, the card removal needle robot 23 includes a horizontal driving mechanism 231, a flipping driving mechanism 232, a vertical driving mechanism 233 and a vacuum transport suction cup 234. The horizontal driving mechanism 231 is installed on the frame 10. The flipping driving mechanism 232 is connected to the horizontal driving mechanism 231 and can move in the horizontal direction under the drive of the horizontal driving mechanism 231. The vertical driving mechanism 233 is connected to the flipping driving mechanism 232 and can flip the angle under the drive of the flipping driving mechanism 232. The vacuum transport suction cup 234 is connected to the vertical driving mechanism 233 and can move vertically under the drive of the vertical driving mechanism 233, and is used to adsorb the card removal needle located in the card removal needle slot 2121 to the card removal needle guide mechanism 24. Specifically, the horizontal driving mechanism 231 can realize horizontal movement, and control the flip driving mechanism 232 connected thereto to move back and forth between the card removal needle slot 2121 and the card removal needle guide mechanism 24. After the vertical driving mechanism 233 moves horizontally to the top of the card removal needle slot 2121 along with the flip driving mechanism 232, it can control the vacuum transport suction cup 234 to move up and down to absorb the card removal needle in the card removal needle slot 2121. Then, the vertical driving mechanism 233 controls the vacuum transport suction cup 234 with the card removal needle absorbed to move up, and moves to the top of the card removal needle guide mechanism 24 under the drive of the horizontal driving mechanism 231. Then, the flip driving mechanism 232 controls the flipping angle of the vertical driving mechanism 233, so that the vacuum transport suction cup 234 flips along with the vertical driving mechanism 233. After adjusting to a suitable position, the card removal needle absorbed on the vacuum transport suction cup 234 is removed from the vacuum and placed on the card removal needle guide mechanism 24, thereby realizing automated operation with high production efficiency. Among them, the vacuum transport suction cup 234 needs to be connected to an external vacuum pumping mechanism when working. The vacuum pumping mechanism is a prior art and will not be described in detail here.
[0057] In another embodiment of the present invention, Figure 4As shown, the card-removing needle guiding mechanism 24 includes an oblique seat 241, an oblique slide 242, an anti-jamming cylinder 243 and a jamming sensor 244 installed on the frame 10, the oblique seat 241 is located between the card-removing needle feeding device 20 and the card-removing needle bagging device 40, and a mounting cavity 2411 is formed on the oblique seat 241, the oblique slide 242 is arranged on the mounting cavity 2411 and is used to guide the card-removing needle to the card-removing needle bagging device 40, and the upper end of the oblique slide 242 is connected to the oblique seat 241 is hinged, the anti-jamming cylinder 243 is connected to the lower end of the oblique slide 242 and can drive the oblique slide 242 to swing around the hinge between it and the oblique seat 241, the jam sensor 244 is installed on the oblique seat 241 and is used to feed back the signal of the card extraction needle being stuck on the oblique slide 242 to the anti-jamming cylinder 243, so as to control the swing of the oblique slide 242 through the anti-jamming cylinder 243 so that the stuck card extraction needle falls off at the installation cavity 2411. Specifically, the oblique seat 241 plays the role of installation support for the entire card extraction needle guide mechanism 24, and the oblique slide 242 can slide the card extraction needle, that is, the card extraction needle adsorbed and placed thereon by the vacuum handling suction cup 234 can move downward with the tilt angle until the card extraction needle slides into the card extraction needle bagging device 40 to perform the next step. Among them, when the card removal needle is stuck on the inclined slide 242, the jam sensor 244 can sense the existence of the immovable card removal needle on the inclined slide 242. At this time, the jam sensor 244 feeds back the signal to the anti-jamming cylinder 243, and the anti-jamming cylinder 243 contracts the piston rod, driving the connected inclined slide 242 to swing around the hinge with the inclined seat 241, thereby opening the installation cavity 2411 set on the inclined seat 241. At this time, the stuck card removal needle falls through the installation cavity 2411, so that the stuck card removal needle is removed. The ingenious structural design can ensure that the card removal needle moves smoothly on the inclined slide 242, thereby improving production efficiency.
[0058] In another embodiment of the present invention, Figure 4As shown, the horizontal driving mechanism 231 includes a horizontal driving cylinder 2311, a horizontal moving plate 2312 and a horizontal linear slide 2313, the horizontal driving cylinder 2311 and the horizontal linear slide 2313 are both installed on the frame 10, the horizontal moving plate 2312 is connected to the horizontal driving cylinder 2311 and the horizontal linear slide 2313 and can realize horizontal movement under the drive of the horizontal driving cylinder 2311 with the horizontal linear slide 2313 as a guide, and the flip driving mechanism 232 is installed at the bottom of the horizontal moving plate 2312. Specifically, the horizontal driving cylinder 2311 drives the horizontal moving plate 2312 connected thereto to move, and under the guidance of the horizontal linear slide 2313, the sliding of the horizontal moving plate 2312 can be ensured to be more stable and smooth, so that the flip driving mechanism 232 installed and connected to the horizontal moving plate 2312 also realizes horizontal movement, realizes automatic movement, and has high production efficiency.
[0059] In another embodiment of the present invention, Figure 4 As shown, the flipping drive mechanism 232 includes a fixed frame 2321, a flipping frame 2322, a flipping motor 2323 and a pulley transmission mechanism 2324, the fixed frame 2321 is fixedly installed at the bottom of the horizontal moving plate 2312, the flipping frame 2322 is provided with a rotating shaft, and the rotating shaft is rotatably installed on the fixed frame 2321 through a bearing, the flipping motor 2323 is connected to the rotating shaft through the pulley transmission mechanism 2324 and is used to control the rotation of the rotating shaft, and the vertical drive mechanism 233 is installed on the flipping frame 2322. Specifically, the flipping motor 2323 can control the indirectly connected shaft to rotate on the fixed frame 2321 through the transmission of the pulley transmission mechanism 2324, and the shaft is installed through a bearing to ensure the stability of the rotation. The flipping frame 2322 is fixedly connected to the shaft, which can drive the flipping frame 2322 to rotate. In this way, the vertical drive mechanism 233 installed on the flipping frame 2322 is also flipped, thereby realizing the control of the flipping angle of the vacuum handling suction cup 234.
[0060] In another embodiment of the present invention, Figure 4As shown, the vertical driving mechanism 233 includes a vertical driving cylinder 2331, a vertical movable plate 2332 and a vertical linear slide rail 2333. The vertical driving cylinder and the vertical linear slide rail 2333 are both installed on the flip frame 2322. The vertical movable plate 2332 is connected to the vertical driving cylinder 2331 and the vertical linear slide rail 2333 and can realize vertical movement guided by the vertical movable plate 2332 under the drive of the vertical driving cylinder 2331. The vacuum transport suction cup 234 is installed on the vertical movable plate 2332. Specifically, the vertical driving cylinder 2331 drives the vertical movable plate 2332 connected to it to be guided by the vertical linear slide rail 2333 to achieve smooth movement. In this way, the vacuum transport suction cup 234 installed on the vertical movable plate 2332 also achieves smooth vertical movement, thereby facilitating the adjustment of the upper and lower height positions of the card removal needle picked up by the vacuum transport suction cup 234, realizing automated operation and high production efficiency.
[0061] In another embodiment of the present invention, Figures 6-7 As shown, the card retrieval needle bagging device 40 includes a card bag guiding tube 41, a sealing bag pulling mechanism 42 and a sealing bag hot pressing cutting mechanism 43. The card bag guiding tube 41 is vertically installed on the frame 10, and the upper end of the card bag guiding tube 41 is located below the output end of the card retrieval needle guiding mechanism 24 to guide the card retrieval needle therein, the sealing bag pulling mechanism 42 is installed on the frame 10 and is located below the lower end of the card bag guiding tube 41 and is used to pull the sealing bag guided by the card bag guiding tube 41 downward, and the sealing bag hot pressing cutting mechanism 43 is installed on the frame 10 and is located below the sealing bag pulling mechanism 42 and is used to perform hot pressing edge sealing and cutting on the sealing bag. Specifically, guided by the inclined slide 242, the card retrieval needle slides into the card bag guide tube 41, and the sealing bag pulling mechanism 42 can transport the sealing bag to be sleeved outside the card bag guide tube 41, so that the card retrieval needle falls from the bottom end of the card bag guide tube 41 and enters the sealing bag, and the sealing bag pulling mechanism 42 controls the sealing bag to be continuously pulled down, and the sealing bag hot pressing and cutting mechanism 43 realizes the hot pressing and cutting of the sealing bag. In this way, individual sealing bags encapsulated with card retrieval needles are formed, and the automatic packaging work of the card retrieval needle is completed.
[0062] In another embodiment of the present invention, Figure 6As shown, the sealing bag pulling mechanism 42 includes a first clamping cylinder 421, a second clamping cylinder 422, a Y-shaped support plate 423 and a vertical pulling cylinder 424, wherein a linear guide rail can be added as a supporting and guiding structure of the Y-shaped support plate 423, and the vertical pulling cylinder 424 is installed on the frame 10, and the Y-shaped support plate 423 is connected to the vertical pulling cylinder 424, and the opening of the Y-shaped support plate 423 extends to the bottom of the opposite sides of the card bag guide tube 41, the first clamping cylinder 421 cover and the second clamping cylinder 422 are respectively installed at the two ends of the opening of the Y-shaped support plate 423, and the piston rods of the first clamping cylinder 421 cover and the second clamping cylinder 422 are arranged facing each other, and are respectively provided with a first clamping block 4211 and a second clamping block 4221 for clamping the sealing bag. Specifically, the first clamping cylinder 421 and the second clamping cylinder 422 respectively control the first clamping block 4211 and the second clamping block 4221 connected thereto to clamp the sealing bag below the opposite sides of the bag guide tube 41, and then, under the control of the vertical pulling cylinder 424, the Y-shaped support plate 423 is driven to drive the first clamping cylinder 421 and the second clamping cylinder 422 to move downward, thereby realizing the pulling-down operation of the sealing bag. The structural design is ingenious and highly practical.
[0063] In another embodiment of the present invention, Figure 7 As shown, the sealing bag hot pressing and cutting mechanism 43 includes a support frame, a fixed hot pressing block 432, a movable hot pressing block 433, a hot pressing cylinder 434, a cutter 435 and a cutting cylinder 436. The support frame is installed on the frame 10 and is located below the Y-shaped support plate 423. The fixed hot pressing block 432 is fixedly installed on the support frame. The movable hot pressing block 433 is slidably installed on the support frame and is arranged opposite to the fixed hot pressing block 432 so that the sealing bag can pass through it. The hot pressing cylinder 434 is connected to the movable hot pressing block 433 and is used to drive the movable hot pressing block 433 to slide so as to press the sealing bag passing through the fixed hot pressing block 432. The fixed hot pressing block 432 is provided with an avoidance blade. The cutter 435 is slidably connected to the support frame and is arranged opposite to the avoidance blade. The cutting cylinder 436 is connected to the cutter 435 and is used to drive the cutter 435 to move through the avoidance blade to cut the sealing bag after hot pressing. Specifically, the hot pressing cylinder 434 drives the movable hot pressing block 433 to press the sealing bag tightly against the fixed hot pressing block 432. The fixed hot pressing block 432 and the movable hot pressing block 433 can both generate heat after being powered on, so that the sealing bag is sealed and connected. At the same time, the cutting cylinder 436 drives the cutter 435 to contact and cut the sealing bag after hot pressing through the avoidance blade, thereby realizing hot pressing and cutting operations, which are fully automated and have high production efficiency.
[0064] In another embodiment of the present invention, Figure 1 As shown, the sealing bag feeding device 30 includes a discharge motor 31, a sealing bag drum 32 and a guide roller assembly 33. The sealing bag drum 32 is mounted on the frame 10 and is used to roll up the sealing bag. The discharge motor 31 is connected to the sealing bag drum 32 and is used to drive the sealing bag drum 32 to rotate to realize discharge. The guide roller assembly 33 is mounted on the frame 10 and is used to guide the sealing bag discharged by the sealing bag drum 32 to be sleeved outside the card bag guide tube 41. Specifically, the discharge motor 31 controls the sealing bag drum 32 to rotate, realizes active conveying of the sealing bag rolled on the sealing bag drum 32, and the conveyed sealing bag is guided by the guide roller assembly 33 and sleeved outside the card bag guide tube 41, and then continuously realizes the feeding of the sealing bag through the pulling of the sealing bag pulling mechanism 42.
[0065] The guide roller assembly 33 includes a plurality of guide rollers, which are arranged at intervals at various set positions of the frame 10 according to actual needs to guide the conveyance of the sealed bags.
[0066] It should be noted that if Figure 1 As shown, the power sources such as motors or cylinders of each device of the card removal needle automatic packaging machine of the present invention need to be controlled by a control device 50. The control device 50 is a prior art, such as a PLC controller or a computer, which controls the coordinated work of each device by setting a program.
[0067] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic packaging machine for card removal needles, characterized in that: include: frame; A card removal needle loading device is installed on the frame and is used to load the card removal needle; A sealing bag feeding device is installed on the frame and is used to feed the sealing bags; A card-removing needle bagging device is installed on the frame and is adjacent to the card-removing needle feeding device and the sealing bag feeding device, and is used to guide the sealing bag to open and move along a processing direction and to guide the card-removing needle to slide into the sealing bag; The card-removing needle feeding device comprises a card-removing needle positioning mechanism, a card-removing needle feeding direct vibration, a card-removing needle manipulator and a card-removing needle guiding mechanism. The card-removing needle positioning mechanism is installed on the frame and is used to position and accommodate the card-removing needle. The card-removing needle feeding direct vibration is connected to the card-removing needle positioning mechanism and is used to transport the card-removing needle to the card-removing needle positioning mechanism. The card-removing needle manipulator is used to pick up the card-removing needle accommodated and positioned on the card-removing needle positioning mechanism and place the picked-up card-removing needle on the card-removing needle guiding mechanism. The card-removing needle guiding mechanism is located below the card-removing needle manipulator and is used to guide the card-removing needle to slide onto the card-removing needle bagging device. The card-removing needle bagging device comprises a card-bag guiding tube, a sealing bag pulling mechanism and a sealing bag hot-pressing cutting mechanism, wherein the card-bag guiding tube is vertically mounted on the frame, and the upper end of the card-bag guiding tube is located below the output end of the card-removing needle guiding mechanism so as to guide the card-removing needle into the card-removing needle, the sealing bag pulling mechanism is mounted on the frame and located below the lower end of the card-bag guiding tube and is used to pull the sealing bag guided by the card-bag guiding tube downward, and the sealing bag hot-pressing cutting mechanism is mounted on the frame and located below the sealing bag pulling mechanism and is used to perform hot-pressing edge sealing and cutting on the sealing bag; The sealing bag pulling mechanism comprises a first clamping cylinder, a second clamping cylinder, a Y-shaped support plate and a vertical pulling cylinder, wherein the vertical pulling cylinder is mounted on the frame, the Y-shaped support plate is connected to the vertical pulling cylinder, and the opening of the Y-shaped support plate extends to below the opposite sides of the card bag guide tube, the first clamping cylinder cover and the second clamping cylinder are respectively mounted on the two ends of the opening of the Y-shaped support plate, and the piston rods of the first clamping cylinder cover and the second clamping cylinder are arranged facing each other, and are respectively provided with a first clamping block and a second clamping block for clamping the sealing bag; The sealing bag feeding device includes a discharge motor, a sealing bag drum and a guide roller assembly. The sealing bag drum is installed on the frame and is used to roll up the sealing bags. The discharge motor is connected to the sealing bag drum and is used to drive the sealing bag drum to rotate to realize discharge. The guide roller assembly is installed on the frame and is used to guide the sealing bags discharged by the sealing bag drum to be arranged outside the bag guide tube.
2. The automatic packaging machine for card removal needles according to claim 1, characterized in that: The card removal needle positioning mechanism includes a fixed block, a movable block, a tensioning cylinder and a card removal needle sensor, wherein the fixed block is fixedly mounted on the frame, the tensioning cylinder is fixedly mounted on the frame and is located on one side of the fixed block, the movable block is arranged on the other side of the fixed block and a card removal needle slot is formed between the fixed block, the card removal needle slot is connected to the output end of the card removal needle feeding direct vibration, the movable block is drivingly connected to the tensioning cylinder and can realize the card removal needle under the drive of the tensioning cylinder The card needle sensor is arranged on one side of the card needle slot and is electrically connected to the tensioning cylinder and the card needle manipulator, and is used to feed back the signal when it senses the presence of a card needle in the card needle slot to the tensioning cylinder so that the tensioning cylinder controls the movable block to move and open the card needle slot, and is used to feed back the signal when it senses the presence of a card needle in the card needle slot to the card needle manipulator so that the card needle manipulator picks up the card needle and puts it on the card needle bagging device.
3. The automatic packaging machine for card removal needles according to claim 2, characterized in that: The card retrieval needle robot includes a horizontal driving mechanism, a flipping driving mechanism, a vertical driving mechanism and a vacuum transport suction cup. The horizontal driving mechanism is installed on the frame. The flipping driving mechanism is connected to the horizontal driving mechanism and can move in the horizontal direction under the drive of the horizontal driving mechanism. The vertical driving mechanism is connected to the flipping driving mechanism and can flip the angle under the drive of the flipping driving mechanism. The vacuum transport suction cup is connected to the vertical driving mechanism and can move vertically under the drive of the vertical driving mechanism, and is used to adsorb the card retrieval needle located in the card retrieval needle slot to the card retrieval needle guide mechanism.
4. The automatic packaging machine for card removal needles according to claim 3 is characterized in that: The card removal needle guide mechanism includes an oblique seat, an oblique slide, an anti-jamming cylinder and a jamming sensor installed on the frame, the oblique seat is located between the card removal needle feeding device and the card removal needle bagging device, and an installation cavity is formed on the oblique seat, the oblique slide is arranged on the installation cavity and is used to guide the card removal needle to the card removal needle bagging device, and the upper end of the oblique slide is hinged to the oblique seat, the anti-jamming cylinder is connected to the lower end of the oblique slide and can drive the oblique slide to swing around the hinge with the oblique seat, the jamming sensor is installed on the oblique seat and is used to feed back the signal of the card removal needle being stuck on the oblique slide to the anti-jamming cylinder, so as to control the swing of the oblique slide through the anti-jamming cylinder so that the stuck card removal needle falls off at the installation cavity.
5. The automatic packaging machine for card removal needles according to claim 3, characterized in that: The horizontal driving mechanism comprises a horizontal driving cylinder, a horizontal moving plate and a horizontal linear slide rail, wherein the horizontal driving cylinder and the horizontal linear slide rail are both mounted on the frame, the horizontal moving plate is connected to the horizontal driving cylinder and the horizontal linear slide rail and can move in the horizontal direction under the drive of the horizontal driving cylinder with the horizontal linear slide rail as a guide, and the flip driving mechanism is mounted at the bottom of the horizontal moving plate; The flipping drive mechanism comprises a fixed frame, a flipping frame, a flipping motor and a pulley transmission mechanism, wherein the fixed frame is fixedly mounted on the bottom of the horizontal moving plate, the flipping frame is provided with a rotating shaft, and the rotating shaft is rotatably mounted on the fixed frame through a bearing, the flipping motor is connected to the rotating shaft through the pulley transmission mechanism and is used to control the rotation of the rotating shaft, and the vertical driving mechanism is mounted on the flipping frame; The vertical driving mechanism includes a vertical driving cylinder, a vertical movable plate and a vertical linear slide rail. The vertical driving cylinder and the vertical linear slide rail are both installed on the flip frame. The vertical movable plate is connected to the vertical driving cylinder and the vertical linear slide rail and can realize vertical movement guided by the vertical movable plate under the drive of the vertical driving cylinder. The vacuum transport suction cup is installed on the vertical movable plate.
6. The automatic packaging machine for card removal needles according to claim 1, characterized in that: The sealing bag hot pressing and cutting mechanism includes a support frame, a fixed hot pressing block, a movable hot pressing block, a hot pressing cylinder, a cutter and a cutting cylinder. The support frame is installed on the frame and is located below the Y-shaped support plate. The fixed hot pressing block is fixedly installed on the support frame. The movable hot pressing block is slidably installed on the support frame and is arranged opposite to the fixed hot pressing block for the sealing bag to pass through it. The hot pressing cylinder is connected to the movable hot pressing block and is used to drive the movable hot pressing block to slide so as to press the sealing bag passing through it with the fixed hot pressing block. An avoidance blade is provided on the fixed hot pressing block. The cutter is slidably connected to the support frame and is arranged opposite to the avoidance blade. The cutting cylinder is connected to the cutter and is used to drive the cutter to move through the avoidance blade to cut off the sealing bag after hot pressing.
Citation Information
Patent Citations
Full-automatic wire clamp packaging machine
CN107804535A
Automatic packaging machine for taking card needle
CN214029340U